using Newtonsoft.Json;
using System;
using System.Collections.Generic;
using System.Data;
using System.IO;
using System.Linq;
using System.Text;
using Microsoft.Win32;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
using HslCommunication.LogNet;
using MainForm.FaForm;
using NPOI.Util;
using Sunny.UI;
using MainForm.ClassFile.XiaomiAPI;
using System.Diagnostics;
using MainForm.Models;
using SqlSugar;
using EasyModbus;
using ModBusClientSimple.Util;
using MainForm.ClassFile.XiaomiAPI_MES;
using static MainForm.ClassFile.XiaomiAPI.XiaomiMqttClient_Extend;
using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationOutbound;
using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationInbound;
using EIP_Protocol;
using DevComponents.DotNetBar.Controls;
using ICSharpCode.SharpZipLib.Zip;
using static MainForm.SQLHelper;
/*
* 注:本源码对外提供,所以有些地方使用中文命名方法及变量
*/
namespace MainForm
{
///
/// 记录日志的委托
///
/// 日志类型
/// 日志信息
public delegate void HomeMessageHandler(LogType logType, string message);
///
/// 主页窗体
///
public partial class Form_Home : Form
{
#region 常量
//文本常量
private const string Head = "开始采集";
private const string Tail = "采集完成";
private const string Body = "工位出站数据";
private const string BodyCheck = "工位点检数据";
private const string BodyRun = "整线运行数据";
private const string BodyAlarm = "整线报警数据";
#endregion 常量
#region 变量
///
/// 委托-记录日志的方法
///
public event HomeMessageHandler MessageEvent;
///
/// 日志接口
///
ILogNet _PLCLogNet;
///
/// 用于记录MQTT日志
///
ILogNet _MqttLogNet;
//private int DataSwitch = 1; // 1-SQLServer;2-Excel
// 定义信号量,index0给MES(true有信号,false无信号;set()让被控线程运行,Reset()让被控线程停止;WaitOne(等待时间)等待线程运行)
//间隔时间
private int IntervalReadPLC = 300; //ms 读PLC
private int IntervalMonitorMES = 1000; //ms MES心跳
private int IntervalUpHead = 1000; //ms 上位机心跳(给PLC用)
private int IntervalAlarm = 1000; //ms 数据(报警)查询与设备运行信息
//定义一个字典,存plc对象(通讯)
//ModbusClientHelper plc1Alarm; // PLC‘运行数据’与‘报警数据’线程用ModbusTCP
//Dictionary Funs = new Dictionary();
Inovance_EIP plc1Alarm; // PLC‘运行数据’与‘报警数据’线程用ModbusTCP
Dictionary Funs = new Dictionary();
///
/// 上次的设备运行信息
///
private string lineWorkingData1_OldStr = string.Empty;
///
/// 设备报警字典-当前结果
/// Dictionary<工位代码,List<报警信息>>
///
private Dictionary> DicAlarms_Cur = new Dictionary>();
#endregion 变量
#region 窗体基础事件
///
/// 初始化
///
public Form_Home()
{
InitializeComponent();
CheckForIllegalCrossThreadCalls = false; // 不检查跨线程访问
_PLCLogNet = new LogNetDateTime(GlobalContext.PlcLogDir, GenerateMode.ByEveryDay); // 按天记录日志
_MqttLogNet = new LogNetDateTime(GlobalContext.MqttLogDir, GenerateMode.ByEveryHour); // 按小时记录日志
GlobalContext.Set += new Action(UpdateProductInfo); // 产品信息变化时更新UI
}
///
/// 窗体加载事件
///
private void Form_Home_Load(object sender, EventArgs e)
{
try
{
AddMessage(LogType.Info, "开始初始化程序");
InitalDicAlarm(); // 实例化报警字典
//组建plc对象字典
//plc1Alarm = new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort);
//plc1Alarm = new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine1Address);
if (GlobalContext.IsUsePLC1)
Funs.Add(1, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine1Address)); //OP10 壳体清洁上料装备
//Funs.Add(1, new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort, 2001)); // Tray盘上料装备(板测)
if (GlobalContext.IsUsePLC2)
//Funs.Add(2, new ModbusClientHelper(GlobalContext.Machine2Address, GlobalContext.MachinePort, 2001)); // FCT(板测),
Funs.Add(2, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine2Address)); //OP20 顶盖上料设备
if (GlobalContext.IsUsePLC3)
Funs.Add(3, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine3Address)); //OP30 点胶设备
//Funs.Add(3, new ModbusClientHelper(GlobalContext.Machine3Address, GlobalContext.MachinePort, 2001)); // 值板机,
if (GlobalContext.IsUsePLC4)
Funs.Add(4, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine4Address)); //OP40 3D胶线检测
//Funs.Add(4, new ModbusClientHelper(GlobalContext.Machine4Address, GlobalContext.MachinePort, 2001)); // 取放桁
if (GlobalContext.IsUsePLC5)
Funs.Add(5, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine5Address)); //OP50 ADD PCB板上料
//Funs.Add(5, new ModbusClientHelper(GlobalContext.Machine5Address, GlobalContext.MachinePort, 2001)); //Tray盘下料装备
if (GlobalContext.IsUsePLC6)
Funs.Add(6, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine6Address)); //OP60 顶盖装配
if (GlobalContext.IsUsePLC7)
Funs.Add(7, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine7Address)); //OP70 锁螺丝
if (GlobalContext.IsUsePLC8)
Funs.Add(8, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine8Address)); //OP80 3D螺丝高度检测,NG出料站
if (GlobalContext.IsUsePLC9)
Funs.Add(9, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine9Address)); //OP90 下料站
foreach (Inovance_EIP plcEIP in Funs.Values)
{
if (plcEIP != null)
{
try
{
plcEIP.Connect();
}
catch (Exception ex)
{
MessageBox.Show($"PLC[{GlobalContext.Machine1Address}]连接失败!失败信息:" + ex.Message,
"PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
}
}
}
/*
//plc1Alarm.Connect();
foreach (ModbusClientHelper modbusClient in Funs.Values)
{
if (modbusClient != null)
{
try
{
modbusClient.Connect();
}
catch (Exception ex)
{
MessageBox.Show($"PLC[{modbusClient.IPAddress}:{modbusClient.Port}]连接失败!失败信息:" + ex.Message,
"PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
}
}
}
*/
// 采集任务
Task TaskReadAlarm = new Task(ReadAlarmAllPLC); // 线程-获取线体报警数据
List TaskReadProcess = new List(); // 线程-触发点位(PLC)的线程
//TaskReadProcess.Add(new Task(() => { ReadStation_DownOrderInfo(1); })); // 下发机种
if (GlobalContext.IsUsePLC1)
TaskReadProcess.Add(new Task(() => { ReadStation_S1(1); })); //OP10 壳体清洁上料装备
if (GlobalContext.IsUsePLC2)
TaskReadProcess.Add(new Task(() => { ReadStation_S2(2); })); //OP20 顶盖上料设备
if (GlobalContext.IsUsePLC3)
//TaskReadProcess.Add(new Task(() => { ReadStation_S3(3); })); //OP30 点胶设备
if (GlobalContext.IsUsePLC4)
TaskReadProcess.Add(new Task(() => { ReadStation_S4(4); })); //OP40 点胶检测设备
if (GlobalContext.IsUsePLC5)
TaskReadProcess.Add(new Task(() => { ReadStation_S5(5); })); //OP50 ADD PCB板上料设备
/*
if (GlobalContext.IsUsePLC6)
TaskReadProcess.Add(new Task(() => { ReadStation_S6(6); })); //OP60 顶盖装配设备
if (GlobalContext.IsUsePLC7)
TaskReadProcess.Add(new Task(() => { ReadStation_S7(7); })); //OP70 锁螺丝设备
if (GlobalContext.IsUsePLC8)
TaskReadProcess.Add(new Task(() => { ReadStation_S8(8); })); //OP80 3D螺丝高度检测设备
if (GlobalContext.IsUsePLC9)
TaskReadProcess.Add(new Task(() => { ReadStation_S9(9); })); //OP90 下料设备
*/
#region 初始化
try
{
// 开启MES(Http)
//bool mesret = HttpUitls.PingIP(GlobalContext.ServerHost1);
//if (mesret)
//{
// OnMessage(LogType.Info, "MES初始连接正常");
// pictureBoxMESStatus.Image = imageListState.Images[1];
// GlobalContext.MESIsConnect = true;
//}
//else
//{
// OnMessage(LogType.Info, "MES初始连接失败");
// pictureBoxMESStatus.Image = imageListState.Images[0];
// GlobalContext.MESIsConnect = false;
//}
// 开启IOT(MQTT)
string addr = GlobalContext.MQTTServerHost;
int port = GlobalContext.MQTTServerPort;
int qmttResult = XiaomiMqttClient_Extend.OpenWithMqttServer(addr, port, GlobalContext.MqttServerPath, GlobalContext.MqttServerName);
XiaomiMqttResponse_ErrCode response_ErrCode = (XiaomiMqttResponse_ErrCode)qmttResult;
if (response_ErrCode == XiaomiMqttResponse_ErrCode.OK)
{
AddMessage(LogType.Info, "小米MQTT连接成功!--- OK");
pictureBoxMESStatus.Image = imageListState.Images[1];
GlobalContext.IOTIsConnect1 = true;
XiaomiMqttClient_Extend.SetCallbackWithDataId(CallbackWithDataId);
}
else
{
AddMessage(LogType.Info, $"小米MQTT连接失败!--- {response_ErrCode.ToString()}");
pictureBoxMESStatus.Image = imageListState.Images[0];
GlobalContext.IOTIsConnect1 = false;
}
// 开启AGV HTTP
//bool mesret = HttpUitls.PingIP(GlobalContext.ServerHost1);
//if (mesret)
//{
// OnMessage(LogType.Info, "MES初始连接正常");
// pictureBoxMESStatus.Image = imageListState.Images[1];
// GlobalContext.MESIsConnect = true;
//}
//else
//{
// OnMessage(LogType.Info, "MES初始连接失败");
// pictureBoxMESStatus.Image = imageListState.Images[0];
// GlobalContext.MESIsConnect = false;
//}
// 开启AGV MQTT
// 持续监视MES、IOT、AGV HTTP、AGV MQTT连接状态
Task.Run(MonitorMESConnect);
// 查询PLC连接状态
foreach (int plcNo in Funs.Keys)
{
bool connected = Funs[plcNo].IsConnected;
if (connected)
{
string msg = plcNo.ToString() + "工位初始连接成功---" + Funs[plcNo]._plcIPStr;
AddMessage(LogType.Info, msg);
UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI
}
else
{
string msg = plcNo.ToString() + "工位初始连接失败---" + Funs[plcNo]._plcIPStr;
AddMessage(LogType.Info, msg);
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
}
}
// 开启PLC的业务处理线程-监听PLC点位+状态
foreach (Task task in TaskReadProcess)
{
if (task != null)
task.Start();
}
//// 开启“获取线体报警数据”的线程
//TaskReadAlarm.Start();
////下传MES信息给1工位(先判断下plc对象数量)
//if (Funs.Count > 1)
// DownLoadProductInfo(1);
AddMessage(LogType.Info, "程序初始化完成");
}
catch (Exception ex)
{
string str = ex.StackTrace;
this.BeginInvoke(new Action(() =>
{
AddMessage(LogType.Error, "初始化PLC连接失败!异常信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}));
}
#endregion
}
catch (Exception ex)
{
string str = ex.StackTrace;
OnMessage(LogType.Info, "主窗体的首页初始化出错!异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1) + ";异常信息:" + ex.Message.ToString());
if (ex.Message != null && ex.Message.Contains("timed out"))
MessageBox.Show("主窗体的首页初始化出错!异常信息:PLC连接超时!" + ex.Message);
else
MessageBox.Show("主窗体的首页初始化出错!异常信息:" + ex.Message);
}
}
///
/// 窗体关闭事件
///
private void Form_Home_FormClosed(object sender, FormClosedEventArgs e)
{
Closed2();
}
public void Closed2()
{
try
{
XiaomiMqttClient_Extend.CloseWithMqttServer(GlobalContext.MqttServerPath, GlobalContext.MqttServerName);
}
catch { }
}
#endregion 窗体基础事件
#region 监控MES状态
///
/// 监控MES连接状态
///
private void MonitorMESConnect()
{
while (true) // 运行被控线程
{
bool mesret = XiaomiMqttClient.IsOpen;
if (mesret)
{
pictureBoxMESStatus.Image = imageListState.Images[1];
GlobalContext.IOTIsConnect1 = true;
}
else
{
OnMessage(LogType.Info, "MES1连接失败");
pictureBoxMESStatus.Image = imageListState.Images[0];
GlobalContext.IOTIsConnect1 = false;
}
Thread.Sleep(IntervalMonitorMES);
}
}
#endregion 监控MES连接状态
#region 采集设备状态、运行数据、报警数据
///
/// 请求设备状态 5000
///
/// 1
///
/// 0:证明未连接到PLC;1,代表设备控制状态处于运行状态;2,代表设备控制状态处于故障状态;3,代表设备控制状态处于缺料状态;4,代表设备控制状态处于待机状态;5,代表设备控制状态处于维修状态;
public int GetDeviceStatus(int plcNo, string stationNameStr = "[S0]壳体上料")
{
try
{
if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
{
short result = 0; //Funs[plcNo].ReadHoldingRegisters(5000); // 5000
return result;
}
else
{
return 0;
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, "请求设备状态失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
return 0;
}
}
///
/// 检查是否可采集点检数据 - 不取新值
/// 5000不为1时可点检
///
///
public bool CheckCanSpotcheck1(int deviceState)
{
//return true;
//D5000 = 1,代表设备控制状态处于运行状态
//D5000 = 2, 代表设备控制状态处于故障状态
//D5000 = 3,代表设备控制状态处于缺料状态
//D5000 = 4, 代表设备控制状态处于待机状态
//D5000 = 5,代表设备控制状态处于维修状态
return deviceState != 1;
}
///
/// 检查是否可采集产品数据 - 不取新值
///
///
public bool CheckCanCollData(int deviceState)
{
return deviceState == 0; // 点检时该值不为0
}
///
/// 获取设备报警数据与获取设备运行信息
///
private async void ReadAlarmAllPLC()
{
// [S1] Tray盘上料装备(板测)
// [S2] FCT(板测)
// [S3] 值板机
// [S4] 取放桁架
// [S5] Tray盘下料装备
/// 上位机心跳
/// 获取设备报警数据与状态信息
string stationNameStr = "获取设备报警数据与状态信息";
while (true)
{
try
{
if (!GlobalContext._IsCon_plc1Alarm)
{
UpdatePLCMonitor(1, -2, 0);
continue;
}
if (plc1Alarm.IsConnected) // 检查PLC是否已连接上
{
DateTime dtNow = DateTime.Now;
#region 获取设备运行信息
try
{
LineWorkingData_ThisTime lineWorkingData1 = new LineWorkingData_ThisTime();
lineWorkingData1.GUID = Guid.NewGuid().ToString();
lineWorkingData1.LineName = GlobalContext.LineCode;
//
/*
lineWorkingData1.BootTimeLong = plc1Alarm.ReadHoldingRegisters(5500); // 本次开机时间(整线)D5500 h
lineWorkingData1.NormalTimeLong = plc1Alarm.ReadHoldingRegisters(5502); // 本次开机运行时间(整线)D5502 h
lineWorkingData1.StandbyTimeLong = plc1Alarm.ReadHoldingRegisters(5504); // 本次开机待机时间(整线)D5504 h
lineWorkingData1.FaultTimeLong = plc1Alarm.ReadHoldingRegisters(5506); // 本次开机故障时间(整线)D5506 h
lineWorkingData1.MaterialShortageTimeLong = plc1Alarm.ReadHoldingRegisters(5508); // 本次开机缺料时间(整线)D5508 h
lineWorkingData1.MaintenanceTimeLong = plc1Alarm.ReadHoldingRegisters(5510); // 本次开机维修时间(整线)D5510 h
lineWorkingData1.FaultNumber = plc1Alarm.ReadHoldingRegisters(5514); // 本次开机故障停机次数(整线)D5514
lineWorkingData1.OutputNumber = plc1Alarm.ReadHoldingRegisters(5700); // 本次开机产量(整线) D5700
lineWorkingData1.QualifiedNumber = plc1Alarm.ReadHoldingRegisters(5704); // 本次开机合格数量(整线) D5704
lineWorkingData1.QualifiedRate = plc1Alarm.ReadHoldingRegisters(5710); // 本次开机合格率(整线) D5710
lineWorkingData1.DesignRhythm = plc1Alarm.ReadHoldingRegisters(5714); // 设计节拍(整线) D5714
lineWorkingData1.RealityRhythm = plc1Alarm.ReadHoldingRegisters(5716); // 本次开机实际节拍(整线) D5716
*/
lineWorkingData1.CreateTime = DateTime.Now;
string lineWorkingData1_Str = JsonConvert.SerializeObject(lineWorkingData1);
// UI展示-展示到设备状态页
if (string.IsNullOrEmpty(lineWorkingData1_OldStr)) // 软件启动后第一次运行
{
// 查询数据库最新一条数据,确定是不是更新
string qSql = @"SELECT top(1) [GUID]
,[LineName]
,[BootTimeLong]
,[NormalTimeLong]
,[StandbyTimeLong]
,[FaultTimeLong]
,[MaterialShortageTimeLong]
,[MaintenanceTimeLong]
,[FaultNumber]
,[OutputNumber]
,[QualifiedNumber]
,[QualifiedRate]
,[DesignRhythm]
,[RealityRhythm]
,[CreateTime]
FROM [LineWorkingData]
where [CreateTime] > '{0}'
and [LineName]='{1}'
order by [CreateTime] desc
";
qSql = string.Format(qSql, DateTime.Now.ToString("yyyy-MM-dd") + " 00:00:00", lineWorkingData1.LineName);
var ds = SQLHelper_New.Query(qSql, null);
if (ds != null && ds.Tables.Count > 0 && ds.Tables[0].Rows.Count > 0)
{
var dataDBlast = new LineWorkingData_ThisTime();
dataDBlast.GUID = ds.Tables[0].Rows[0][0].ToString(); // 主键
dataDBlast.LineName = ds.Tables[0].Rows[0][1].ToString(); // 线体名称
dataDBlast.BootTimeLong = Convert.ToSingle(ds.Tables[0].Rows[0][2].ToString()); // 本次开机时间(整线)
dataDBlast.CreateTime = Convert.ToDateTime(ds.Tables[0].Rows[0][14].ToString()); // 创建时间
if (lineWorkingData1.BootTimeLong > dataDBlast.BootTimeLong) // 需要更新的情况;不需要更新的走后面的插入
{
dataDBlast.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
dataDBlast.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
dataDBlast.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
dataDBlast.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
dataDBlast.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
dataDBlast.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
dataDBlast.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
dataDBlast.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
dataDBlast.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
dataDBlast.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
dataDBlast.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
dataDBlast.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
string usql = dataDBlast.ToStringUpdate();
SQLHelper_New.ExecuteSQL(usql, null);
lineWorkingData1_OldStr = JsonConvert.SerializeObject(dataDBlast);
AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
//AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
}
}
else
{
// 插入
SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
//AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
}
}
else if (!lineWorkingData1_Str.Equals(lineWorkingData1_OldStr)) // 非“软件启动后第一次运行”
{
LineWorkingData_ThisTime lineWorkingData1_Old = string.IsNullOrEmpty(lineWorkingData1_OldStr) ? lineWorkingData1 : JsonConvert.DeserializeObject(lineWorkingData1_OldStr); // 上次的状态信息
//// 本次开机设备运行情况
//LineWorkingData1_ThisTime lineWorkingData_UI = JsonConvert.DeserializeObject(lineWorkingData1_OldStr);
//Task.Run(() =>
//{
// if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
// {
// Form_Main.formDevAlarm.UpdDeviceStatus_ThisTime(lineWorkingData_UI); // UI更新
// }
//});
// 本日设备运行情况
// 存数据库(开机时间>上次的开机时间,则更新上次记录;<则作为新数据插入)
if (lineWorkingData1.BootTimeLong > lineWorkingData1_Old.BootTimeLong)
{
// 更新
lineWorkingData1_Old.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
lineWorkingData1_Old.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
lineWorkingData1_Old.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
lineWorkingData1_Old.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
lineWorkingData1_Old.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
lineWorkingData1_Old.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
lineWorkingData1_Old.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
lineWorkingData1_Old.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
lineWorkingData1_Old.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
lineWorkingData1_Old.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
lineWorkingData1_Old.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
lineWorkingData1_Old.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
SQLHelper_New.ExecuteSQL(lineWorkingData1_Old.ToStringUpdate(), null);
lineWorkingData1_OldStr = JsonConvert.SerializeObject(lineWorkingData1_Old);
AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
//AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
}
else if (lineWorkingData1.BootTimeLong < lineWorkingData1_Old.BootTimeLong)
{
// 插入
SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
//AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
}
await Task.Run(() =>
{
try
{
if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
{
Form_Main.formDevAlarm.UpdDeviceStatus_Today(); // UI更新
}
}
catch { }
});
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取设备运行信息出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 获取设备运行信息
#region 报警数据
try
{
List deviceAlarm_Curs = new List(); // 同步到报警页面用传输载体
bool isNeedUpdUI = false; // 是否需要更新历史报警UI
// 同步“设备报警信息”到“设备报警临时字典DicAlarms_Cur”
var dicAlarms_Cur_PLC1 = DicAlarms_Cur[GlobalContext.LineCode];
for (int i = 0; i < dicAlarms_Cur_PLC1.Count; i++) // 读取
{
short shortBuf = 0;// plc1Alarm.ReadHoldingRegisters(dicAlarms_Cur_PLC1[i].关联的PLC地址);
dicAlarms_Cur_PLC1[i].是否报警 = shortBuf != 0;
if (dicAlarms_Cur_PLC1[i].上次的运行状态 != dicAlarms_Cur_PLC1[i].是否报警)
{
isNeedUpdUI = true; // 需要更新历史报警UI信息
// 记录
dicAlarms_Cur_PLC1[i].上次的运行状态 = dicAlarms_Cur_PLC1[i].是否报警;
switch (dicAlarms_Cur_PLC1[i].是否报警)
{
case true: // 报警
dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
{
GUID = Guid.NewGuid().ToString(),
LineName = GlobalContext.LineCode, // 线体
AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
StartTime = dtNow // 开始时间
};
// 传输到页面
deviceAlarm_Curs.Add(new DeviceAlarm_Cur()
{
线体名称 = dicAlarms_Cur_PLC1[i].报警数据.LineName,
报警类型 = dicAlarms_Cur_PLC1[i].报警数据.AlarmType,
报警内容 = dicAlarms_Cur_PLC1[i].报警数据.AlarmDesc,
开始时间 = dtNow
});
// 新增到数据库
var data1 = dicAlarms_Cur_PLC1[i].报警数据;
SaveAlarmDataByDB(stationNameStr, data1, false);
AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
break;
case false: // 消除报警
if (dicAlarms_Cur_PLC1[i].报警数据 == null || string.IsNullOrEmpty(dicAlarms_Cur_PLC1[i].报警数据.GUID))
{
dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
{
GUID = Guid.NewGuid().ToString(),
LineName = GlobalContext.LineCode, // 线体
AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
StartTime = dtNow, // 开始时间
EndTime = dtNow, // 开始时间
PersistTime = 1, // 耗时1s
};
// 新增
var data2 = dicAlarms_Cur_PLC1[i].报警数据;
SaveAlarmDataByDB(stationNameStr, data2, false);
AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
}
else
{
dicAlarms_Cur_PLC1[i].报警数据.EndTime = dtNow; // 开始时间
dicAlarms_Cur_PLC1[i].报警数据.PersistTime = Convert.ToInt32((dicAlarms_Cur_PLC1[i].报警数据.EndTime
- dicAlarms_Cur_PLC1[i].报警数据.StartTime).TotalSeconds); // 耗时s
// 修改
var data3 = dicAlarms_Cur_PLC1[i].报警数据;
SaveAlarmDataByDB(stationNameStr, data3, true);
AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
}
break;
default:
break;
}
}
}
DicAlarms_Cur[GlobalContext.LineCode] = dicAlarms_Cur_PLC1;
// 有新报警则更新
if (isNeedUpdUI)
{
// UI展示 - 展示到设备状态页
await Task.Run(() =>
{
try
{
if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed)
{
Form_Main.formDevAlarm.UpdDeviceAlarm_Cur(deviceAlarm_Curs); // 报警UI 更新
if (Form_Main.formDevAlarm.Visible)
{
Form_Main.formDevAlarm.UpdDeviceAlarm_History_48H(); // 历史报警UI 更新
}
}
}
catch { }
});
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取报警数据出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 报警数据
UpdatePLCMonitor(1, -2, 1);
}
else
{
UpdatePLCMonitor(1, -2, 0);
}
}
catch (Exception ex)
{
AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
}
Thread.Sleep(IntervalAlarm);
}
}
#endregion 轮询PLC
#region 下发订单信息
/////
///// 壳体上料(下发工单)的交互逻辑
/////
/////
/////
//private void ReadStation_DownOrderInfo(int plcNo)
//{
// // [S1] Tray盘上料装备(板测)
// // [S2] FCT(板测)
// // [S3] 值板机
// // [S4] 取放桁架
// // [S5] Tray盘下料装备
// /// 上位机心跳
// /// 获取设备报警数据与状态信息
// string stationNameStr = "[S0]壳体上料";
// while (true)
// {
// try
// {
// if (!GlobalContext._IsCon_Funs1)
// {
// UpdatePLCMonitor(plcNo, 0);
// continue;
// }
// if (Funs[plcNo].isConnected) // 检查PLC是否已连接上
// {
// #region 壳体上料(下发工单)
// try
// {
// Funs[plcNo].Read_Int_Tag("500", 1, out short[] iiMes0);
// Funs[plcNo].Read_Int_Tag("501", 1, out short[] iiPlc0);
// bool mES_FLAG_1 = iiMes0[0] == 1 ? true : false; // MES_FLAG_1
// bool pLC_Flag_1 = iiPlc0[0] == 1 ? true : false; // PLC_FLAG_1
// // 重置数据和信号
// if (mES_FLAG_1 && pLC_Flag_1) // 1 1
// {
// // 清空写给PLC的数据
// int[] i497 = new int[1] { 0 };
// Funs[plcNo].Write_DInt_Tag("497", 1, i497); // SN号(数字部分)重置信号
// // MES_Flag重置为0
// int[] i500 = new int[1] { 0 };
// Funs[plcNo].Write_DInt_Tag("500", 1, i500); // MES_FLAG_1
// }
// }
// catch (Exception ex)
// {
// string str = ex.StackTrace;
// AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}下发订单信息运行出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// }
// #endregion 壳体上料(下发工单)
// UpdatePLCMonitor(plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
// }
// else
// {
// UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
// AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
//
// Funs[plcNo].Connect();
// }
// }
// catch (Exception ex)
// {
// UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
// AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
//
// Funs[plcNo].ReConnect();
// }
// Thread.Sleep(IntervalReadPLC);
// }
//}
/////
///// 下发订单信息到PLC
/////
///// PLC编号
//private void DownLoadProductInfo(int plcNo, string stationNameStr = "[S0]壳体上料")
//{
// try
// {
// if (!string.IsNullOrEmpty(GlobalContext.Mtltmrk))
// {
// Funs[plcNo].Write_String_Tag("568", 1, GlobalContext.Mtltmrk); // 产品型号(mtltmrk)
// WritePLCLog(LogType.Debug, GlobalContext.Mtltmrk);
// }
// Funs[plcNo].Write_DInt_Tag("500", 1, new Int32[1] { 1 }); // MES_FLAG_1
// }
// catch (Exception ex)
// {
// string str = ex.StackTrace;
// AddMessage_Station(stationNameStr, LogType.Error, "下发订单信息到PLC失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// }
//}
///
/// 下发清料信号
///
/// PLC编号
public bool ClearProducts(int plcNo, string stationNameStr = "[S0]壳体上料")
{
try
{
//Funs[plcNo].ReadHoldingRegisters(496); //
AddMessage_Station(stationNameStr, LogType.Info, "下发了清料信号!");
return true;
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, "下发清料信号失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
return false;
}
}
#endregion 下发订单信息
#region PLC1 贲流
#region [S1] 壳体清洁上料装备
///
/// S1工位的数据- 触发信号上次的值
///
private Dictionary s1PLCSignal_Old = new Dictionary();
///
/// S1工位的数据(含触发信号)
///
private Dictionary s1PLCData = new Dictionary();
///
/// S1工位的数据- 回写点位
///
private Dictionary s1PLCWriteData = new Dictionary();
/////
///// 触发信号
/////
//private ManualResetEvent[] MreTasks;
///
/// [S1] 壳体清洁上料装备
///
/// PLC编号
private void ReadStation_S1(int plcNo)
{
string stationCode = "[S1]";
string stationName = "壳体清洁上料";
string stationNameStr = stationCode + stationName;
string tagBaseName = "g_OP10_MES"; //标签变量名称
string tagMesCommName = "mesCommToPC"; //标签变量名称
string tagAgvCommName = "agvCommFrmPC";
string tagBarsetName = "BarcodeSet";
OP10_MesData_t stPLC_MesData; //PLC的MES数据
(int, string) result;
#region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
// 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
// PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
s1PLCData.Add("a1Result", 0); // 产品结果
s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
#endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
while (true)
{
try
{
if (!GlobalContext._IsCon_Funs1)
{
UpdatePLCMonitor(1, plcNo, 0);
continue;
}
if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
stopwatch1.Start();
stopwatch2.Start();
#region 一次性读取所有数据
// 一次性读取所有数据
result = Funs[plcNo].Read_SingleTag(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
if (result.Item1 != 0)
{
//richTextBox1.AppendText("\n" + strRet);
}
else
{
//richTextBox1.AppendText("\n" + "读取成功");
}
#endregion 一次性读取所有数据
stopwatch2.Stop();
#region 回写操作,写后清空flag
mesCommToPC WriteBackToPLC = new mesCommToPC();
result = Funs[plcNo].Write_SingleTag(tagBaseName +"." + tagMesCommName, 1, WriteBackToPLC); //写入单个结构体数据
#endregion 回写操作,写后清空flag
#region 进站
try
{
if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
{
Task.Run(() => S1进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName));
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 进站
#region 出站
try
{
if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
{
Task.Run(() => S1出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName));
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 进站
UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
stopwatch1.Stop();
OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
}
else
{
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
Funs[plcNo].Connect(); // 重连
}
}
catch (Exception ex)
{
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
}
Thread.Sleep(IntervalReadPLC);
}
}
///
/// [S1] 壳体清洁上料 - 进站
///
/// PLC编号
/// 工站全称
///
///
private void S1进站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName)
{
int nRet=0;
string strRet = "";
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
sn = sn.Replace("\0", "");
// 产品SN(物料码)校验
List item = new List();
stopwatch2.Start();
int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item);
stopwatch2.Stop();
//指令执行结果 1:OK 110:失败
byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
//进站结果写入PLC
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = 0;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = mesResultFrmWeb;
(nRet,strRet)=Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
//3次控制,弹出
if (nRet != 0 )
{
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = 0;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 110;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S1] 壳体清洁上料 - 出站接口
///
private void S1出站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码; // 产品型号
mtltmrk = mtltmrk.Replace("\0", "");
string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
CarrierBarcode = CarrierBarcode.Replace("\0", "");
int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
bool pass = a1Result == 1;
List items = new List();
items.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = CarrierBarcode,
Parameter_unit = ""
});
items.Add(new TestItem()
{
Parameter_name = "产品码",
Parameter_value = mtltmrk,
Parameter_unit = ""
});
//绑定载具和产品
ResponseMessage message = new ResponseMessage();
message= SQLHelper.InsertCarrierBind(CarrierBarcode, CarrierBarcode, stationNameStr);
if (message.result==false)
{
AddMessage(LogType.Info, stationNameStr + "_载具码与产品码绑定失败");
}
//绑定PLC返回MES数据到本地
int result1 = SwitctProcessData(stationNameStr, items, "", ""
, workorder_code, batch_num, mtltmrk, "", "", "", pass, CarrierBarcode, "1");
byte cmdToPC = (byte)(result1 == 1 ? 1 : 110);
stopwatch2.Start();
//进站结果写入PLC
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = cmdToPC;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 1;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
stopwatch2.Stop();
WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Start();
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = 0;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 110;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
stopwatch2.Stop();
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
//// 上传点检数据_ [S1] Tray盘上料装备(板测)
//private void DoOneCheckData_Tray盘上料装备(int plcNo, string stationCode, string stationName)
//{
// string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
// string stationNameStr = stationCode + stationName;
// string processItem = stationName; // 测试项目
// try
// {
// string workorder_code = GlobalContext.WorkOrderCode; // 工单号
// string accno = "1"; // 工序编号
// Funs[plcNo].Read_Real_Tag("896", 1, out float[] float0);
// float travelLimitUp = float0[0]; // 胶圈装配行程设定上限
// List items = new List()
// {
// new OneCheckItem()
// {
// Onecheck_name="胶圈装配行程设定上限",
// Onecheck_content="上限值",
// Onecheck_result=$"正常|胶圈装配行程设定上限{travelLimitUp} mm"
// },
// };
// OneCheckData oneCheckData = new OneCheckData()
// {
// Line_code = GlobalContext.LineCode,
// Line_name = GlobalContext.LineName,
// Equipment_code = equipmentCode,
// Equipment_name = equipmentCode,
// Workorder_code = workorder_code,
// Procedure_code = accno,
// Procedure_name = processItem,
// Oneckeck_values = items,
// Onecheck_empcode = "",
// Onecheck_empname = "",
// Onecheck_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
// };
// int result1 = SaveOneCheckDataByDBAndSubmit(oneCheckData, equipmentCode, processItem);
// //int result = result1 == 1 ? 1 : (GlobalContext.IsSendCheckOneData ? 4 : 1);
// short result = result1 == 1 ? (short)1 : (short)2;
// // MES_Flag 为4MES报错
// Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { result });
// WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
// }
// catch (Exception ex)
// {
// // MES_Flag 为2上位机报错
// Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 2 });
// string str = ex.StackTrace;
// AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}点检报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// }
//}
// ReadStation_S1_2 节拍接口+AGV
///
/// [S1] Tray盘上料装备(板测)- 将SN发给ICT标机(串口)
///
/// PLC编号
/// 工站全称
private void S1将SN发给ICT标机(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string a1ProductSN_ICT = (string)s1PLCData["a1ProductSN_ICT"]; // 产品SN(载具SN)
a1ProductSN_ICT = a1ProductSN_ICT.Replace("\0", "");
string a1PartNo1_ICT = (string)s1PLCData["a1PartNo1_ICT"]; // 物料码1(穴位1)
a1PartNo1_ICT = a1PartNo1_ICT.Replace("\0", "");
string a1PartNo2_ICT = (string)s1PLCData["a1PartNo2_ICT"]; // 物料码2(穴位2)
a1PartNo2_ICT = a1PartNo2_ICT.Replace("\0", "");
// ZS 将SN发给ICT标机(串口)
short a1MES_FLAG_ICT = 1;
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2182, a1MES_FLAG_ICT); // 上位机发送1代表OK;2代表失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
writeToPLC_Flag.Adress = 2182;
writeToPLC_Flag.Value = a1MES_FLAG_ICT;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 将SN发给ICT标机出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2182, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
writeToPLC_Flag.Adress = 2182;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_将SN发给ICT标机;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S1] Tray盘上料装备(板测)- 节拍接口
///
/// PLC编号
/// 工站全称
private void S1节拍接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string resultStr = string.Empty;
try
{
stopwatch1.Start();
string oEEType = ((int)s1PLCData["a1OEEType"]).ToString(); // 节拍类型(plc写入)
string a1OEEPartNo = (string)s1PLCData["a1OEEPartNo"]; // 物料码
a1OEEPartNo = a1OEEPartNo.Replace("\0", "");
string a1OEEVehicleCode = (string)s1PLCData["a1OEEVehicleCode"]; // 载具SN
a1OEEVehicleCode = a1OEEVehicleCode.Replace("\0", "");
string a1OEEPartNum = ((int)s1PLCData["a1OEEPartNum"]).ToString(); // 穴位号
a1OEEPartNum = a1OEEPartNum.Replace("\0", "");
bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
if (!actionBool)
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "a1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2254;
writeToPLC_Flag1.Value = (short)1;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
if (string.IsNullOrEmpty(a1OEEPartNo) && string.IsNullOrEmpty(a1OEEVehicleCode))
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag2 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag2.Name = "a1OEEMES_FLAG";
writeToPLC_Flag2.Adress = 2254;
writeToPLC_Flag2.Value = (short)1;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag2);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
else if (string.IsNullOrEmpty(a1OEEPartNo) && !string.IsNullOrEmpty(a1OEEVehicleCode))
{ // 查产品SN
a1OEEPartNo = "Test"; // ZS
}
short a1OEEMES_FLAG = 0;
// 上传OEE
(short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, a1OEEPartNo, a1OEEVehicleCode);
a1OEEMES_FLAG = result.Item1;
resultStr = result.Item2;
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2254, a1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2254;
writeToPLC_Flag.Value = a1OEEMES_FLAG;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// MES_Flag
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2254, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2254;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S1] Tray盘上料装备(板测)- AGV上料叫agv
///
/// PLC编号
/// 工站全称
private void S1AGV上料叫agv(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 呼叫AGV
short a1AGVUpCall = 2;
stopwatch2.Start();
// a1AGVUpCall
//Funs[plcNo].WriteMultipleRegisters(2307, a1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1AGVUpCall";
writeToPLC_Flag.Adress = 2307;
writeToPLC_Flag.Value = a1AGVUpCall;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// a1AGVUpCall
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2307, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1AGVUpCall";
writeToPLC_Flag.Adress = 2307;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S1] Tray盘上料装备(板测)- AGV上料完成
///
/// PLC编号
/// 工站全称
private void S1AGV上料完成(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS AGV上料完成,让小车离开
short a1AGVUpEnd = 2;
stopwatch2.Start();
// a1AGVUpEnd
//Funs[plcNo].WriteMultipleRegisters(2309, a1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1AGVUpEnd";
writeToPLC_Flag.Adress = 2309;
writeToPLC_Flag.Value = a1AGVUpEnd;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// a1AGVUpEnd
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2309, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1AGVUpEnd";
writeToPLC_Flag.Adress = 2309;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S1] Tray盘上料装备(板测)- AGV下料叫agv
///
/// PLC编号
/// 工站全称
private void S1AGV下料叫agv(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 呼叫AGV
short a1AGVDownCall = 2;
stopwatch2.Start();
// a1AGVDownCall
//Funs[plcNo].WriteMultipleRegisters(2320, a1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1AGVDownCall";
writeToPLC_Flag.Adress = 2320;
writeToPLC_Flag.Value = a1AGVDownCall;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// a1AGVDownCall
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2320, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1AGVDownCall";
writeToPLC_Flag.Adress = 2320;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S1] Tray盘上料装备(板测)- AGV下料完成
///
/// PLC编号
/// 工站全称
private void S1AGV下料完成(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS AGV上料完成,让小车离开
short a1AGVDownEnd = 2;
stopwatch2.Start();
// a1AGVDownEnd
//Funs[plcNo].WriteMultipleRegisters(2322, a1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1AGVDownEnd";
writeToPLC_Flag.Adress = 2322;
writeToPLC_Flag.Value = a1AGVDownEnd;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// a1AGVDownEnd
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2322, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "a1AGVDownEnd";
writeToPLC_Flag.Adress = 2322;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
#endregion [S1] Tray盘上料装备(板测)
#endregion PLC1 张超凡
#region PLC2 贲流
#region [S2] 上盖板上料装备
///
/// S2工位的数据- 触发信号上次的值
///
private Dictionary s2PLCSignal_Old = new Dictionary();
///
/// S2工位的数据(含触发信号)
///
private Dictionary s2PLCData = new Dictionary();
///
/// S2工位的数据- 回写点位
///
private Dictionary s2PLCWriteData = new Dictionary();
///
/// [S2] FCT(板测)
///
/// PLC编号
private void ReadStation_S2(int plcNo)
{
string stationCode = "[S2]";
string stationName = "上盖板上料装备";
string stationNameStr = stationCode + stationName;
string tagBaseName = "g_OP20_MES"; //标签变量名称
string tagMesCommName = "mesCommToPC"; //标签变量名称
string tagAgvCommName = "agvCommFrmPC";
string tagBarsetName = "BarcodeSet";
OP20_MesData_t stPLC_MesData; //PLC的MES数据
(int, string) result;
while (true)
{
try
{
if (!GlobalContext._IsCon_Funs2)
{
UpdatePLCMonitor(1, plcNo, 0);
continue;
}
if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
stopwatch1.Start();
stopwatch2.Start();
#region 一次性读取所有数据
// 一次性读取所有数据
result = Funs[plcNo].Read_SingleTag(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
if (result.Item1 != 0)
{
//richTextBox1.AppendText("\n" + strRet);
}
else
{
//richTextBox1.AppendText("\n" + "读取成功");
}
#endregion 一次性读取所有数据
stopwatch2.Stop();
#region 回写操作,写后清空flag
mesCommToPC WriteBackToPLC = new mesCommToPC();
result = Funs[plcNo].Write_SingleTag(tagBaseName + "." + tagMesCommName, 1, WriteBackToPLC); //写入单个结构体数据
#endregion 回写操作,写后清空flag
#region 进站
try
{
if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
{
Task.Run(() => S2进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName));
//进站
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2003, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 进站
#region 出站
try
{
if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
{
Task.Run(() => S2出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName));
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 出站
UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
stopwatch1.Stop();
//if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
}
else
{
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
Funs[plcNo].Connect();
}
}
catch (Exception ex)
{
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
//Funs[plcNo].ReConnect();
}
Thread.Sleep(IntervalReadPLC);
}
}
///
/// [S2] 上盖板上料装备
///
/// PLC编号
/// 工站全称
private void S2进站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName,string tagBarsetName)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
sn = sn.Replace("\0", "");
string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
strCarrierBarcode = strCarrierBarcode.Replace("\0", "");
//载具码验证产品码 错误码111
string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
if (string.IsNullOrEmpty(strProductBarcode))
{
AddMessage_Station(stationNameStr, LogType.Error, $"PLC S2 上盖板上料装备未能成功绑定载具信息");
}
if (!string.IsNullOrEmpty(strProductBarcode) && !string.IsNullOrEmpty(sn) && strProductBarcode!=sn)
{
AddMessage_Station(stationNameStr, LogType.Error, $"PLC S2 上盖板上料装备未能成功绑定载具信息");
}
// 产品SN(物料码)校验
List item = new List();
stopwatch2.Start();
int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item);
stopwatch2.Stop();
//指令执行结果 1:OK 110:失败
byte cmdToPC = (byte)(result == 1 ? 1 : 110);
//进站结果写入PLC
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = cmdToPC;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 1;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
if (string.IsNullOrEmpty(sn))
{
BarcodeSet_t BarcodeToPlc= new BarcodeSet_t();
BarcodeToPlc.strCarrierBarcode = strCarrierBarcode;
BarcodeToPlc.strProductBarcode = sn;
Funs[plcNo].Write_SingleTag(tagBarsetName, 1, BarcodeToPlc);
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = 0;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 110;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S2] 上盖板上料装备 - 出站接口
///
private void S2出站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码; // 产品型号
mtltmrk = mtltmrk.Replace("\0", "");
string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
CarrierBarcode = CarrierBarcode.Replace("\0", "");
int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
bool pass = a1Result == 1;
List items = new List();
items.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = CarrierBarcode,
Parameter_unit = ""
});
items.Add(new TestItem()
{
Parameter_name = "产品码",
Parameter_value = mtltmrk,
Parameter_unit = ""
});
//保存PLC返回MES数据到本地
int result1 = SwitctProcessData(stationNameStr, items, "", ""
, workorder_code, batch_num, mtltmrk, "", "", "", pass, CarrierBarcode, "1");
byte cmdToPC = (byte)(result1 == 1 ? 1 : 110);
stopwatch2.Start();
//进站结果写入PLC
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = cmdToPC;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 1;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
stopwatch2.Stop();
WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Start();
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = 0;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 110;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
stopwatch2.Stop();
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S2] FCT(板测)- 节拍接口
///
/// PLC编号
/// 工站全称
private void S2节拍接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string resultStr = string.Empty;
try
{
stopwatch1.Start();
string oEEType = ((int)s2PLCData["b1OEEType"]).ToString(); // 节拍类型(plc写入)
string b1OEEProductSN = (string)s2PLCData["b1OEEProductSN"]; // 载具SN
bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
if (!actionBool)
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2203, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2203;
writeToPLC_Flag1.Value = (short)4;
SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
string b1OEEPartNo = string.Empty; // 物料码
if (string.IsNullOrEmpty(b1OEEProductSN))
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2203, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2203;
writeToPLC_Flag1.Value = (short)1;
SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
else
{ // 查产品SN
b1OEEPartNo = "Test"; // ZS
}
short b1OEEMES_FLAG = 0;
// 上传OEE
(short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, b1OEEPartNo, b1OEEProductSN);
b1OEEMES_FLAG = result.Item1;
resultStr = result.Item2;
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2203, b1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "b1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2203;
writeToPLC_Flag.Value = b1OEEMES_FLAG;
SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// MES_Flag
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2203, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "b1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2203;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
#endregion [S2] FCT(板测)
#endregion PLC2 李晓奇
#region PLC3 刘永村
#region [S3] 值板机
///
/// S3工位的数据- 触发信号上次的值
///
private Dictionary s3PLCSignal_Old = new Dictionary();
///
/// S3工位的数据(含触发信号)
///
private Dictionary s3PLCData = new Dictionary();
///
/// S3工位的数据- 回写点位
///
private Dictionary s3PLCWriteData = new Dictionary();
///
/// [S3] 值板机
///
/// PLC编号
//private void ReadStation_S3(int plcNo)
//{
// string stationCode = "[S3]";
// string stationName = "点散热胶装备";
// string stationNameStr = stationCode + stationName;
// string tagBaseName = "g_OP30_MES"; //标签变量名称
// string tagMesCommName = "mesCommToPC"; //标签变量名称
// string tagAgvCommName = "agvCommFrmPC";
// string tagBarsetName = "BarcodeSet";
// OP30_MesData_t stPLC_MesData; //PLC的MES数据
// (int, string) result;
// #region 创建字典
// // 触发信号字典 赋值
// s3PLCSignal_Old.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
// s3PLCSignal_Old.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
// s3PLCSignal_Old.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
// s3PLCSignal_Old.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
// s3PLCSignal_Old.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
// // PLC数据字典 赋值
// s3PLCData.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
// s3PLCData.Add("c1MES_FLAG_Check", 0); // MES_FLAG
// s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
// s3PLCData.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
// s3PLCData.Add("c1MES_FLAG_Unbind", 0); // MES_FLAG
// //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
// s3PLCData.Add("c1VehicleCavity_Unbind", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
// s3PLCData.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
// s3PLCData.Add("c1MES_FLAG_Bind", 0); // MES_FLAG
// //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
// s3PLCData.Add("c1CavityReverse_Bind", 0); // 是否是两个穴位交换
// s3PLCData.Add("c1VehicleCavityFr_Bind", 0); // 来源穴位号(产品取自二穴载具哪个穴位)
// s3PLCData.Add("c1VehicleCavityTo_Bind", 0); // 目标载具穴位号(产品放到二穴载具哪个穴位)
// s3PLCData.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
// s3PLCData.Add("c1MES_FLAG", 0); // MES_FLAG
// s3PLCData.Add("c1ProductSN", ""); // 产品SN(一穴载具SN)
// //s3PLCData.Add("c1ProductSN_Check", ""); // 二穴载具SN(产品取自哪个二穴载具)
// s3PLCData.Add("c1VehicleCavity", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
// s3PLCData.Add("c1Result", 0); // 产品结果
// s3PLCData.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
// s3PLCData.Add("c1OEEMES_FLAG", 0); // MES_FLAG
// s3PLCData.Add("c1OEEProductSN", "");// 产品SN(载具SN)
// s3PLCData.Add("c1OEEType", 0); // 节拍类型(plc写入)
// #endregion 创建字典
// while (true)
// {
// try
// {
// if (!GlobalContext._IsCon_Funs2)
// {
// UpdatePLCMonitor(1, plcNo, 0);
// continue;
// }
// if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
// {
// Stopwatch stopwatch1 = new Stopwatch();
// Stopwatch stopwatch2 = new Stopwatch();
// stopwatch1.Start();
// stopwatch2.Start();
// #region 一次性读取所有数据
// // 一次性读取所有数据
// result = Funs[plcNo].Read_SingleTag(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
// if (result.Item1 != 0)
// {
// //richTextBox1.AppendText("\n" + strRet);
// }
// else
// {
// //richTextBox1.AppendText("\n" + "读取成功");
// }
// #endregion 一次性读取所有数据
// stopwatch2.Stop();
// #region 回写操作,写后清空flag
// mesCommToPC WriteBackToPLC = new mesCommToPC();
// result = Funs[plcNo].Write_SingleTag(tagBaseName + "." + tagMesCommName, 1, WriteBackToPLC); //写入单个结构体数据
// #endregion 回写操作,写后清空flag
// #region 左边进站
// try
// {
// if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && !string.IsNullOrEmpty(stPLC_MesData.iotData.Left.work_type.ToString()))
// {
// Task.Run(() => S3进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName));
// //进站
// }
// }
// catch (Exception ex)
// {
// //Funs[plcNo].WriteMultipleRegisters(2003, (short)6); // 6代表上位机报警
// string str = ex.StackTrace;
// AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// }
// #endregion 进站
// #region 左边出站
// try
// {
// if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
// {
// Task.Run(() => S3出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName,"Left"));
// }
// }
// catch (Exception ex)
// {
// string str = ex.StackTrace;
// AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// }
// #endregion 出站
// UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
// stopwatch1.Stop();
// //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
// OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
// }
// else
// {
// UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
// AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
// Funs[plcNo].Connect();
// }
// }
// catch (Exception ex)
// {
// UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
// AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
// //Funs[plcNo].ReConnect();
// }
// Thread.Sleep(IntervalReadPLC);
// }
//}
///
/// [S3] 点散热胶装备
///
/// PLC编号
/// 工站全称
private void S3进站(int plcNo, string stationNameStr, OP30_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string sn = "";//(string)stPLC_MesDataBarcodeSet.strProductBarcode; // 产品SN(物料码)
sn = sn.Replace("\0", "");
string strCarrierBarcode = "";//(string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
strCarrierBarcode = strCarrierBarcode.Replace("\0", "");
//载具码验证产品码
string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
if (string.IsNullOrEmpty(strProductBarcode))
{
AddMessage_Station(stationNameStr, LogType.Error, $"PLC S3 点散热胶装备未能成功绑定载具信息");
}
if (!string.IsNullOrEmpty(strProductBarcode) && !string.IsNullOrEmpty(sn) && strProductBarcode != sn)
{
AddMessage_Station(stationNameStr, LogType.Error, $"PLC S3 点散热胶装备未能成功绑定载具信息");
}
// 产品SN(物料码)校验
List item = new List();
stopwatch2.Start();
int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item);
stopwatch2.Stop();
//指令执行结果 1:OK 110:失败
byte cmdToPC = (byte)(result == 1 ? 1 : 110);
//进站结果写入PLC
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = cmdToPC;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 1;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
if (string.IsNullOrEmpty(sn))
{
BarcodeSet_t BarcodeToPlc = new BarcodeSet_t();
BarcodeToPlc.strCarrierBarcode = strCarrierBarcode;
BarcodeToPlc.strProductBarcode = sn;
Funs[plcNo].Write_SingleTag(tagBarsetName, 1, BarcodeToPlc);
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = 0;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 110;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S3] 点散热胶装备 - 出站接口
///
private void S3出站(int plcNo, string stationNameStr, OP30_MesData_t stPLC_MesData, string tagMesCommName,string direction)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = GlobalContext.Mtltmrk; // 产品条码; // 产品型号
mtltmrk = mtltmrk.Replace("\0", "");
string CarrierBarcode = "";//(string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
// 产品结果
int a1Result = 0;
//if (direction=="Left")
//{
// a1Result=(int)stPLC_MesData.iotData.Left.testStatus;
//}
//if (direction == "Right")
//{
// a1Result = (int)stPLC_MesData.iotData.Left.testStatus;
//}
bool pass = a1Result == 1;
List items = new List();
items.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = CarrierBarcode,
Parameter_unit = ""
});
items.Add(new TestItem()
{
Parameter_name = "产品码",
Parameter_value = mtltmrk,
Parameter_unit = ""
});
//保存PLC返回MES数据到本地
int result1 = SwitctProcessData(stationNameStr, items, "", ""
, workorder_code, batch_num, mtltmrk, "", "", "", pass, CarrierBarcode, "1");
byte cmdToPC = (byte)(result1 == 1 ? 1 : 110);
stopwatch2.Start();
//进站结果写入PLC
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = cmdToPC;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 1;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
stopwatch2.Stop();
WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Start();
mesCommToPC MesToPLC = new mesCommToPC();
MesToPLC.cmd = 0;
MesToPLC.cmdParam = 0; //指令参数
MesToPLC.cmdResult = 110;
Funs[plcNo].Write_SingleTag(tagMesCommName, 1, MesToPLC);
stopwatch2.Stop();
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
//// 上次采集到的SN
//private string sn_值板机 = string.Empty;
///
/// [S3] 值板机 - 出站接口
///
/// PLC编号
private void S3出站接口(int plcNo, string stationCode, string stationName)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
string stationNameStr = stationCode + stationName;
string processItem = stationName; // 测试项目
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
string supplierCode = ""; // 供应商代码
string sn = (string)s3PLCData["c1ProductSN"]; // 产品SN(一穴载具SN)
sn = sn.Replace("\0", "");
string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 二穴载具SN(产品取自哪个二穴载具)
c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
int c1VehicleCavity = (int)s3PLCData["c1VehicleCavity"]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
int c1Result = (int)s3PLCData["c1Result"]; // 产品结果
bool pass = c1Result == 1;
//
string productSN = string.Empty;
// 是否是两个穴位交换
List items = new List();
items.Add(new TestItem()
{
Parameter_name = "产品结果",
Parameter_value = c1Result == 1 ? "OK" : "NG",
Parameter_unit = ""
});
int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
, workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, productSN, pass, sn, "1");
short result = result1 == 1 ? (short)1 : (short)2;
stopwatch2.Start();
// MES_Flag 为MES报错
// 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
//Funs[plcNo].WriteMultipleRegisters(2150, result); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "c1MES_FLAG";
writeToPLC_Flag.Adress = 2150;
writeToPLC_Flag.Value = result;
SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Start();
// MES_Flag 为4上位机报错
//Funs[plcNo].WriteMultipleRegisters(2150, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "c1MES_FLAG";
writeToPLC_Flag.Adress = 2150;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S3] 值板机- 节拍接口
///
/// PLC编号
/// 工站全称
private void S3节拍接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string resultStr = string.Empty;
try
{
stopwatch1.Start();
string oEEType = ((int)s3PLCData["c1OEEType"]).ToString(); // 节拍类型(plc写入)
string c1OEEProductSN = (string)s3PLCData["c1OEEProductSN"]; // 载具SN
c1OEEProductSN = c1OEEProductSN.Replace("\0", "");
bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
if (!actionBool)
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2204, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2204;
writeToPLC_Flag1.Value = (short)4;
SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
string c1OEEPartNo = string.Empty; // 物料码
if (string.IsNullOrEmpty(c1OEEProductSN))
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2204, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2204;
writeToPLC_Flag1.Value = (short)1;
SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
else
{ // 查产品SN
c1OEEPartNo = "Test"; // ZS
}
short c1OEEMES_FLAG = 0;
// 上传OEE
(short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, c1OEEPartNo, c1OEEProductSN);
c1OEEMES_FLAG = result.Item1;
resultStr = result.Item2;
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2204, c1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "c1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2204;
writeToPLC_Flag.Value = c1OEEMES_FLAG;
SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// MES_Flag
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2204, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "c1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2204;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
#endregion [S3] 值板机
#endregion PLC3 刘永村
#region PLC4 刘果段
#region [S4] 取放桁架
///
/// S4工位的数据- 触发信号上次的值
///
private Dictionary s4PLCSignal_Old = new Dictionary();
///
/// S4工位的数据(含触发信号)
///
private Dictionary s4PLCData = new Dictionary();
///
/// S4工位的数据- 回写点位
///
private Dictionary s4PLCWriteData = new Dictionary();
///
/// [S4] 取放桁架
///
/// PLC编号
private void ReadStation_S4(int plcNo)
{
// [S1] Tray盘上料装备
// [S2] FCT
// [S3] 值板机
// [S4_1] 载具下线装备 [S4_5] 载具上线装备
// [S5] Tray盘下料装备
/// 上位机心跳
/// 获取设备报警数据与状态信息
string stationCode = "[S4_1]";
string stationName = "载具下线装备";
string stationNameStr = stationCode + stationName;
string stationCode5 = "[S4_5]";
string stationName5 = "载具上线装备";
string stationNameStr5 = stationCode5 + stationName5;
#region 创建字典
// 触发信号字典 赋值
s4PLCSignal_Old.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
s4PLCSignal_Old.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
s4PLCSignal_Old.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
s4PLCSignal_Old.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
s4PLCSignal_Old.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
s4PLCSignal_Old.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
s4PLCSignal_Old.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
s4PLCSignal_Old.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
s4PLCSignal_Old.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
s4PLCSignal_Old.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
s4PLCSignal_Old.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
// PLC数据字典 赋值
// 载具下线装备(弹夹上线)
s4PLCData.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
s4PLCData.Add("d1BulletclipCode", ""); // 扫到的码
s4PLCData.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
s4PLCData.Add("d1VehicleCode", ""); // 扫到的码
s4PLCData.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
s4PLCData.Add("d1MES_FLAG", 0); // MES_FLAG
s4PLCData.Add("d1ProductSN", ""); // 产品SN(弹夹码)
s4PLCData.Add("d1VehicleCode1", ""); // 载具1码(弹夹穴位1)
s4PLCData.Add("d1VehicleCode2", ""); // 载具2码(弹夹穴位2)
s4PLCData.Add("d1VehicleCode3", ""); // 载具3码(弹夹穴位3)
s4PLCData.Add("d1VehicleCode4", ""); // 载具4码(弹夹穴位4)
s4PLCData.Add("d1VehicleCode5", ""); // 载具5码(弹夹穴位5)
s4PLCData.Add("d1VehicleCode6", ""); // 载具6码(弹夹穴位6)
s4PLCData.Add("d1VehicleCode7", ""); // 载具7码(弹夹穴位7)
s4PLCData.Add("d1VehicleCode8", ""); // 载具8码(弹夹穴位8)
s4PLCData.Add("d1VehicleCode9", ""); // 载具9码(弹夹穴位9)
s4PLCData.Add("d1VehicleCode10", ""); // 载具10码(弹夹穴位10)
s4PLCData.Add("d1Result", 0); // 产品结果
s4PLCData.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
s4PLCData.Add("d1OEEMES_FLAG", 0); // MES_FLAG
s4PLCData.Add("d1OEEProductSN", "");// 产品SN(载具SN)
s4PLCData.Add("d1OEEType", 0); // 节拍类型(plc写入)
s4PLCData.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
s4PLCData.Add("d2BulletclipStates", 0); // 弹夹状态
s4PLCData.Add("d2BulletclipCode", ""); // 扫到的码
// 真空标机(提升机)
s4PLCData.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
s4PLCData.Add("d3MES_FLAG", 0); // MES_FLAG
s4PLCData.Add("d3Type", 0); // 进站还是出站
s4PLCData.Add("d3ProductSN", ""); // 产品SN(弹夹码)
s4PLCData.Add("d3Result", 0); // 产品结果
s4PLCData.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
s4PLCData.Add("d4MES_FLAG", 0); // MES_FLAG
s4PLCData.Add("d4Type", 0); // 进站还是出站
s4PLCData.Add("d4ProductSN", ""); // 产品SN(弹夹码)
s4PLCData.Add("d4Result", 0); // 产品结果
// 载具上线装备(弹夹下线)
s4PLCData.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
s4PLCData.Add("d5BulletclipCode", ""); // 扫到的码
s4PLCData.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
s4PLCData.Add("d5VehicleCode", ""); // 扫到的码
s4PLCData.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
s4PLCData.Add("d5MES_FLAG", 0); // MES_FLAG
s4PLCData.Add("d5ProductSN", ""); // 产品SN(弹夹码)
s4PLCData.Add("d5VehicleCode1", ""); // 载具1码(弹夹穴位1)
s4PLCData.Add("d5VehicleCode2", ""); // 载具2码(弹夹穴位2)
s4PLCData.Add("d5VehicleCode3", ""); // 载具3码(弹夹穴位3)
s4PLCData.Add("d5VehicleCode4", ""); // 载具4码(弹夹穴位4)
s4PLCData.Add("d5VehicleCode5", ""); // 载具5码(弹夹穴位5)
s4PLCData.Add("d5VehicleCode6", ""); // 载具6码(弹夹穴位6)
s4PLCData.Add("d5VehicleCode7", ""); // 载具7码(弹夹穴位7)
s4PLCData.Add("d5VehicleCode8", ""); // 载具8码(弹夹穴位8)
s4PLCData.Add("d5VehicleCode9", ""); // 载具9码(弹夹穴位9)
s4PLCData.Add("d5VehicleCode10", ""); // 载具10码(弹夹穴位10)
s4PLCData.Add("d5Result", 0); // 产品结果
s4PLCData.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
s4PLCData.Add("d5OEEMES_FLAG", 0); // MES_FLAG
s4PLCData.Add("d5OEEProductSN", "");// 产品SN(载具SN)
s4PLCData.Add("d5OEEType", 0); // 节拍类型(plc写入)
#endregion 创建字典
while (true)
{
try
{
if (!GlobalContext._IsCon_Funs4)
{
UpdatePLCMonitor(1, plcNo, 0);
continue;
}
if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
stopwatch1.Start();
stopwatch2.Start();
/*
#region 一次性读取所有数据
// 载具下线装备(弹夹上线)
int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 100);
int[] data4 = Funs[plcNo].ReadHoldingRegisters(2300, 100);
int[] data5 = Funs[plcNo].ReadHoldingRegisters(2400, 100);
int[] data6 = Funs[plcNo].ReadHoldingRegisters(2500, 100);
int[] data7 = Funs[plcNo].ReadHoldingRegisters(2600, 100);
int[] data8 = Funs[plcNo].ReadHoldingRegisters(2700, 100);
int[] data9 = Funs[plcNo].ReadHoldingRegisters(2800, 100);
int[] data10 = Funs[plcNo].ReadHoldingRegisters(2900, 56);
int[] datas = data1.Concat(data2).ToArray();
datas = datas.Concat(data3).ToArray();
datas = datas.Concat(data4).ToArray();
datas = datas.Concat(data5).ToArray();
datas = datas.Concat(data6).ToArray();
datas = datas.Concat(data7).ToArray();
datas = datas.Concat(data8).ToArray();
datas = datas.Concat(data9).ToArray();
datas = datas.Concat(data10).ToArray();
// 载具下线装备(弹夹上线)
s4PLCData["d1BulletclipScanCode"] = datas[2]; // 扫码信号 弹夹扫码
int[] d1BulletclipCodeData = datas.Skip(3).Take(20).ToArray();
s4PLCData["d1BulletclipCode"] = ModbusClient.ConvertRegistersToString(d1BulletclipCodeData, 0, 40);
s4PLCData["d1VehicleScanCode"] = datas[33]; // 扫码信号 载具扫码
int[] d1VehicleCodeData = datas.Skip(34).Take(20).ToArray();
s4PLCData["d1VehicleCode"] = ModbusClient.ConvertRegistersToString(d1VehicleCodeData, 0, 40);
s4PLCData["d1PLC_FLAG"] = datas[64]; // PLC_FLAG 出站接口
s4PLCData["d1MES_FLAG"] = datas[65];
int[] d1ProductSNData = datas.Skip(66).Take(20).ToArray();
s4PLCData["d1ProductSN"] = ModbusClient.ConvertRegistersToString(d1ProductSNData, 0, 40); // 产品SN(物料码)
int[] d1VehicleCode1Data = datas.Skip(86).Take(20).ToArray();
s4PLCData["d1VehicleCode1"] = ModbusClient.ConvertRegistersToString(d1VehicleCode1Data, 0, 40);
int[] d1VehicleCode2Data = datas.Skip(106).Take(20).ToArray();
s4PLCData["d1VehicleCode2"] = ModbusClient.ConvertRegistersToString(d1VehicleCode2Data, 0, 40);
int[] d1VehicleCode3Data = datas.Skip(126).Take(20).ToArray();
s4PLCData["d1VehicleCode3"] = ModbusClient.ConvertRegistersToString(d1VehicleCode3Data, 0, 40);
int[] d1VehicleCode4Data = datas.Skip(146).Take(20).ToArray();
s4PLCData["d1VehicleCode4"] = ModbusClient.ConvertRegistersToString(d1VehicleCode4Data, 0, 40);
int[] d1VehicleCode5Data = datas.Skip(166).Take(20).ToArray();
s4PLCData["d1VehicleCode5"] = ModbusClient.ConvertRegistersToString(d1VehicleCode5Data, 0, 40);
int[] d1VehicleCode6Data = datas.Skip(186).Take(20).ToArray();
s4PLCData["d1VehicleCode6"] = ModbusClient.ConvertRegistersToString(d1VehicleCode6Data, 0, 40);
int[] d1VehicleCode7Data = datas.Skip(206).Take(20).ToArray();
s4PLCData["d1VehicleCode7"] = ModbusClient.ConvertRegistersToString(d1VehicleCode7Data, 0, 40);
int[] d1VehicleCode8Data = datas.Skip(226).Take(20).ToArray();
s4PLCData["d1VehicleCode8"] = ModbusClient.ConvertRegistersToString(d1VehicleCode8Data, 0, 40);
int[] d1VehicleCode9Data = datas.Skip(246).Take(20).ToArray();
s4PLCData["d1VehicleCode9"] = ModbusClient.ConvertRegistersToString(d1VehicleCode9Data, 0, 40);
int[] d1VehicleCode10Data = datas.Skip(266).Take(20).ToArray();
s4PLCData["d1VehicleCode10"] = ModbusClient.ConvertRegistersToString(d1VehicleCode10Data, 0, 40);
int[] d1VehicleCode11Data = datas.Skip(286).Take(20).ToArray();
s4PLCData["d1VehicleCode11"] = ModbusClient.ConvertRegistersToString(d1VehicleCode11Data, 0, 40);
int[] d1VehicleCode12Data = datas.Skip(306).Take(20).ToArray();
s4PLCData["d1VehicleCode12"] = ModbusClient.ConvertRegistersToString(d1VehicleCode12Data, 0, 40);
int[] d1VehicleCode13Data = datas.Skip(326).Take(20).ToArray();
s4PLCData["d1VehicleCode13"] = ModbusClient.ConvertRegistersToString(d1VehicleCode13Data, 0, 40);
int[] d1VehicleCode14Data = datas.Skip(346).Take(20).ToArray();
s4PLCData["d1VehicleCode14"] = ModbusClient.ConvertRegistersToString(d1VehicleCode14Data, 0, 40);
int[] d1VehicleCode15Data = datas.Skip(366).Take(20).ToArray();
s4PLCData["d1VehicleCode15"] = ModbusClient.ConvertRegistersToString(d1VehicleCode15Data, 0, 40);
s4PLCData["d1Result"] = datas[386];
s4PLCData["d1OEEPLC_FLAG"] = datas[397]; // PLC_FLAG 节拍接口
s4PLCData["d1OEEMES_FLAG"] = datas[398];
int[] d1OEEProductSNData = datas.Skip(399).Take(20).ToArray();
s4PLCData["d1OEEProductSN"] = ModbusClient.ConvertRegistersToString(d1OEEProductSNData, 0, 40);
s4PLCData["d1OEEType"] = datas[419];
// 桁架(查询标机中弹夹的状态)
s4PLCData["d2BulletclipScanCode"] = datas[430];
s4PLCData["d2BulletclipStates"] = datas[431];
int[] d2BulletclipCodeData = datas.Skip(432).Take(20).ToArray();
s4PLCData["d2BulletclipCode"] = ModbusClient.ConvertRegistersToString(d2BulletclipCodeData, 0, 40);
// 真空标机
s4PLCData["d3PLC_FLAG"] = datas[462]; // 真空标机1 出站接口
s4PLCData["d3MES_FLAG"] = datas[463];
int[] d3ProductSNData = datas.Skip(464).Take(20).ToArray();
s4PLCData["d3ProductSN"] = ModbusClient.ConvertRegistersToString(d3ProductSNData, 0, 40);
s4PLCData["d3Result"] = datas[484];
s4PLCData["d3Type"] = datas[485];
s4PLCData["d4PLC_FLAG"] = datas[495]; // 真空标机2 出站接口
s4PLCData["d4MES_FLAG"] = datas[496];
int[] d4ProductSNData = datas.Skip(497).Take(20).ToArray();
s4PLCData["d4ProductSN"] = ModbusClient.ConvertRegistersToString(d4ProductSNData, 0, 40);
s4PLCData["d4Result"] = datas[517];
s4PLCData["d4Type"] = datas[518];
// 载具上线装备(弹夹下线)
s4PLCData["d5BulletclipScanCode"] = datas[528]; // 扫码信号 弹夹扫码
int[] d5BulletclipCodeData = datas.Skip(529).Take(20).ToArray();
s4PLCData["d5BulletclipCode"] = ModbusClient.ConvertRegistersToString(d5BulletclipCodeData, 0, 40);
s4PLCData["d5VehicleScanCode"] = datas[559]; // 扫码信号 载具扫码
int[] d5VehicleCodeData = datas.Skip(560).Take(20).ToArray();
s4PLCData["d5VehicleCode"] = ModbusClient.ConvertRegistersToString(d5VehicleCodeData, 0, 40);
s4PLCData["d5PLC_FLAG"] = datas[590]; // PLC_FLAG 出站接口
s4PLCData["d5MES_FLAG"] = datas[591];
int[] d5ProductSNData = datas.Skip(592).Take(20).ToArray();
s4PLCData["d5ProductSN"] = ModbusClient.ConvertRegistersToString(d5ProductSNData, 0, 40); // 产品SN(物料码)
int[] d5VehicleCode1Data = datas.Skip(612).Take(20).ToArray();
s4PLCData["d5VehicleCode1"] = ModbusClient.ConvertRegistersToString(d5VehicleCode1Data, 0, 40);
int[] d5VehicleCode2Data = datas.Skip(632).Take(20).ToArray();
s4PLCData["d5VehicleCode2"] = ModbusClient.ConvertRegistersToString(d5VehicleCode2Data, 0, 40);
int[] d5VehicleCode3Data = datas.Skip(652).Take(20).ToArray();
s4PLCData["d5VehicleCode3"] = ModbusClient.ConvertRegistersToString(d5VehicleCode3Data, 0, 40);
int[] d5VehicleCode4Data = datas.Skip(672).Take(20).ToArray();
s4PLCData["d5VehicleCode4"] = ModbusClient.ConvertRegistersToString(d5VehicleCode4Data, 0, 40);
int[] d5VehicleCode5Data = datas.Skip(692).Take(20).ToArray();
s4PLCData["d5VehicleCode5"] = ModbusClient.ConvertRegistersToString(d5VehicleCode5Data, 0, 40);
int[] d5VehicleCode6Data = datas.Skip(712).Take(20).ToArray();
s4PLCData["d5VehicleCode6"] = ModbusClient.ConvertRegistersToString(d5VehicleCode6Data, 0, 40);
int[] d5VehicleCode7Data = datas.Skip(732).Take(20).ToArray();
s4PLCData["d5VehicleCode7"] = ModbusClient.ConvertRegistersToString(d5VehicleCode7Data, 0, 40);
int[] d5VehicleCode8Data = datas.Skip(752).Take(20).ToArray();
s4PLCData["d5VehicleCode8"] = ModbusClient.ConvertRegistersToString(d5VehicleCode8Data, 0, 40);
int[] d5VehicleCode9Data = datas.Skip(772).Take(20).ToArray();
s4PLCData["d5VehicleCode9"] = ModbusClient.ConvertRegistersToString(d5VehicleCode9Data, 0, 40);
int[] d5VehicleCode10Data = datas.Skip(792).Take(20).ToArray();
s4PLCData["d5VehicleCode10"] = ModbusClient.ConvertRegistersToString(d5VehicleCode10Data, 0, 40);
int[] d5VehicleCode11Data = datas.Skip(812).Take(20).ToArray();
s4PLCData["d5VehicleCode11"] = ModbusClient.ConvertRegistersToString(d5VehicleCode11Data, 0, 40);
int[] d5VehicleCode12Data = datas.Skip(832).Take(20).ToArray();
s4PLCData["d5VehicleCode12"] = ModbusClient.ConvertRegistersToString(d5VehicleCode12Data, 0, 40);
int[] d5VehicleCode13Data = datas.Skip(852).Take(20).ToArray();
s4PLCData["d5VehicleCode13"] = ModbusClient.ConvertRegistersToString(d5VehicleCode13Data, 0, 40);
int[] d5VehicleCode14Data = datas.Skip(872).Take(20).ToArray();
s4PLCData["d5VehicleCode14"] = ModbusClient.ConvertRegistersToString(d5VehicleCode14Data, 0, 40);
int[] d5VehicleCode15Data = datas.Skip(892).Take(20).ToArray();
s4PLCData["d5VehicleCode15"] = ModbusClient.ConvertRegistersToString(d5VehicleCode15Data, 0, 40);
s4PLCData["d5Result"] = datas[912];
s4PLCData["d5OEEPLC_FLAG"] = datas[923]; // PLC_FLAG 节拍接口
s4PLCData["d5OEEMES_FLAG"] = datas[924];
int[] d5OEEProductSNData = datas.Skip(925).Take(20).ToArray();
s4PLCData["d5OEEProductSN"] = ModbusClient.ConvertRegistersToString(d5OEEProductSNData, 0, 40);
s4PLCData["d5OEEType"] = datas[945];
#endregion 一次性读取所有数据
stopwatch2.Stop();
#region 回写操作,写后清空flag
PLCWriteData(Funs[plcNo], ref s4PLCData, ref s4PLCWriteData);
#endregion 回写操作,写后清空flag
*/
// N801A-S4_1 弹夹扫码
#region N801A-S4_1 弹夹扫码
try
{
int d1BulletclipScanCode = (int)s4PLCData["d1BulletclipScanCode"];
int d1BulletclipScanCodeOld = (int)s4PLCSignal_Old["d1BulletclipScanCode"];
if (d1BulletclipScanCode != d1BulletclipScanCodeOld)
{
if (d1BulletclipScanCode == 1) // 0->1
Task.Run(() => S4_1弹夹扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
s4PLCSignal_Old["d1BulletclipScanCode"] = s4PLCData["d1BulletclipScanCode"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2002, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_1 弹夹扫码
// N801A-S4_1 载具扫码
#region N801A-S4_1 载具扫码
try
{
int d1VehicleScanCode = (int)s4PLCData["d1VehicleScanCode"];
int d1VehicleScanCodeOld = (int)s4PLCSignal_Old["d1VehicleScanCode"];
if (d1VehicleScanCode != d1VehicleScanCodeOld)
{
if (d1VehicleScanCode == 1) // 0->1
Task.Run(() => S4_1载具扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
s4PLCSignal_Old["d1VehicleScanCode"] = s4PLCData["d1VehicleScanCode"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2033, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_1 载具扫码
// N801A-S4_1 出站接口
#region N801A-S4_1 出站接口
try
{
int d1PLC_FLAG = (int)s4PLCData["d1PLC_FLAG"];
int d1MES_FLAG = (int)s4PLCData["d1MES_FLAG"];
int d1PLC_FLAGOld = (int)s4PLCSignal_Old["d1PLC_FLAG"];
if (d1PLC_FLAG != d1PLC_FLAGOld)
{
if (d1PLC_FLAG == 1 && d1MES_FLAG == 0) // 0->1
Task.Run(() => S4_1出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
//else if (d1PLC_FLAG == 0 && d1MES_FLAG != 0)
//Funs[plcNo].WriteMultipleRegisters(2065, (short)0);
s4PLCSignal_Old["d1PLC_FLAG"] = s4PLCData["d1PLC_FLAG"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2065, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_1 出站接口
// N801A-S4_1 节拍接口
#region N801A-S4_1 节拍接口
try
{
int d1OEEPLC_FLAG = (int)s4PLCData["d1OEEPLC_FLAG"];
int d1OEEMES_FLAG = (int)s4PLCData["d1OEEMES_FLAG"];
int d1OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d1OEEPLC_FLAG"];
if (d1OEEPLC_FLAG != d1OEEPLC_FLAGOld)
{
if (d1OEEPLC_FLAG == 1 && d1OEEMES_FLAG == 0) // 0->1
Task.Run(() => S4_1节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
//else if (d1OEEPLC_FLAG == 0 && d1OEEMES_FLAG != 0)
//Funs[plcNo].WriteMultipleRegisters(2398, (short)0);
s4PLCSignal_Old["d1OEEPLC_FLAG"] = s4PLCData["d1OEEPLC_FLAG"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2398, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_1 节拍接口
// N801A-S4_2 桁架(查询标机中弹夹的状态) 数据
#region N801A-S4_2 桁架(查询标机中弹夹的状态)
try
{
int d2BulletclipScanCode = (int)s4PLCData["d2BulletclipScanCode"];
int d2BulletclipScanCodeOld = (int)s4PLCSignal_Old["d2BulletclipScanCode"];
if (d2BulletclipScanCode != d2BulletclipScanCodeOld)
{
if (d2BulletclipScanCode == 1) // 0->1
Task.Run(() => S4_2桁架(plcNo, stationNameStr)); // MreTasks[1].Set();
s4PLCSignal_Old["d2BulletclipScanCode"] = s4PLCData["d2BulletclipScanCode"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2430, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 桁架出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_2 桁架(查询标机中弹夹的状态)
// N801A-S4_3 真空标机1 数据
#region N801A-S4_3 真空标机1
try
{
int d3PLC_FLAG = (int)s4PLCData["d3PLC_FLAG"];
int d3MES_FLAG = (int)s4PLCData["d3MES_FLAG"];
int d3PLC_FLAGOld = (int)s4PLCSignal_Old["d3PLC_FLAG"];
if (d3PLC_FLAG != d3PLC_FLAGOld)
{
if (d3PLC_FLAG == 1 && d3MES_FLAG == 0) // 0->1
{
int stationType = (int)s4PLCData["d3Type"];
if (stationType == 1)
{
// S4_3进站接口
Task.Run(() => S4_3进站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
}
else if (stationType == 2)
{
// S4_3出站接口
Task.Run(() => S4_3出站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
}
}
//else if (d3PLC_FLAG == 0 && d3MES_FLAG != 0)
//Funs[plcNo].WriteMultipleRegisters(2463, (short)0);
s4PLCSignal_Old["d3PLC_FLAG"] = s4PLCData["d3PLC_FLAG"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2463, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_3 真空标机1
// N801A-S4_4 真空标机2 数据
#region N801A-S4_4 真空标机2
try
{
int d4PLC_FLAG = (int)s4PLCData["d4PLC_FLAG"];
int d4MES_FLAG = (int)s4PLCData["d4MES_FLAG"];
int d4PLC_FLAGOld = (int)s4PLCSignal_Old["d4PLC_FLAG"];
if (d4PLC_FLAG != d4PLC_FLAGOld)
{
if (d4PLC_FLAG == 1 && d4MES_FLAG == 0) // 0->1
{
int stationType = (int)s4PLCData["d4Type"];
if (stationType == 1)
{
// S4_4进站接口
Task.Run(() => S4_4进站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
}
else if (stationType == 2)
{
// S4_4出站接口
Task.Run(() => S4_4出站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
}
}
//else if (d4PLC_FLAG == 0 && d4MES_FLAG != 0)
//Funs[plcNo].WriteMultipleRegisters(2496, (short)0);
s4PLCSignal_Old["d4PLC_FLAG"] = s4PLCData["d4PLC_FLAG"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2496, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_4 真空标机2
// N801A-S4_5 弹夹扫码 数据
#region N801A-S4_5 弹夹扫码
try
{
int d5BulletclipScanCode = (int)s4PLCData["d5BulletclipScanCode"];
int d5BulletclipScanCodeOld = (int)s4PLCSignal_Old["d5BulletclipScanCode"];
if (d5BulletclipScanCode != d5BulletclipScanCodeOld)
{
if (d5BulletclipScanCode == 1) // 0->1
Task.Run(() => S4_5弹夹扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
s4PLCSignal_Old["d5BulletclipScanCode"] = s4PLCData["d5BulletclipScanCode"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2528, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_5 弹夹扫码
// N801A-S4_5 载具扫码 数据
#region N801A-S4_5 载具扫码
try
{
int d5VehicleScanCode = (int)s4PLCData["d5VehicleScanCode"];
int d5VehicleScanCodeOld = (int)s4PLCSignal_Old["d5VehicleScanCode"];
if (d5VehicleScanCode != d5VehicleScanCodeOld)
{
if (d5VehicleScanCode == 1) // 0->1
Task.Run(() => S4_5载具扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
s4PLCSignal_Old["d5VehicleScanCode"] = s4PLCData["d5VehicleScanCode"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2559, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_5 载具扫码
// N801A-S4_5 出站接口(扫完所有码后立即上传) 数据
#region N801A-S4_5 出站接口
try
{
int d5PLC_FLAG = (int)s4PLCData["d5PLC_FLAG"];
int d5MES_FLAG = (int)s4PLCData["d5MES_FLAG"];
int d5PLC_FLAGOld = (int)s4PLCSignal_Old["d5PLC_FLAG"];
if (d5PLC_FLAG != d5PLC_FLAGOld)
{
if (d5PLC_FLAG == 1 && d5MES_FLAG == 0) // 0->1
Task.Run(() => S4_5出站接口(plcNo, stationCode5, stationName5)); // MreTasks[3].Set();
//else if (d5PLC_FLAG == 0 && d5MES_FLAG != 0)
//Funs[plcNo].WriteMultipleRegisters(2591, (short)0);
s4PLCSignal_Old["d5PLC_FLAG"] = s4PLCData["d5PLC_FLAG"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2591, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_5 出站接口
// N801A-S4_5 节拍接口 数据
#region N801A-S4_5 节拍接口
try
{
int d5OEEPLC_FLAG = (int)s4PLCData["d5OEEPLC_FLAG"];
int d5OEEMES_FLAG = (int)s4PLCData["d5OEEMES_FLAG"];
int d5OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d5OEEPLC_FLAG"];
if (d5OEEPLC_FLAG != d5OEEPLC_FLAGOld)
{
if (d5OEEPLC_FLAG == 1 && d5OEEMES_FLAG == 0) // 0->1
Task.Run(() => S4_5节拍接口(plcNo, stationNameStr5)); // MreTasks[4].Set();
//else if (d5OEEPLC_FLAG == 0 && d5OEEMES_FLAG != 0)
//Funs[plcNo].WriteMultipleRegisters(2924, (short)0);
s4PLCSignal_Old["d5OEEPLC_FLAG"] = s4PLCData["d5OEEPLC_FLAG"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2924, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion N801A-S4_5 节拍接口
UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
stopwatch1.Stop();
//if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
}
else
{
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
Funs[plcNo].Connect();
}
}
catch (Exception ex)
{
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
//Funs[plcNo].ReConnect();
}
Thread.Sleep(IntervalReadPLC);
}
}
///
/// [S4] 取放桁架 - S4_1弹夹扫码
///
/// PLC编号
/// 工站全称
private void S4_1弹夹扫码(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 弹夹扫码
string d1BulletclipCode = " "; // 扫到的码
short d1BulletclipScanCode = 2;
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2003, d1BulletclipCode, 20);
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2002, d1BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d1BulletclipScanCode";
writeToPLC_Flag.Adress = 2002;
writeToPLC_Flag.Value = d1BulletclipScanCode;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
{
Name = "d1BulletclipCode",
Adress = 2003,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = d1BulletclipCode
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2003, " ", 20);
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2002, (short)6); // 6代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d1BulletclipScanCode";
writeToPLC_Flag.Adress = 2002;
writeToPLC_Flag.Value = (short)6;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
{
Name = "d1BulletclipCode",
Adress = 2003,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = " "
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S4] 取放桁架 - S4_1载具扫码
///
/// PLC编号
/// 工站全称
private void S4_1载具扫码(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 载具扫码
string d1VehicleCode = " "; // 扫到的码
// 查产品SN
string partNo = " ";
short d1VehicleScanCode = 2;
#region 进站
if (!string.IsNullOrEmpty(d1VehicleCode))
{
List item = new List();
item.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = d1VehicleCode,
});
item.Add(new TestItem()
{
Parameter_name = "载具穴号",
Parameter_value = "1",
});
stopwatch2.Start();
int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
stopwatch2.Stop();
d1VehicleScanCode = (short)result == 1 ? d1VehicleScanCode : (short)result;
}
#endregion 进站
//Funs[plcNo].WriteMultipleRegisters(2034, d1VehicleCode, 20);
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2033, d1VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d1VehicleScanCode";
writeToPLC_Flag.Adress = 2033;
writeToPLC_Flag.Value = d1VehicleScanCode;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
{
Name = "d1VehicleCode",
Adress = 2034,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = d1VehicleCode
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2034, " ", 20);
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2033, (short)6); // 6代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d1VehicleScanCode";
writeToPLC_Flag.Adress = 2033;
writeToPLC_Flag.Value = (short)6; // 6代表上位机报警
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
{
Name = "d1VehicleCode",
Adress = 2034,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = " "
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
// 上次采集到的SN
//private string sn_S4_1出站接口 = string.Empty;
///
/// [S4] 取放桁架 - S4_1出站接口
///
private void S4_1出站接口(int plcNo, string stationCode, string stationName)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
string stationNameStr = stationCode + stationName;
string processItem = stationName; // 测试项目
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
string supplierCode = ""; // 供应商代码
string sn = (string)s4PLCData["d1ProductSN"]; // 产品SN(弹夹码)
sn = sn.Replace("\0", "");
string d1VehicleCode1 = (string)s4PLCData["d1VehicleCode1"]; // 载具1码(弹夹穴位1)
string d1VehicleCode2 = (string)s4PLCData["d1VehicleCode2"]; // 载具2码(弹夹穴位2)
string d1VehicleCode3 = (string)s4PLCData["d1VehicleCode3"]; // 载具3码(弹夹穴位3)
string d1VehicleCode4 = (string)s4PLCData["d1VehicleCode4"]; // 载具4码(弹夹穴位4)
string d1VehicleCode5 = (string)s4PLCData["d1VehicleCode5"]; // 载具5码(弹夹穴位5)
string d1VehicleCode6 = (string)s4PLCData["d1VehicleCode6"]; // 载具6码(弹夹穴位6)
string d1VehicleCode7 = (string)s4PLCData["d1VehicleCode7"]; // 载具7码(弹夹穴位7)
string d1VehicleCode8 = (string)s4PLCData["d1VehicleCode8"]; // 载具8码(弹夹穴位8)
string d1VehicleCode9 = (string)s4PLCData["d1VehicleCode9"]; // 载具9码(弹夹穴位9)
string d1VehicleCode10 = (string)s4PLCData["d1VehicleCode10"]; // 载具10码(弹夹穴位10)
string d1VehicleCode11 = (string)s4PLCData["d1VehicleCode11"]; // 载具11码(弹夹穴位11)
string d1VehicleCode12 = (string)s4PLCData["d1VehicleCode12"]; // 载具12码(弹夹穴位12)
string d1VehicleCode13 = (string)s4PLCData["d1VehicleCode13"]; // 载具13码(弹夹穴位13)
string d1VehicleCode14 = (string)s4PLCData["d1VehicleCode14"]; // 载具14码(弹夹穴位14)
string d1VehicleCode15 = (string)s4PLCData["d1VehicleCode15"]; // 载具15码(弹夹穴位15)
int d1Result = (int)s4PLCData["d1Result"]; // 产品结果
bool pass = d1Result == 1;
List items1 = new List();
items1.Add(new TestItem()
{
Parameter_name = "产品结果",
Parameter_value = d1Result == 1 ? "OK" : "NG",
Parameter_unit = ""
});
int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
, workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, d1VehicleCode1, "1");
//int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
short result = result1 == 1 ? (short)1 : (short)3;
stopwatch2.Start();
// MES_Flag 为4MES报错
//Funs[plcNo].WriteMultipleRegisters(2065, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d1MES_FLAG";
writeToPLC_Flag.Adress = 2065;
writeToPLC_Flag.Value = result;
SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Start();
// MES_Flag 为4上位机报错
//Funs[plcNo].WriteMultipleRegisters(2065, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d1MES_FLAG";
writeToPLC_Flag.Adress = 2065;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S4] 取放桁架 - S4_1节拍接口
///
/// PLC编号
/// 工站全称
private void S4_1节拍接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string resultStr = string.Empty;
try
{
stopwatch1.Start();
string oEEType = ((int)s4PLCData["d1OEEType"]).ToString(); // 节拍类型(plc写入)
string d1OEEProductSN = (string)s4PLCData["d1OEEProductSN"]; // 载具SN
d1OEEProductSN = d1OEEProductSN.Replace("\0", "");
bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
if (!actionBool)
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2398, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2398;
writeToPLC_Flag1.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
string d1OEEPartNo = string.Empty; // 物料码
if (string.IsNullOrEmpty(d1OEEProductSN))
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2398, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2398;
writeToPLC_Flag1.Value = (short)1;
SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
else
{ // 查产品SN
d1OEEPartNo = "Test"; // ZS
}
short d1OEEMES_FLAG = 0;
// 上传OEE
(short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d1OEEPartNo, d1OEEProductSN);
d1OEEMES_FLAG = result.Item1;
resultStr = result.Item2;
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2398, d1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2398;
writeToPLC_Flag.Value = d1OEEMES_FLAG;
SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// MES_Flag
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2398, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2398;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S4] 取放桁架 - S4_2桁架
///
/// PLC编号
/// 工站全称
private void S4_2桁架(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 弹夹扫码
string d2BulletclipCode = " "; // 扫到的码
short d2BulletclipStates = 1; // 弹夹状态(上位机写入)
short d2BulletclipScanCode = 2;
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2432, d2BulletclipCode, 20); // 扫到的码
//Funs[plcNo].WriteMultipleRegisters(2431, d2BulletclipStates); // 弹夹状态(上位机写入)
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2430, d2BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d2BulletclipScanCode";
writeToPLC_Flag.Adress = 2430;
writeToPLC_Flag.Value = d2BulletclipScanCode;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
{
Name = "d2BulletclipCode",
Adress = 2432,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = d2BulletclipCode
});
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
{
Name = "d2BulletclipStates",
Adress = 2431,
ValueType = PLCValueType.Short,
Value = d2BulletclipStates
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2432, " ", 20);
//Funs[plcNo].WriteMultipleRegisters(2431, (short)0);
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2430, (short)6); // 6代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d2BulletclipScanCode";
writeToPLC_Flag.Adress = 2430;
writeToPLC_Flag.Value = (short)6;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
{
Name = "d2BulletclipCode",
Adress = 2432,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = " "
});
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
{
Name = "d2BulletclipStates",
Adress = 2431,
ValueType = PLCValueType.Short,
Value = (short)0
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
// 上次采集到的SN
//private string sn_S4_3进站接口 = string.Empty;
///
/// [S4] 取放桁架 - S4_3进站接口(提升机1)
///
private void S4_3进站接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
sn = sn.Replace("\0", "");
int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
// ZS 查询15个载具码与15个产品SN
List vehicleCodes = new string[15].ToList();
List portNos = new string[15].ToList();
// 调用MES进站(最多15个)
stopwatch2.Start();
List results = new int[15].ToList(); // 结果集;0代表产品为空
for (int i = 0; i < vehicleCodes.Count; i++)
{
// 循环进站
if (!string.IsNullOrEmpty(vehicleCodes[i]))
{
// 产品SN(物料码)校验
string portNo = portNos[i];
List item = new List();
item.Add(new TestItem()
{
Parameter_name = "弹夹码",
Parameter_value = sn,
});
item.Add(new TestItem()
{
Parameter_name = "弹夹穴位",
Parameter_value = (i + 1).ToString(),
});
item.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = vehicleCodes[i],
});
item.Add(new TestItem()
{
Parameter_name = "载具穴号",
Parameter_value = "1",
});
results[i] = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item);
}
}
stopwatch2.Stop();
short result = 0;
bool haveMesWarn = results.Contains(5);
bool havePCWarn = results.Contains(6);
if (haveMesWarn)
result = 2; // 5->2
else if (havePCWarn)
result = 6; // 6->4
else
result = 1;
// MES_Flag 为4MES报错
//Funs[plcNo].WriteMultipleRegisters(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d3MES_FLAG";
writeToPLC_Flag.Adress = 2463;
writeToPLC_Flag.Value = result;
SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Stop();
// MES_Flag 为4上位机报错
//Funs[plcNo].WriteMultipleRegisters(2463, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d3MES_FLAG";
writeToPLC_Flag.Adress = 2463;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_S4_3进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
// 上次采集到的SN
//private string sn_S4_3出站接口 = string.Empty;
///
/// [S4] 取放桁架 - S4_3出站接口(提升机1)
///
private void S4_3出站接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
string supplierCode = ""; // 供应商代码
string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
sn = sn.Replace("\0", "");
int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
bool isPass = d3Result == 1; // 产品结果 bool
// ZS 查询15个载具码与15个产品SN
List vehicleCodes = new string[15].ToList();
List portNos = new string[15].ToList();
// 调用MES出站
stopwatch2.Start();
List results = new int[15].ToList(); // 结果集;0代表产品为空
for (int i = 0; i < vehicleCodes.Count; i++)
{
// 循环出站
if (!string.IsNullOrEmpty(vehicleCodes[i]))
{
string portNo = portNos[i];
List items1 = new List();
items1.Add(new TestItem()
{
Parameter_name = "弹夹码",
Parameter_value = sn,
});
items1.Add(new TestItem()
{
Parameter_name = "弹夹穴位",
Parameter_value = (i + 1).ToString(),
});
items1.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = vehicleCodes[i],
});
items1.Add(new TestItem()
{
Parameter_name = "载具穴号",
Parameter_value = "1",
});
items1.Add(new TestItem()
{
Parameter_name = "产品结果",
Parameter_value = isPass ? "OK" : "NG",
});
int mesResult = SwitctProcessData(stationNameStr, items1, "", ""
, workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, portNo, isPass, vehicleCodes[i], "1");
results[i] = mesResult == 1 ? 1 : 2;
}
}
stopwatch2.Stop();
short result = 0;
bool haveMesWarn = results.Contains(2);
bool havePCWarn = results.Contains(3);
if (haveMesWarn)
result = 2; // 2->2
else if (havePCWarn)
result = 4; // 3->4
else
result = 1;
// MES_Flag 为4MES报错
//Funs[plcNo].WriteMultipleRegisters(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d3MES_FLAG";
writeToPLC_Flag.Adress = 2463;
writeToPLC_Flag.Value = result;
SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Stop();
// MES_Flag 为4上位机报错
//Funs[plcNo].WriteMultipleRegisters(2463, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d3MES_FLAG";
writeToPLC_Flag.Adress = 2463;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_S4_3出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
// 上次采集到的SN
//private string sn_S4_4进站接口 = string.Empty;
///
/// [S4] 取放桁架 - S4_4进站接口(提升机2)
///
private void S4_4进站接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
sn = sn.Replace("\0", "");
int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
// ZS 查询15个载具码与15个产品SN
List vehicleCodes = new string[15].ToList();
List portNos = new string[15].ToList();
// 调用MES进站(最多15个)
stopwatch2.Start();
List results = new int[15].ToList(); // 结果集;0代表产品为空
for (int i = 0; i < vehicleCodes.Count; i++)
{
// 循环进站
if (!string.IsNullOrEmpty(vehicleCodes[i]))
{
// 产品SN(物料码)校验
string portNo = portNos[i];
List item = new List();
item.Add(new TestItem()
{
Parameter_name = "弹夹码",
Parameter_value = sn,
});
item.Add(new TestItem()
{
Parameter_name = "弹夹穴位",
Parameter_value = (i + 1).ToString(),
});
item.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = vehicleCodes[i],
});
item.Add(new TestItem()
{
Parameter_name = "载具穴号",
Parameter_value = "1",
});
results[i] = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item);
}
}
stopwatch2.Stop();
short result = 0;
bool haveMesWarn = results.Contains(5);
bool havePCWarn = results.Contains(6);
if (haveMesWarn)
result = 2; // 5->2
else if (havePCWarn)
result = 6; // 6->4
else
result = 1;
// MES_Flag 为4MES报错
//Funs[plcNo].WriteMultipleRegisters(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d4MES_FLAG";
writeToPLC_Flag.Adress = 2496;
writeToPLC_Flag.Value = result;
SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Stop();
// MES_Flag 为4上位机报错
//Funs[plcNo].WriteMultipleRegisters(2496, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d4MES_FLAG";
writeToPLC_Flag.Adress = 2496;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_S4_4进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
// 上次采集到的SN
//private string sn_S4_4出站接口 = string.Empty;
///
/// [S4] 取放桁架 - S4_4出站接口(提升机2)
///
private void S4_4出站接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
string supplierCode = ""; // 供应商代码
string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
sn = sn.Replace("\0", "");
int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
bool isPass = d4Result == 1; // 产品结果 bool
// ZS 查询15个载具码与15个产品SN
List vehicleCodes = new string[15].ToList();
List portNos = new string[15].ToList();
// 调用MES出站
stopwatch2.Start();
List results = new int[15].ToList(); // 结果集;0代表产品为空
for (int i = 0; i < vehicleCodes.Count; i++)
{
// 循环出站
if (!string.IsNullOrEmpty(vehicleCodes[i]))
{
string portNo = portNos[i];
List items1 = new List();
items1.Add(new TestItem()
{
Parameter_name = "弹夹码",
Parameter_value = sn,
});
items1.Add(new TestItem()
{
Parameter_name = "弹夹穴位",
Parameter_value = (i + 1).ToString(),
});
items1.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = vehicleCodes[i],
});
items1.Add(new TestItem()
{
Parameter_name = "载具穴号",
Parameter_value = "1",
});
items1.Add(new TestItem()
{
Parameter_name = "产品结果",
Parameter_value = isPass ? "OK" : "NG",
});
int mesResult = SwitctProcessData(stationNameStr, items1, "", ""
, workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, portNo, isPass, vehicleCodes[i], "1");
results[i] = mesResult == 1 ? 1 : 2;
}
}
stopwatch2.Stop();
short result = 0;
bool haveMesWarn = results.Contains(2);
bool havePCWarn = results.Contains(3);
if (haveMesWarn)
result = 2; // 2->2
else if (havePCWarn)
result = 4; // 3->4
else
result = 1;
// MES_Flag 为4MES报错
//Funs[plcNo].WriteMultipleRegisters(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d4MES_FLAG";
writeToPLC_Flag.Adress = 2496;
writeToPLC_Flag.Value = result;
SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Stop();
// MES_Flag 为4上位机报错
//Funs[plcNo].WriteMultipleRegisters(2496, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d4MES_FLAG";
writeToPLC_Flag.Adress = 2496;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_S4_4出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S4] 取放桁架 - S4_5弹夹扫码
///
/// PLC编号
/// 工站全称
private void S4_5弹夹扫码(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 弹夹扫码
string d5BulletclipCode = " "; // 扫到的码
short d5BulletclipScanCode = 2;
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2529, d5BulletclipCode, 20);
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2528, d5BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d5BulletclipScanCode";
writeToPLC_Flag.Adress = 2528;
writeToPLC_Flag.Value = d5BulletclipScanCode;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
{
Name = "d5BulletclipCode",
Adress = 2529,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = d5BulletclipCode
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2529, " ", 20);
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2528, (short)6); // 6代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d5BulletclipScanCode";
writeToPLC_Flag.Adress = 2528;
writeToPLC_Flag.Value = (short)6;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
{
Name = "d5BulletclipCode",
Adress = 2529,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = " "
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S4] 取放桁架 - S4_5载具扫码
///
/// PLC编号
/// 工站全称
private void S4_5载具扫码(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 载具扫码
string d5VehicleCode = " "; // 扫到的码
// 查产品SN
string partNo = " ";
short d5VehicleScanCode = 2;
#region 进站
if (!string.IsNullOrEmpty(d5VehicleCode))
{
List item = new List();
item.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = d5VehicleCode,
});
item.Add(new TestItem()
{
Parameter_name = "载具穴号",
Parameter_value = "1",
});
stopwatch2.Start();
int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
stopwatch2.Stop();
d5VehicleScanCode = (short)result == 1 ? d5VehicleScanCode : (short)result;
}
#endregion 进站
//Funs[plcNo].WriteMultipleRegisters(2560, d5VehicleCode, 20);
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2559, d5VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d5VehicleScanCode";
writeToPLC_Flag.Adress = 2559;
writeToPLC_Flag.Value = d5VehicleScanCode;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
{
Name = "d5VehicleCode",
Adress = 2560,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = d5VehicleCode
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2560, " ", 20);
//// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2559, (short)6); // 6代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d5VehicleScanCode";
writeToPLC_Flag.Adress = 2559;
writeToPLC_Flag.Value = (short)6;
writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
{
Name = "d5VehicleCode",
Adress = 2560,
ValueType = PLCValueType.String,
ValueTypeStrLength = 20,
Value = " "
});
SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
// 上次采集到的SN
//private string sn_S4_5出站接口 = string.Empty;
///
/// [S4] 取放桁架 - S4_5出站接口
///
private void S4_5出站接口(int plcNo, string stationCode, string stationName)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
string stationNameStr = stationCode + stationName;
string processItem = stationName; // 测试项目
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
string supplierCode = ""; // 供应商代码
string sn = (string)s4PLCData["d5ProductSN"]; // 产品SN(弹夹码)
sn = sn.Replace("\0", "");
string d5VehicleCode1 = (string)s4PLCData["d5VehicleCode1"]; // 载具1码(弹夹穴位1)
string d5VehicleCode2 = (string)s4PLCData["d5VehicleCode2"]; // 载具2码(弹夹穴位2)
string d5VehicleCode3 = (string)s4PLCData["d5VehicleCode3"]; // 载具3码(弹夹穴位3)
string d5VehicleCode4 = (string)s4PLCData["d5VehicleCode4"]; // 载具4码(弹夹穴位4)
string d5VehicleCode5 = (string)s4PLCData["d5VehicleCode5"]; // 载具5码(弹夹穴位5)
string d5VehicleCode6 = (string)s4PLCData["d5VehicleCode6"]; // 载具6码(弹夹穴位6)
string d5VehicleCode7 = (string)s4PLCData["d5VehicleCode7"]; // 载具7码(弹夹穴位7)
string d5VehicleCode8 = (string)s4PLCData["d5VehicleCode8"]; // 载具8码(弹夹穴位8)
string d5VehicleCode9 = (string)s4PLCData["d5VehicleCode9"]; // 载具9码(弹夹穴位9)
string d5VehicleCode10 = (string)s4PLCData["d5VehicleCode10"]; // 载具10码(弹夹穴位10)
string d5VehicleCode11 = (string)s4PLCData["d5VehicleCode11"]; // 载具11码(弹夹穴位11)
string d5VehicleCode12 = (string)s4PLCData["d5VehicleCode12"]; // 载具12码(弹夹穴位12)
string d5VehicleCode13 = (string)s4PLCData["d5VehicleCode13"]; // 载具13码(弹夹穴位13)
string d5VehicleCode14 = (string)s4PLCData["d5VehicleCode14"]; // 载具14码(弹夹穴位14)
string d5VehicleCode15 = (string)s4PLCData["d5VehicleCode15"]; // 载具15码(弹夹穴位15)
int d5Result = (int)s4PLCData["d5Result"]; // 产品结果
bool pass = d5Result == 1;
List items1 = new List();
items1.Add(new TestItem()
{
Parameter_name = "产品结果",
Parameter_value = d5Result == 1 ? "OK" : "NG",
Parameter_unit = ""
});
int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
, workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, d5VehicleCode1, "1");
//int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
short result = result1 == 1 ? (short)1 : (short)3;
stopwatch2.Start();
// MES_Flag 为4MES报错
//Funs[plcNo].WriteMultipleRegisters(2591, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d5MES_FLAG";
writeToPLC_Flag.Adress = 2591;
writeToPLC_Flag.Value = result;
SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Start();
// MES_Flag 为4上位机报错
//Funs[plcNo].WriteMultipleRegisters(2591, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d5MES_FLAG";
writeToPLC_Flag.Adress = 2591;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S4] 取放桁架 - S4_5节拍接口
///
/// PLC编号
/// 工站全称
private void S4_5节拍接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string resultStr = string.Empty;
try
{
stopwatch1.Start();
string oEEType = ((int)s4PLCData["d5OEEType"]).ToString(); // 节拍类型(plc写入)
string d5OEEProductSN = (string)s4PLCData["d5OEEProductSN"]; // 载具SN
d5OEEProductSN = d5OEEProductSN.Replace("\0", "");
bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
if (!actionBool)
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2924, (short)4); // 上位机;发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2924;
writeToPLC_Flag1.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
string d5OEEPartNo = string.Empty; // 物料码
if (string.IsNullOrEmpty(d5OEEProductSN))
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2924, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2924;
writeToPLC_Flag1.Value = (short)1;
SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
else
{ // 查产品SN
d5OEEPartNo = "Test"; // ZS
}
short d5OEEMES_FLAG = 0;
// 上传OEE
(short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d5OEEPartNo, d5OEEProductSN);
d5OEEMES_FLAG = result.Item1;
resultStr = result.Item2;
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2924, d5OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d5OEEMES_FLAG";
writeToPLC_Flag.Adress = 2924;
writeToPLC_Flag.Value = d5OEEMES_FLAG;
SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// MES_Flag
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2924, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "d5OEEMES_FLAG";
writeToPLC_Flag.Adress = 2924;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
#endregion [S4] 取放桁架
#endregion PLC4 刘果段
#region PLC5 张超凡
#region [S5] Tray盘下料装备
///
/// S5工位的数据- 触发信号上次的值
///
private Dictionary s5PLCSignal_Old = new Dictionary();
///
/// S5工位的数据(含触发信号)
///
private Dictionary s5PLCData = new Dictionary();
///
/// S5工位的数据- 回写点位
///
private Dictionary s5PLCWriteData = new Dictionary();
///
/// [S5] Tray盘下料装备
///
/// PLC编号
private void ReadStation_S5(int plcNo)
{
// [S1] Tray盘上料装备
// [S2] FCT
// [S3] 值板机
// [S4_1] 载具下线装备 [S4_5] 载具上线装备
// [S5] Tray盘下料装备
/// 上位机心跳
/// 获取设备报警数据与状态信息
string stationCode = "[S5]";
string stationName = "Tray盘下料装备";
string stationNameStr = stationCode + stationName;
#region 创建字典
// 触发信号字典 赋值
s5PLCSignal_Old.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
s5PLCSignal_Old.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
s5PLCSignal_Old.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
s5PLCSignal_Old.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
s5PLCSignal_Old.Add("e1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
s5PLCSignal_Old.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
s5PLCSignal_Old.Add("e1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
// PLC数据字典 赋值
s5PLCData.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
s5PLCData.Add("e1MES_FLAG_Check", 0); // MES_FLAG
s5PLCData.Add("e1ProductSN_Check", ""); //
s5PLCData.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
s5PLCData.Add("e1MES_FLAG", 0); // MES_FLAG
s5PLCData.Add("e1ProductSN", ""); // 产品SN
s5PLCData.Add("e1PartNo", ""); // 物料码
s5PLCData.Add("e1Result", 0); // 产品结果
s5PLCData.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
s5PLCData.Add("e1OEEMES_FLAG", 0); // MES_FLAG
s5PLCData.Add("e1OEEProductSN", "");// 产品SN(载具SN)
s5PLCData.Add("e1OEEType", 0); // 节拍类型(plc写入)
s5PLCData.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
s5PLCData.Add("e1AGVUpStart", 0); // AGV上料开始信号
s5PLCData.Add("e1AGVUpEnd", 0); // AGV上料完成信号
s5PLCData.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
s5PLCData.Add("e1AGVDownStart", 0); // AGV下料开始信号
s5PLCData.Add("e1AGVDownEnd", 0); // AGV下料完成信号
#endregion 创建字典
while (true)
{
try
{
if (!GlobalContext._IsCon_Funs5)
{
UpdatePLCMonitor(1, plcNo, 0);
continue;
}
if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
stopwatch1.Start();
/*
stopwatch2.Start();
#region 一次性读取所有数据
int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 46);
int[] datas = data1.Concat(data2).ToArray();
s5PLCData["e1PLC_FLAG_Check"] = datas[2]; // 进站校验
s5PLCData["e1MES_FLAG_Check"] = datas[3];
int[] e1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
s5PLCData["e1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(e1ProductSN_CheckData, 0, 40);
s5PLCData["e1PLC_FLAG"] = datas[34]; // 出站接口
s5PLCData["e1MES_FLAG"] = datas[35];
int[] e1ProductSNData = datas.Skip(36).Take(20).ToArray();
s5PLCData["e1ProductSN"] = ModbusClient.ConvertRegistersToString(e1ProductSNData, 0, 40);
int[] e1PartNoData = datas.Skip(56).Take(20).ToArray();
s5PLCData["e1PartNo"] = ModbusClient.ConvertRegistersToString(e1PartNoData, 0, 40);
s5PLCData["e1Result"] = datas[76];
s5PLCData["e1OEEPLC_FLAG"] = datas[87]; // 节拍接口
s5PLCData["e1OEEMES_FLAG"] = datas[88];
int[] e1OEEProductSNData = datas.Skip(89).Take(20).ToArray();
s5PLCData["e1OEEProductSN"] = ModbusClient.ConvertRegistersToString(e1OEEProductSNData, 0, 40);
s5PLCData["e1OEEType"] = datas[109];
s5PLCData["e1AGVUpCall"] = datas[120]; // AGV上料
s5PLCData["e1AGVUpStart"] = datas[121];
s5PLCData["e1AGVUpEnd"] = datas[122];
s5PLCData["e1AGVDownCall"] = datas[133]; // AGV下料
s5PLCData["e1AGVDownStart"] = datas[134];
s5PLCData["e1AGVDownEnd"] = datas[135];
#endregion 一次性读取所有数据
stopwatch2.Stop();
#region 回写操作,写后清空flag
PLCWriteData(Funs[plcNo], ref s5PLCData, ref s5PLCWriteData);
#endregion 回写操作,写后清空flag
#region 进站校验
try
{
int e1PLC_FLAG_Check = (int)s5PLCData["e1PLC_FLAG_Check"];
int e1MES_FLAG_Check = (int)s5PLCData["e1MES_FLAG_Check"];
int e1PLC_FLAG_CheckOld = (int)s5PLCSignal_Old["e1PLC_FLAG_Check"];
if (e1PLC_FLAG_Check != e1PLC_FLAG_CheckOld)
{
if (e1PLC_FLAG_Check == 1 && e1MES_FLAG_Check == 0) // 0->1
Task.Run(() => S5进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
else if (e1PLC_FLAG_Check == 0 && e1MES_FLAG_Check != 0)
Funs[plcNo].WriteMultipleRegisters(2003, (short)0);
s5PLCSignal_Old["e1PLC_FLAG_Check"] = s5PLCData["e1PLC_FLAG_Check"];
}
}
catch (Exception ex)
{
Funs[plcNo].WriteMultipleRegisters(2003, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 进站校验
*/
#region 出站接口
try
{
int e1PLC_FLAG = (int)s5PLCData["e1PLC_FLAG"];
int e1MES_FLAG = (int)s5PLCData["e1MES_FLAG"];
int e1PLC_FLAGOld = (int)s5PLCSignal_Old["e1PLC_FLAG"];
if (e1PLC_FLAG != e1PLC_FLAGOld)
{
if (e1PLC_FLAG == 1 && e1MES_FLAG == 0) // 0->1
Task.Run(() => S5出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
//else if (e1PLC_FLAG == 0 && e1MES_FLAG != 0)
//Funs[plcNo].WriteMultipleRegisters(2035, (short)0);
s5PLCSignal_Old["e1PLC_FLAG"] = s5PLCData["e1PLC_FLAG"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2035, (short)6); // 6代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 出站接口
#region 节拍接口
try
{
int e1OEEPLC_FLAG = (int)s5PLCData["e1OEEPLC_FLAG"];
int e1OEEMES_FLAG = (int)s5PLCData["e1OEEMES_FLAG"];
int e1OEEPLC_FLAGOld = (int)s5PLCSignal_Old["e1OEEPLC_FLAG"];
if (e1OEEPLC_FLAG != e1OEEPLC_FLAGOld)
{
if (e1OEEPLC_FLAG == 1 && e1OEEMES_FLAG == 0) // 0->1
Task.Run(() => S5节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
//else if (e1OEEPLC_FLAG == 0 && e1OEEMES_FLAG != 0)
//Funs[plcNo].WriteMultipleRegisters(2088, (short)0);
s5PLCSignal_Old["e1OEEPLC_FLAG"] = s5PLCData["e1OEEPLC_FLAG"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2088, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion 节拍接口
#region AGV上料
// AGV上料叫AGV信号
try
{
int e1AGVUpCall = (int)s5PLCData["e1AGVUpCall"];
int e1AGVUpCallOld = (int)s5PLCSignal_Old["e1AGVUpCall"];
if (e1AGVUpCall != e1AGVUpCallOld)
{
if (e1AGVUpCall == 1) // 0->1
Task.Run(() => S5AGV上料叫agv(plcNo, stationNameStr)); // MreTasks[5].Set();
s5PLCSignal_Old["e1AGVUpCall"] = s5PLCData["e1AGVUpCall"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2120, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
// AGV上料完成信号
try
{
int e1AGVUpEnd = (int)s5PLCData["e1AGVUpEnd"];
int e1AGVUpEndOld = (int)s5PLCSignal_Old["e1AGVUpEnd"];
if (e1AGVUpEnd != e1AGVUpEndOld)
{
if (e1AGVUpEnd == 1) // 0->1
Task.Run(() => S5AGV上料完成(plcNo, stationNameStr)); // MreTasks[6].Set();
s5PLCSignal_Old["e1AGVUpEnd"] = s5PLCData["e1AGVUpEnd"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2122, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion AGV上料
#region AGV下料
// AGV下料叫agv信号
try
{
int e1AGVDownCall = (int)s5PLCData["e1AGVDownCall"];
int e1AGVDownCallOld = (int)s5PLCSignal_Old["e1AGVDownCall"];
if (e1AGVDownCall != e1AGVDownCallOld)
{
if (e1AGVDownCall == 1) // 0->1
Task.Run(() => S5AGV下料叫agv(plcNo, stationNameStr)); // MreTasks[7].Set();
s5PLCSignal_Old["e1AGVDownCall"] = s5PLCData["e1AGVDownCall"];
}
}
catch (Exception ex)
{
//Funs[plcNo].WriteMultipleRegisters(2133, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
// AGV下料完成信号
try
{
int e1AGVDownEnd = (int)s5PLCData["e1AGVDownEnd"];
int e1AGVDownEndOld = (int)s5PLCSignal_Old["e1AGVDownEnd"];
if (e1AGVDownEnd != e1AGVDownEndOld)
{
if (e1AGVDownEnd == 1) // 0->1
Task.Run(() => S5AGV下料完成(plcNo, stationNameStr)); // MreTasks[8].Set();
s5PLCSignal_Old["e1AGVDownEnd"] = s5PLCData["e1AGVDownEnd"];
}
}
catch (Exception ex)
{
// Funs[plcNo].WriteMultipleRegisters(2135, (short)4); // 4代表上位机报警
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
#endregion AGV下料
UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
stopwatch1.Stop();
//if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
}
else
{
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
Funs[plcNo].Connect();
}
}
catch (Exception ex)
{
UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
//Funs[plcNo].ReConnect();
}
Thread.Sleep(IntervalReadPLC);
}
}
///
/// [S5] Tray盘下料装备 - 进站校验
///
/// PLC编号
/// 工站全称
private void S5进站校验(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
string sn = (string)s5PLCData["e1ProductSN_Check"]; // 产品SN(载具码)
sn = sn.Replace("\0", "");
// 获取产品SN By 载具码
string partNo = string.Empty;
// 产品SN(物料码)校验
List item = new List();
item.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = sn,
});
item.Add(new TestItem()
{
Parameter_name = "载具穴号",
Parameter_value = "1",
});
stopwatch2.Start();
int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
stopwatch2.Stop();
short e1MES_FLAG_Check = (short)result;
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2003, e1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1MES_FLAG_Check";
writeToPLC_Flag.Adress = 2003;
writeToPLC_Flag.Value = e1MES_FLAG_Check;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2003, (short)6); // 6代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1MES_FLAG_Check";
writeToPLC_Flag.Adress = 2003;
writeToPLC_Flag.Value = (short)6;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S5] Tray盘下料装备 - 出站接口
///
///
///
///
private void S5出站接口(int plcNo, string stationCode, string stationName)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
string stationNameStr = stationCode + stationName;
string processItem = stationName; // 测试项目
try
{
stopwatch1.Start();
string workorder_code = GlobalContext.WorkOrderCode; // 工单号
string batch_num = GlobalContext.BatchNumber; // 批次号
string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
string supplierCode = ""; // 供应商代码
string sn = (string)s5PLCData["e1ProductSN"]; // 产品SN(载具SN码)
sn = sn.Replace("\0", "");
//string partNo = (string)s5PLCData["e1PartNo"]; // 物料码
//partNo = partNo.Replace("\0", "");
string partNo = string.Empty;
int e1Result = (int)s5PLCData["e1Result"]; // 产品结果
bool pass = e1Result == 1;
List items = new List();
items.Add(new TestItem()
{
Parameter_name = "载具码",
Parameter_value = sn,
Parameter_unit = ""
});
items.Add(new TestItem()
{
Parameter_name = "产品码",
Parameter_value = partNo,
Parameter_unit = ""
});
int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
, workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, partNo, pass, sn, "1");
//int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
short result = result1 == 1 ? (short)1 : (short)3;
stopwatch2.Start();
// MES_Flag 为MES报错
// 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
//Funs[plcNo].WriteMultipleRegisters(2035, result); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1MES_FLAG";
writeToPLC_Flag.Adress = 2035;
writeToPLC_Flag.Value = result;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
stopwatch2.Start();
// MES_Flag 为4上位机报错
//Funs[plcNo].WriteMultipleRegisters(2035, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1MES_FLAG";
writeToPLC_Flag.Adress = 2035;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S5] Tray盘下料装备 - 节拍接口
///
/// PLC编号
/// 工站全称
private void S5节拍接口(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
string resultStr = string.Empty;
try
{
stopwatch1.Start();
string oEEType = ((int)s5PLCData["e1OEEType"]).ToString(); // 节拍类型(plc写入)
string e1OEEProductSN = (string)s5PLCData["e1OEEProductSN"]; // 载具SN
e1OEEProductSN = e1OEEProductSN.Replace("\0", "");
bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
if (!actionBool)
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2088, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2088;
writeToPLC_Flag1.Value = (short)4;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
string e1OEEPartNo = string.Empty; // 物料码
if (string.IsNullOrEmpty(e1OEEProductSN))
{
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2088, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
writeToPLC_Flag1.Adress = 2088;
writeToPLC_Flag1.Value = (short)1;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
stopwatch2.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
return;
}
else
{ // 查产品SN
e1OEEPartNo = "Test"; // ZS
}
short e1OEEMES_FLAG = 0;
// 上传OEE
(short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, e1OEEPartNo, e1OEEProductSN);
e1OEEMES_FLAG = result.Item1;
resultStr = result.Item2;
stopwatch2.Start();
// MES_Flag
//Funs[plcNo].WriteMultipleRegisters(2088, e1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2088;
writeToPLC_Flag.Value = e1OEEMES_FLAG;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// MES_Flag
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2088, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1OEEMES_FLAG";
writeToPLC_Flag.Adress = 2088;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S5] Tray盘下料装备 - AGV上料叫agv
///
/// PLC编号
/// 工站全称
private void S5AGV上料叫agv(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 呼叫AGV
short e1AGVUpCall = 2;
stopwatch2.Start();
// e1AGVUpCall
//Funs[plcNo].WriteMultipleRegisters(2120, e1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1AGVUpCall";
writeToPLC_Flag.Adress = 2120;
writeToPLC_Flag.Value = e1AGVUpCall;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// e1AGVUpCall
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2120, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1AGVUpCall";
writeToPLC_Flag.Adress = 2120;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S5] Tray盘下料装备 - AGV上料完成
///
/// PLC编号
/// 工站全称
private void S5AGV上料完成(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS AGV上料完成,让小车离开
short e1AGVUpEnd = 2;
stopwatch2.Start();
// e1AGVUpEnd
//Funs[plcNo].WriteMultipleRegisters(2122, e1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1AGVUpEnd";
writeToPLC_Flag.Adress = 2122;
writeToPLC_Flag.Value = e1AGVUpEnd;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// e1AGVUpEnd
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2122, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1AGVUpEnd";
writeToPLC_Flag.Adress = 2122;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S5] Tray盘下料装备 - AGV下料叫agv
///
/// PLC编号
/// 工站全称
private void S5AGV下料叫agv(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS 呼叫AGV
short e1AGVDownCall = 2;
stopwatch2.Start();
// e1AGVDownCall
//Funs[plcNo].WriteMultipleRegisters(2133, e1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1AGVDownCall";
writeToPLC_Flag.Adress = 2133;
writeToPLC_Flag.Value = e1AGVDownCall;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// e1AGVDownCall
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2133, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1AGVDownCall";
writeToPLC_Flag.Adress = 2133;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
///
/// [S5] Tray盘下料装备 - AGV下料完成
///
/// PLC编号
/// 工站全称
private void S5AGV下料完成(int plcNo, string stationNameStr)
{
Stopwatch stopwatch1 = new Stopwatch();
Stopwatch stopwatch2 = new Stopwatch();
try
{
stopwatch1.Start();
// ZS AGV上料完成,让小车离开
short e1AGVDownEnd = 2;
stopwatch2.Start();
// e1AGVDownEnd
//Funs[plcNo].WriteMultipleRegisters(2135, e1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1AGVDownEnd";
writeToPLC_Flag.Adress = 2135;
writeToPLC_Flag.Value = e1AGVDownEnd;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
stopwatch2.Stop();
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
// e1AGVDownEnd
stopwatch2.Start();
//Funs[plcNo].WriteMultipleRegisters(2135, (short)4); // 4代表上位机报警
WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
writeToPLC_Flag.Name = "e1AGVDownEnd";
writeToPLC_Flag.Adress = 2135;
writeToPLC_Flag.Value = (short)4;
SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
stopwatch2.Stop();
}
stopwatch1.Stop();
AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
}
#endregion [S5] Tray盘下料装备
#endregion PLC5 张超凡
#region 缓存读取到的PLC数据 与 需要写入的PLC数据
///
/// PLC读取到的数据 -添加数据
///
public static void SxPLCData_Add(ref Dictionary sxPlcData, string newKey, object newValue)
{
if (sxPlcData.ContainsKey(newKey))
sxPlcData[newKey] = newValue;
else
sxPlcData.Add(newKey, newValue);
}
///
/// PLC需要写入的数据 -添加数据
///
public static void SxPLCWriteData_Add(ref Dictionary sxPLCWriteData, string newKey, WriteToPLC_Flag newValue)
{
if (sxPLCWriteData.ContainsKey(newKey))
sxPLCWriteData[newKey] = newValue;
else
sxPLCWriteData.Add(newKey, newValue);
}
///
/// PLC回写操作,写后清空flag
///
/// modbus对象
/// 读取到的数据字典
/// 需要写入的数据
public static void PLCWriteData(ModbusClientHelper modbusClient, ref Dictionary pLCReadDatas, ref Dictionary pLCWriteDataDic)
{
if (pLCWriteDataDic != null && pLCWriteDataDic.Count > 0)
{
List pLCWriteDatas = pLCWriteDataDic.Values.ToList();
for (int i = 0; i < pLCWriteDatas.Count; i++)
{
string mesFlagName = pLCWriteDatas[i].Name;
int mesFlagAdress = pLCWriteDatas[i].Adress;
short mesFlagValue = (short)pLCWriteDatas[i].Value; // short
if (mesFlagValue != 0) // 不为0则证明需要写入结果信息
{
// 先回写数据
List writeToPLCDatas = pLCWriteDatas[i].WriteToPLCDatas;
for (int j = 0; j < writeToPLCDatas.Count; j++)
{
int mesDataAdress = writeToPLCDatas[j].Adress;
PLCValueType mesDataType = writeToPLCDatas[j].ValueType;
switch (mesDataType)
{
case PLCValueType.Short:
short mesDataValueShort = (short)writeToPLCDatas[j].Value;
modbusClient.WriteMultipleRegisters(mesDataAdress, mesDataValueShort);
break;
case PLCValueType.String:
string mesDataValueStr = (string)writeToPLCDatas[j].Value;
int mesDataValueStrLength = writeToPLCDatas[j].ValueTypeStrLength;
modbusClient.WriteMultipleRegisters(mesDataAdress, mesDataValueStr, mesDataValueStrLength);
break;
}
}
// 再回写信号
modbusClient.WriteMultipleRegisters(mesFlagAdress, mesFlagValue);
// 存储读取数据的字典
pLCReadDatas[mesFlagName] = (int)mesFlagValue;
// 存储写入数据的字典 - 清空写入值
pLCWriteDatas[i].Value = (short)0;
pLCWriteDataDic[mesFlagName] = pLCWriteDatas[i];
}
}
}
}
///
/// 提交点检数据到MES - 取数据库中缓存的 点检数据
///
/// 3
/// 设备编号
/// 设备名称
/// 车间订单号
private void SubmitOneCheckDataToMESByDB(int plcNo, int stationCode, string stationNameStr, string plcOrder)
{
try
{
/// [S2]FCT (2-上传点检数据;102-清空该工单该工单的所有点检项缓存)
/// [S3]值板机 (3-上传点检数据;103-清空该工单该工单的所有点检项缓存)
/// [S4]取放桁架 (4-上传点检数据;104-清空该工单该工单的所有点检项缓存)
/// [S6]CCD检测 (6-上传点检数据;106-清空该工单该工单的所有点检项缓存)
int result1 = 0;
switch (stationCode)
{
case 2:
case 3:
case 4:
case 6:
result1 = SubmitToMESByDB(stationCode.ToString(), stationNameStr, plcOrder);
break;
case 102:
result1 = ClearOneCheckDataByDB("2", stationNameStr, plcOrder);
break;
case 103:
result1 = ClearOneCheckDataByDB("3", stationNameStr, plcOrder);
break;
case 104:
result1 = ClearOneCheckDataByDB("4", stationNameStr, plcOrder);
break;
case 106:
result1 = ClearOneCheckDataByDB("6", stationNameStr, plcOrder);
break;
default:
// MES_Flag 为“6未找到正确设备编号”
//Funs[plcNo].WriteMultipleRegisters(2406, 6);
AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!未找到需要点检的正确设备编号");
return;
}
short result = result1 == 1 ? (short)1 : (short)2;
//Funs[plcNo].WriteMultipleRegisters(2406, result); // MES_Flag 为4MES报错
WritePLCLog(LogType.Debug, $"PLC{plcNo}_PLC通知MES上传点检数据运行完毕!-Write" + (result == 1 ? "成功!" : "失败!"));
}
catch (Exception ex)
{
// MES_Flag 为2上位机报错
//Funs[plcNo].WriteMultipleRegisters(2406, 2);
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
}
#endregion 缓存读取到的PLC数据 与 需要写入的PLC数据
#region 日志
#region 各工位定制日志(同步至PLC交互页面)
///
/// 添加日志
///
/// 工站名称
/// 日志类型
/// 日志内容
/// 产品数字SN
public void AddMessage_Station(string stationNameStr, LogType logType, string message, string snNumber = "")
{
if (!(stationNameStr.Equals("获取设备报警数据与状态信息")
&& (message.Contains("更新整线运行数据完毕") || message.Contains("更新整线报警数据完毕"))
))
{
AddMessage(logType, message); // 首页展示+日志记录
}
PLCDBFormMessage plcMessage = new PLCDBFormMessage()
{
StationName = stationNameStr,
SnNumber = snNumber,
Message = message,
CreateTime = DateTime.Now
};
// PLC交互页展示
Task.Run(() =>
{
try
{
if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
{
Form_Main.formPLCDB.UpdateMessage(plcMessage);
}
}
catch { }
});
}
#endregion 各工位定制日志(同步至PLC交互页面)
///
/// 添加日志
///
/// 日志类型
/// 日志内容
public void AddMessage(LogType logType, string message)
{
OnMessage(logType, message);
string date = DateTime.Now.ToString("yyyy/MM/dd");
string time = DateTime.Now.ToString("HH:mm:ss:fff");
string msgShow = time + "--> " + message + "\r\n";
this.BeginInvoke(new Action(() =>
{
systemLog.Rows.Insert(0, date, time, message);
if (systemLog.Rows.Count >= 100)
systemLog.Rows.RemoveAt(systemLog.Rows.Count - 1);
}));
}
///
/// 添加日志-保存
///
/// 日志类型
/// 日志内容
private void OnMessage(LogType logType, string msg)
{
MessageEvent?.Invoke(logType, msg);
}
///
/// 保存PLC日志
///
///
///
private void WritePLCLog(LogType logType, string logValue)
{
switch ((int)logType)
{
case 0:
_PLCLogNet.WriteDebug(logValue);
break;
case 1:
_PLCLogNet.WriteInfo(logValue);
break;
case 2:
_PLCLogNet.WriteWarn(logValue);
break;
case 3:
_PLCLogNet.WriteError(logValue);
break;
default:
_PLCLogNet.WriteFatal(logValue);
break;
}
}
#endregion 日志
#region 保存数据
///
/// 调用进站接口并保存进站数据
///
/// 工站信息
/// 工单号
/// 型号(物料号)
/// 产品SN
/// 进站数据
/// 1成功;5MES报警;6上位机报警
public int SaveStationInData(string stationNameStr, string workorder_code, string mtltmrk, string sn, List items)
{
int result = 0;
XmMES_StationInRequest_Body inRequest_Body = new XmMES_StationInRequest_Body();
inRequest_Body.machineId = GlobalContext.S1_MachineId; // 装备ID(可配置)
inRequest_Body.stationId = GlobalContext.S1_StationId; // ⼯位ID(可配置)
inRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
inRequest_Body.clientTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"); // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
inRequest_Body.unitSn = sn; // 产品SN
inRequest_Body.userId = GlobalContext.MESUserId; // 用户ID;非必填
inRequest_Body.factoryId = GlobalContext.Factory_Code; // 工厂ID;非必填
string json_Body = JsonConvert.SerializeObject(inRequest_Body);
StationIn stationIn = new StationIn()
{
Workorder_code = workorder_code, // 车间订单号
Mtltmrk = mtltmrk, // 产品型号(物料号)
Sn = sn, // SN
StationIn_body = json_Body, // 进站接口Json数据 - Body
Parameter_values = items, // 进站数据
Write_user = inRequest_Body.userId, // 员工Id
Test_time = inRequest_Body.clientTime // 进站时间
};
// 本地数据
string sql = stationIn.ToStringInsert(0);
string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
result = ret == "成功" ? 1 : 6;
AddMessage_Station(stationNameStr, LogType.Info, string.Concat(stationNameStr, "_保存本地进站数据---" + ret));
//await Task.Delay(200);
// 上传MES
if (GlobalContext.IsSendStationIn)
{
try
{
XmMES_StationInResponse response = new XmMES_StationInResponse();
string mesRet = string.Empty;
int i = 0;
while (i < 2) // 1009会多次尝试上传
{
response = XiaomiMESHttp_StationInbound.StationIn(inRequest_Body);
if (response != null && response.header.code == "200")
break;
else if (!mesRet.Contains("1009")) // 1009是未知错误
i++;
i++;
mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
// 记录失败原因
OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + json_Body);
}
AddMessage_Station(stationNameStr, LogType.Info, stationNameStr + "_上传进站数据到MES服务器---" + mesRet);
if (response?.header?.code == "200")
{
string sql_Upd = stationIn.ToStringUpdateStatusByID(1);
string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
result = ret_Upd == "成功" ? 1 : 6;
AddMessage_Station(stationNameStr, LogType.Info, $"更新【进站数据 id {stationIn.GUID}】上传状态---" + ret_Upd);
}
else
{
result = 5;
OnMessage(LogType.Error, "上传进站数据到MES服务器---失败!接口报错信息:" + mesRet + "参数:" + json_Body);
}
}
catch (Exception ex)
{
result = 6;
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传进站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
}
return result;
}
///
/// 选择如何记录出站数据
///
/// 出站数据
/// 设备编号
/// 测试项目
/// 车间订单号
/// 批次号
/// 型号
/// 日期
/// 供应商代码
/// 产品序列号的 数字序列部分
/// 上传成功时返回1;失败返回0
private int SwitctProcessData(string stationNameStr, List items, string equipmentCode, string processItem,
string workorder_code, string batch_num, string mtltmrk, string proDate,
string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot)
{
return SaveProcessDataByDB(stationNameStr, items, equipmentCode, processItem, workorder_code, batch_num, mtltmrk,
proDate, supplierCode, sn, pass, vehicleSn, vehicleSlot);
}
///
/// 添加出站数据(提交到MES+本地保存到数据库)
///
/// 出站数据
/// 设备编号
/// 测试项目
/// 车间订单号
/// 批次号
/// 型号
/// 日期
/// 供应商代码
/// 产品序列号的 数字序列部分
/// 上传成功时返回1;失败返回0
public int SaveProcessDataByDB(string stationNameStr, List items, string equipmentCode,
string processItem, string workorder_code, string batch_num, string mtltmrk,
string proDate, string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot)
{
int upload = 0;
int result = 0;
ProcessData processData = new ProcessData()
{
Equipment_code = equipmentCode,
Workorder_code = workorder_code,
Batch_number = batch_num,
Sn = sn, // SN
Testitem = processItem,
Parameter_values = items,
Write_user = GlobalContext.CurrentUser,
Test_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
};
// 本地数据
string sql = processData.ToStringInsert(upload);
string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地出站数据---" + ret));
// 上传MES
if (GlobalContext.IsSendProcessData)
{
try
{
string id = processData.ID.Copy();
XmMES_StationOutRequest_Body outRequest_Body = new XmMES_StationOutRequest_Body();
outRequest_Body.machineId = GlobalContext.S1_MachineId; // 装备id(可配置) // ZS
outRequest_Body.stationId = GlobalContext.S1_StationId; // ⼯位ID(可配置) // ZS
outRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
outRequest_Body.clientTime = processData.Test_time; // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
outRequest_Body.unitSn = sn; // 产品SN
outRequest_Body.state = pass ? "PASS" : "FAIL"; // 出站条件 PASS或FAIL
outRequest_Body.userId = GlobalContext.MESUserId; // ⽤⼾ID;非必填
outRequest_Body.factoryId = GlobalContext.Factory_Code; // ⼯⼚id;非必填
outRequest_Body.unitData.vehicleData.Add(
new XmMES_StationOutRequest_Body.XmStationOut_VehicleData()
{
vehicleSn = vehicleSn,
vehicleType = string.Empty,
slot = vehicleSlot
}); // 设备数据 - 载具信息
string jsonstr1 = JsonConvert.SerializeObject(outRequest_Body);
if (GlobalContext.IsSendProcessData)
{
XmMES_StationOutResponse response = new XmMES_StationOutResponse();
string mesRet = string.Empty;
int i = 0;
while (i < 2) // 1009会多次尝试上传
{
response = XiaomiMESHttp_StationOutbound.StationOut(outRequest_Body);
if (response != null && response.header.code == "200")
break;
else if (!mesRet.Contains("1009")) // 1009是未知错误
i++;
i++;
mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
// 记录失败原因
OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + jsonstr1);
}
AddMessage_Station(stationNameStr, LogType.Info, "[" + processItem + "]上传出站数据到MES服务器---" + mesRet);
if (response?.header?.code == "200")
{
string sql_Upd = ProcessData.ToStringUpdateStatusByID(1, id);
string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
result = 1;
AddMessage_Station(stationNameStr, LogType.Info, $"更新【出站数据 id {id}】上传状态---" + ret_Upd);
}
else
{
OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!接口报错信息:" + mesRet + "参数:" + jsonstr1);
}
}
}
catch (Exception ex)
{
string str = ex.StackTrace;
AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传出站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
}
}
return result;
}
///
/// 选择如何记录点检数据
///
///
///
///
///
///
private int SwitctOneCheckData(OneCheckData oneCheckData, string equipmentCode, string stationNameStr)
{
//if (DataSwitch == 1)
//{
return SaveOneCheckDataByDB(oneCheckData, equipmentCode, stationNameStr);
//}
//else // 废弃
//{
// SaveOneCheckData(names, contents, results, equipmentCode, stationNameStr);
//}
}
///
/// 添加点检数据ByDB(本地保存;不提交到MES)
///
/// 点检数据
/// 设备编号
/// 工站名称
public int SaveOneCheckDataByDB(OneCheckData oneCheckData, string equipmentCode, string stationNameStr)
{
int upload = 0;
//本地数据保存
string sql = oneCheckData.ToStringInsert(upload);
string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地点检数据---", ret));
//Task.Run(() => // 上传mes-异步
//{
// //上传mes
// string jsonstr = JsonConvert.SerializeObject(oneCheckData);
// if (GlobalContext.IsSendCheckOneData)
// {
// string url = @"HTTP://" + GlobalContext.ServerHost + ":" + GlobalContext.ServerPort + @"/api/ProductionLine/OneCheckData";
// string mesRet = HttpUitls.SubmitDataToMES(url, jsonstr);
// AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]上传点检数据到MES---", mesRet));
// if (mesRet == "成功")
// {
// // 更新上传状态
// string sql_Upd = OneCheckData.ToStringUpdateStatusByID(1, oneCheckData.ID);
// string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
// AddMessage_Station(stationNameStr, LogType.Info, $"更新【点检数据 id {oneCheckData.ID}】上传状态---" + ret_Upd);
// }
// }
//});
return ret == "成功" ? 1 : 0;
}
///
/// 提交点检数据到MES
///
/// 工序编号 = 设备编号
/// 车间订单号
///
public int SubmitToMESByDB(string procedure_code, string stationNameStr, string plcOrder)
{
// 获取今天的点检数据
string querySQL_Today = new OneCheckData().ToQuerySQL_Today(procedure_code, plcOrder);
DataSet ds = SQLHelper_New.Query(querySQL_Today, null);
if (ds != null && ds.Tables.Count > 0 && ds.Tables[0].Rows.Count > 0)
{
// 拼接所有点检数据
OneCheckData oneCheckDatas_MES = new OneCheckData()
{
ID = ds.Tables[0].Rows[0][0].ToString(),
Line_code = ds.Tables[0].Rows[0][1].ToString(),
Line_name = ds.Tables[0].Rows[0][2].ToString(),
Equipment_code = ds.Tables[0].Rows[0][3].ToString(),
Equipment_name = ds.Tables[0].Rows[0][4].ToString(),
Workorder_code = ds.Tables[0].Rows[0][5].ToString(),
Procedure_code = ds.Tables[0].Rows[0][6].ToString(),
Procedure_name = ds.Tables[0].Rows[0][7].ToString(),
Onecheck_empcode = ds.Tables[0].Rows[0][8].ToString(),
Onecheck_empname = ds.Tables[0].Rows[0][9].ToString(),
Onecheck_time = ds.Tables[0].Rows[0][10].ToString()
};
List upd_Ids = new List();
foreach (DataRow row in ds.Tables[0].Rows)
{
var obj1 = row["Oneckeck_values"];
if (obj1 != null)
{
upd_Ids.Add(row["ID"].ToString());
List item = JsonConvert.DeserializeObject