Form_Home.cs 394 KB

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  1. using Newtonsoft.Json;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Data;
  5. using System.IO;
  6. using System.Linq;
  7. using System.Text;
  8. using Microsoft.Win32;
  9. using System.Threading;
  10. using System.Threading.Tasks;
  11. using System.Windows.Forms;
  12. using HslCommunication.LogNet;
  13. using MainForm.FaForm;
  14. using NPOI.Util;
  15. using Sunny.UI;
  16. using MainForm.ClassFile.XiaomiAPI;
  17. using System.Diagnostics;
  18. using MainForm.Models;
  19. using SqlSugar;
  20. using EasyModbus;
  21. using ModBusClientSimple.Util;
  22. using MainForm.ClassFile.XiaomiAPI_MES;
  23. using static MainForm.ClassFile.XiaomiAPI.XiaomiMqttClient_Extend;
  24. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationOutbound;
  25. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationInbound;
  26. using EIP_Protocol;
  27. using DevComponents.DotNetBar.Controls;
  28. using ICSharpCode.SharpZipLib.Zip;
  29. using static MainForm.SQLHelper;
  30. using NPOI.SS.Formula.Functions;
  31. using MainForm.ClassFile.ProjectClass;
  32. using HslCommunication.Controls;
  33. /*
  34. * 注:本源码对外提供,所以有些地方使用中文命名方法及变量
  35. */
  36. namespace MainForm
  37. {
  38. /// <summary>
  39. /// 记录日志的委托
  40. /// </summary>
  41. /// <param name="logType">日志类型</param>
  42. /// <param name="message">日志信息</param>
  43. public delegate void HomeMessageHandler(LogType logType, string message);
  44. /// <summary>
  45. /// 主页窗体
  46. /// </summary>
  47. public partial class Form_Home : Form
  48. {
  49. #region 常量
  50. //文本常量
  51. private const string Head = "开始采集";
  52. private const string Tail = "采集完成";
  53. private const string Body = "工位出站数据";
  54. private const string BodyCheck = "工位点检数据";
  55. private const string BodyRun = "整线运行数据";
  56. private const string BodyAlarm = "整线报警数据";
  57. #endregion 常量
  58. #region 变量
  59. /// <summary>
  60. /// 委托-记录日志的方法
  61. /// </summary>
  62. public event HomeMessageHandler MessageEvent;
  63. /// <summary>
  64. /// 日志接口
  65. /// </summary>
  66. ILogNet _PLCLogNet;
  67. /// <summary>
  68. /// 用于记录MQTT日志
  69. /// </summary>
  70. ILogNet _MqttLogNet;
  71. //private int DataSwitch = 1; // 1-SQLServer;2-Excel
  72. // 定义信号量,index0给MES(true有信号,false无信号;set()让被控线程运行,Reset()让被控线程停止;WaitOne(等待时间)等待线程运行)
  73. //间隔时间
  74. private int IntervalReadPLC = 300; //ms 读PLC
  75. private int IntervalMonitorMES = 1000; //ms MES心跳
  76. private int IntervalUpHead = 1000; //ms 上位机心跳(给PLC用)
  77. private int IntervalAlarm = 1000; //ms 数据(报警)查询与设备运行信息
  78. //定义一个字典,存plc对象(通讯)
  79. //ModbusClientHelper plc1Alarm; // PLC‘运行数据’与‘报警数据’线程用ModbusTCP
  80. //Dictionary<int, ModbusClientHelper> Funs = new Dictionary<int, ModbusClientHelper>();
  81. Inovance_EIP plc1Alarm; // PLC‘运行数据’与‘报警数据’线程用ModbusTCP
  82. Dictionary<int, Inovance_EIP> Funs = new Dictionary<int, Inovance_EIP>();
  83. /// <summary>
  84. /// 上次的设备运行信息
  85. /// </summary>
  86. private string lineWorkingData1_OldStr = string.Empty;
  87. /// <summary>
  88. /// 设备报警字典-当前结果
  89. /// Dictionary<工位代码,List<报警信息>>
  90. /// </summary>
  91. private Dictionary<string, List<Alarm>> DicAlarms_Cur = new Dictionary<string, List<Alarm>>();
  92. #endregion 变量
  93. #region 窗体基础事件
  94. /// <summary>
  95. /// 初始化
  96. /// </summary>
  97. public Form_Home()
  98. {
  99. InitializeComponent();
  100. CheckForIllegalCrossThreadCalls = false; // 不检查跨线程访问
  101. _PLCLogNet = new LogNetDateTime(GlobalContext.PlcLogDir, GenerateMode.ByEveryDay); // 按天记录日志
  102. _MqttLogNet = new LogNetDateTime(GlobalContext.MqttLogDir, GenerateMode.ByEveryHour); // 按小时记录日志
  103. GlobalContext.Set += new Action(UpdateProductInfo); // 产品信息变化时更新UI
  104. }
  105. /// <summary>
  106. /// 窗体加载事件
  107. /// </summary>
  108. private void Form_Home_Load(object sender, EventArgs e)
  109. {
  110. try
  111. {
  112. AddMessage(LogType.Info, "开始初始化程序");
  113. InitalDicAlarm(); // 实例化报警字典
  114. //组建plc对象字典
  115. //plc1Alarm = new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort);
  116. //plc1Alarm = new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine1Address);
  117. if (GlobalContext.IsUsePLC1)
  118. Funs.Add(1, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine1Address)); //OP10 壳体清洁上料装备
  119. //Funs.Add(1, new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort, 2001)); // Tray盘上料装备(板测)
  120. if (GlobalContext.IsUsePLC2)
  121. //Funs.Add(2, new ModbusClientHelper(GlobalContext.Machine2Address, GlobalContext.MachinePort, 2001)); // FCT(板测),
  122. Funs.Add(2, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine2Address)); //OP20 顶盖上料设备
  123. if (GlobalContext.IsUsePLC3)
  124. Funs.Add(3, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine3Address)); //OP30 点胶设备
  125. //Funs.Add(3, new ModbusClientHelper(GlobalContext.Machine3Address, GlobalContext.MachinePort, 2001)); // 值板机,
  126. if (GlobalContext.IsUsePLC4)
  127. Funs.Add(4, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine4Address)); //OP40 3D胶线检测
  128. //Funs.Add(4, new ModbusClientHelper(GlobalContext.Machine4Address, GlobalContext.MachinePort, 2001)); // 取放桁
  129. if (GlobalContext.IsUsePLC5)
  130. Funs.Add(5, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine5Address)); //OP50 ADD PCB板上料
  131. //Funs.Add(5, new ModbusClientHelper(GlobalContext.Machine5Address, GlobalContext.MachinePort, 2001)); //Tray盘下料装备
  132. if (GlobalContext.IsUsePLC6)
  133. Funs.Add(6, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine6Address)); //OP60 顶盖装配
  134. if (GlobalContext.IsUsePLC7)
  135. Funs.Add(7, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine7Address)); //OP70 锁螺丝
  136. if (GlobalContext.IsUsePLC8)
  137. Funs.Add(8, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine8Address)); //OP80 3D螺丝高度检测,NG出料站
  138. if (GlobalContext.IsUsePLC9)
  139. Funs.Add(9, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine9Address)); //OP90 下料站
  140. foreach (Inovance_EIP plcEIP in Funs.Values)
  141. {
  142. if (plcEIP != null)
  143. {
  144. try
  145. {
  146. plcEIP.Connect();
  147. }
  148. catch (Exception ex)
  149. {
  150. MessageBox.Show($"PLC[{GlobalContext.Machine1Address}]连接失败!失败信息:" + ex.Message,
  151. "PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
  152. }
  153. }
  154. }
  155. /*
  156. //plc1Alarm.Connect();
  157. foreach (ModbusClientHelper modbusClient in Funs.Values)
  158. {
  159. if (modbusClient != null)
  160. {
  161. try
  162. {
  163. modbusClient.Connect();
  164. }
  165. catch (Exception ex)
  166. {
  167. MessageBox.Show($"PLC[{modbusClient.IPAddress}:{modbusClient.Port}]连接失败!失败信息:" + ex.Message,
  168. "PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
  169. }
  170. }
  171. }
  172. */
  173. // 采集任务
  174. Task TaskReadAlarm = new Task(ReadAlarmAllPLC); // 线程-获取线体报警数据
  175. List<Task> TaskReadProcess = new List<Task>(); // 线程-触发点位(PLC)的线程
  176. //TaskReadProcess.Add(new Task(() => { ReadStation_DownOrderInfo(1); })); // 下发机种
  177. if (GlobalContext.IsUsePLC1)
  178. //ReadStation_S1(1);
  179. TaskReadProcess.Add(new Task(() => { ReadStation_S1(1); })); //OP10 壳体清洁上料装备
  180. if (GlobalContext.IsUsePLC2)
  181. TaskReadProcess.Add(new Task(() => { ReadStation_S2(2); })); //OP20 顶盖上料设备
  182. if (GlobalContext.IsUsePLC3)
  183. //TaskReadProcess.Add(new Task(() => { ReadStation_S3(3); })); //OP30 点胶设备
  184. if (GlobalContext.IsUsePLC4)
  185. TaskReadProcess.Add(new Task(() => { ReadStation_S4(4); })); //OP40 点胶检测设备
  186. if (GlobalContext.IsUsePLC5)
  187. TaskReadProcess.Add(new Task(() => { ReadStation_S5(5); })); //OP50 ADD PCB板上料设备
  188. if (GlobalContext.IsUsePLC6)
  189. TaskReadProcess.Add(new Task(() => { ReadStation_S6(6); })); //OP60 顶盖装配设备
  190. if (GlobalContext.IsUsePLC8)
  191. TaskReadProcess.Add(new Task(() => { ReadStation_S8(8); })); //OP80 3D螺丝高度检测设备
  192. if (GlobalContext.IsUsePLC9)
  193. TaskReadProcess.Add(new Task(() => { ReadStation_S9(9); })); //OP90 下料设备
  194. /*
  195. if (GlobalContext.IsUsePLC7)
  196. TaskReadProcess.Add(new Task(() => { ReadStation_S7(7); })); //OP70 锁螺丝设备
  197. */
  198. #region 初始化
  199. try
  200. {
  201. // 开启MES(Http)
  202. //bool mesret = HttpUitls.PingIP(GlobalContext.ServerHost1);
  203. //if (mesret)
  204. //{
  205. // OnMessage(LogType.Info, "MES初始连接正常");
  206. // pictureBoxMESStatus.Image = imageListState.Images[1];
  207. // GlobalContext.MESIsConnect = true;
  208. //}
  209. //else
  210. //{
  211. // OnMessage(LogType.Info, "MES初始连接失败");
  212. // pictureBoxMESStatus.Image = imageListState.Images[0];
  213. // GlobalContext.MESIsConnect = false;
  214. //}
  215. // 开启IOT(MQTT)
  216. string addr = GlobalContext.MQTTServerHost;
  217. int port = GlobalContext.MQTTServerPort;
  218. int qmttResult = XiaomiMqttClient_Extend.OpenWithMqttServer(addr, port, GlobalContext.MqttServerPath, GlobalContext.MqttServerName);
  219. XiaomiMqttResponse_ErrCode response_ErrCode = (XiaomiMqttResponse_ErrCode)qmttResult;
  220. if (response_ErrCode == XiaomiMqttResponse_ErrCode.OK)
  221. {
  222. AddMessage(LogType.Info, "小米MQTT连接成功!--- OK");
  223. pictureBoxMESStatus.Image = imageListState.Images[1];
  224. GlobalContext.IOTIsConnect1 = true;
  225. XiaomiMqttClient_Extend.SetCallbackWithDataId(CallbackWithDataId);
  226. }
  227. else
  228. {
  229. AddMessage(LogType.Info, $"小米MQTT连接失败!--- {response_ErrCode.ToString()}");
  230. pictureBoxMESStatus.Image = imageListState.Images[0];
  231. GlobalContext.IOTIsConnect1 = false;
  232. }
  233. // 开启AGV HTTP
  234. //bool mesret = HttpUitls.PingIP(GlobalContext.ServerHost1);
  235. //if (mesret)
  236. //{
  237. // OnMessage(LogType.Info, "MES初始连接正常");
  238. // pictureBoxMESStatus.Image = imageListState.Images[1];
  239. // GlobalContext.MESIsConnect = true;
  240. //}
  241. //else
  242. //{
  243. // OnMessage(LogType.Info, "MES初始连接失败");
  244. // pictureBoxMESStatus.Image = imageListState.Images[0];
  245. // GlobalContext.MESIsConnect = false;
  246. //}
  247. // 开启AGV MQTT
  248. // 持续监视MES、IOT、AGV HTTP、AGV MQTT连接状态
  249. Task.Run(MonitorMESConnect);
  250. // 查询PLC连接状态
  251. foreach (int plcNo in Funs.Keys)
  252. {
  253. bool connected = Funs[plcNo].IsConnected;
  254. if (connected)
  255. {
  256. string msg = plcNo.ToString() + "工位初始连接成功---" + Funs[plcNo]._plcIPStr;
  257. AddMessage(LogType.Info, msg);
  258. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI
  259. }
  260. else
  261. {
  262. string msg = plcNo.ToString() + "工位初始连接失败---" + Funs[plcNo]._plcIPStr;
  263. AddMessage(LogType.Info, msg);
  264. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  265. }
  266. }
  267. // 开启PLC的业务处理线程-监听PLC点位+状态
  268. foreach (Task task in TaskReadProcess)
  269. {
  270. if (task != null)
  271. task.Start();
  272. }
  273. //// 开启“获取线体报警数据”的线程
  274. //TaskReadAlarm.Start();
  275. ////下传MES信息给1工位(先判断下plc对象数量)
  276. //if (Funs.Count > 1)
  277. // DownLoadProductInfo(1);
  278. AddMessage(LogType.Info, "程序初始化完成");
  279. }
  280. catch (Exception ex)
  281. {
  282. string str = ex.StackTrace;
  283. this.BeginInvoke(new Action(() =>
  284. {
  285. AddMessage(LogType.Error, "初始化PLC连接失败!异常信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  286. }));
  287. }
  288. #endregion
  289. }
  290. catch (Exception ex)
  291. {
  292. string str = ex.StackTrace;
  293. OnMessage(LogType.Info, "主窗体的首页初始化出错!异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1) + ";异常信息:" + ex.Message.ToString());
  294. if (ex.Message != null && ex.Message.Contains("timed out"))
  295. MessageBox.Show("主窗体的首页初始化出错!异常信息:PLC连接超时!" + ex.Message);
  296. else
  297. MessageBox.Show("主窗体的首页初始化出错!异常信息:" + ex.Message);
  298. }
  299. }
  300. /// <summary>
  301. /// 窗体关闭事件
  302. /// </summary>
  303. private void Form_Home_FormClosed(object sender, FormClosedEventArgs e)
  304. {
  305. Closed2();
  306. }
  307. public void Closed2()
  308. {
  309. try
  310. {
  311. XiaomiMqttClient_Extend.CloseWithMqttServer(GlobalContext.MqttServerPath, GlobalContext.MqttServerName);
  312. }
  313. catch { }
  314. }
  315. #endregion 窗体基础事件
  316. #region 监控MES状态
  317. /// <summary>
  318. /// 监控MES连接状态
  319. /// </summary>
  320. private void MonitorMESConnect()
  321. {
  322. while (true) // 运行被控线程
  323. {
  324. bool mesret = XiaomiMqttClient.IsOpen;
  325. if (mesret)
  326. {
  327. pictureBoxMESStatus.Image = imageListState.Images[1];
  328. GlobalContext.IOTIsConnect1 = true;
  329. }
  330. else
  331. {
  332. OnMessage(LogType.Info, "MES1连接失败");
  333. pictureBoxMESStatus.Image = imageListState.Images[0];
  334. GlobalContext.IOTIsConnect1 = false;
  335. }
  336. Thread.Sleep(IntervalMonitorMES);
  337. }
  338. }
  339. #endregion 监控MES连接状态
  340. #region 采集设备状态、运行数据、报警数据
  341. /// <summary>
  342. /// 请求设备状态 5000
  343. /// </summary>
  344. /// <param name="no">1</param>
  345. /// <param name="stationNameStr"></param>
  346. /// <returns>0:证明未连接到PLC;1,代表设备控制状态处于运行状态;2,代表设备控制状态处于故障状态;3,代表设备控制状态处于缺料状态;4,代表设备控制状态处于待机状态;5,代表设备控制状态处于维修状态;</returns>
  347. public int GetDeviceStatus(int plcNo, string stationNameStr = "[S0]壳体上料")
  348. {
  349. try
  350. {
  351. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  352. {
  353. short result = 0; //Funs[plcNo].ReadHoldingRegisters<short>(5000); // 5000
  354. return result;
  355. }
  356. else
  357. {
  358. return 0;
  359. }
  360. }
  361. catch (Exception ex)
  362. {
  363. string str = ex.StackTrace;
  364. AddMessage_Station(stationNameStr, LogType.Error, "请求设备状态失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  365. return 0;
  366. }
  367. }
  368. /// <summary>
  369. /// 检查是否可采集点检数据 - 不取新值
  370. /// 5000不为1时可点检
  371. /// </summary>
  372. /// <returns></returns>
  373. public bool CheckCanSpotcheck1(int deviceState)
  374. {
  375. //return true;
  376. //D5000 = 1,代表设备控制状态处于运行状态
  377. //D5000 = 2, 代表设备控制状态处于故障状态
  378. //D5000 = 3,代表设备控制状态处于缺料状态
  379. //D5000 = 4, 代表设备控制状态处于待机状态
  380. //D5000 = 5,代表设备控制状态处于维修状态
  381. return deviceState != 1;
  382. }
  383. /// <summary>
  384. /// 检查是否可采集产品数据 - 不取新值
  385. /// </summary>
  386. /// <returns></returns>
  387. public bool CheckCanCollData(int deviceState)
  388. {
  389. return deviceState == 0; // 点检时该值不为0
  390. }
  391. /// <summary>
  392. /// 获取设备报警数据与获取设备运行信息
  393. /// </summary>
  394. private async void ReadAlarmAllPLC()
  395. {
  396. // [S1] Tray盘上料装备(板测)
  397. // [S2] FCT(板测)
  398. // [S3] 值板机
  399. // [S4] 取放桁架
  400. // [S5] Tray盘下料装备
  401. /// 上位机心跳
  402. /// 获取设备报警数据与状态信息
  403. string stationNameStr = "获取设备报警数据与状态信息";
  404. while (true)
  405. {
  406. try
  407. {
  408. if (!GlobalContext._IsCon_plc1Alarm)
  409. {
  410. UpdatePLCMonitor(1, -2, 0);
  411. continue;
  412. }
  413. if (plc1Alarm.IsConnected) // 检查PLC是否已连接上
  414. {
  415. DateTime dtNow = DateTime.Now;
  416. #region 获取设备运行信息
  417. try
  418. {
  419. LineWorkingData_ThisTime lineWorkingData1 = new LineWorkingData_ThisTime();
  420. lineWorkingData1.GUID = Guid.NewGuid().ToString();
  421. lineWorkingData1.LineName = GlobalContext.LineCode;
  422. //
  423. /*
  424. lineWorkingData1.BootTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5500); // 本次开机时间(整线)D5500 h
  425. lineWorkingData1.NormalTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5502); // 本次开机运行时间(整线)D5502 h
  426. lineWorkingData1.StandbyTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5504); // 本次开机待机时间(整线)D5504 h
  427. lineWorkingData1.FaultTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5506); // 本次开机故障时间(整线)D5506 h
  428. lineWorkingData1.MaterialShortageTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5508); // 本次开机缺料时间(整线)D5508 h
  429. lineWorkingData1.MaintenanceTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5510); // 本次开机维修时间(整线)D5510 h
  430. lineWorkingData1.FaultNumber = plc1Alarm.ReadHoldingRegisters<short>(5514); // 本次开机故障停机次数(整线)D5514
  431. lineWorkingData1.OutputNumber = plc1Alarm.ReadHoldingRegisters<short>(5700); // 本次开机产量(整线) D5700
  432. lineWorkingData1.QualifiedNumber = plc1Alarm.ReadHoldingRegisters<short>(5704); // 本次开机合格数量(整线) D5704
  433. lineWorkingData1.QualifiedRate = plc1Alarm.ReadHoldingRegisters<float>(5710); // 本次开机合格率(整线) D5710
  434. lineWorkingData1.DesignRhythm = plc1Alarm.ReadHoldingRegisters<float>(5714); // 设计节拍(整线) D5714
  435. lineWorkingData1.RealityRhythm = plc1Alarm.ReadHoldingRegisters<float>(5716); // 本次开机实际节拍(整线) D5716
  436. */
  437. lineWorkingData1.CreateTime = DateTime.Now;
  438. string lineWorkingData1_Str = JsonConvert.SerializeObject(lineWorkingData1);
  439. // UI展示-展示到设备状态页
  440. if (string.IsNullOrEmpty(lineWorkingData1_OldStr)) // 软件启动后第一次运行
  441. {
  442. // 查询数据库最新一条数据,确定是不是更新
  443. string qSql = @"SELECT top(1) [GUID]
  444. ,[LineName]
  445. ,[BootTimeLong]
  446. ,[NormalTimeLong]
  447. ,[StandbyTimeLong]
  448. ,[FaultTimeLong]
  449. ,[MaterialShortageTimeLong]
  450. ,[MaintenanceTimeLong]
  451. ,[FaultNumber]
  452. ,[OutputNumber]
  453. ,[QualifiedNumber]
  454. ,[QualifiedRate]
  455. ,[DesignRhythm]
  456. ,[RealityRhythm]
  457. ,[CreateTime]
  458. FROM [LineWorkingData]
  459. where [CreateTime] > '{0}'
  460. and [LineName]='{1}'
  461. order by [CreateTime] desc
  462. ";
  463. qSql = string.Format(qSql, DateTime.Now.ToString("yyyy-MM-dd") + " 00:00:00", lineWorkingData1.LineName);
  464. var ds = SQLHelper_New.Query(qSql, null);
  465. if (ds != null && ds.Tables.Count > 0 && ds.Tables[0].Rows.Count > 0)
  466. {
  467. var dataDBlast = new LineWorkingData_ThisTime();
  468. dataDBlast.GUID = ds.Tables[0].Rows[0][0].ToString(); // 主键
  469. dataDBlast.LineName = ds.Tables[0].Rows[0][1].ToString(); // 线体名称
  470. dataDBlast.BootTimeLong = Convert.ToSingle(ds.Tables[0].Rows[0][2].ToString()); // 本次开机时间(整线)
  471. dataDBlast.CreateTime = Convert.ToDateTime(ds.Tables[0].Rows[0][14].ToString()); // 创建时间
  472. if (lineWorkingData1.BootTimeLong > dataDBlast.BootTimeLong) // 需要更新的情况;不需要更新的走后面的插入
  473. {
  474. dataDBlast.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
  475. dataDBlast.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
  476. dataDBlast.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
  477. dataDBlast.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
  478. dataDBlast.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
  479. dataDBlast.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
  480. dataDBlast.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
  481. dataDBlast.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
  482. dataDBlast.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
  483. dataDBlast.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
  484. dataDBlast.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
  485. dataDBlast.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
  486. string usql = dataDBlast.ToStringUpdate();
  487. SQLHelper_New.ExecuteSQL(usql, null);
  488. lineWorkingData1_OldStr = JsonConvert.SerializeObject(dataDBlast);
  489. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  490. //AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
  491. }
  492. }
  493. else
  494. {
  495. // 插入
  496. SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
  497. lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
  498. AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  499. //AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
  500. }
  501. }
  502. else if (!lineWorkingData1_Str.Equals(lineWorkingData1_OldStr)) // 非“软件启动后第一次运行”
  503. {
  504. LineWorkingData_ThisTime lineWorkingData1_Old = string.IsNullOrEmpty(lineWorkingData1_OldStr) ? lineWorkingData1 : JsonConvert.DeserializeObject<LineWorkingData_ThisTime>(lineWorkingData1_OldStr); // 上次的状态信息
  505. //// 本次开机设备运行情况
  506. //LineWorkingData1_ThisTime lineWorkingData_UI = JsonConvert.DeserializeObject<LineWorkingData1_ThisTime>(lineWorkingData1_OldStr);
  507. //Task.Run(() =>
  508. //{
  509. // if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
  510. // {
  511. // Form_Main.formDevAlarm.UpdDeviceStatus_ThisTime(lineWorkingData_UI); // UI更新
  512. // }
  513. //});
  514. // 本日设备运行情况
  515. // 存数据库(开机时间>上次的开机时间,则更新上次记录;<则作为新数据插入)
  516. if (lineWorkingData1.BootTimeLong > lineWorkingData1_Old.BootTimeLong)
  517. {
  518. // 更新
  519. lineWorkingData1_Old.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
  520. lineWorkingData1_Old.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
  521. lineWorkingData1_Old.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
  522. lineWorkingData1_Old.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
  523. lineWorkingData1_Old.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
  524. lineWorkingData1_Old.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
  525. lineWorkingData1_Old.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
  526. lineWorkingData1_Old.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
  527. lineWorkingData1_Old.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
  528. lineWorkingData1_Old.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
  529. lineWorkingData1_Old.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
  530. lineWorkingData1_Old.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
  531. SQLHelper_New.ExecuteSQL(lineWorkingData1_Old.ToStringUpdate(), null);
  532. lineWorkingData1_OldStr = JsonConvert.SerializeObject(lineWorkingData1_Old);
  533. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  534. //AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
  535. }
  536. else if (lineWorkingData1.BootTimeLong < lineWorkingData1_Old.BootTimeLong)
  537. {
  538. // 插入
  539. SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
  540. lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
  541. AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  542. //AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
  543. }
  544. await Task.Run(() =>
  545. {
  546. try
  547. {
  548. if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
  549. {
  550. Form_Main.formDevAlarm.UpdDeviceStatus_Today(); // UI更新
  551. }
  552. }
  553. catch { }
  554. });
  555. }
  556. }
  557. catch (Exception ex)
  558. {
  559. string str = ex.StackTrace;
  560. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取设备运行信息出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  561. }
  562. #endregion 获取设备运行信息
  563. #region 报警数据
  564. try
  565. {
  566. List<DeviceAlarm_Cur> deviceAlarm_Curs = new List<DeviceAlarm_Cur>(); // 同步到报警页面用传输载体
  567. bool isNeedUpdUI = false; // 是否需要更新历史报警UI
  568. // 同步“设备报警信息”到“设备报警临时字典DicAlarms_Cur”
  569. var dicAlarms_Cur_PLC1 = DicAlarms_Cur[GlobalContext.LineCode];
  570. for (int i = 0; i < dicAlarms_Cur_PLC1.Count; i++) // 读取
  571. {
  572. short shortBuf = 0;// plc1Alarm.ReadHoldingRegisters<short>(dicAlarms_Cur_PLC1[i].关联的PLC地址);
  573. dicAlarms_Cur_PLC1[i].是否报警 = shortBuf != 0;
  574. if (dicAlarms_Cur_PLC1[i].上次的运行状态 != dicAlarms_Cur_PLC1[i].是否报警)
  575. {
  576. isNeedUpdUI = true; // 需要更新历史报警UI信息
  577. // 记录
  578. dicAlarms_Cur_PLC1[i].上次的运行状态 = dicAlarms_Cur_PLC1[i].是否报警;
  579. switch (dicAlarms_Cur_PLC1[i].是否报警)
  580. {
  581. case true: // 报警
  582. dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
  583. {
  584. GUID = Guid.NewGuid().ToString(),
  585. LineName = GlobalContext.LineCode, // 线体
  586. AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
  587. AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
  588. StartTime = dtNow // 开始时间
  589. };
  590. // 传输到页面
  591. deviceAlarm_Curs.Add(new DeviceAlarm_Cur()
  592. {
  593. 线体名称 = dicAlarms_Cur_PLC1[i].报警数据.LineName,
  594. 报警类型 = dicAlarms_Cur_PLC1[i].报警数据.AlarmType,
  595. 报警内容 = dicAlarms_Cur_PLC1[i].报警数据.AlarmDesc,
  596. 开始时间 = dtNow
  597. });
  598. // 新增到数据库
  599. var data1 = dicAlarms_Cur_PLC1[i].报警数据;
  600. SaveAlarmDataByDB(stationNameStr, data1, false);
  601. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  602. break;
  603. case false: // 消除报警
  604. if (dicAlarms_Cur_PLC1[i].报警数据 == null || string.IsNullOrEmpty(dicAlarms_Cur_PLC1[i].报警数据.GUID))
  605. {
  606. dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
  607. {
  608. GUID = Guid.NewGuid().ToString(),
  609. LineName = GlobalContext.LineCode, // 线体
  610. AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
  611. AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
  612. StartTime = dtNow, // 开始时间
  613. EndTime = dtNow, // 开始时间
  614. PersistTime = 1, // 耗时1s
  615. };
  616. // 新增
  617. var data2 = dicAlarms_Cur_PLC1[i].报警数据;
  618. SaveAlarmDataByDB(stationNameStr, data2, false);
  619. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  620. }
  621. else
  622. {
  623. dicAlarms_Cur_PLC1[i].报警数据.EndTime = dtNow; // 开始时间
  624. dicAlarms_Cur_PLC1[i].报警数据.PersistTime = Convert.ToInt32((dicAlarms_Cur_PLC1[i].报警数据.EndTime
  625. - dicAlarms_Cur_PLC1[i].报警数据.StartTime).TotalSeconds); // 耗时s
  626. // 修改
  627. var data3 = dicAlarms_Cur_PLC1[i].报警数据;
  628. SaveAlarmDataByDB(stationNameStr, data3, true);
  629. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  630. }
  631. break;
  632. default:
  633. break;
  634. }
  635. }
  636. }
  637. DicAlarms_Cur[GlobalContext.LineCode] = dicAlarms_Cur_PLC1;
  638. // 有新报警则更新
  639. if (isNeedUpdUI)
  640. {
  641. // UI展示 - 展示到设备状态页
  642. await Task.Run(() =>
  643. {
  644. try
  645. {
  646. if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed)
  647. {
  648. Form_Main.formDevAlarm.UpdDeviceAlarm_Cur(deviceAlarm_Curs); // 报警UI 更新
  649. if (Form_Main.formDevAlarm.Visible)
  650. {
  651. Form_Main.formDevAlarm.UpdDeviceAlarm_History_48H(); // 历史报警UI 更新
  652. }
  653. }
  654. }
  655. catch { }
  656. });
  657. }
  658. }
  659. catch (Exception ex)
  660. {
  661. string str = ex.StackTrace;
  662. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取报警数据出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  663. }
  664. #endregion 报警数据
  665. UpdatePLCMonitor(1, -2, 1);
  666. }
  667. else
  668. {
  669. UpdatePLCMonitor(1, -2, 0);
  670. }
  671. }
  672. catch (Exception ex)
  673. {
  674. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  675. }
  676. Thread.Sleep(IntervalAlarm);
  677. }
  678. }
  679. #endregion 轮询PLC
  680. #region 下发订单信息
  681. ///// <summary>
  682. ///// 壳体上料(下发工单)的交互逻辑
  683. ///// </summary>
  684. ///// <param name="no"></param>
  685. ///// <exception cref="NotImplementedException"></exception>
  686. //private void ReadStation_DownOrderInfo(int plcNo)
  687. //{
  688. // // [S1] Tray盘上料装备(板测)
  689. // // [S2] FCT(板测)
  690. // // [S3] 值板机
  691. // // [S4] 取放桁架
  692. // // [S5] Tray盘下料装备
  693. // /// 上位机心跳
  694. // /// 获取设备报警数据与状态信息
  695. // string stationNameStr = "[S0]壳体上料";
  696. // while (true)
  697. // {
  698. // try
  699. // {
  700. // if (!GlobalContext._IsCon_Funs1)
  701. // {
  702. // UpdatePLCMonitor(plcNo, 0);
  703. // continue;
  704. // }
  705. // if (Funs[plcNo].isConnected) // 检查PLC是否已连接上
  706. // {
  707. // #region 壳体上料(下发工单)
  708. // try
  709. // {
  710. // Funs[plcNo].Read_Int_Tag("500", 1, out short[] iiMes0);
  711. // Funs[plcNo].Read_Int_Tag("501", 1, out short[] iiPlc0);
  712. // bool mES_FLAG_1 = iiMes0[0] == 1 ? true : false; // MES_FLAG_1
  713. // bool pLC_Flag_1 = iiPlc0[0] == 1 ? true : false; // PLC_FLAG_1
  714. // // 重置数据和信号
  715. // if (mES_FLAG_1 && pLC_Flag_1) // 1 1
  716. // {
  717. // // 清空写给PLC的数据
  718. // int[] i497 = new int[1] { 0 };
  719. // Funs[plcNo].Write_DInt_Tag("497", 1, i497); // SN号(数字部分)重置信号
  720. // // MES_Flag重置为0
  721. // int[] i500 = new int[1] { 0 };
  722. // Funs[plcNo].Write_DInt_Tag("500", 1, i500); // MES_FLAG_1
  723. // }
  724. // }
  725. // catch (Exception ex)
  726. // {
  727. // string str = ex.StackTrace;
  728. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}下发订单信息运行出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  729. // }
  730. // #endregion 壳体上料(下发工单)
  731. // UpdatePLCMonitor(plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  732. // }
  733. // else
  734. // {
  735. // UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
  736. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  737. //
  738. // Funs[plcNo].Connect();
  739. // }
  740. // }
  741. // catch (Exception ex)
  742. // {
  743. // UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
  744. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  745. //
  746. // Funs[plcNo].ReConnect();
  747. // }
  748. // Thread.Sleep(IntervalReadPLC);
  749. // }
  750. //}
  751. ///// <summary>
  752. ///// 下发订单信息到PLC
  753. ///// </summary>
  754. ///// <param name="no">PLC编号</param>
  755. //private void DownLoadProductInfo(int plcNo, string stationNameStr = "[S0]壳体上料")
  756. //{
  757. // try
  758. // {
  759. // if (!string.IsNullOrEmpty(GlobalContext.Mtltmrk))
  760. // {
  761. // Funs[plcNo].Write_String_Tag("568", 1, GlobalContext.Mtltmrk); // 产品型号(mtltmrk)
  762. // WritePLCLog(LogType.Debug, GlobalContext.Mtltmrk);
  763. // }
  764. // Funs[plcNo].Write_DInt_Tag("500", 1, new Int32[1] { 1 }); // MES_FLAG_1
  765. // }
  766. // catch (Exception ex)
  767. // {
  768. // string str = ex.StackTrace;
  769. // AddMessage_Station(stationNameStr, LogType.Error, "下发订单信息到PLC失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  770. // }
  771. //}
  772. /// <summary>
  773. /// 下发清料信号
  774. /// </summary>
  775. /// <param name="no">PLC编号</param>
  776. public bool ClearProducts(int plcNo, string stationNameStr = "[S0]壳体上料")
  777. {
  778. try
  779. {
  780. //Funs[plcNo].ReadHoldingRegisters<int>(496); //
  781. AddMessage_Station(stationNameStr, LogType.Info, "下发了清料信号!");
  782. return true;
  783. }
  784. catch (Exception ex)
  785. {
  786. string str = ex.StackTrace;
  787. AddMessage_Station(stationNameStr, LogType.Error, "下发清料信号失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  788. return false;
  789. }
  790. }
  791. #endregion 下发订单信息
  792. #region PLC1 贲流
  793. #region [S1] 壳体清洁上料装备
  794. /// <summary>
  795. /// S1工位的数据- 触发信号上次的值
  796. /// </summary>
  797. private Dictionary<string, object> s1PLCSignal_Old = new Dictionary<string, object>();
  798. /// <summary>
  799. /// S1工位的数据(含触发信号)
  800. /// </summary>
  801. private Dictionary<string, object> s1PLCData = new Dictionary<string, object>();
  802. /// <summary>
  803. /// S1工位的数据- 回写点位
  804. /// </summary>
  805. private Dictionary<string, WriteToPLC_Flag> s1PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  806. ///// <summary>
  807. ///// 触发信号
  808. ///// </summary>
  809. //private ManualResetEvent[] MreTasks;
  810. /// <summary>
  811. /// [S1] 壳体清洁上料装备
  812. /// </summary>
  813. /// <param name="plcNo">PLC编号</param>
  814. private void ReadStation_S1(int plcNo)
  815. {
  816. string stationCode = "[S1]";
  817. string stationName = "壳体清洁上料";
  818. string stationNameStr = stationCode + stationName;
  819. string tagBaseName = "g_OP10_MES"; //标签变量名称
  820. string tagMesCommName = "mesCommToPC"; //标签变量名称
  821. string tagAgvCommName = "agvCommFrmPC";
  822. string tagBarsetName = "BarcodeSet";
  823. OP10_MesData_t stPLC_MesData; //PLC的MES数据
  824. (int, string) result;
  825. bool ProgressState = true;
  826. #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  827. // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  828. s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  829. s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  830. s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  831. s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  832. s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  833. s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  834. s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  835. s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  836. s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  837. // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  838. s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  839. s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  840. s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  841. s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  842. s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  843. s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  844. s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  845. s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  846. s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  847. s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  848. s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  849. s1PLCData.Add("a1Result", 0); // 产品结果
  850. s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  851. s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  852. s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  853. s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  854. s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  855. s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  856. s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  857. s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  858. s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  859. s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  860. s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  861. s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  862. s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  863. s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  864. s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  865. s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  866. s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  867. #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  868. while (true)
  869. {
  870. try
  871. {
  872. if (!GlobalContext._IsCon_Funs1)
  873. {
  874. UpdatePLCMonitor(1, plcNo, 0);
  875. continue;
  876. }
  877. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  878. {
  879. Stopwatch stopwatch1 = new Stopwatch();
  880. Stopwatch stopwatch2 = new Stopwatch();
  881. stopwatch1.Start();
  882. stopwatch2.Start();
  883. #region 一次性读取所有数据
  884. // 一次性读取所有数据
  885. result = Funs[plcNo].Read_SingleTag<OP10_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  886. if (result.Item1 != 0)
  887. {
  888. //richTextBox1.AppendText("\n" + strRet);
  889. }
  890. else
  891. {
  892. //richTextBox1.AppendText("\n" + "读取成功");
  893. }
  894. #endregion 一次性读取所有数据
  895. stopwatch2.Stop();
  896. #region 进站
  897. try
  898. {
  899. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && ProgressState == true)
  900. {
  901. ProgressState = false;
  902. Task.Run(() => S1进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName,out ProgressState));
  903. }
  904. }
  905. catch (Exception ex)
  906. {
  907. ProgressState = false;
  908. string str = ex.StackTrace;
  909. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  910. }
  911. #endregion 进站
  912. #region 出站
  913. try
  914. {
  915. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation && ProgressState == true)
  916. {
  917. ProgressState = false;
  918. Task.Run(() => S1出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName,out ProgressState));
  919. }
  920. }
  921. catch (Exception ex)
  922. {
  923. string str = ex.StackTrace;
  924. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  925. }
  926. #endregion 进站
  927. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  928. stopwatch1.Stop();
  929. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  930. }
  931. else
  932. {
  933. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  934. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  935. Funs[plcNo].Connect(); // 重连
  936. }
  937. }
  938. catch (Exception ex)
  939. {
  940. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  941. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  942. }
  943. Thread.Sleep(IntervalReadPLC);
  944. }
  945. }
  946. /// <summary>
  947. /// [S1] 壳体清洁上料 - 进站
  948. /// </summary>
  949. /// <param name="plcNo">PLC编号</param>
  950. /// <param name="stationNameStr">工站全称</param>
  951. /// <param name="stPLC_MesData"></param>
  952. /// <param name="tagMesCommName"></param>
  953. private void S1进站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName,out bool ProgressState)
  954. {
  955. int nRet=0;
  956. string strRet = "";
  957. Stopwatch stopwatch1 = new Stopwatch();
  958. Stopwatch stopwatch2 = new Stopwatch();
  959. ProgressState = true;
  960. try
  961. {
  962. stopwatch1.Start();
  963. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  964. string MachineId = GlobalContext.S1_MachineId; // 装备ID(可配置)
  965. string StationId = GlobalContext.S1_StationId; // 工位ID(可配置)
  966. // 产品SN(物料码)校验
  967. List<TestItem> item = new List<TestItem>();
  968. stopwatch2.Start();
  969. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  970. stopwatch2.Stop();
  971. //指令执行结果 1:OK 110:失败
  972. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  973. //进站结果写入PLC
  974. CommandFromPLC resultToPlC = new CommandFromPLC();
  975. resultToPlC.cmd = 0;
  976. resultToPlC.cmdParam = 0; //指令参数
  977. resultToPlC.cmdResult = mesResultFrmWeb;
  978. WriteResultToPlc(plcNo,stationNameStr, tagMesCommName,1, resultToPlC);
  979. }
  980. catch (Exception ex)
  981. {
  982. string str = ex.StackTrace;
  983. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  984. CommandFromPLC resultToPlC = new CommandFromPLC();
  985. resultToPlC.cmd = 0;
  986. resultToPlC.cmdParam = 0; //指令参数
  987. resultToPlC.cmdResult = 110;
  988. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  989. }
  990. stopwatch1.Stop();
  991. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  992. }
  993. /// <summary>
  994. /// 进出站结果写入PLC
  995. /// </summary>
  996. public void WriteResultToPlc(int plcNo,string stationNameStr,string strTagName, int nCount, CommandFromPLC resultToPlC)
  997. {
  998. int i = 0;
  999. int nRet = 0;
  1000. string strRet = "";
  1001. while (i < 3) // 最多上传三次
  1002. {
  1003. (nRet, strRet) = Funs[plcNo].Write_SingleTag<CommandFromPLC>(strTagName, nCount, resultToPlC);
  1004. if (nRet == 0) //成功
  1005. {
  1006. break;
  1007. }
  1008. else
  1009. {
  1010. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站结果写入PLC出错!错误信息:" + strRet);
  1011. i++;
  1012. }
  1013. }
  1014. }
  1015. /// <summary>
  1016. /// [S1] 壳体清洁上料 - 出站接口
  1017. /// </summary>
  1018. private void S1出站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName,string stationCode,string stationName, out bool ProgressState)
  1019. {
  1020. ProgressState = true;
  1021. Stopwatch stopwatch1 = new Stopwatch();
  1022. Stopwatch stopwatch2 = new Stopwatch();
  1023. try
  1024. {
  1025. stopwatch1.Start();
  1026. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  1027. string processItem = stationName; // 测试项目
  1028. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  1029. string supplierCode = ""; // 供应商代码
  1030. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  1031. string batch_num = GlobalContext.BatchNumber; // 批次号
  1032. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  1033. string sn=(string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  1034. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1035. string MachineId = GlobalContext.S1_MachineId; // 装备id(可配置) // ZS
  1036. string StationId = GlobalContext.S1_StationId; // ⼯位ID(可配置) // ZS
  1037. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  1038. bool pass = a1Result == 1;
  1039. List<TestItem> items = new List<TestItem>();
  1040. items.Add(new TestItem()
  1041. {
  1042. Parameter_name = "载具码",
  1043. Parameter_value = CarrierBarcode,
  1044. Parameter_unit = ""
  1045. });
  1046. items.Add(new TestItem()
  1047. {
  1048. Parameter_name = "产品码",
  1049. Parameter_value = mtltmrk,
  1050. Parameter_unit = ""
  1051. });
  1052. //绑定载具和产品
  1053. ResponseMessage message = new ResponseMessage();
  1054. message= SQLHelper.InsertCarrierBind(CarrierBarcode, CarrierBarcode, stationNameStr);
  1055. if (message.result==false)
  1056. {
  1057. AddMessage(LogType.Info, stationNameStr + "_载具码与产品码绑定失败");
  1058. }
  1059. //绑定PLC返回MES数据到本地
  1060. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  1061. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId);
  1062. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  1063. stopwatch2.Start();
  1064. //进站结果写入PLC
  1065. CommandFromPLC resultToPlC = new CommandFromPLC();
  1066. resultToPlC.cmd = 0;
  1067. resultToPlC.cmdParam = 0; //指令参数
  1068. resultToPlC.cmdResult = mesResultFrmWeb;
  1069. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1070. stopwatch2.Stop();
  1071. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  1072. }
  1073. catch (Exception ex)
  1074. {
  1075. stopwatch2.Start();
  1076. CommandFromPLC resultToPlC = new CommandFromPLC();
  1077. resultToPlC.cmd = 0;
  1078. resultToPlC.cmdParam = 0; //指令参数
  1079. resultToPlC.cmdResult = 110;
  1080. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1081. stopwatch2.Stop();
  1082. string str = ex.StackTrace;
  1083. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1084. }
  1085. stopwatch1.Stop();
  1086. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1087. }
  1088. //// 上传点检数据_ [S1] Tray盘上料装备(板测)
  1089. //private void DoOneCheckData_Tray盘上料装备(int plcNo, string stationCode, string stationName)
  1090. //{
  1091. // string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  1092. // string stationNameStr = stationCode + stationName;
  1093. // string processItem = stationName; // 测试项目
  1094. // try
  1095. // {
  1096. // string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  1097. // string accno = "1"; // 工序编号
  1098. // Funs[plcNo].Read_Real_Tag("896", 1, out float[] float0);
  1099. // float travelLimitUp = float0[0]; // 胶圈装配行程设定上限
  1100. // List<OneCheckItem> items = new List<OneCheckItem>()
  1101. // {
  1102. // new OneCheckItem()
  1103. // {
  1104. // Onecheck_name="胶圈装配行程设定上限",
  1105. // Onecheck_content="上限值",
  1106. // Onecheck_result=$"正常|胶圈装配行程设定上限{travelLimitUp} mm"
  1107. // },
  1108. // };
  1109. // OneCheckData oneCheckData = new OneCheckData()
  1110. // {
  1111. // Line_code = GlobalContext.LineCode,
  1112. // Line_name = GlobalContext.LineName,
  1113. // Equipment_code = equipmentCode,
  1114. // Equipment_name = equipmentCode,
  1115. // Workorder_code = workorder_code,
  1116. // Procedure_code = accno,
  1117. // Procedure_name = processItem,
  1118. // Oneckeck_values = items,
  1119. // Onecheck_empcode = "",
  1120. // Onecheck_empname = "",
  1121. // Onecheck_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
  1122. // };
  1123. // int result1 = SaveOneCheckDataByDBAndSubmit(oneCheckData, equipmentCode, processItem);
  1124. // //int result = result1 == 1 ? 1 : (GlobalContext.IsSendCheckOneData ? 4 : 1);
  1125. // short result = result1 == 1 ? (short)1 : (short)2;
  1126. // // MES_Flag 为4MES报错
  1127. // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { result });
  1128. // WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  1129. // }
  1130. // catch (Exception ex)
  1131. // {
  1132. // // MES_Flag 为2上位机报错
  1133. // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 2 });
  1134. // string str = ex.StackTrace;
  1135. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}点检报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1136. // }
  1137. //}
  1138. // ReadStation_S1_2 节拍接口+AGV
  1139. /// <summary>
  1140. /// [S1] Tray盘上料装备(板测)- 将SN发给ICT标机(串口)
  1141. /// </summary>
  1142. /// <param name="plcNo">PLC编号</param>
  1143. /// <param name="stationNameStr">工站全称</param>
  1144. private void S1将SN发给ICT标机(int plcNo, string stationNameStr)
  1145. {
  1146. Stopwatch stopwatch1 = new Stopwatch();
  1147. Stopwatch stopwatch2 = new Stopwatch();
  1148. try
  1149. {
  1150. stopwatch1.Start();
  1151. string a1ProductSN_ICT = (string)s1PLCData["a1ProductSN_ICT"]; // 产品SN(载具SN)
  1152. a1ProductSN_ICT = a1ProductSN_ICT.Replace("\0", "");
  1153. string a1PartNo1_ICT = (string)s1PLCData["a1PartNo1_ICT"]; // 物料码1(穴位1)
  1154. a1PartNo1_ICT = a1PartNo1_ICT.Replace("\0", "");
  1155. string a1PartNo2_ICT = (string)s1PLCData["a1PartNo2_ICT"]; // 物料码2(穴位2)
  1156. a1PartNo2_ICT = a1PartNo2_ICT.Replace("\0", "");
  1157. // ZS 将SN发给ICT标机(串口)
  1158. short a1MES_FLAG_ICT = 1;
  1159. stopwatch2.Start();
  1160. // MES_Flag
  1161. //Funs[plcNo].WriteMultipleRegisters<short>(2182, a1MES_FLAG_ICT); // 上位机发送1代表OK;2代表失败;4代表上位机报警;
  1162. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1163. writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
  1164. writeToPLC_Flag.Adress = 2182;
  1165. writeToPLC_Flag.Value = a1MES_FLAG_ICT;
  1166. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
  1167. stopwatch2.Stop();
  1168. }
  1169. catch (Exception ex)
  1170. {
  1171. string str = ex.StackTrace;
  1172. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 将SN发给ICT标机出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1173. stopwatch2.Start();
  1174. // MES_Flag
  1175. //Funs[plcNo].WriteMultipleRegisters<short>(2182, (short)4); // 4代表上位机报警
  1176. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1177. writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
  1178. writeToPLC_Flag.Adress = 2182;
  1179. writeToPLC_Flag.Value = (short)4;
  1180. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
  1181. stopwatch2.Stop();
  1182. }
  1183. stopwatch1.Stop();
  1184. AddMessage(LogType.Info, stationNameStr + "_将SN发给ICT标机;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1185. }
  1186. /// <summary>
  1187. /// [S1] Tray盘上料装备(板测)- 节拍接口
  1188. /// </summary>
  1189. /// <param name="plcNo">PLC编号</param>
  1190. /// <param name="stationNameStr">工站全称</param>
  1191. private void S1节拍接口(int plcNo, string stationNameStr)
  1192. {
  1193. Stopwatch stopwatch1 = new Stopwatch();
  1194. Stopwatch stopwatch2 = new Stopwatch();
  1195. string resultStr = string.Empty;
  1196. try
  1197. {
  1198. stopwatch1.Start();
  1199. string oEEType = ((int)s1PLCData["a1OEEType"]).ToString(); // 节拍类型(plc写入)
  1200. string a1OEEPartNo = (string)s1PLCData["a1OEEPartNo"]; // 物料码
  1201. a1OEEPartNo = a1OEEPartNo.Replace("\0", "");
  1202. string a1OEEVehicleCode = (string)s1PLCData["a1OEEVehicleCode"]; // 载具SN
  1203. a1OEEVehicleCode = a1OEEVehicleCode.Replace("\0", "");
  1204. string a1OEEPartNum = ((int)s1PLCData["a1OEEPartNum"]).ToString(); // 穴位号
  1205. a1OEEPartNum = a1OEEPartNum.Replace("\0", "");
  1206. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  1207. if (!actionBool)
  1208. {
  1209. stopwatch2.Start();
  1210. // MES_Flag
  1211. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1212. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  1213. writeToPLC_Flag1.Name = "a1OEEMES_FLAG";
  1214. writeToPLC_Flag1.Adress = 2254;
  1215. writeToPLC_Flag1.Value = (short)1;
  1216. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag1);
  1217. stopwatch2.Stop();
  1218. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1219. return;
  1220. }
  1221. if (string.IsNullOrEmpty(a1OEEPartNo) && string.IsNullOrEmpty(a1OEEVehicleCode))
  1222. {
  1223. stopwatch2.Start();
  1224. // MES_Flag
  1225. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1226. WriteToPLC_Flag writeToPLC_Flag2 = new WriteToPLC_Flag(); // MES_Flag
  1227. writeToPLC_Flag2.Name = "a1OEEMES_FLAG";
  1228. writeToPLC_Flag2.Adress = 2254;
  1229. writeToPLC_Flag2.Value = (short)1;
  1230. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag2);
  1231. stopwatch2.Stop();
  1232. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1233. return;
  1234. }
  1235. else if (string.IsNullOrEmpty(a1OEEPartNo) && !string.IsNullOrEmpty(a1OEEVehicleCode))
  1236. { // 查产品SN
  1237. a1OEEPartNo = "Test"; // ZS
  1238. }
  1239. short a1OEEMES_FLAG = 0;
  1240. // 上传OEE
  1241. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, a1OEEPartNo, a1OEEVehicleCode);
  1242. a1OEEMES_FLAG = result.Item1;
  1243. resultStr = result.Item2;
  1244. stopwatch2.Start();
  1245. // MES_Flag
  1246. //Funs[plcNo].WriteMultipleRegisters<short>(2254, a1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1247. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1248. writeToPLC_Flag.Name = "a1OEEMES_FLAG";
  1249. writeToPLC_Flag.Adress = 2254;
  1250. writeToPLC_Flag.Value = a1OEEMES_FLAG;
  1251. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
  1252. stopwatch2.Stop();
  1253. }
  1254. catch (Exception ex)
  1255. {
  1256. string str = ex.StackTrace;
  1257. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1258. // MES_Flag
  1259. stopwatch2.Start();
  1260. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)4); // 4代表上位机报警
  1261. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1262. writeToPLC_Flag.Name = "a1OEEMES_FLAG";
  1263. writeToPLC_Flag.Adress = 2254;
  1264. writeToPLC_Flag.Value = (short)4;
  1265. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
  1266. stopwatch2.Stop();
  1267. }
  1268. stopwatch1.Stop();
  1269. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1270. }
  1271. /// <summary>
  1272. /// [S1] Tray盘上料装备(板测)- AGV上料叫agv
  1273. /// </summary>
  1274. /// <param name="plcNo">PLC编号</param>
  1275. /// <param name="stationNameStr">工站全称</param>
  1276. private void S1AGV上料叫agv(int plcNo, string stationNameStr)
  1277. {
  1278. Stopwatch stopwatch1 = new Stopwatch();
  1279. Stopwatch stopwatch2 = new Stopwatch();
  1280. try
  1281. {
  1282. stopwatch1.Start();
  1283. // ZS 呼叫AGV
  1284. short a1AGVUpCall = 2;
  1285. stopwatch2.Start();
  1286. // a1AGVUpCall
  1287. //Funs[plcNo].WriteMultipleRegisters<short>(2307, a1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  1288. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1289. writeToPLC_Flag.Name = "a1AGVUpCall";
  1290. writeToPLC_Flag.Adress = 2307;
  1291. writeToPLC_Flag.Value = a1AGVUpCall;
  1292. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
  1293. stopwatch2.Stop();
  1294. }
  1295. catch (Exception ex)
  1296. {
  1297. string str = ex.StackTrace;
  1298. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1299. // a1AGVUpCall
  1300. stopwatch2.Start();
  1301. //Funs[plcNo].WriteMultipleRegisters<short>(2307, (short)4); // 4代表上位机报警
  1302. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1303. writeToPLC_Flag.Name = "a1AGVUpCall";
  1304. writeToPLC_Flag.Adress = 2307;
  1305. writeToPLC_Flag.Value = (short)4;
  1306. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
  1307. stopwatch2.Stop();
  1308. }
  1309. stopwatch1.Stop();
  1310. AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1311. }
  1312. /// <summary>
  1313. /// [S1] Tray盘上料装备(板测)- AGV上料完成
  1314. /// </summary>
  1315. /// <param name="plcNo">PLC编号</param>
  1316. /// <param name="stationNameStr">工站全称</param>
  1317. private void S1AGV上料完成(int plcNo, string stationNameStr)
  1318. {
  1319. Stopwatch stopwatch1 = new Stopwatch();
  1320. Stopwatch stopwatch2 = new Stopwatch();
  1321. try
  1322. {
  1323. stopwatch1.Start();
  1324. // ZS AGV上料完成,让小车离开
  1325. short a1AGVUpEnd = 2;
  1326. stopwatch2.Start();
  1327. // a1AGVUpEnd
  1328. //Funs[plcNo].WriteMultipleRegisters<short>(2309, a1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  1329. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1330. writeToPLC_Flag.Name = "a1AGVUpEnd";
  1331. writeToPLC_Flag.Adress = 2309;
  1332. writeToPLC_Flag.Value = a1AGVUpEnd;
  1333. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
  1334. stopwatch2.Stop();
  1335. }
  1336. catch (Exception ex)
  1337. {
  1338. string str = ex.StackTrace;
  1339. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1340. // a1AGVUpEnd
  1341. stopwatch2.Start();
  1342. //Funs[plcNo].WriteMultipleRegisters<short>(2309, (short)4); // 4代表上位机报警
  1343. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1344. writeToPLC_Flag.Name = "a1AGVUpEnd";
  1345. writeToPLC_Flag.Adress = 2309;
  1346. writeToPLC_Flag.Value = (short)4;
  1347. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
  1348. stopwatch2.Stop();
  1349. }
  1350. stopwatch1.Stop();
  1351. AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1352. }
  1353. /// <summary>
  1354. /// [S1] Tray盘上料装备(板测)- AGV下料叫agv
  1355. /// </summary>
  1356. /// <param name="plcNo">PLC编号</param>
  1357. /// <param name="stationNameStr">工站全称</param>
  1358. private void S1AGV下料叫agv(int plcNo, string stationNameStr)
  1359. {
  1360. Stopwatch stopwatch1 = new Stopwatch();
  1361. Stopwatch stopwatch2 = new Stopwatch();
  1362. try
  1363. {
  1364. stopwatch1.Start();
  1365. // ZS 呼叫AGV
  1366. short a1AGVDownCall = 2;
  1367. stopwatch2.Start();
  1368. // a1AGVDownCall
  1369. //Funs[plcNo].WriteMultipleRegisters<short>(2320, a1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  1370. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1371. writeToPLC_Flag.Name = "a1AGVDownCall";
  1372. writeToPLC_Flag.Adress = 2320;
  1373. writeToPLC_Flag.Value = a1AGVDownCall;
  1374. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
  1375. stopwatch2.Stop();
  1376. }
  1377. catch (Exception ex)
  1378. {
  1379. string str = ex.StackTrace;
  1380. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1381. // a1AGVDownCall
  1382. stopwatch2.Start();
  1383. //Funs[plcNo].WriteMultipleRegisters<short>(2320, (short)4); // 4代表上位机报警
  1384. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1385. writeToPLC_Flag.Name = "a1AGVDownCall";
  1386. writeToPLC_Flag.Adress = 2320;
  1387. writeToPLC_Flag.Value = (short)4;
  1388. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
  1389. stopwatch2.Stop();
  1390. }
  1391. stopwatch1.Stop();
  1392. AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1393. }
  1394. /// <summary>
  1395. /// [S1] Tray盘上料装备(板测)- AGV下料完成
  1396. /// </summary>
  1397. /// <param name="plcNo">PLC编号</param>
  1398. /// <param name="stationNameStr">工站全称</param>
  1399. private void S1AGV下料完成(int plcNo, string stationNameStr)
  1400. {
  1401. Stopwatch stopwatch1 = new Stopwatch();
  1402. Stopwatch stopwatch2 = new Stopwatch();
  1403. try
  1404. {
  1405. stopwatch1.Start();
  1406. // ZS AGV上料完成,让小车离开
  1407. short a1AGVDownEnd = 2;
  1408. stopwatch2.Start();
  1409. // a1AGVDownEnd
  1410. //Funs[plcNo].WriteMultipleRegisters<short>(2322, a1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  1411. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1412. writeToPLC_Flag.Name = "a1AGVDownEnd";
  1413. writeToPLC_Flag.Adress = 2322;
  1414. writeToPLC_Flag.Value = a1AGVDownEnd;
  1415. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
  1416. stopwatch2.Stop();
  1417. }
  1418. catch (Exception ex)
  1419. {
  1420. string str = ex.StackTrace;
  1421. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1422. // a1AGVDownEnd
  1423. stopwatch2.Start();
  1424. //Funs[plcNo].WriteMultipleRegisters<short>(2322, (short)4); // 4代表上位机报警
  1425. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1426. writeToPLC_Flag.Name = "a1AGVDownEnd";
  1427. writeToPLC_Flag.Adress = 2322;
  1428. writeToPLC_Flag.Value = (short)4;
  1429. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
  1430. stopwatch2.Stop();
  1431. }
  1432. stopwatch1.Stop();
  1433. AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1434. }
  1435. #endregion [S1] Tray盘上料装备(板测)
  1436. #endregion PLC1 张超凡
  1437. #region PLC2 贲流
  1438. #region [S2] 上盖板上料装备
  1439. /// <summary>
  1440. /// S2工位的数据- 触发信号上次的值
  1441. /// </summary>
  1442. private Dictionary<string, object> s2PLCSignal_Old = new Dictionary<string, object>();
  1443. /// <summary>
  1444. /// S2工位的数据(含触发信号)
  1445. /// </summary>
  1446. private Dictionary<string, object> s2PLCData = new Dictionary<string, object>();
  1447. /// <summary>
  1448. /// S2工位的数据- 回写点位
  1449. /// </summary>
  1450. private Dictionary<string, WriteToPLC_Flag> s2PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  1451. /// <summary>
  1452. /// [S2] FCT(板测)
  1453. /// </summary>
  1454. /// <param name="plcNo">PLC编号</param>
  1455. private void ReadStation_S2(int plcNo)
  1456. {
  1457. string stationCode = "[S2]";
  1458. string stationName = "上盖板上料装备";
  1459. string stationNameStr = stationCode + stationName;
  1460. string tagBaseName = "g_OP20_MES"; //标签变量名称
  1461. string tagMesCommName = "mesCommToPC"; //标签变量名称
  1462. string tagAgvCommName = "agvCommFrmPC";
  1463. string tagBarsetName = "BarcodeSet";
  1464. OP20_MesData_t stPLC_MesData; //PLC的MES数据
  1465. (int, string) result;
  1466. bool ProgressState = true;
  1467. while (true)
  1468. {
  1469. try
  1470. {
  1471. if (!GlobalContext._IsCon_Funs2)
  1472. {
  1473. UpdatePLCMonitor(1, plcNo, 0);
  1474. continue;
  1475. }
  1476. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  1477. {
  1478. Stopwatch stopwatch1 = new Stopwatch();
  1479. Stopwatch stopwatch2 = new Stopwatch();
  1480. stopwatch1.Start();
  1481. stopwatch2.Start();
  1482. #region 一次性读取所有数据
  1483. // 一次性读取所有数据
  1484. result = Funs[plcNo].Read_SingleTag<OP20_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  1485. if (result.Item1 != 0)
  1486. {
  1487. //richTextBox1.AppendText("\n" + strRet);
  1488. }
  1489. else
  1490. {
  1491. //richTextBox1.AppendText("\n" + "读取成功");
  1492. }
  1493. #endregion 一次性读取所有数据
  1494. stopwatch2.Stop();
  1495. #region 进站
  1496. try
  1497. {
  1498. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && ProgressState == true)
  1499. {
  1500. ProgressState = false;
  1501. Task.Run(() => S2进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  1502. }
  1503. }
  1504. catch (Exception ex)
  1505. {
  1506. ProgressState = false;
  1507. string str = ex.StackTrace;
  1508. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1509. }
  1510. #endregion 进站
  1511. #region 出站
  1512. try
  1513. {
  1514. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation && ProgressState == true)
  1515. {
  1516. ProgressState = false;
  1517. Task.Run(() => S2出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  1518. }
  1519. }
  1520. catch (Exception ex)
  1521. {
  1522. string str = ex.StackTrace;
  1523. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1524. }
  1525. #endregion 进站
  1526. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  1527. stopwatch1.Stop();
  1528. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  1529. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  1530. }
  1531. else
  1532. {
  1533. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1534. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  1535. Funs[plcNo].Connect();
  1536. }
  1537. }
  1538. catch (Exception ex)
  1539. {
  1540. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1541. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  1542. //Funs[plcNo].ReConnect();
  1543. }
  1544. Thread.Sleep(IntervalReadPLC);
  1545. }
  1546. }
  1547. /// <summary>
  1548. /// [S2] 上盖板上料装备
  1549. /// </summary>
  1550. /// <param name="plcNo">PLC编号</param>
  1551. /// <param name="stationNameStr">工站全称</param>
  1552. private void S2进站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName,string tagBarsetName, out bool ProgressState)
  1553. {
  1554. Stopwatch stopwatch1 = new Stopwatch();
  1555. Stopwatch stopwatch2 = new Stopwatch();
  1556. ProgressState = true;
  1557. try
  1558. {
  1559. stopwatch1.Start();
  1560. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  1561. string MachineId = GlobalContext.S1_MachineId; // 装备ID(可配置)
  1562. string StationId = GlobalContext.S1_StationId; // 工位ID(可配置)
  1563. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  1564. strCarrierBarcode = strCarrierBarcode.Replace("\0", "");
  1565. //载具码验证产品码 错误码111
  1566. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  1567. if (string.IsNullOrEmpty(strProductBarcode))
  1568. {
  1569. AddMessage_Station(stationNameStr, LogType.Error, $"PLC S2 上盖板上料装备未能成功绑定载具信息");
  1570. }
  1571. if (!string.IsNullOrEmpty(strProductBarcode) && !string.IsNullOrEmpty(sn) && strProductBarcode!=sn)
  1572. {
  1573. AddMessage_Station(stationNameStr, LogType.Error, $"PLC S2 上盖板上料装备PLC返回产品码与载具绑定物料码不同");
  1574. }
  1575. // 产品SN(物料码)校验
  1576. List <TestItem> item = new List<TestItem>();
  1577. stopwatch2.Start();
  1578. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  1579. stopwatch2.Stop();
  1580. //指令执行结果 1:OK 110:失败
  1581. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  1582. if (!string.IsNullOrEmpty(strProductBarcode) && !string.IsNullOrEmpty(sn) && strProductBarcode != sn)
  1583. {
  1584. mesResultFrmWeb = 111;
  1585. }
  1586. //进站结果写入PLC
  1587. CommandFromPLC resultToPlC = new CommandFromPLC();
  1588. resultToPlC.cmd = 0;
  1589. resultToPlC.cmdParam = 0; //指令参数
  1590. resultToPlC.cmdResult = mesResultFrmWeb;
  1591. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1592. if (string.IsNullOrEmpty(sn) && !string.IsNullOrEmpty(strProductBarcode))
  1593. {
  1594. BarcodeSet_t BarcodeToPlc= new BarcodeSet_t();
  1595. BarcodeToPlc.strCarrierBarcode = strCarrierBarcode;
  1596. BarcodeToPlc.strProductBarcode = sn;
  1597. Funs[plcNo].Write_SingleTag<BarcodeSet_t>(tagBarsetName, 1, BarcodeToPlc);
  1598. }
  1599. }
  1600. catch (Exception ex)
  1601. {
  1602. string str = ex.StackTrace;
  1603. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1604. CommandFromPLC resultToPlC = new CommandFromPLC();
  1605. resultToPlC.cmd = 0;
  1606. resultToPlC.cmdParam = 0; //指令参数
  1607. resultToPlC.cmdResult = 110;
  1608. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1609. }
  1610. stopwatch1.Stop();
  1611. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1612. }
  1613. /// <summary>
  1614. /// [S2] 上盖板上料装备 - 出站接口
  1615. /// </summary>
  1616. private void S2出站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName,string stationCode,string stationName, out bool ProgressState)
  1617. {
  1618. ProgressState = true;
  1619. Stopwatch stopwatch1 = new Stopwatch();
  1620. Stopwatch stopwatch2 = new Stopwatch();
  1621. try
  1622. {
  1623. stopwatch1.Start();
  1624. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  1625. string processItem = stationName; // 测试项目
  1626. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  1627. string supplierCode = ""; // 供应商代码
  1628. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  1629. string batch_num = GlobalContext.BatchNumber; // 批次号
  1630. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  1631. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  1632. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1633. string MachineId = GlobalContext.S1_MachineId; // 装备id(可配置) // ZS
  1634. string StationId = GlobalContext.S1_StationId; // ⼯位ID(可配置) // ZS
  1635. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  1636. bool pass = a1Result == 1;
  1637. List<TestItem> items = new List<TestItem>();
  1638. items.Add(new TestItem()
  1639. {
  1640. Parameter_name = "载具码",
  1641. Parameter_value = CarrierBarcode,
  1642. Parameter_unit = ""
  1643. });
  1644. items.Add(new TestItem()
  1645. {
  1646. Parameter_name = "产品码",
  1647. Parameter_value = mtltmrk,
  1648. Parameter_unit = ""
  1649. });
  1650. //保存PLC返回MES数据到本地
  1651. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  1652. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId);
  1653. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  1654. stopwatch2.Start();
  1655. //进站结果写入PLC
  1656. CommandFromPLC resultToPlC = new CommandFromPLC();
  1657. resultToPlC.cmd = 0;
  1658. resultToPlC.cmdParam = 0; //指令参数
  1659. resultToPlC.cmdResult = mesResultFrmWeb;
  1660. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1661. stopwatch2.Stop();
  1662. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  1663. }
  1664. catch (Exception ex)
  1665. {
  1666. stopwatch2.Start();
  1667. CommandFromPLC resultToPlC = new CommandFromPLC();
  1668. resultToPlC.cmd = 0;
  1669. resultToPlC.cmdParam = 0; //指令参数
  1670. resultToPlC.cmdResult = 110;
  1671. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1672. stopwatch2.Stop();
  1673. string str = ex.StackTrace;
  1674. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1675. }
  1676. stopwatch1.Stop();
  1677. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1678. }
  1679. /// <summary>
  1680. /// [S2] FCT(板测)- 节拍接口
  1681. /// </summary>
  1682. /// <param name="plcNo">PLC编号</param>
  1683. /// <param name="stationNameStr">工站全称</param>
  1684. private void S2节拍接口(int plcNo, string stationNameStr)
  1685. {
  1686. Stopwatch stopwatch1 = new Stopwatch();
  1687. Stopwatch stopwatch2 = new Stopwatch();
  1688. string resultStr = string.Empty;
  1689. try
  1690. {
  1691. stopwatch1.Start();
  1692. string oEEType = ((int)s2PLCData["b1OEEType"]).ToString(); // 节拍类型(plc写入)
  1693. string b1OEEProductSN = (string)s2PLCData["b1OEEProductSN"]; // 载具SN
  1694. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  1695. if (!actionBool)
  1696. {
  1697. stopwatch2.Start();
  1698. // MES_Flag
  1699. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1700. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  1701. writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
  1702. writeToPLC_Flag1.Adress = 2203;
  1703. writeToPLC_Flag1.Value = (short)4;
  1704. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
  1705. stopwatch2.Stop();
  1706. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1707. return;
  1708. }
  1709. string b1OEEPartNo = string.Empty; // 物料码
  1710. if (string.IsNullOrEmpty(b1OEEProductSN))
  1711. {
  1712. stopwatch2.Start();
  1713. // MES_Flag
  1714. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1715. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  1716. writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
  1717. writeToPLC_Flag1.Adress = 2203;
  1718. writeToPLC_Flag1.Value = (short)1;
  1719. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
  1720. stopwatch2.Stop();
  1721. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1722. return;
  1723. }
  1724. else
  1725. { // 查产品SN
  1726. b1OEEPartNo = "Test"; // ZS
  1727. }
  1728. short b1OEEMES_FLAG = 0;
  1729. // 上传OEE
  1730. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, b1OEEPartNo, b1OEEProductSN);
  1731. b1OEEMES_FLAG = result.Item1;
  1732. resultStr = result.Item2;
  1733. stopwatch2.Start();
  1734. // MES_Flag
  1735. //Funs[plcNo].WriteMultipleRegisters<short>(2203, b1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1736. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1737. writeToPLC_Flag.Name = "b1OEEMES_FLAG";
  1738. writeToPLC_Flag.Adress = 2203;
  1739. writeToPLC_Flag.Value = b1OEEMES_FLAG;
  1740. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
  1741. stopwatch2.Stop();
  1742. }
  1743. catch (Exception ex)
  1744. {
  1745. string str = ex.StackTrace;
  1746. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1747. // MES_Flag
  1748. stopwatch2.Start();
  1749. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 4代表上位机报警
  1750. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1751. writeToPLC_Flag.Name = "b1OEEMES_FLAG";
  1752. writeToPLC_Flag.Adress = 2203;
  1753. writeToPLC_Flag.Value = (short)4;
  1754. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
  1755. stopwatch2.Stop();
  1756. }
  1757. stopwatch1.Stop();
  1758. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1759. }
  1760. #endregion [S2] FCT(板测)
  1761. #endregion PLC2 李晓奇
  1762. #region PLC3 刘永村
  1763. #region [S3] 值板机
  1764. /// <summary>
  1765. /// S3工位的数据- 触发信号上次的值
  1766. /// </summary>
  1767. private Dictionary<string, object> s3PLCSignal_Old = new Dictionary<string, object>();
  1768. /// <summary>
  1769. /// S3工位的数据(含触发信号)
  1770. /// </summary>
  1771. private Dictionary<string, object> s3PLCData = new Dictionary<string, object>();
  1772. /// <summary>
  1773. /// S3工位的数据- 回写点位
  1774. /// </summary>
  1775. private Dictionary<string, WriteToPLC_Flag> s3PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  1776. /// <summary>
  1777. /// [S3] 值板机
  1778. /// </summary>
  1779. /// <param name="plcNo">PLC编号</param>
  1780. private void ReadStation_S3(int plcNo)
  1781. {
  1782. string stationCode = "[S3]";
  1783. string stationName = "点散热胶装备";
  1784. string stationNameStr = stationCode + stationName;
  1785. string tagBaseName = "g_OP30_MES"; //标签变量名称
  1786. string tagMesCommName = "mesCommToPC"; //标签变量名称
  1787. string tagAgvCommName = "agvCommFrmPC";
  1788. string tagBarsetName = "BarcodeSet";
  1789. OP30_MesData_t stPLC_MesData; //PLC的MES数据
  1790. (int, string) result;
  1791. #region 创建字典
  1792. // 触发信号字典 赋值
  1793. s3PLCSignal_Old.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  1794. s3PLCSignal_Old.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  1795. s3PLCSignal_Old.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  1796. s3PLCSignal_Old.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  1797. s3PLCSignal_Old.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  1798. // PLC数据字典 赋值
  1799. s3PLCData.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  1800. s3PLCData.Add("c1MES_FLAG_Check", 0); // MES_FLAG
  1801. s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  1802. s3PLCData.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  1803. s3PLCData.Add("c1MES_FLAG_Unbind", 0); // MES_FLAG
  1804. //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  1805. s3PLCData.Add("c1VehicleCavity_Unbind", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  1806. s3PLCData.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  1807. s3PLCData.Add("c1MES_FLAG_Bind", 0); // MES_FLAG
  1808. //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  1809. s3PLCData.Add("c1CavityReverse_Bind", 0); // 是否是两个穴位交换
  1810. s3PLCData.Add("c1VehicleCavityFr_Bind", 0); // 来源穴位号(产品取自二穴载具哪个穴位)
  1811. s3PLCData.Add("c1VehicleCavityTo_Bind", 0); // 目标载具穴位号(产品放到二穴载具哪个穴位)
  1812. s3PLCData.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  1813. s3PLCData.Add("c1MES_FLAG", 0); // MES_FLAG
  1814. s3PLCData.Add("c1ProductSN", ""); // 产品SN(一穴载具SN)
  1815. //s3PLCData.Add("c1ProductSN_Check", ""); // 二穴载具SN(产品取自哪个二穴载具)
  1816. s3PLCData.Add("c1VehicleCavity", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  1817. s3PLCData.Add("c1Result", 0); // 产品结果
  1818. s3PLCData.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  1819. s3PLCData.Add("c1OEEMES_FLAG", 0); // MES_FLAG
  1820. s3PLCData.Add("c1OEEProductSN", "");// 产品SN(载具SN)
  1821. s3PLCData.Add("c1OEEType", 0); // 节拍类型(plc写入)
  1822. #endregion 创建字典
  1823. while (true)
  1824. {
  1825. try
  1826. {
  1827. if (!GlobalContext._IsCon_Funs2)
  1828. {
  1829. UpdatePLCMonitor(1, plcNo, 0);
  1830. continue;
  1831. }
  1832. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  1833. {
  1834. Stopwatch stopwatch1 = new Stopwatch();
  1835. Stopwatch stopwatch2 = new Stopwatch();
  1836. stopwatch1.Start();
  1837. stopwatch2.Start();
  1838. #region 一次性读取所有数据
  1839. // 一次性读取所有数据
  1840. result = Funs[plcNo].Read_SingleTag<OP30_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  1841. if (result.Item1 != 0)
  1842. {
  1843. //richTextBox1.AppendText("\n" + strRet);
  1844. }
  1845. else
  1846. {
  1847. //richTextBox1.AppendText("\n" + "读取成功");
  1848. }
  1849. #endregion 一次性读取所有数据
  1850. stopwatch2.Stop();
  1851. #region 左边进站
  1852. try
  1853. {
  1854. //if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && !string.IsNullOrEmpty(stPLC_MesData.iotData.Left.work_type.ToString()))
  1855. //{
  1856. // Task.Run(() => S3进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName));
  1857. // //进站
  1858. //}
  1859. }
  1860. catch (Exception ex)
  1861. {
  1862. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  1863. string str = ex.StackTrace;
  1864. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1865. }
  1866. #endregion 进站
  1867. #region 左边出站
  1868. try
  1869. {
  1870. //if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  1871. //{
  1872. // Task.Run(() => S3出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, "Left"));
  1873. //}
  1874. }
  1875. catch (Exception ex)
  1876. {
  1877. string str = ex.StackTrace;
  1878. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1879. }
  1880. #endregion 出站
  1881. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  1882. stopwatch1.Stop();
  1883. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  1884. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  1885. }
  1886. else
  1887. {
  1888. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1889. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  1890. Funs[plcNo].Connect();
  1891. }
  1892. }
  1893. catch (Exception ex)
  1894. {
  1895. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1896. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  1897. //Funs[plcNo].ReConnect();
  1898. }
  1899. Thread.Sleep(IntervalReadPLC);
  1900. }
  1901. }
  1902. /// <summary>
  1903. /// [S3] 点散热胶装备
  1904. /// </summary>
  1905. /// <param name="plcNo">PLC编号</param>
  1906. /// <param name="stationNameStr">工站全称</param>
  1907. private void S3进站(int plcNo, string stationNameStr, OP30_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName)
  1908. {
  1909. Stopwatch stopwatch1 = new Stopwatch();
  1910. Stopwatch stopwatch2 = new Stopwatch();
  1911. try
  1912. {
  1913. stopwatch1.Start();
  1914. string sn = "";//(string)stPLC_MesDataBarcodeSet.strProductBarcode; // 产品SN(物料码)
  1915. sn = sn.Replace("\0", "");
  1916. string strCarrierBarcode = "";//(string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  1917. strCarrierBarcode = strCarrierBarcode.Replace("\0", "");
  1918. //载具码验证产品码
  1919. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  1920. if (string.IsNullOrEmpty(strProductBarcode))
  1921. {
  1922. AddMessage_Station(stationNameStr, LogType.Error, $"PLC S3 点散热胶装备未能成功绑定载具信息");
  1923. }
  1924. if (!string.IsNullOrEmpty(strProductBarcode) && !string.IsNullOrEmpty(sn) && strProductBarcode != sn)
  1925. {
  1926. AddMessage_Station(stationNameStr, LogType.Error, $"PLC S3 点散热胶装备未能成功绑定载具信息");
  1927. }
  1928. // 产品SN(物料码)校验
  1929. List<TestItem> item = new List<TestItem>();
  1930. stopwatch2.Start();
  1931. int result = 0;
  1932. //int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item);
  1933. stopwatch2.Stop();
  1934. //指令执行结果 1:OK 110:失败
  1935. byte cmdToPC = (byte)(result == 1 ? 1 : 110);
  1936. //进站结果写入PLC
  1937. if (string.IsNullOrEmpty(sn))
  1938. {
  1939. BarcodeSet_t BarcodeToPlc = new BarcodeSet_t();
  1940. BarcodeToPlc.strCarrierBarcode = strCarrierBarcode;
  1941. BarcodeToPlc.strProductBarcode = sn;
  1942. Funs[plcNo].Write_SingleTag<BarcodeSet_t>(tagBarsetName, 1, BarcodeToPlc);
  1943. }
  1944. }
  1945. catch (Exception ex)
  1946. {
  1947. string str = ex.StackTrace;
  1948. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1949. }
  1950. stopwatch1.Stop();
  1951. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1952. }
  1953. /// <summary>
  1954. /// [S3] 点散热胶装备 - 出站接口
  1955. /// </summary>
  1956. private void S3出站(int plcNo, string stationNameStr, OP30_MesData_t stPLC_MesData, string tagMesCommName,string direction)
  1957. {
  1958. Stopwatch stopwatch1 = new Stopwatch();
  1959. Stopwatch stopwatch2 = new Stopwatch();
  1960. try
  1961. {
  1962. stopwatch1.Start();
  1963. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  1964. string batch_num = GlobalContext.BatchNumber; // 批次号
  1965. string mtltmrk = GlobalContext.Mtltmrk; // 产品条码; // 产品型号
  1966. mtltmrk = mtltmrk.Replace("\0", "");
  1967. string CarrierBarcode = "";//(string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1968. // 产品结果
  1969. int a1Result = 0;
  1970. //if (direction=="Left")
  1971. //{
  1972. // a1Result=(int)stPLC_MesData.iotData.Left.testStatus;
  1973. //}
  1974. //if (direction == "Right")
  1975. //{
  1976. // a1Result = (int)stPLC_MesData.iotData.Left.testStatus;
  1977. //}
  1978. bool pass = a1Result == 1;
  1979. List<TestItem> items = new List<TestItem>();
  1980. items.Add(new TestItem()
  1981. {
  1982. Parameter_name = "载具码",
  1983. Parameter_value = CarrierBarcode,
  1984. Parameter_unit = ""
  1985. });
  1986. items.Add(new TestItem()
  1987. {
  1988. Parameter_name = "产品码",
  1989. Parameter_value = mtltmrk,
  1990. Parameter_unit = ""
  1991. });
  1992. //保存PLC返回MES数据到本地
  1993. int result1 = 0;
  1994. //int result1 = SwitctProcessData(stationNameStr, items, "", ""
  1995. // , workorder_code, batch_num, mtltmrk, "", "", "", pass, CarrierBarcode, "1");
  1996. byte cmdToPC = (byte)(result1 == 1 ? 1 : 110);
  1997. stopwatch2.Start();
  1998. //进站结果写入PLC
  1999. stopwatch2.Stop();
  2000. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  2001. }
  2002. catch (Exception ex)
  2003. {
  2004. stopwatch2.Start();
  2005. stopwatch2.Stop();
  2006. string str = ex.StackTrace;
  2007. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2008. }
  2009. stopwatch1.Stop();
  2010. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2011. }
  2012. //// 上次采集到的SN
  2013. //private string sn_值板机 = string.Empty;
  2014. /// <summary>
  2015. /// [S3] 值板机 - 出站接口
  2016. /// </summary>
  2017. /// <param name="plcNo">PLC编号</param>
  2018. private void S3出站接口(int plcNo, string stationCode, string stationName)
  2019. {
  2020. Stopwatch stopwatch1 = new Stopwatch();
  2021. Stopwatch stopwatch2 = new Stopwatch();
  2022. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2023. string stationNameStr = stationCode + stationName;
  2024. string processItem = stationName; // 测试项目
  2025. try
  2026. {
  2027. stopwatch1.Start();
  2028. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2029. string batch_num = GlobalContext.BatchNumber; // 批次号
  2030. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2031. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2032. string supplierCode = ""; // 供应商代码
  2033. string sn = (string)s3PLCData["c1ProductSN"]; // 产品SN(一穴载具SN)
  2034. sn = sn.Replace("\0", "");
  2035. string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 二穴载具SN(产品取自哪个二穴载具)
  2036. c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
  2037. int c1VehicleCavity = (int)s3PLCData["c1VehicleCavity"]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  2038. int c1Result = (int)s3PLCData["c1Result"]; // 产品结果
  2039. bool pass = c1Result == 1;
  2040. //
  2041. string productSN = string.Empty;
  2042. // 是否是两个穴位交换
  2043. List<TestItem> items = new List<TestItem>();
  2044. items.Add(new TestItem()
  2045. {
  2046. Parameter_name = "产品结果",
  2047. Parameter_value = c1Result == 1 ? "OK" : "NG",
  2048. Parameter_unit = ""
  2049. });
  2050. int result1 = 0;
  2051. //int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2052. // , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, productSN, pass, sn, "1");
  2053. short result = result1 == 1 ? (short)1 : (short)2;
  2054. stopwatch2.Start();
  2055. // MES_Flag 为MES报错
  2056. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2057. //Funs[plcNo].WriteMultipleRegisters<short>(2150, result); // 4代表上位机报警
  2058. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2059. writeToPLC_Flag.Name = "c1MES_FLAG";
  2060. writeToPLC_Flag.Adress = 2150;
  2061. writeToPLC_Flag.Value = result;
  2062. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
  2063. stopwatch2.Stop();
  2064. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  2065. }
  2066. catch (Exception ex)
  2067. {
  2068. stopwatch2.Start();
  2069. // MES_Flag 为4上位机报错
  2070. //Funs[plcNo].WriteMultipleRegisters<short>(2150, (short)4); // 4代表上位机报警
  2071. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2072. writeToPLC_Flag.Name = "c1MES_FLAG";
  2073. writeToPLC_Flag.Adress = 2150;
  2074. writeToPLC_Flag.Value = (short)4;
  2075. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
  2076. stopwatch2.Stop();
  2077. string str = ex.StackTrace;
  2078. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2079. }
  2080. stopwatch1.Stop();
  2081. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2082. }
  2083. /// <summary>
  2084. /// [S3] 值板机- 节拍接口
  2085. /// </summary>
  2086. /// <param name="plcNo">PLC编号</param>
  2087. /// <param name="stationNameStr">工站全称</param>
  2088. private void S3节拍接口(int plcNo, string stationNameStr)
  2089. {
  2090. Stopwatch stopwatch1 = new Stopwatch();
  2091. Stopwatch stopwatch2 = new Stopwatch();
  2092. string resultStr = string.Empty;
  2093. try
  2094. {
  2095. stopwatch1.Start();
  2096. string oEEType = ((int)s3PLCData["c1OEEType"]).ToString(); // 节拍类型(plc写入)
  2097. string c1OEEProductSN = (string)s3PLCData["c1OEEProductSN"]; // 载具SN
  2098. c1OEEProductSN = c1OEEProductSN.Replace("\0", "");
  2099. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  2100. if (!actionBool)
  2101. {
  2102. stopwatch2.Start();
  2103. // MES_Flag
  2104. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2105. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  2106. writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
  2107. writeToPLC_Flag1.Adress = 2204;
  2108. writeToPLC_Flag1.Value = (short)4;
  2109. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
  2110. stopwatch2.Stop();
  2111. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2112. return;
  2113. }
  2114. string c1OEEPartNo = string.Empty; // 物料码
  2115. if (string.IsNullOrEmpty(c1OEEProductSN))
  2116. {
  2117. stopwatch2.Start();
  2118. // MES_Flag
  2119. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2120. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  2121. writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
  2122. writeToPLC_Flag1.Adress = 2204;
  2123. writeToPLC_Flag1.Value = (short)1;
  2124. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
  2125. stopwatch2.Stop();
  2126. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2127. return;
  2128. }
  2129. else
  2130. { // 查产品SN
  2131. c1OEEPartNo = "Test"; // ZS
  2132. }
  2133. short c1OEEMES_FLAG = 0;
  2134. // 上传OEE
  2135. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, c1OEEPartNo, c1OEEProductSN);
  2136. c1OEEMES_FLAG = result.Item1;
  2137. resultStr = result.Item2;
  2138. stopwatch2.Start();
  2139. // MES_Flag
  2140. //Funs[plcNo].WriteMultipleRegisters<short>(2204, c1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2141. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2142. writeToPLC_Flag.Name = "c1OEEMES_FLAG";
  2143. writeToPLC_Flag.Adress = 2204;
  2144. writeToPLC_Flag.Value = c1OEEMES_FLAG;
  2145. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
  2146. stopwatch2.Stop();
  2147. }
  2148. catch (Exception ex)
  2149. {
  2150. string str = ex.StackTrace;
  2151. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2152. // MES_Flag
  2153. stopwatch2.Start();
  2154. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 4代表上位机报警
  2155. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2156. writeToPLC_Flag.Name = "c1OEEMES_FLAG";
  2157. writeToPLC_Flag.Adress = 2204;
  2158. writeToPLC_Flag.Value = (short)4;
  2159. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
  2160. stopwatch2.Stop();
  2161. }
  2162. stopwatch1.Stop();
  2163. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2164. }
  2165. #endregion [S3] 值板机
  2166. #endregion PLC3 刘永村
  2167. /// <summary>
  2168. /// [S4] 点胶检测设备
  2169. /// </summary>
  2170. /// <param name="plcNo">PLC编号</param>
  2171. private void ReadStation_S4(int plcNo)
  2172. {
  2173. string stationCode = "[S4]";
  2174. string stationName = "点胶检测设备";
  2175. string stationNameStr = stationCode + stationName;
  2176. string tagBaseName = "g_OP40_MES"; //标签变量名称
  2177. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2178. string tagAgvCommName = "agvCommFrmPC";
  2179. string tagBarsetName = "BarcodeSet";
  2180. OP40_MesData_t stPLC_MesData; //PLC的MES数据
  2181. (int, string) result;
  2182. bool ProgressState = true;
  2183. #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  2184. // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  2185. s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  2186. s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  2187. s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2188. s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  2189. s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2190. s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  2191. s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  2192. s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  2193. s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  2194. // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  2195. s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  2196. s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  2197. s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  2198. s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  2199. s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  2200. s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  2201. s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2202. s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  2203. s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  2204. s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  2205. s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  2206. s1PLCData.Add("a1Result", 0); // 产品结果
  2207. s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  2208. s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  2209. s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  2210. s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  2211. s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  2212. s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2213. s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  2214. s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  2215. s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  2216. s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  2217. s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  2218. s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  2219. s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  2220. s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  2221. s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  2222. s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  2223. s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  2224. #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  2225. while (true)
  2226. {
  2227. try
  2228. {
  2229. if (!GlobalContext._IsCon_Funs1)
  2230. {
  2231. UpdatePLCMonitor(1, plcNo, 0);
  2232. continue;
  2233. }
  2234. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  2235. {
  2236. Stopwatch stopwatch1 = new Stopwatch();
  2237. Stopwatch stopwatch2 = new Stopwatch();
  2238. stopwatch1.Start();
  2239. stopwatch2.Start();
  2240. #region 一次性读取所有数据
  2241. // 一次性读取所有数据
  2242. result = Funs[plcNo].Read_SingleTag<OP40_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  2243. if (result.Item1 != 0)
  2244. {
  2245. //richTextBox1.AppendText("\n" + strRet);
  2246. }
  2247. else
  2248. {
  2249. //richTextBox1.AppendText("\n" + "读取成功");
  2250. }
  2251. #endregion 一次性读取所有数据
  2252. stopwatch2.Stop();
  2253. #region 进站
  2254. try
  2255. {
  2256. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && ProgressState == true)
  2257. {
  2258. ProgressState = false;
  2259. Task.Run(() => S4进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, out ProgressState));
  2260. }
  2261. }
  2262. catch (Exception ex)
  2263. {
  2264. ProgressState = false;
  2265. string str = ex.StackTrace;
  2266. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2267. }
  2268. #endregion 进站
  2269. #region 出站
  2270. try
  2271. {
  2272. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation && ProgressState == true)
  2273. {
  2274. ProgressState = false;
  2275. Task.Run(() => S4出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  2276. }
  2277. }
  2278. catch (Exception ex)
  2279. {
  2280. string str = ex.StackTrace;
  2281. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2282. }
  2283. #endregion 进站
  2284. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2285. stopwatch1.Stop();
  2286. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2287. }
  2288. else
  2289. {
  2290. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2291. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2292. Funs[plcNo].Connect(); // 重连
  2293. }
  2294. }
  2295. catch (Exception ex)
  2296. {
  2297. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2298. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2299. }
  2300. Thread.Sleep(IntervalReadPLC);
  2301. }
  2302. }
  2303. /// <summary>
  2304. /// [S4] 点胶检测设备 - 进站
  2305. /// </summary>
  2306. /// <param name="plcNo">PLC编号</param>
  2307. /// <param name="stationNameStr">工站全称</param>
  2308. /// <param name="stPLC_MesData"></param>
  2309. /// <param name="tagMesCommName"></param>
  2310. private void S4进站(int plcNo, string stationNameStr, OP40_MesData_t stPLC_MesData, string tagMesCommName, out bool ProgressState)
  2311. {
  2312. int nRet = 0;
  2313. string strRet = "";
  2314. Stopwatch stopwatch1 = new Stopwatch();
  2315. Stopwatch stopwatch2 = new Stopwatch();
  2316. ProgressState = true;
  2317. try
  2318. {
  2319. stopwatch1.Start();
  2320. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  2321. string MachineId = GlobalContext.S4_MachineId; // 装备ID(可配置)
  2322. string StationId = GlobalContext.S4_StationId; // 工位ID(可配置)
  2323. // 产品SN(物料码)校验
  2324. List<TestItem> item = new List<TestItem>();
  2325. stopwatch2.Start();
  2326. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  2327. stopwatch2.Stop();
  2328. //指令执行结果 1:OK 110:失败
  2329. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  2330. //进站结果写入PLC
  2331. CommandFromPLC resultToPlC = new CommandFromPLC();
  2332. resultToPlC.cmd = 0;
  2333. resultToPlC.cmdParam = 0; //指令参数
  2334. resultToPlC.cmdResult = mesResultFrmWeb;
  2335. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2336. }
  2337. catch (Exception ex)
  2338. {
  2339. string str = ex.StackTrace;
  2340. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2341. CommandFromPLC resultToPlC = new CommandFromPLC();
  2342. resultToPlC.cmd = 0;
  2343. resultToPlC.cmdParam = 0; //指令参数
  2344. resultToPlC.cmdResult = 110;
  2345. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2346. }
  2347. stopwatch1.Stop();
  2348. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2349. }
  2350. /// <summary>
  2351. /// [S4] 点胶检测设备 - 出站接口
  2352. /// </summary>
  2353. private void S4出站(int plcNo, string stationNameStr, OP40_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  2354. {
  2355. ProgressState = true;
  2356. Stopwatch stopwatch1 = new Stopwatch();
  2357. Stopwatch stopwatch2 = new Stopwatch();
  2358. try
  2359. {
  2360. stopwatch1.Start();
  2361. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2362. string processItem = stationName; // 测试项目
  2363. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2364. string supplierCode = ""; // 供应商代码
  2365. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2366. string batch_num = GlobalContext.BatchNumber; // 批次号
  2367. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2368. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  2369. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  2370. string MachineId = GlobalContext.S4_MachineId; // 装备id(可配置) // ZS
  2371. string StationId = GlobalContext.S4_StationId; // ⼯位ID(可配置) // ZS
  2372. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  2373. bool pass = a1Result == 1;
  2374. List<TestItem> items = new List<TestItem>();
  2375. items.Add(new TestItem()
  2376. {
  2377. Parameter_name = "载具码",
  2378. Parameter_value = CarrierBarcode,
  2379. Parameter_unit = ""
  2380. });
  2381. items.Add(new TestItem()
  2382. {
  2383. Parameter_name = "产品码",
  2384. Parameter_value = mtltmrk,
  2385. Parameter_unit = ""
  2386. });
  2387. ResponseMessage responseMessage = InsertOp40Data("", stPLC_MesData.mesData.fGlue_Areas[0], stPLC_MesData.mesData.fGlue_Heights[0],"");
  2388. if (!responseMessage.result)
  2389. {
  2390. AddMessage_Station(stationNameStr, LogType.Error, "OP40记录插入出错!");
  2391. }
  2392. //绑定PLC返回MES数据到本地
  2393. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2394. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId);
  2395. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  2396. stopwatch2.Start();
  2397. //进站结果写入PLC
  2398. CommandFromPLC resultToPlC = new CommandFromPLC();
  2399. resultToPlC.cmd = 0;
  2400. resultToPlC.cmdParam = 0; //指令参数
  2401. resultToPlC.cmdResult = mesResultFrmWeb;
  2402. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2403. stopwatch2.Stop();
  2404. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  2405. }
  2406. catch (Exception ex)
  2407. {
  2408. stopwatch2.Start();
  2409. CommandFromPLC resultToPlC = new CommandFromPLC();
  2410. resultToPlC.cmd = 0;
  2411. resultToPlC.cmdParam = 0; //指令参数
  2412. resultToPlC.cmdResult = 110;
  2413. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2414. stopwatch2.Stop();
  2415. string str = ex.StackTrace;
  2416. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2417. }
  2418. stopwatch1.Stop();
  2419. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2420. }
  2421. /// <summary>
  2422. /// [S5] 点胶检测设备
  2423. /// </summary>
  2424. /// <param name="plcNo">PLC编号</param>
  2425. private void ReadStation_S5(int plcNo)
  2426. {
  2427. string stationCode = "[S5]";
  2428. string stationName = "点胶检测设备";
  2429. string stationNameStr = stationCode + stationName;
  2430. string tagBaseName = "g_OP50_MES"; //标签变量名称
  2431. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2432. string tagAgvCommName = "agvCommFrmPC";
  2433. string tagBarsetName = "BarcodeSet";
  2434. OP50_MesData_t stPLC_MesData; //PLC的MES数据
  2435. (int, string) result;
  2436. bool ProgressState = true;
  2437. #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  2438. // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  2439. s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  2440. s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  2441. s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2442. s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  2443. s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2444. s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  2445. s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  2446. s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  2447. s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  2448. // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  2449. s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  2450. s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  2451. s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  2452. s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  2453. s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  2454. s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  2455. s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2456. s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  2457. s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  2458. s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  2459. s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  2460. s1PLCData.Add("a1Result", 0); // 产品结果
  2461. s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  2462. s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  2463. s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  2464. s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  2465. s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  2466. s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2467. s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  2468. s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  2469. s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  2470. s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  2471. s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  2472. s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  2473. s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  2474. s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  2475. s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  2476. s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  2477. s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  2478. #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  2479. while (true)
  2480. {
  2481. try
  2482. {
  2483. if (!GlobalContext._IsCon_Funs1)
  2484. {
  2485. UpdatePLCMonitor(1, plcNo, 0);
  2486. continue;
  2487. }
  2488. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  2489. {
  2490. Stopwatch stopwatch1 = new Stopwatch();
  2491. Stopwatch stopwatch2 = new Stopwatch();
  2492. stopwatch1.Start();
  2493. stopwatch2.Start();
  2494. #region 一次性读取所有数据
  2495. // 一次性读取所有数据
  2496. result = Funs[plcNo].Read_SingleTag<OP50_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  2497. if (result.Item1 != 0)
  2498. {
  2499. //richTextBox1.AppendText("\n" + strRet);
  2500. }
  2501. else
  2502. {
  2503. //richTextBox1.AppendText("\n" + "读取成功");
  2504. }
  2505. #endregion 一次性读取所有数据
  2506. stopwatch2.Stop();
  2507. #region 进站
  2508. try
  2509. {
  2510. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && ProgressState == true)
  2511. {
  2512. ProgressState = false;
  2513. Task.Run(() => S5进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, out ProgressState));
  2514. }
  2515. }
  2516. catch (Exception ex)
  2517. {
  2518. ProgressState = false;
  2519. string str = ex.StackTrace;
  2520. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2521. }
  2522. #endregion 进站
  2523. #region 出站
  2524. try
  2525. {
  2526. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation && ProgressState == true)
  2527. {
  2528. ProgressState = false;
  2529. Task.Run(() => S5出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  2530. }
  2531. }
  2532. catch (Exception ex)
  2533. {
  2534. string str = ex.StackTrace;
  2535. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2536. }
  2537. #endregion 进站
  2538. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2539. stopwatch1.Stop();
  2540. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2541. }
  2542. else
  2543. {
  2544. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2545. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2546. Funs[plcNo].Connect(); // 重连
  2547. }
  2548. }
  2549. catch (Exception ex)
  2550. {
  2551. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2552. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2553. }
  2554. Thread.Sleep(IntervalReadPLC);
  2555. }
  2556. }
  2557. /// <summary>
  2558. /// [S5] 点胶检测设备 - 进站
  2559. /// </summary>
  2560. /// <param name="plcNo">PLC编号</param>
  2561. /// <param name="stationNameStr">工站全称</param>
  2562. /// <param name="stPLC_MesData"></param>
  2563. /// <param name="tagMesCommName"></param>
  2564. private void S5进站(int plcNo, string stationNameStr, OP50_MesData_t stPLC_MesData, string tagMesCommName, out bool ProgressState)
  2565. {
  2566. int nRet = 0;
  2567. string strRet = "";
  2568. Stopwatch stopwatch1 = new Stopwatch();
  2569. Stopwatch stopwatch2 = new Stopwatch();
  2570. ProgressState = true;
  2571. try
  2572. {
  2573. stopwatch1.Start();
  2574. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  2575. string MachineId = GlobalContext.S5_MachineId; // 装备ID(可配置)
  2576. string StationId = GlobalContext.S5_StationId; // 工位ID(可配置)
  2577. // 产品SN(物料码)校验
  2578. List<TestItem> item = new List<TestItem>();
  2579. stopwatch2.Start();
  2580. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  2581. stopwatch2.Stop();
  2582. //指令执行结果 1:OK 110:失败
  2583. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  2584. //进站结果写入PLC
  2585. CommandFromPLC resultToPlC = new CommandFromPLC();
  2586. resultToPlC.cmd = 0;
  2587. resultToPlC.cmdParam = 0; //指令参数
  2588. resultToPlC.cmdResult = mesResultFrmWeb;
  2589. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2590. }
  2591. catch (Exception ex)
  2592. {
  2593. string str = ex.StackTrace;
  2594. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2595. CommandFromPLC resultToPlC = new CommandFromPLC();
  2596. resultToPlC.cmd = 0;
  2597. resultToPlC.cmdParam = 0; //指令参数
  2598. resultToPlC.cmdResult = 110;
  2599. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2600. }
  2601. stopwatch1.Stop();
  2602. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2603. }
  2604. /// <summary>
  2605. /// [S5] 点胶检测设备 - 出站接口
  2606. /// </summary>
  2607. private void S5出站(int plcNo, string stationNameStr, OP50_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  2608. {
  2609. ProgressState = true;
  2610. Stopwatch stopwatch1 = new Stopwatch();
  2611. Stopwatch stopwatch2 = new Stopwatch();
  2612. try
  2613. {
  2614. stopwatch1.Start();
  2615. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2616. string processItem = stationName; // 测试项目
  2617. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2618. string supplierCode = ""; // 供应商代码
  2619. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2620. string batch_num = GlobalContext.BatchNumber; // 批次号
  2621. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2622. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  2623. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  2624. string MachineId = GlobalContext.S5_MachineId; // 装备id(可配置) // ZS
  2625. string StationId = GlobalContext.S5_StationId; // ⼯位ID(可配置) // ZS
  2626. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  2627. bool pass = a1Result == 1;
  2628. List<TestItem> items = new List<TestItem>();
  2629. items.Add(new TestItem()
  2630. {
  2631. Parameter_name = "载具码",
  2632. Parameter_value = CarrierBarcode,
  2633. Parameter_unit = ""
  2634. });
  2635. items.Add(new TestItem()
  2636. {
  2637. Parameter_name = "产品码",
  2638. Parameter_value = mtltmrk,
  2639. Parameter_unit = ""
  2640. });
  2641. ResponseMessage responseMessage = InsertOp50Data(CarrierBarcode,sn, stPLC_MesData.BarcodeSet.strPartBarcode, stPLC_MesData.mesData.nIsAddPCBAsmOK,"", stPLC_MesData.mesData.nHaveAddPCB,stPLC_MesData.mesData.fForceAddPCB);
  2642. if (!responseMessage.result)
  2643. {
  2644. AddMessage_Station(stationNameStr, LogType.Error, "OP50记录插入出错!");
  2645. }
  2646. //绑定PLC返回MES数据到本地
  2647. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2648. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId);
  2649. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  2650. stopwatch2.Start();
  2651. //进站结果写入PLC
  2652. CommandFromPLC resultToPlC = new CommandFromPLC();
  2653. resultToPlC.cmd = 0;
  2654. resultToPlC.cmdParam = 0; //指令参数
  2655. resultToPlC.cmdResult = mesResultFrmWeb;
  2656. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2657. stopwatch2.Stop();
  2658. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  2659. }
  2660. catch (Exception ex)
  2661. {
  2662. stopwatch2.Start();
  2663. CommandFromPLC resultToPlC = new CommandFromPLC();
  2664. resultToPlC.cmd = 0;
  2665. resultToPlC.cmdParam = 0; //指令参数
  2666. resultToPlC.cmdResult = 110;
  2667. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2668. stopwatch2.Stop();
  2669. string str = ex.StackTrace;
  2670. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2671. }
  2672. stopwatch1.Stop();
  2673. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2674. }
  2675. #region PLC4 刘果段
  2676. #region [S4] 取放桁架
  2677. /// <summary>
  2678. /// S4工位的数据- 触发信号上次的值
  2679. /// </summary>
  2680. private Dictionary<string, object> s4PLCSignal_Old = new Dictionary<string, object>();
  2681. /// <summary>
  2682. /// S4工位的数据(含触发信号)
  2683. /// </summary>
  2684. private Dictionary<string, object> s4PLCData = new Dictionary<string, object>();
  2685. /// <summary>
  2686. /// S4工位的数据- 回写点位
  2687. /// </summary>
  2688. private Dictionary<string, WriteToPLC_Flag> s4PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  2689. /// <summary>
  2690. /// [S4] 取放桁架
  2691. /// </summary>
  2692. /// <param name="plcNo">PLC编号</param>
  2693. private void ReadStation_S4(int plcNo)
  2694. {
  2695. // [S1] Tray盘上料装备
  2696. // [S2] FCT
  2697. // [S3] 值板机
  2698. // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  2699. // [S5] Tray盘下料装备
  2700. /// 上位机心跳
  2701. /// 获取设备报警数据与状态信息
  2702. string stationCode = "[S4_1]";
  2703. string stationName = "载具下线装备";
  2704. string stationNameStr = stationCode + stationName;
  2705. string stationCode5 = "[S4_5]";
  2706. string stationName5 = "载具上线装备";
  2707. string stationNameStr5 = stationCode5 + stationName5;
  2708. #region 创建字典
  2709. // 触发信号字典 赋值
  2710. s4PLCSignal_Old.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  2711. s4PLCSignal_Old.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
  2712. s4PLCSignal_Old.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2713. s4PLCSignal_Old.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2714. s4PLCSignal_Old.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
  2715. s4PLCSignal_Old.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
  2716. s4PLCSignal_Old.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
  2717. s4PLCSignal_Old.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  2718. s4PLCSignal_Old.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
  2719. s4PLCSignal_Old.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
  2720. s4PLCSignal_Old.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2721. // PLC数据字典 赋值
  2722. // 载具下线装备(弹夹上线)
  2723. s4PLCData.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  2724. s4PLCData.Add("d1BulletclipCode", ""); // 扫到的码
  2725. s4PLCData.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
  2726. s4PLCData.Add("d1VehicleCode", ""); // 扫到的码
  2727. s4PLCData.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2728. s4PLCData.Add("d1MES_FLAG", 0); // MES_FLAG
  2729. s4PLCData.Add("d1ProductSN", ""); // 产品SN(弹夹码)
  2730. s4PLCData.Add("d1VehicleCode1", ""); // 载具1码(弹夹穴位1)
  2731. s4PLCData.Add("d1VehicleCode2", ""); // 载具2码(弹夹穴位2)
  2732. s4PLCData.Add("d1VehicleCode3", ""); // 载具3码(弹夹穴位3)
  2733. s4PLCData.Add("d1VehicleCode4", ""); // 载具4码(弹夹穴位4)
  2734. s4PLCData.Add("d1VehicleCode5", ""); // 载具5码(弹夹穴位5)
  2735. s4PLCData.Add("d1VehicleCode6", ""); // 载具6码(弹夹穴位6)
  2736. s4PLCData.Add("d1VehicleCode7", ""); // 载具7码(弹夹穴位7)
  2737. s4PLCData.Add("d1VehicleCode8", ""); // 载具8码(弹夹穴位8)
  2738. s4PLCData.Add("d1VehicleCode9", ""); // 载具9码(弹夹穴位9)
  2739. s4PLCData.Add("d1VehicleCode10", ""); // 载具10码(弹夹穴位10)
  2740. s4PLCData.Add("d1Result", 0); // 产品结果
  2741. s4PLCData.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2742. s4PLCData.Add("d1OEEMES_FLAG", 0); // MES_FLAG
  2743. s4PLCData.Add("d1OEEProductSN", "");// 产品SN(载具SN)
  2744. s4PLCData.Add("d1OEEType", 0); // 节拍类型(plc写入)
  2745. s4PLCData.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
  2746. s4PLCData.Add("d2BulletclipStates", 0); // 弹夹状态
  2747. s4PLCData.Add("d2BulletclipCode", ""); // 扫到的码
  2748. // 真空标机(提升机)
  2749. s4PLCData.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
  2750. s4PLCData.Add("d3MES_FLAG", 0); // MES_FLAG
  2751. s4PLCData.Add("d3Type", 0); // 进站还是出站
  2752. s4PLCData.Add("d3ProductSN", ""); // 产品SN(弹夹码)
  2753. s4PLCData.Add("d3Result", 0); // 产品结果
  2754. s4PLCData.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
  2755. s4PLCData.Add("d4MES_FLAG", 0); // MES_FLAG
  2756. s4PLCData.Add("d4Type", 0); // 进站还是出站
  2757. s4PLCData.Add("d4ProductSN", ""); // 产品SN(弹夹码)
  2758. s4PLCData.Add("d4Result", 0); // 产品结果
  2759. // 载具上线装备(弹夹下线)
  2760. s4PLCData.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  2761. s4PLCData.Add("d5BulletclipCode", ""); // 扫到的码
  2762. s4PLCData.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
  2763. s4PLCData.Add("d5VehicleCode", ""); // 扫到的码
  2764. s4PLCData.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
  2765. s4PLCData.Add("d5MES_FLAG", 0); // MES_FLAG
  2766. s4PLCData.Add("d5ProductSN", ""); // 产品SN(弹夹码)
  2767. s4PLCData.Add("d5VehicleCode1", ""); // 载具1码(弹夹穴位1)
  2768. s4PLCData.Add("d5VehicleCode2", ""); // 载具2码(弹夹穴位2)
  2769. s4PLCData.Add("d5VehicleCode3", ""); // 载具3码(弹夹穴位3)
  2770. s4PLCData.Add("d5VehicleCode4", ""); // 载具4码(弹夹穴位4)
  2771. s4PLCData.Add("d5VehicleCode5", ""); // 载具5码(弹夹穴位5)
  2772. s4PLCData.Add("d5VehicleCode6", ""); // 载具6码(弹夹穴位6)
  2773. s4PLCData.Add("d5VehicleCode7", ""); // 载具7码(弹夹穴位7)
  2774. s4PLCData.Add("d5VehicleCode8", ""); // 载具8码(弹夹穴位8)
  2775. s4PLCData.Add("d5VehicleCode9", ""); // 载具9码(弹夹穴位9)
  2776. s4PLCData.Add("d5VehicleCode10", ""); // 载具10码(弹夹穴位10)
  2777. s4PLCData.Add("d5Result", 0); // 产品结果
  2778. s4PLCData.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2779. s4PLCData.Add("d5OEEMES_FLAG", 0); // MES_FLAG
  2780. s4PLCData.Add("d5OEEProductSN", "");// 产品SN(载具SN)
  2781. s4PLCData.Add("d5OEEType", 0); // 节拍类型(plc写入)
  2782. #endregion 创建字典
  2783. while (true)
  2784. {
  2785. try
  2786. {
  2787. if (!GlobalContext._IsCon_Funs4)
  2788. {
  2789. UpdatePLCMonitor(1, plcNo, 0);
  2790. continue;
  2791. }
  2792. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  2793. {
  2794. Stopwatch stopwatch1 = new Stopwatch();
  2795. Stopwatch stopwatch2 = new Stopwatch();
  2796. stopwatch1.Start();
  2797. stopwatch2.Start();
  2798. /*
  2799. #region 一次性读取所有数据
  2800. // 载具下线装备(弹夹上线)
  2801. int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  2802. int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
  2803. int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 100);
  2804. int[] data4 = Funs[plcNo].ReadHoldingRegisters(2300, 100);
  2805. int[] data5 = Funs[plcNo].ReadHoldingRegisters(2400, 100);
  2806. int[] data6 = Funs[plcNo].ReadHoldingRegisters(2500, 100);
  2807. int[] data7 = Funs[plcNo].ReadHoldingRegisters(2600, 100);
  2808. int[] data8 = Funs[plcNo].ReadHoldingRegisters(2700, 100);
  2809. int[] data9 = Funs[plcNo].ReadHoldingRegisters(2800, 100);
  2810. int[] data10 = Funs[plcNo].ReadHoldingRegisters(2900, 56);
  2811. int[] datas = data1.Concat(data2).ToArray();
  2812. datas = datas.Concat(data3).ToArray();
  2813. datas = datas.Concat(data4).ToArray();
  2814. datas = datas.Concat(data5).ToArray();
  2815. datas = datas.Concat(data6).ToArray();
  2816. datas = datas.Concat(data7).ToArray();
  2817. datas = datas.Concat(data8).ToArray();
  2818. datas = datas.Concat(data9).ToArray();
  2819. datas = datas.Concat(data10).ToArray();
  2820. // 载具下线装备(弹夹上线)
  2821. s4PLCData["d1BulletclipScanCode"] = datas[2]; // 扫码信号 弹夹扫码
  2822. int[] d1BulletclipCodeData = datas.Skip(3).Take(20).ToArray();
  2823. s4PLCData["d1BulletclipCode"] = ModbusClient.ConvertRegistersToString(d1BulletclipCodeData, 0, 40);
  2824. s4PLCData["d1VehicleScanCode"] = datas[33]; // 扫码信号 载具扫码
  2825. int[] d1VehicleCodeData = datas.Skip(34).Take(20).ToArray();
  2826. s4PLCData["d1VehicleCode"] = ModbusClient.ConvertRegistersToString(d1VehicleCodeData, 0, 40);
  2827. s4PLCData["d1PLC_FLAG"] = datas[64]; // PLC_FLAG 出站接口
  2828. s4PLCData["d1MES_FLAG"] = datas[65];
  2829. int[] d1ProductSNData = datas.Skip(66).Take(20).ToArray();
  2830. s4PLCData["d1ProductSN"] = ModbusClient.ConvertRegistersToString(d1ProductSNData, 0, 40); // 产品SN(物料码)
  2831. int[] d1VehicleCode1Data = datas.Skip(86).Take(20).ToArray();
  2832. s4PLCData["d1VehicleCode1"] = ModbusClient.ConvertRegistersToString(d1VehicleCode1Data, 0, 40);
  2833. int[] d1VehicleCode2Data = datas.Skip(106).Take(20).ToArray();
  2834. s4PLCData["d1VehicleCode2"] = ModbusClient.ConvertRegistersToString(d1VehicleCode2Data, 0, 40);
  2835. int[] d1VehicleCode3Data = datas.Skip(126).Take(20).ToArray();
  2836. s4PLCData["d1VehicleCode3"] = ModbusClient.ConvertRegistersToString(d1VehicleCode3Data, 0, 40);
  2837. int[] d1VehicleCode4Data = datas.Skip(146).Take(20).ToArray();
  2838. s4PLCData["d1VehicleCode4"] = ModbusClient.ConvertRegistersToString(d1VehicleCode4Data, 0, 40);
  2839. int[] d1VehicleCode5Data = datas.Skip(166).Take(20).ToArray();
  2840. s4PLCData["d1VehicleCode5"] = ModbusClient.ConvertRegistersToString(d1VehicleCode5Data, 0, 40);
  2841. int[] d1VehicleCode6Data = datas.Skip(186).Take(20).ToArray();
  2842. s4PLCData["d1VehicleCode6"] = ModbusClient.ConvertRegistersToString(d1VehicleCode6Data, 0, 40);
  2843. int[] d1VehicleCode7Data = datas.Skip(206).Take(20).ToArray();
  2844. s4PLCData["d1VehicleCode7"] = ModbusClient.ConvertRegistersToString(d1VehicleCode7Data, 0, 40);
  2845. int[] d1VehicleCode8Data = datas.Skip(226).Take(20).ToArray();
  2846. s4PLCData["d1VehicleCode8"] = ModbusClient.ConvertRegistersToString(d1VehicleCode8Data, 0, 40);
  2847. int[] d1VehicleCode9Data = datas.Skip(246).Take(20).ToArray();
  2848. s4PLCData["d1VehicleCode9"] = ModbusClient.ConvertRegistersToString(d1VehicleCode9Data, 0, 40);
  2849. int[] d1VehicleCode10Data = datas.Skip(266).Take(20).ToArray();
  2850. s4PLCData["d1VehicleCode10"] = ModbusClient.ConvertRegistersToString(d1VehicleCode10Data, 0, 40);
  2851. int[] d1VehicleCode11Data = datas.Skip(286).Take(20).ToArray();
  2852. s4PLCData["d1VehicleCode11"] = ModbusClient.ConvertRegistersToString(d1VehicleCode11Data, 0, 40);
  2853. int[] d1VehicleCode12Data = datas.Skip(306).Take(20).ToArray();
  2854. s4PLCData["d1VehicleCode12"] = ModbusClient.ConvertRegistersToString(d1VehicleCode12Data, 0, 40);
  2855. int[] d1VehicleCode13Data = datas.Skip(326).Take(20).ToArray();
  2856. s4PLCData["d1VehicleCode13"] = ModbusClient.ConvertRegistersToString(d1VehicleCode13Data, 0, 40);
  2857. int[] d1VehicleCode14Data = datas.Skip(346).Take(20).ToArray();
  2858. s4PLCData["d1VehicleCode14"] = ModbusClient.ConvertRegistersToString(d1VehicleCode14Data, 0, 40);
  2859. int[] d1VehicleCode15Data = datas.Skip(366).Take(20).ToArray();
  2860. s4PLCData["d1VehicleCode15"] = ModbusClient.ConvertRegistersToString(d1VehicleCode15Data, 0, 40);
  2861. s4PLCData["d1Result"] = datas[386];
  2862. s4PLCData["d1OEEPLC_FLAG"] = datas[397]; // PLC_FLAG 节拍接口
  2863. s4PLCData["d1OEEMES_FLAG"] = datas[398];
  2864. int[] d1OEEProductSNData = datas.Skip(399).Take(20).ToArray();
  2865. s4PLCData["d1OEEProductSN"] = ModbusClient.ConvertRegistersToString(d1OEEProductSNData, 0, 40);
  2866. s4PLCData["d1OEEType"] = datas[419];
  2867. // 桁架(查询标机中弹夹的状态)
  2868. s4PLCData["d2BulletclipScanCode"] = datas[430];
  2869. s4PLCData["d2BulletclipStates"] = datas[431];
  2870. int[] d2BulletclipCodeData = datas.Skip(432).Take(20).ToArray();
  2871. s4PLCData["d2BulletclipCode"] = ModbusClient.ConvertRegistersToString(d2BulletclipCodeData, 0, 40);
  2872. // 真空标机
  2873. s4PLCData["d3PLC_FLAG"] = datas[462]; // 真空标机1 出站接口
  2874. s4PLCData["d3MES_FLAG"] = datas[463];
  2875. int[] d3ProductSNData = datas.Skip(464).Take(20).ToArray();
  2876. s4PLCData["d3ProductSN"] = ModbusClient.ConvertRegistersToString(d3ProductSNData, 0, 40);
  2877. s4PLCData["d3Result"] = datas[484];
  2878. s4PLCData["d3Type"] = datas[485];
  2879. s4PLCData["d4PLC_FLAG"] = datas[495]; // 真空标机2 出站接口
  2880. s4PLCData["d4MES_FLAG"] = datas[496];
  2881. int[] d4ProductSNData = datas.Skip(497).Take(20).ToArray();
  2882. s4PLCData["d4ProductSN"] = ModbusClient.ConvertRegistersToString(d4ProductSNData, 0, 40);
  2883. s4PLCData["d4Result"] = datas[517];
  2884. s4PLCData["d4Type"] = datas[518];
  2885. // 载具上线装备(弹夹下线)
  2886. s4PLCData["d5BulletclipScanCode"] = datas[528]; // 扫码信号 弹夹扫码
  2887. int[] d5BulletclipCodeData = datas.Skip(529).Take(20).ToArray();
  2888. s4PLCData["d5BulletclipCode"] = ModbusClient.ConvertRegistersToString(d5BulletclipCodeData, 0, 40);
  2889. s4PLCData["d5VehicleScanCode"] = datas[559]; // 扫码信号 载具扫码
  2890. int[] d5VehicleCodeData = datas.Skip(560).Take(20).ToArray();
  2891. s4PLCData["d5VehicleCode"] = ModbusClient.ConvertRegistersToString(d5VehicleCodeData, 0, 40);
  2892. s4PLCData["d5PLC_FLAG"] = datas[590]; // PLC_FLAG 出站接口
  2893. s4PLCData["d5MES_FLAG"] = datas[591];
  2894. int[] d5ProductSNData = datas.Skip(592).Take(20).ToArray();
  2895. s4PLCData["d5ProductSN"] = ModbusClient.ConvertRegistersToString(d5ProductSNData, 0, 40); // 产品SN(物料码)
  2896. int[] d5VehicleCode1Data = datas.Skip(612).Take(20).ToArray();
  2897. s4PLCData["d5VehicleCode1"] = ModbusClient.ConvertRegistersToString(d5VehicleCode1Data, 0, 40);
  2898. int[] d5VehicleCode2Data = datas.Skip(632).Take(20).ToArray();
  2899. s4PLCData["d5VehicleCode2"] = ModbusClient.ConvertRegistersToString(d5VehicleCode2Data, 0, 40);
  2900. int[] d5VehicleCode3Data = datas.Skip(652).Take(20).ToArray();
  2901. s4PLCData["d5VehicleCode3"] = ModbusClient.ConvertRegistersToString(d5VehicleCode3Data, 0, 40);
  2902. int[] d5VehicleCode4Data = datas.Skip(672).Take(20).ToArray();
  2903. s4PLCData["d5VehicleCode4"] = ModbusClient.ConvertRegistersToString(d5VehicleCode4Data, 0, 40);
  2904. int[] d5VehicleCode5Data = datas.Skip(692).Take(20).ToArray();
  2905. s4PLCData["d5VehicleCode5"] = ModbusClient.ConvertRegistersToString(d5VehicleCode5Data, 0, 40);
  2906. int[] d5VehicleCode6Data = datas.Skip(712).Take(20).ToArray();
  2907. s4PLCData["d5VehicleCode6"] = ModbusClient.ConvertRegistersToString(d5VehicleCode6Data, 0, 40);
  2908. int[] d5VehicleCode7Data = datas.Skip(732).Take(20).ToArray();
  2909. s4PLCData["d5VehicleCode7"] = ModbusClient.ConvertRegistersToString(d5VehicleCode7Data, 0, 40);
  2910. int[] d5VehicleCode8Data = datas.Skip(752).Take(20).ToArray();
  2911. s4PLCData["d5VehicleCode8"] = ModbusClient.ConvertRegistersToString(d5VehicleCode8Data, 0, 40);
  2912. int[] d5VehicleCode9Data = datas.Skip(772).Take(20).ToArray();
  2913. s4PLCData["d5VehicleCode9"] = ModbusClient.ConvertRegistersToString(d5VehicleCode9Data, 0, 40);
  2914. int[] d5VehicleCode10Data = datas.Skip(792).Take(20).ToArray();
  2915. s4PLCData["d5VehicleCode10"] = ModbusClient.ConvertRegistersToString(d5VehicleCode10Data, 0, 40);
  2916. int[] d5VehicleCode11Data = datas.Skip(812).Take(20).ToArray();
  2917. s4PLCData["d5VehicleCode11"] = ModbusClient.ConvertRegistersToString(d5VehicleCode11Data, 0, 40);
  2918. int[] d5VehicleCode12Data = datas.Skip(832).Take(20).ToArray();
  2919. s4PLCData["d5VehicleCode12"] = ModbusClient.ConvertRegistersToString(d5VehicleCode12Data, 0, 40);
  2920. int[] d5VehicleCode13Data = datas.Skip(852).Take(20).ToArray();
  2921. s4PLCData["d5VehicleCode13"] = ModbusClient.ConvertRegistersToString(d5VehicleCode13Data, 0, 40);
  2922. int[] d5VehicleCode14Data = datas.Skip(872).Take(20).ToArray();
  2923. s4PLCData["d5VehicleCode14"] = ModbusClient.ConvertRegistersToString(d5VehicleCode14Data, 0, 40);
  2924. int[] d5VehicleCode15Data = datas.Skip(892).Take(20).ToArray();
  2925. s4PLCData["d5VehicleCode15"] = ModbusClient.ConvertRegistersToString(d5VehicleCode15Data, 0, 40);
  2926. s4PLCData["d5Result"] = datas[912];
  2927. s4PLCData["d5OEEPLC_FLAG"] = datas[923]; // PLC_FLAG 节拍接口
  2928. s4PLCData["d5OEEMES_FLAG"] = datas[924];
  2929. int[] d5OEEProductSNData = datas.Skip(925).Take(20).ToArray();
  2930. s4PLCData["d5OEEProductSN"] = ModbusClient.ConvertRegistersToString(d5OEEProductSNData, 0, 40);
  2931. s4PLCData["d5OEEType"] = datas[945];
  2932. #endregion 一次性读取所有数据
  2933. stopwatch2.Stop();
  2934. #region 回写操作,写后清空flag
  2935. PLCWriteData(Funs[plcNo], ref s4PLCData, ref s4PLCWriteData);
  2936. #endregion 回写操作,写后清空flag
  2937. */
  2938. // N801A-S4_1 弹夹扫码
  2939. #region N801A-S4_1 弹夹扫码
  2940. try
  2941. {
  2942. int d1BulletclipScanCode = (int)s4PLCData["d1BulletclipScanCode"];
  2943. int d1BulletclipScanCodeOld = (int)s4PLCSignal_Old["d1BulletclipScanCode"];
  2944. if (d1BulletclipScanCode != d1BulletclipScanCodeOld)
  2945. {
  2946. if (d1BulletclipScanCode == 1) // 0->1
  2947. Task.Run(() => S4_1弹夹扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
  2948. s4PLCSignal_Old["d1BulletclipScanCode"] = s4PLCData["d1BulletclipScanCode"];
  2949. }
  2950. }
  2951. catch (Exception ex)
  2952. {
  2953. //Funs[plcNo].WriteMultipleRegisters<short>(2002, (short)6); // 6代表上位机报警
  2954. string str = ex.StackTrace;
  2955. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2956. }
  2957. #endregion N801A-S4_1 弹夹扫码
  2958. // N801A-S4_1 载具扫码
  2959. #region N801A-S4_1 载具扫码
  2960. try
  2961. {
  2962. int d1VehicleScanCode = (int)s4PLCData["d1VehicleScanCode"];
  2963. int d1VehicleScanCodeOld = (int)s4PLCSignal_Old["d1VehicleScanCode"];
  2964. if (d1VehicleScanCode != d1VehicleScanCodeOld)
  2965. {
  2966. if (d1VehicleScanCode == 1) // 0->1
  2967. Task.Run(() => S4_1载具扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
  2968. s4PLCSignal_Old["d1VehicleScanCode"] = s4PLCData["d1VehicleScanCode"];
  2969. }
  2970. }
  2971. catch (Exception ex)
  2972. {
  2973. //Funs[plcNo].WriteMultipleRegisters<short>(2033, (short)6); // 6代表上位机报警
  2974. string str = ex.StackTrace;
  2975. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2976. }
  2977. #endregion N801A-S4_1 载具扫码
  2978. // N801A-S4_1 出站接口
  2979. #region N801A-S4_1 出站接口
  2980. try
  2981. {
  2982. int d1PLC_FLAG = (int)s4PLCData["d1PLC_FLAG"];
  2983. int d1MES_FLAG = (int)s4PLCData["d1MES_FLAG"];
  2984. int d1PLC_FLAGOld = (int)s4PLCSignal_Old["d1PLC_FLAG"];
  2985. if (d1PLC_FLAG != d1PLC_FLAGOld)
  2986. {
  2987. if (d1PLC_FLAG == 1 && d1MES_FLAG == 0) // 0->1
  2988. Task.Run(() => S4_1出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  2989. //else if (d1PLC_FLAG == 0 && d1MES_FLAG != 0)
  2990. //Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)0);
  2991. s4PLCSignal_Old["d1PLC_FLAG"] = s4PLCData["d1PLC_FLAG"];
  2992. }
  2993. }
  2994. catch (Exception ex)
  2995. {
  2996. //Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)6); // 6代表上位机报警
  2997. string str = ex.StackTrace;
  2998. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2999. }
  3000. #endregion N801A-S4_1 出站接口
  3001. // N801A-S4_1 节拍接口
  3002. #region N801A-S4_1 节拍接口
  3003. try
  3004. {
  3005. int d1OEEPLC_FLAG = (int)s4PLCData["d1OEEPLC_FLAG"];
  3006. int d1OEEMES_FLAG = (int)s4PLCData["d1OEEMES_FLAG"];
  3007. int d1OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d1OEEPLC_FLAG"];
  3008. if (d1OEEPLC_FLAG != d1OEEPLC_FLAGOld)
  3009. {
  3010. if (d1OEEPLC_FLAG == 1 && d1OEEMES_FLAG == 0) // 0->1
  3011. Task.Run(() => S4_1节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  3012. //else if (d1OEEPLC_FLAG == 0 && d1OEEMES_FLAG != 0)
  3013. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)0);
  3014. s4PLCSignal_Old["d1OEEPLC_FLAG"] = s4PLCData["d1OEEPLC_FLAG"];
  3015. }
  3016. }
  3017. catch (Exception ex)
  3018. {
  3019. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 4代表上位机报警
  3020. string str = ex.StackTrace;
  3021. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3022. }
  3023. #endregion N801A-S4_1 节拍接口
  3024. // N801A-S4_2 桁架(查询标机中弹夹的状态) 数据
  3025. #region N801A-S4_2 桁架(查询标机中弹夹的状态)
  3026. try
  3027. {
  3028. int d2BulletclipScanCode = (int)s4PLCData["d2BulletclipScanCode"];
  3029. int d2BulletclipScanCodeOld = (int)s4PLCSignal_Old["d2BulletclipScanCode"];
  3030. if (d2BulletclipScanCode != d2BulletclipScanCodeOld)
  3031. {
  3032. if (d2BulletclipScanCode == 1) // 0->1
  3033. Task.Run(() => S4_2桁架(plcNo, stationNameStr)); // MreTasks[1].Set();
  3034. s4PLCSignal_Old["d2BulletclipScanCode"] = s4PLCData["d2BulletclipScanCode"];
  3035. }
  3036. }
  3037. catch (Exception ex)
  3038. {
  3039. //Funs[plcNo].WriteMultipleRegisters<short>(2430, (short)6); // 6代表上位机报警
  3040. string str = ex.StackTrace;
  3041. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 桁架出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3042. }
  3043. #endregion N801A-S4_2 桁架(查询标机中弹夹的状态)
  3044. // N801A-S4_3 真空标机1 数据
  3045. #region N801A-S4_3 真空标机1
  3046. try
  3047. {
  3048. int d3PLC_FLAG = (int)s4PLCData["d3PLC_FLAG"];
  3049. int d3MES_FLAG = (int)s4PLCData["d3MES_FLAG"];
  3050. int d3PLC_FLAGOld = (int)s4PLCSignal_Old["d3PLC_FLAG"];
  3051. if (d3PLC_FLAG != d3PLC_FLAGOld)
  3052. {
  3053. if (d3PLC_FLAG == 1 && d3MES_FLAG == 0) // 0->1
  3054. {
  3055. int stationType = (int)s4PLCData["d3Type"];
  3056. if (stationType == 1)
  3057. {
  3058. // S4_3进站接口
  3059. Task.Run(() => S4_3进站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
  3060. }
  3061. else if (stationType == 2)
  3062. {
  3063. // S4_3出站接口
  3064. Task.Run(() => S4_3出站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
  3065. }
  3066. }
  3067. //else if (d3PLC_FLAG == 0 && d3MES_FLAG != 0)
  3068. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)0);
  3069. s4PLCSignal_Old["d3PLC_FLAG"] = s4PLCData["d3PLC_FLAG"];
  3070. }
  3071. }
  3072. catch (Exception ex)
  3073. {
  3074. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  3075. string str = ex.StackTrace;
  3076. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3077. }
  3078. #endregion N801A-S4_3 真空标机1
  3079. // N801A-S4_4 真空标机2 数据
  3080. #region N801A-S4_4 真空标机2
  3081. try
  3082. {
  3083. int d4PLC_FLAG = (int)s4PLCData["d4PLC_FLAG"];
  3084. int d4MES_FLAG = (int)s4PLCData["d4MES_FLAG"];
  3085. int d4PLC_FLAGOld = (int)s4PLCSignal_Old["d4PLC_FLAG"];
  3086. if (d4PLC_FLAG != d4PLC_FLAGOld)
  3087. {
  3088. if (d4PLC_FLAG == 1 && d4MES_FLAG == 0) // 0->1
  3089. {
  3090. int stationType = (int)s4PLCData["d4Type"];
  3091. if (stationType == 1)
  3092. {
  3093. // S4_4进站接口
  3094. Task.Run(() => S4_4进站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
  3095. }
  3096. else if (stationType == 2)
  3097. {
  3098. // S4_4出站接口
  3099. Task.Run(() => S4_4出站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
  3100. }
  3101. }
  3102. //else if (d4PLC_FLAG == 0 && d4MES_FLAG != 0)
  3103. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)0);
  3104. s4PLCSignal_Old["d4PLC_FLAG"] = s4PLCData["d4PLC_FLAG"];
  3105. }
  3106. }
  3107. catch (Exception ex)
  3108. {
  3109. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  3110. string str = ex.StackTrace;
  3111. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3112. }
  3113. #endregion N801A-S4_4 真空标机2
  3114. // N801A-S4_5 弹夹扫码 数据
  3115. #region N801A-S4_5 弹夹扫码
  3116. try
  3117. {
  3118. int d5BulletclipScanCode = (int)s4PLCData["d5BulletclipScanCode"];
  3119. int d5BulletclipScanCodeOld = (int)s4PLCSignal_Old["d5BulletclipScanCode"];
  3120. if (d5BulletclipScanCode != d5BulletclipScanCodeOld)
  3121. {
  3122. if (d5BulletclipScanCode == 1) // 0->1
  3123. Task.Run(() => S4_5弹夹扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
  3124. s4PLCSignal_Old["d5BulletclipScanCode"] = s4PLCData["d5BulletclipScanCode"];
  3125. }
  3126. }
  3127. catch (Exception ex)
  3128. {
  3129. //Funs[plcNo].WriteMultipleRegisters<short>(2528, (short)6); // 6代表上位机报警
  3130. string str = ex.StackTrace;
  3131. AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3132. }
  3133. #endregion N801A-S4_5 弹夹扫码
  3134. // N801A-S4_5 载具扫码 数据
  3135. #region N801A-S4_5 载具扫码
  3136. try
  3137. {
  3138. int d5VehicleScanCode = (int)s4PLCData["d5VehicleScanCode"];
  3139. int d5VehicleScanCodeOld = (int)s4PLCSignal_Old["d5VehicleScanCode"];
  3140. if (d5VehicleScanCode != d5VehicleScanCodeOld)
  3141. {
  3142. if (d5VehicleScanCode == 1) // 0->1
  3143. Task.Run(() => S4_5载具扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
  3144. s4PLCSignal_Old["d5VehicleScanCode"] = s4PLCData["d5VehicleScanCode"];
  3145. }
  3146. }
  3147. catch (Exception ex)
  3148. {
  3149. //Funs[plcNo].WriteMultipleRegisters<short>(2559, (short)6); // 6代表上位机报警
  3150. string str = ex.StackTrace;
  3151. AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3152. }
  3153. #endregion N801A-S4_5 载具扫码
  3154. // N801A-S4_5 出站接口(扫完所有码后立即上传) 数据
  3155. #region N801A-S4_5 出站接口
  3156. try
  3157. {
  3158. int d5PLC_FLAG = (int)s4PLCData["d5PLC_FLAG"];
  3159. int d5MES_FLAG = (int)s4PLCData["d5MES_FLAG"];
  3160. int d5PLC_FLAGOld = (int)s4PLCSignal_Old["d5PLC_FLAG"];
  3161. if (d5PLC_FLAG != d5PLC_FLAGOld)
  3162. {
  3163. if (d5PLC_FLAG == 1 && d5MES_FLAG == 0) // 0->1
  3164. Task.Run(() => S4_5出站接口(plcNo, stationCode5, stationName5)); // MreTasks[3].Set();
  3165. //else if (d5PLC_FLAG == 0 && d5MES_FLAG != 0)
  3166. //Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)0);
  3167. s4PLCSignal_Old["d5PLC_FLAG"] = s4PLCData["d5PLC_FLAG"];
  3168. }
  3169. }
  3170. catch (Exception ex)
  3171. {
  3172. //Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)6); // 6代表上位机报警
  3173. string str = ex.StackTrace;
  3174. AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3175. }
  3176. #endregion N801A-S4_5 出站接口
  3177. // N801A-S4_5 节拍接口 数据
  3178. #region N801A-S4_5 节拍接口
  3179. try
  3180. {
  3181. int d5OEEPLC_FLAG = (int)s4PLCData["d5OEEPLC_FLAG"];
  3182. int d5OEEMES_FLAG = (int)s4PLCData["d5OEEMES_FLAG"];
  3183. int d5OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d5OEEPLC_FLAG"];
  3184. if (d5OEEPLC_FLAG != d5OEEPLC_FLAGOld)
  3185. {
  3186. if (d5OEEPLC_FLAG == 1 && d5OEEMES_FLAG == 0) // 0->1
  3187. Task.Run(() => S4_5节拍接口(plcNo, stationNameStr5)); // MreTasks[4].Set();
  3188. //else if (d5OEEPLC_FLAG == 0 && d5OEEMES_FLAG != 0)
  3189. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)0);
  3190. s4PLCSignal_Old["d5OEEPLC_FLAG"] = s4PLCData["d5OEEPLC_FLAG"];
  3191. }
  3192. }
  3193. catch (Exception ex)
  3194. {
  3195. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 4代表上位机报警
  3196. string str = ex.StackTrace;
  3197. AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3198. }
  3199. #endregion N801A-S4_5 节拍接口
  3200. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3201. stopwatch1.Stop();
  3202. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  3203. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3204. }
  3205. else
  3206. {
  3207. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3208. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  3209. Funs[plcNo].Connect();
  3210. }
  3211. }
  3212. catch (Exception ex)
  3213. {
  3214. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3215. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  3216. //Funs[plcNo].ReConnect();
  3217. }
  3218. Thread.Sleep(IntervalReadPLC);
  3219. }
  3220. }
  3221. /// <summary>
  3222. /// [S4] 取放桁架 - S4_1弹夹扫码
  3223. /// </summary>
  3224. /// <param name="plcNo">PLC编号</param>
  3225. /// <param name="stationNameStr">工站全称</param>
  3226. private void S4_1弹夹扫码(int plcNo, string stationNameStr)
  3227. {
  3228. Stopwatch stopwatch1 = new Stopwatch();
  3229. Stopwatch stopwatch2 = new Stopwatch();
  3230. try
  3231. {
  3232. stopwatch1.Start();
  3233. // ZS 弹夹扫码
  3234. string d1BulletclipCode = " "; // 扫到的码
  3235. short d1BulletclipScanCode = 2;
  3236. stopwatch2.Start();
  3237. //Funs[plcNo].WriteMultipleRegisters<string>(2003, d1BulletclipCode, 20);
  3238. //// MES_Flag
  3239. //Funs[plcNo].WriteMultipleRegisters<short>(2002, d1BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  3240. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3241. writeToPLC_Flag.Name = "d1BulletclipScanCode";
  3242. writeToPLC_Flag.Adress = 2002;
  3243. writeToPLC_Flag.Value = d1BulletclipScanCode;
  3244. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  3245. {
  3246. Name = "d1BulletclipCode",
  3247. Adress = 2003,
  3248. ValueType = PLCValueType.String,
  3249. ValueTypeStrLength = 20,
  3250. Value = d1BulletclipCode
  3251. });
  3252. SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
  3253. stopwatch2.Stop();
  3254. }
  3255. catch (Exception ex)
  3256. {
  3257. string str = ex.StackTrace;
  3258. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3259. stopwatch2.Start();
  3260. //Funs[plcNo].WriteMultipleRegisters<string>(2003, " ", 20);
  3261. //// MES_Flag
  3262. //Funs[plcNo].WriteMultipleRegisters<short>(2002, (short)6); // 6代表上位机报警
  3263. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3264. writeToPLC_Flag.Name = "d1BulletclipScanCode";
  3265. writeToPLC_Flag.Adress = 2002;
  3266. writeToPLC_Flag.Value = (short)6;
  3267. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  3268. {
  3269. Name = "d1BulletclipCode",
  3270. Adress = 2003,
  3271. ValueType = PLCValueType.String,
  3272. ValueTypeStrLength = 20,
  3273. Value = " "
  3274. });
  3275. SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
  3276. stopwatch2.Stop();
  3277. }
  3278. stopwatch1.Stop();
  3279. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3280. }
  3281. /// <summary>
  3282. /// [S4] 取放桁架 - S4_1载具扫码
  3283. /// </summary>
  3284. /// <param name="plcNo">PLC编号</param>
  3285. /// <param name="stationNameStr">工站全称</param>
  3286. private void S4_1载具扫码(int plcNo, string stationNameStr)
  3287. {
  3288. Stopwatch stopwatch1 = new Stopwatch();
  3289. Stopwatch stopwatch2 = new Stopwatch();
  3290. try
  3291. {
  3292. stopwatch1.Start();
  3293. // ZS 载具扫码
  3294. string d1VehicleCode = " "; // 扫到的码
  3295. // 查产品SN
  3296. string partNo = " ";
  3297. short d1VehicleScanCode = 2;
  3298. #region 进站
  3299. if (!string.IsNullOrEmpty(d1VehicleCode))
  3300. {
  3301. List<TestItem> item = new List<TestItem>();
  3302. item.Add(new TestItem()
  3303. {
  3304. Parameter_name = "载具码",
  3305. Parameter_value = d1VehicleCode,
  3306. });
  3307. item.Add(new TestItem()
  3308. {
  3309. Parameter_name = "载具穴号",
  3310. Parameter_value = "1",
  3311. });
  3312. stopwatch2.Start();
  3313. int result = 0;
  3314. //int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
  3315. stopwatch2.Stop();
  3316. d1VehicleScanCode = (short)result == 1 ? d1VehicleScanCode : (short)result;
  3317. }
  3318. #endregion 进站
  3319. //Funs[plcNo].WriteMultipleRegisters<string>(2034, d1VehicleCode, 20);
  3320. //// MES_Flag
  3321. //Funs[plcNo].WriteMultipleRegisters<short>(2033, d1VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  3322. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3323. writeToPLC_Flag.Name = "d1VehicleScanCode";
  3324. writeToPLC_Flag.Adress = 2033;
  3325. writeToPLC_Flag.Value = d1VehicleScanCode;
  3326. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3327. {
  3328. Name = "d1VehicleCode",
  3329. Adress = 2034,
  3330. ValueType = PLCValueType.String,
  3331. ValueTypeStrLength = 20,
  3332. Value = d1VehicleCode
  3333. });
  3334. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
  3335. }
  3336. catch (Exception ex)
  3337. {
  3338. string str = ex.StackTrace;
  3339. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3340. stopwatch2.Start();
  3341. //Funs[plcNo].WriteMultipleRegisters<string>(2034, " ", 20);
  3342. //// MES_Flag
  3343. //Funs[plcNo].WriteMultipleRegisters<short>(2033, (short)6); // 6代表上位机报警
  3344. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3345. writeToPLC_Flag.Name = "d1VehicleScanCode";
  3346. writeToPLC_Flag.Adress = 2033;
  3347. writeToPLC_Flag.Value = (short)6; // 6代表上位机报警
  3348. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3349. {
  3350. Name = "d1VehicleCode",
  3351. Adress = 2034,
  3352. ValueType = PLCValueType.String,
  3353. ValueTypeStrLength = 20,
  3354. Value = " "
  3355. });
  3356. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
  3357. stopwatch2.Stop();
  3358. }
  3359. stopwatch1.Stop();
  3360. AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3361. }
  3362. // 上次采集到的SN
  3363. //private string sn_S4_1出站接口 = string.Empty;
  3364. /// <summary>
  3365. /// [S4] 取放桁架 - S4_1出站接口
  3366. /// </summary>
  3367. private void S4_1出站接口(int plcNo, string stationCode, string stationName)
  3368. {
  3369. Stopwatch stopwatch1 = new Stopwatch();
  3370. Stopwatch stopwatch2 = new Stopwatch();
  3371. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3372. string stationNameStr = stationCode + stationName;
  3373. string processItem = stationName; // 测试项目
  3374. try
  3375. {
  3376. stopwatch1.Start();
  3377. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3378. string batch_num = GlobalContext.BatchNumber; // 批次号
  3379. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3380. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3381. string supplierCode = ""; // 供应商代码
  3382. string sn = (string)s4PLCData["d1ProductSN"]; // 产品SN(弹夹码)
  3383. sn = sn.Replace("\0", "");
  3384. string d1VehicleCode1 = (string)s4PLCData["d1VehicleCode1"]; // 载具1码(弹夹穴位1)
  3385. string d1VehicleCode2 = (string)s4PLCData["d1VehicleCode2"]; // 载具2码(弹夹穴位2)
  3386. string d1VehicleCode3 = (string)s4PLCData["d1VehicleCode3"]; // 载具3码(弹夹穴位3)
  3387. string d1VehicleCode4 = (string)s4PLCData["d1VehicleCode4"]; // 载具4码(弹夹穴位4)
  3388. string d1VehicleCode5 = (string)s4PLCData["d1VehicleCode5"]; // 载具5码(弹夹穴位5)
  3389. string d1VehicleCode6 = (string)s4PLCData["d1VehicleCode6"]; // 载具6码(弹夹穴位6)
  3390. string d1VehicleCode7 = (string)s4PLCData["d1VehicleCode7"]; // 载具7码(弹夹穴位7)
  3391. string d1VehicleCode8 = (string)s4PLCData["d1VehicleCode8"]; // 载具8码(弹夹穴位8)
  3392. string d1VehicleCode9 = (string)s4PLCData["d1VehicleCode9"]; // 载具9码(弹夹穴位9)
  3393. string d1VehicleCode10 = (string)s4PLCData["d1VehicleCode10"]; // 载具10码(弹夹穴位10)
  3394. string d1VehicleCode11 = (string)s4PLCData["d1VehicleCode11"]; // 载具11码(弹夹穴位11)
  3395. string d1VehicleCode12 = (string)s4PLCData["d1VehicleCode12"]; // 载具12码(弹夹穴位12)
  3396. string d1VehicleCode13 = (string)s4PLCData["d1VehicleCode13"]; // 载具13码(弹夹穴位13)
  3397. string d1VehicleCode14 = (string)s4PLCData["d1VehicleCode14"]; // 载具14码(弹夹穴位14)
  3398. string d1VehicleCode15 = (string)s4PLCData["d1VehicleCode15"]; // 载具15码(弹夹穴位15)
  3399. int d1Result = (int)s4PLCData["d1Result"]; // 产品结果
  3400. bool pass = d1Result == 1;
  3401. List<TestItem> items1 = new List<TestItem>();
  3402. items1.Add(new TestItem()
  3403. {
  3404. Parameter_name = "产品结果",
  3405. Parameter_value = d1Result == 1 ? "OK" : "NG",
  3406. Parameter_unit = ""
  3407. });
  3408. int result1 = 0;
  3409. //int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  3410. //, workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, d1VehicleCode1, "1");
  3411. //int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
  3412. short result = result1 == 1 ? (short)1 : (short)3;
  3413. stopwatch2.Start();
  3414. // MES_Flag 为4MES报错
  3415. //Funs[plcNo].WriteMultipleRegisters<short>(2065, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3416. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3417. writeToPLC_Flag.Name = "d1MES_FLAG";
  3418. writeToPLC_Flag.Adress = 2065;
  3419. writeToPLC_Flag.Value = result;
  3420. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
  3421. stopwatch2.Stop();
  3422. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  3423. }
  3424. catch (Exception ex)
  3425. {
  3426. stopwatch2.Start();
  3427. // MES_Flag 为4上位机报错
  3428. //Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)4); // 4代表上位机报警
  3429. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3430. writeToPLC_Flag.Name = "d1MES_FLAG";
  3431. writeToPLC_Flag.Adress = 2065;
  3432. writeToPLC_Flag.Value = (short)4;
  3433. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
  3434. stopwatch2.Stop();
  3435. string str = ex.StackTrace;
  3436. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3437. }
  3438. stopwatch1.Stop();
  3439. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3440. }
  3441. /// <summary>
  3442. /// [S4] 取放桁架 - S4_1节拍接口
  3443. /// </summary>
  3444. /// <param name="plcNo">PLC编号</param>
  3445. /// <param name="stationNameStr">工站全称</param>
  3446. private void S4_1节拍接口(int plcNo, string stationNameStr)
  3447. {
  3448. Stopwatch stopwatch1 = new Stopwatch();
  3449. Stopwatch stopwatch2 = new Stopwatch();
  3450. string resultStr = string.Empty;
  3451. try
  3452. {
  3453. stopwatch1.Start();
  3454. string oEEType = ((int)s4PLCData["d1OEEType"]).ToString(); // 节拍类型(plc写入)
  3455. string d1OEEProductSN = (string)s4PLCData["d1OEEProductSN"]; // 载具SN
  3456. d1OEEProductSN = d1OEEProductSN.Replace("\0", "");
  3457. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  3458. if (!actionBool)
  3459. {
  3460. stopwatch2.Start();
  3461. // MES_Flag
  3462. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3463. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  3464. writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
  3465. writeToPLC_Flag1.Adress = 2398;
  3466. writeToPLC_Flag1.Value = (short)4;
  3467. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
  3468. stopwatch2.Stop();
  3469. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3470. return;
  3471. }
  3472. string d1OEEPartNo = string.Empty; // 物料码
  3473. if (string.IsNullOrEmpty(d1OEEProductSN))
  3474. {
  3475. stopwatch2.Start();
  3476. // MES_Flag
  3477. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3478. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  3479. writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
  3480. writeToPLC_Flag1.Adress = 2398;
  3481. writeToPLC_Flag1.Value = (short)1;
  3482. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
  3483. stopwatch2.Stop();
  3484. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3485. return;
  3486. }
  3487. else
  3488. { // 查产品SN
  3489. d1OEEPartNo = "Test"; // ZS
  3490. }
  3491. short d1OEEMES_FLAG = 0;
  3492. // 上传OEE
  3493. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d1OEEPartNo, d1OEEProductSN);
  3494. d1OEEMES_FLAG = result.Item1;
  3495. resultStr = result.Item2;
  3496. stopwatch2.Start();
  3497. // MES_Flag
  3498. //Funs[plcNo].WriteMultipleRegisters<short>(2398, d1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3499. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3500. writeToPLC_Flag.Name = "d1OEEMES_FLAG";
  3501. writeToPLC_Flag.Adress = 2398;
  3502. writeToPLC_Flag.Value = d1OEEMES_FLAG;
  3503. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
  3504. stopwatch2.Stop();
  3505. }
  3506. catch (Exception ex)
  3507. {
  3508. string str = ex.StackTrace;
  3509. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3510. // MES_Flag
  3511. stopwatch2.Start();
  3512. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 4代表上位机报警
  3513. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3514. writeToPLC_Flag.Name = "d1OEEMES_FLAG";
  3515. writeToPLC_Flag.Adress = 2398;
  3516. writeToPLC_Flag.Value = (short)4;
  3517. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
  3518. stopwatch2.Stop();
  3519. }
  3520. stopwatch1.Stop();
  3521. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3522. }
  3523. /// <summary>
  3524. /// [S4] 取放桁架 - S4_2桁架
  3525. /// </summary>
  3526. /// <param name="plcNo">PLC编号</param>
  3527. /// <param name="stationNameStr">工站全称</param>
  3528. private void S4_2桁架(int plcNo, string stationNameStr)
  3529. {
  3530. Stopwatch stopwatch1 = new Stopwatch();
  3531. Stopwatch stopwatch2 = new Stopwatch();
  3532. try
  3533. {
  3534. stopwatch1.Start();
  3535. // ZS 弹夹扫码
  3536. string d2BulletclipCode = " "; // 扫到的码
  3537. short d2BulletclipStates = 1; // 弹夹状态(上位机写入)
  3538. short d2BulletclipScanCode = 2;
  3539. stopwatch2.Start();
  3540. //Funs[plcNo].WriteMultipleRegisters<string>(2432, d2BulletclipCode, 20); // 扫到的码
  3541. //Funs[plcNo].WriteMultipleRegisters<short>(2431, d2BulletclipStates); // 弹夹状态(上位机写入)
  3542. //// MES_Flag
  3543. //Funs[plcNo].WriteMultipleRegisters<short>(2430, d2BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  3544. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3545. writeToPLC_Flag.Name = "d2BulletclipScanCode";
  3546. writeToPLC_Flag.Adress = 2430;
  3547. writeToPLC_Flag.Value = d2BulletclipScanCode;
  3548. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3549. {
  3550. Name = "d2BulletclipCode",
  3551. Adress = 2432,
  3552. ValueType = PLCValueType.String,
  3553. ValueTypeStrLength = 20,
  3554. Value = d2BulletclipCode
  3555. });
  3556. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3557. {
  3558. Name = "d2BulletclipStates",
  3559. Adress = 2431,
  3560. ValueType = PLCValueType.Short,
  3561. Value = d2BulletclipStates
  3562. });
  3563. SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
  3564. stopwatch2.Stop();
  3565. }
  3566. catch (Exception ex)
  3567. {
  3568. string str = ex.StackTrace;
  3569. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3570. stopwatch2.Start();
  3571. //Funs[plcNo].WriteMultipleRegisters<string>(2432, " ", 20);
  3572. //Funs[plcNo].WriteMultipleRegisters<short>(2431, (short)0);
  3573. // MES_Flag
  3574. //Funs[plcNo].WriteMultipleRegisters<short>(2430, (short)6); // 6代表上位机报警
  3575. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3576. writeToPLC_Flag.Name = "d2BulletclipScanCode";
  3577. writeToPLC_Flag.Adress = 2430;
  3578. writeToPLC_Flag.Value = (short)6;
  3579. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3580. {
  3581. Name = "d2BulletclipCode",
  3582. Adress = 2432,
  3583. ValueType = PLCValueType.String,
  3584. ValueTypeStrLength = 20,
  3585. Value = " "
  3586. });
  3587. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3588. {
  3589. Name = "d2BulletclipStates",
  3590. Adress = 2431,
  3591. ValueType = PLCValueType.Short,
  3592. Value = (short)0
  3593. });
  3594. SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
  3595. stopwatch2.Stop();
  3596. }
  3597. stopwatch1.Stop();
  3598. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3599. }
  3600. // 上次采集到的SN
  3601. //private string sn_S4_3进站接口 = string.Empty;
  3602. /// <summary>
  3603. /// [S4] 取放桁架 - S4_3进站接口(提升机1)
  3604. /// </summary>
  3605. private void S4_3进站接口(int plcNo, string stationNameStr)
  3606. {
  3607. Stopwatch stopwatch1 = new Stopwatch();
  3608. Stopwatch stopwatch2 = new Stopwatch();
  3609. try
  3610. {
  3611. stopwatch1.Start();
  3612. string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
  3613. sn = sn.Replace("\0", "");
  3614. int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
  3615. // ZS 查询15个载具码与15个产品SN
  3616. List<string> vehicleCodes = new string[15].ToList();
  3617. List<string> portNos = new string[15].ToList();
  3618. // 调用MES进站(最多15个)
  3619. stopwatch2.Start();
  3620. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  3621. for (int i = 0; i < vehicleCodes.Count; i++)
  3622. {
  3623. // 循环进站
  3624. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  3625. {
  3626. // 产品SN(物料码)校验
  3627. string portNo = portNos[i];
  3628. List<TestItem> item = new List<TestItem>();
  3629. item.Add(new TestItem()
  3630. {
  3631. Parameter_name = "弹夹码",
  3632. Parameter_value = sn,
  3633. });
  3634. item.Add(new TestItem()
  3635. {
  3636. Parameter_name = "弹夹穴位",
  3637. Parameter_value = (i + 1).ToString(),
  3638. });
  3639. item.Add(new TestItem()
  3640. {
  3641. Parameter_name = "载具码",
  3642. Parameter_value = vehicleCodes[i],
  3643. });
  3644. item.Add(new TestItem()
  3645. {
  3646. Parameter_name = "载具穴号",
  3647. Parameter_value = "1",
  3648. });
  3649. results[i] = 0;//SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item);
  3650. }
  3651. }
  3652. stopwatch2.Stop();
  3653. short result = 0;
  3654. bool haveMesWarn = results.Contains(5);
  3655. bool havePCWarn = results.Contains(6);
  3656. if (haveMesWarn)
  3657. result = 2; // 5->2
  3658. else if (havePCWarn)
  3659. result = 6; // 6->4
  3660. else
  3661. result = 1;
  3662. // MES_Flag 为4MES报错
  3663. //Funs[plcNo].WriteMultipleRegisters<short>(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3664. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3665. writeToPLC_Flag.Name = "d3MES_FLAG";
  3666. writeToPLC_Flag.Adress = 2463;
  3667. writeToPLC_Flag.Value = result;
  3668. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  3669. WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  3670. }
  3671. catch (Exception ex)
  3672. {
  3673. stopwatch2.Stop();
  3674. // MES_Flag 为4上位机报错
  3675. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  3676. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3677. writeToPLC_Flag.Name = "d3MES_FLAG";
  3678. writeToPLC_Flag.Adress = 2463;
  3679. writeToPLC_Flag.Value = (short)4;
  3680. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  3681. string str = ex.StackTrace;
  3682. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3683. }
  3684. stopwatch1.Stop();
  3685. AddMessage(LogType.Info, stationNameStr + "_S4_3进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3686. }
  3687. // 上次采集到的SN
  3688. //private string sn_S4_3出站接口 = string.Empty;
  3689. /// <summary>
  3690. /// [S4] 取放桁架 - S4_3出站接口(提升机1)
  3691. /// </summary>
  3692. private void S4_3出站接口(int plcNo, string stationNameStr)
  3693. {
  3694. Stopwatch stopwatch1 = new Stopwatch();
  3695. Stopwatch stopwatch2 = new Stopwatch();
  3696. try
  3697. {
  3698. stopwatch1.Start();
  3699. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3700. string batch_num = GlobalContext.BatchNumber; // 批次号
  3701. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3702. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3703. string supplierCode = ""; // 供应商代码
  3704. string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
  3705. sn = sn.Replace("\0", "");
  3706. int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
  3707. bool isPass = d3Result == 1; // 产品结果 bool
  3708. // ZS 查询15个载具码与15个产品SN
  3709. List<string> vehicleCodes = new string[15].ToList();
  3710. List<string> portNos = new string[15].ToList();
  3711. // 调用MES出站
  3712. stopwatch2.Start();
  3713. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  3714. for (int i = 0; i < vehicleCodes.Count; i++)
  3715. {
  3716. // 循环出站
  3717. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  3718. {
  3719. string portNo = portNos[i];
  3720. List<TestItem> items1 = new List<TestItem>();
  3721. items1.Add(new TestItem()
  3722. {
  3723. Parameter_name = "弹夹码",
  3724. Parameter_value = sn,
  3725. });
  3726. items1.Add(new TestItem()
  3727. {
  3728. Parameter_name = "弹夹穴位",
  3729. Parameter_value = (i + 1).ToString(),
  3730. });
  3731. items1.Add(new TestItem()
  3732. {
  3733. Parameter_name = "载具码",
  3734. Parameter_value = vehicleCodes[i],
  3735. });
  3736. items1.Add(new TestItem()
  3737. {
  3738. Parameter_name = "载具穴号",
  3739. Parameter_value = "1",
  3740. });
  3741. items1.Add(new TestItem()
  3742. {
  3743. Parameter_name = "产品结果",
  3744. Parameter_value = isPass ? "OK" : "NG",
  3745. });
  3746. int mesResult = 0;
  3747. //int mesResult = SwitctProcessData(stationNameStr, items1, "", ""
  3748. // , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, portNo, isPass, vehicleCodes[i], "1");
  3749. results[i] = mesResult == 1 ? 1 : 2;
  3750. }
  3751. }
  3752. stopwatch2.Stop();
  3753. short result = 0;
  3754. bool haveMesWarn = results.Contains(2);
  3755. bool havePCWarn = results.Contains(3);
  3756. if (haveMesWarn)
  3757. result = 2; // 2->2
  3758. else if (havePCWarn)
  3759. result = 4; // 3->4
  3760. else
  3761. result = 1;
  3762. // MES_Flag 为4MES报错
  3763. //Funs[plcNo].WriteMultipleRegisters<short>(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3764. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3765. writeToPLC_Flag.Name = "d3MES_FLAG";
  3766. writeToPLC_Flag.Adress = 2463;
  3767. writeToPLC_Flag.Value = result;
  3768. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  3769. WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  3770. }
  3771. catch (Exception ex)
  3772. {
  3773. stopwatch2.Stop();
  3774. // MES_Flag 为4上位机报错
  3775. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  3776. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3777. writeToPLC_Flag.Name = "d3MES_FLAG";
  3778. writeToPLC_Flag.Adress = 2463;
  3779. writeToPLC_Flag.Value = (short)4;
  3780. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  3781. string str = ex.StackTrace;
  3782. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3783. }
  3784. stopwatch1.Stop();
  3785. AddMessage(LogType.Info, stationNameStr + "_S4_3出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3786. }
  3787. // 上次采集到的SN
  3788. //private string sn_S4_4进站接口 = string.Empty;
  3789. /// <summary>
  3790. /// [S4] 取放桁架 - S4_4进站接口(提升机2)
  3791. /// </summary>
  3792. private void S4_4进站接口(int plcNo, string stationNameStr)
  3793. {
  3794. Stopwatch stopwatch1 = new Stopwatch();
  3795. Stopwatch stopwatch2 = new Stopwatch();
  3796. try
  3797. {
  3798. stopwatch1.Start();
  3799. string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
  3800. sn = sn.Replace("\0", "");
  3801. int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
  3802. // ZS 查询15个载具码与15个产品SN
  3803. List<string> vehicleCodes = new string[15].ToList();
  3804. List<string> portNos = new string[15].ToList();
  3805. // 调用MES进站(最多15个)
  3806. stopwatch2.Start();
  3807. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  3808. for (int i = 0; i < vehicleCodes.Count; i++)
  3809. {
  3810. // 循环进站
  3811. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  3812. {
  3813. // 产品SN(物料码)校验
  3814. string portNo = portNos[i];
  3815. List<TestItem> item = new List<TestItem>();
  3816. item.Add(new TestItem()
  3817. {
  3818. Parameter_name = "弹夹码",
  3819. Parameter_value = sn,
  3820. });
  3821. item.Add(new TestItem()
  3822. {
  3823. Parameter_name = "弹夹穴位",
  3824. Parameter_value = (i + 1).ToString(),
  3825. });
  3826. item.Add(new TestItem()
  3827. {
  3828. Parameter_name = "载具码",
  3829. Parameter_value = vehicleCodes[i],
  3830. });
  3831. item.Add(new TestItem()
  3832. {
  3833. Parameter_name = "载具穴号",
  3834. Parameter_value = "1",
  3835. });
  3836. results[i] = 0;// SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item);
  3837. }
  3838. }
  3839. stopwatch2.Stop();
  3840. short result = 0;
  3841. bool haveMesWarn = results.Contains(5);
  3842. bool havePCWarn = results.Contains(6);
  3843. if (haveMesWarn)
  3844. result = 2; // 5->2
  3845. else if (havePCWarn)
  3846. result = 6; // 6->4
  3847. else
  3848. result = 1;
  3849. // MES_Flag 为4MES报错
  3850. //Funs[plcNo].WriteMultipleRegisters<short>(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3851. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3852. writeToPLC_Flag.Name = "d4MES_FLAG";
  3853. writeToPLC_Flag.Adress = 2496;
  3854. writeToPLC_Flag.Value = result;
  3855. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  3856. WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  3857. }
  3858. catch (Exception ex)
  3859. {
  3860. stopwatch2.Stop();
  3861. // MES_Flag 为4上位机报错
  3862. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  3863. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3864. writeToPLC_Flag.Name = "d4MES_FLAG";
  3865. writeToPLC_Flag.Adress = 2496;
  3866. writeToPLC_Flag.Value = (short)4;
  3867. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  3868. string str = ex.StackTrace;
  3869. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3870. }
  3871. stopwatch1.Stop();
  3872. AddMessage(LogType.Info, stationNameStr + "_S4_4进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3873. }
  3874. // 上次采集到的SN
  3875. //private string sn_S4_4出站接口 = string.Empty;
  3876. /// <summary>
  3877. /// [S4] 取放桁架 - S4_4出站接口(提升机2)
  3878. /// </summary>
  3879. private void S4_4出站接口(int plcNo, string stationNameStr)
  3880. {
  3881. Stopwatch stopwatch1 = new Stopwatch();
  3882. Stopwatch stopwatch2 = new Stopwatch();
  3883. try
  3884. {
  3885. stopwatch1.Start();
  3886. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3887. string batch_num = GlobalContext.BatchNumber; // 批次号
  3888. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3889. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3890. string supplierCode = ""; // 供应商代码
  3891. string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
  3892. sn = sn.Replace("\0", "");
  3893. int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
  3894. bool isPass = d4Result == 1; // 产品结果 bool
  3895. // ZS 查询15个载具码与15个产品SN
  3896. List<string> vehicleCodes = new string[15].ToList();
  3897. List<string> portNos = new string[15].ToList();
  3898. // 调用MES出站
  3899. stopwatch2.Start();
  3900. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  3901. for (int i = 0; i < vehicleCodes.Count; i++)
  3902. {
  3903. // 循环出站
  3904. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  3905. {
  3906. string portNo = portNos[i];
  3907. List<TestItem> items1 = new List<TestItem>();
  3908. items1.Add(new TestItem()
  3909. {
  3910. Parameter_name = "弹夹码",
  3911. Parameter_value = sn,
  3912. });
  3913. items1.Add(new TestItem()
  3914. {
  3915. Parameter_name = "弹夹穴位",
  3916. Parameter_value = (i + 1).ToString(),
  3917. });
  3918. items1.Add(new TestItem()
  3919. {
  3920. Parameter_name = "载具码",
  3921. Parameter_value = vehicleCodes[i],
  3922. });
  3923. items1.Add(new TestItem()
  3924. {
  3925. Parameter_name = "载具穴号",
  3926. Parameter_value = "1",
  3927. });
  3928. items1.Add(new TestItem()
  3929. {
  3930. Parameter_name = "产品结果",
  3931. Parameter_value = isPass ? "OK" : "NG",
  3932. });
  3933. int mesResult = 0;
  3934. //int mesResult = SwitctProcessData(stationNameStr, items1, "", ""
  3935. // , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, portNo, isPass, vehicleCodes[i], "1");
  3936. results[i] = mesResult == 1 ? 1 : 2;
  3937. }
  3938. }
  3939. stopwatch2.Stop();
  3940. short result = 0;
  3941. bool haveMesWarn = results.Contains(2);
  3942. bool havePCWarn = results.Contains(3);
  3943. if (haveMesWarn)
  3944. result = 2; // 2->2
  3945. else if (havePCWarn)
  3946. result = 4; // 3->4
  3947. else
  3948. result = 1;
  3949. // MES_Flag 为4MES报错
  3950. //Funs[plcNo].WriteMultipleRegisters<short>(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3951. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3952. writeToPLC_Flag.Name = "d4MES_FLAG";
  3953. writeToPLC_Flag.Adress = 2496;
  3954. writeToPLC_Flag.Value = result;
  3955. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  3956. WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  3957. }
  3958. catch (Exception ex)
  3959. {
  3960. stopwatch2.Stop();
  3961. // MES_Flag 为4上位机报错
  3962. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  3963. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3964. writeToPLC_Flag.Name = "d4MES_FLAG";
  3965. writeToPLC_Flag.Adress = 2496;
  3966. writeToPLC_Flag.Value = (short)4;
  3967. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  3968. string str = ex.StackTrace;
  3969. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3970. }
  3971. stopwatch1.Stop();
  3972. AddMessage(LogType.Info, stationNameStr + "_S4_4出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3973. }
  3974. /// <summary>
  3975. /// [S4] 取放桁架 - S4_5弹夹扫码
  3976. /// </summary>
  3977. /// <param name="plcNo">PLC编号</param>
  3978. /// <param name="stationNameStr">工站全称</param>
  3979. private void S4_5弹夹扫码(int plcNo, string stationNameStr)
  3980. {
  3981. Stopwatch stopwatch1 = new Stopwatch();
  3982. Stopwatch stopwatch2 = new Stopwatch();
  3983. try
  3984. {
  3985. stopwatch1.Start();
  3986. // ZS 弹夹扫码
  3987. string d5BulletclipCode = " "; // 扫到的码
  3988. short d5BulletclipScanCode = 2;
  3989. stopwatch2.Start();
  3990. //Funs[plcNo].WriteMultipleRegisters<string>(2529, d5BulletclipCode, 20);
  3991. //// MES_Flag
  3992. //Funs[plcNo].WriteMultipleRegisters<short>(2528, d5BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  3993. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3994. writeToPLC_Flag.Name = "d5BulletclipScanCode";
  3995. writeToPLC_Flag.Adress = 2528;
  3996. writeToPLC_Flag.Value = d5BulletclipScanCode;
  3997. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  3998. {
  3999. Name = "d5BulletclipCode",
  4000. Adress = 2529,
  4001. ValueType = PLCValueType.String,
  4002. ValueTypeStrLength = 20,
  4003. Value = d5BulletclipCode
  4004. });
  4005. SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
  4006. stopwatch2.Stop();
  4007. }
  4008. catch (Exception ex)
  4009. {
  4010. string str = ex.StackTrace;
  4011. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4012. stopwatch2.Start();
  4013. //Funs[plcNo].WriteMultipleRegisters<string>(2529, " ", 20);
  4014. //// MES_Flag
  4015. //Funs[plcNo].WriteMultipleRegisters<short>(2528, (short)6); // 6代表上位机报警
  4016. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4017. writeToPLC_Flag.Name = "d5BulletclipScanCode";
  4018. writeToPLC_Flag.Adress = 2528;
  4019. writeToPLC_Flag.Value = (short)6;
  4020. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  4021. {
  4022. Name = "d5BulletclipCode",
  4023. Adress = 2529,
  4024. ValueType = PLCValueType.String,
  4025. ValueTypeStrLength = 20,
  4026. Value = " "
  4027. });
  4028. SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
  4029. stopwatch2.Stop();
  4030. }
  4031. stopwatch1.Stop();
  4032. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4033. }
  4034. /// <summary>
  4035. /// [S4] 取放桁架 - S4_5载具扫码
  4036. /// </summary>
  4037. /// <param name="plcNo">PLC编号</param>
  4038. /// <param name="stationNameStr">工站全称</param>
  4039. private void S4_5载具扫码(int plcNo, string stationNameStr)
  4040. {
  4041. Stopwatch stopwatch1 = new Stopwatch();
  4042. Stopwatch stopwatch2 = new Stopwatch();
  4043. try
  4044. {
  4045. stopwatch1.Start();
  4046. // ZS 载具扫码
  4047. string d5VehicleCode = " "; // 扫到的码
  4048. // 查产品SN
  4049. string partNo = " ";
  4050. short d5VehicleScanCode = 2;
  4051. #region 进站
  4052. if (!string.IsNullOrEmpty(d5VehicleCode))
  4053. {
  4054. List<TestItem> item = new List<TestItem>();
  4055. item.Add(new TestItem()
  4056. {
  4057. Parameter_name = "载具码",
  4058. Parameter_value = d5VehicleCode,
  4059. });
  4060. item.Add(new TestItem()
  4061. {
  4062. Parameter_name = "载具穴号",
  4063. Parameter_value = "1",
  4064. });
  4065. stopwatch2.Start();
  4066. int result = 0;//SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
  4067. stopwatch2.Stop();
  4068. d5VehicleScanCode = (short)result == 1 ? d5VehicleScanCode : (short)result;
  4069. }
  4070. #endregion 进站
  4071. //Funs[plcNo].WriteMultipleRegisters<string>(2560, d5VehicleCode, 20);
  4072. //// MES_Flag
  4073. //Funs[plcNo].WriteMultipleRegisters<short>(2559, d5VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  4074. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4075. writeToPLC_Flag.Name = "d5VehicleScanCode";
  4076. writeToPLC_Flag.Adress = 2559;
  4077. writeToPLC_Flag.Value = d5VehicleScanCode;
  4078. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  4079. {
  4080. Name = "d5VehicleCode",
  4081. Adress = 2560,
  4082. ValueType = PLCValueType.String,
  4083. ValueTypeStrLength = 20,
  4084. Value = d5VehicleCode
  4085. });
  4086. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
  4087. }
  4088. catch (Exception ex)
  4089. {
  4090. string str = ex.StackTrace;
  4091. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4092. stopwatch2.Start();
  4093. //Funs[plcNo].WriteMultipleRegisters<string>(2560, " ", 20);
  4094. //// MES_Flag
  4095. //Funs[plcNo].WriteMultipleRegisters<short>(2559, (short)6); // 6代表上位机报警
  4096. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4097. writeToPLC_Flag.Name = "d5VehicleScanCode";
  4098. writeToPLC_Flag.Adress = 2559;
  4099. writeToPLC_Flag.Value = (short)6;
  4100. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  4101. {
  4102. Name = "d5VehicleCode",
  4103. Adress = 2560,
  4104. ValueType = PLCValueType.String,
  4105. ValueTypeStrLength = 20,
  4106. Value = " "
  4107. });
  4108. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
  4109. stopwatch2.Stop();
  4110. }
  4111. stopwatch1.Stop();
  4112. AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4113. }
  4114. // 上次采集到的SN
  4115. //private string sn_S4_5出站接口 = string.Empty;
  4116. /// <summary>
  4117. /// [S4] 取放桁架 - S4_5出站接口
  4118. /// </summary>
  4119. private void S4_5出站接口(int plcNo, string stationCode, string stationName)
  4120. {
  4121. Stopwatch stopwatch1 = new Stopwatch();
  4122. Stopwatch stopwatch2 = new Stopwatch();
  4123. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  4124. string stationNameStr = stationCode + stationName;
  4125. string processItem = stationName; // 测试项目
  4126. try
  4127. {
  4128. stopwatch1.Start();
  4129. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  4130. string batch_num = GlobalContext.BatchNumber; // 批次号
  4131. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  4132. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  4133. string supplierCode = ""; // 供应商代码
  4134. string sn = (string)s4PLCData["d5ProductSN"]; // 产品SN(弹夹码)
  4135. sn = sn.Replace("\0", "");
  4136. string d5VehicleCode1 = (string)s4PLCData["d5VehicleCode1"]; // 载具1码(弹夹穴位1)
  4137. string d5VehicleCode2 = (string)s4PLCData["d5VehicleCode2"]; // 载具2码(弹夹穴位2)
  4138. string d5VehicleCode3 = (string)s4PLCData["d5VehicleCode3"]; // 载具3码(弹夹穴位3)
  4139. string d5VehicleCode4 = (string)s4PLCData["d5VehicleCode4"]; // 载具4码(弹夹穴位4)
  4140. string d5VehicleCode5 = (string)s4PLCData["d5VehicleCode5"]; // 载具5码(弹夹穴位5)
  4141. string d5VehicleCode6 = (string)s4PLCData["d5VehicleCode6"]; // 载具6码(弹夹穴位6)
  4142. string d5VehicleCode7 = (string)s4PLCData["d5VehicleCode7"]; // 载具7码(弹夹穴位7)
  4143. string d5VehicleCode8 = (string)s4PLCData["d5VehicleCode8"]; // 载具8码(弹夹穴位8)
  4144. string d5VehicleCode9 = (string)s4PLCData["d5VehicleCode9"]; // 载具9码(弹夹穴位9)
  4145. string d5VehicleCode10 = (string)s4PLCData["d5VehicleCode10"]; // 载具10码(弹夹穴位10)
  4146. string d5VehicleCode11 = (string)s4PLCData["d5VehicleCode11"]; // 载具11码(弹夹穴位11)
  4147. string d5VehicleCode12 = (string)s4PLCData["d5VehicleCode12"]; // 载具12码(弹夹穴位12)
  4148. string d5VehicleCode13 = (string)s4PLCData["d5VehicleCode13"]; // 载具13码(弹夹穴位13)
  4149. string d5VehicleCode14 = (string)s4PLCData["d5VehicleCode14"]; // 载具14码(弹夹穴位14)
  4150. string d5VehicleCode15 = (string)s4PLCData["d5VehicleCode15"]; // 载具15码(弹夹穴位15)
  4151. int d5Result = (int)s4PLCData["d5Result"]; // 产品结果
  4152. bool pass = d5Result == 1;
  4153. List<TestItem> items1 = new List<TestItem>();
  4154. items1.Add(new TestItem()
  4155. {
  4156. Parameter_name = "产品结果",
  4157. Parameter_value = d5Result == 1 ? "OK" : "NG",
  4158. Parameter_unit = ""
  4159. });
  4160. int result1 = 0;
  4161. //int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  4162. // , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, d5VehicleCode1, "1");
  4163. //int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
  4164. short result = result1 == 1 ? (short)1 : (short)3;
  4165. stopwatch2.Start();
  4166. // MES_Flag 为4MES报错
  4167. //Funs[plcNo].WriteMultipleRegisters<short>(2591, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4168. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4169. writeToPLC_Flag.Name = "d5MES_FLAG";
  4170. writeToPLC_Flag.Adress = 2591;
  4171. writeToPLC_Flag.Value = result;
  4172. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
  4173. stopwatch2.Stop();
  4174. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  4175. }
  4176. catch (Exception ex)
  4177. {
  4178. stopwatch2.Start();
  4179. // MES_Flag 为4上位机报错
  4180. //Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)4); // 4代表上位机报警
  4181. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4182. writeToPLC_Flag.Name = "d5MES_FLAG";
  4183. writeToPLC_Flag.Adress = 2591;
  4184. writeToPLC_Flag.Value = (short)4;
  4185. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
  4186. stopwatch2.Stop();
  4187. string str = ex.StackTrace;
  4188. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4189. }
  4190. stopwatch1.Stop();
  4191. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4192. }
  4193. /// <summary>
  4194. /// [S4] 取放桁架 - S4_5节拍接口
  4195. /// </summary>
  4196. /// <param name="plcNo">PLC编号</param>
  4197. /// <param name="stationNameStr">工站全称</param>
  4198. private void S4_5节拍接口(int plcNo, string stationNameStr)
  4199. {
  4200. Stopwatch stopwatch1 = new Stopwatch();
  4201. Stopwatch stopwatch2 = new Stopwatch();
  4202. string resultStr = string.Empty;
  4203. try
  4204. {
  4205. stopwatch1.Start();
  4206. string oEEType = ((int)s4PLCData["d5OEEType"]).ToString(); // 节拍类型(plc写入)
  4207. string d5OEEProductSN = (string)s4PLCData["d5OEEProductSN"]; // 载具SN
  4208. d5OEEProductSN = d5OEEProductSN.Replace("\0", "");
  4209. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  4210. if (!actionBool)
  4211. {
  4212. stopwatch2.Start();
  4213. // MES_Flag
  4214. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 上位机;发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警
  4215. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4216. writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
  4217. writeToPLC_Flag1.Adress = 2924;
  4218. writeToPLC_Flag1.Value = (short)4;
  4219. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
  4220. stopwatch2.Stop();
  4221. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4222. return;
  4223. }
  4224. string d5OEEPartNo = string.Empty; // 物料码
  4225. if (string.IsNullOrEmpty(d5OEEProductSN))
  4226. {
  4227. stopwatch2.Start();
  4228. // MES_Flag
  4229. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4230. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4231. writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
  4232. writeToPLC_Flag1.Adress = 2924;
  4233. writeToPLC_Flag1.Value = (short)1;
  4234. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
  4235. stopwatch2.Stop();
  4236. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4237. return;
  4238. }
  4239. else
  4240. { // 查产品SN
  4241. d5OEEPartNo = "Test"; // ZS
  4242. }
  4243. short d5OEEMES_FLAG = 0;
  4244. // 上传OEE
  4245. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d5OEEPartNo, d5OEEProductSN);
  4246. d5OEEMES_FLAG = result.Item1;
  4247. resultStr = result.Item2;
  4248. stopwatch2.Start();
  4249. // MES_Flag
  4250. //Funs[plcNo].WriteMultipleRegisters<short>(2924, d5OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4251. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4252. writeToPLC_Flag.Name = "d5OEEMES_FLAG";
  4253. writeToPLC_Flag.Adress = 2924;
  4254. writeToPLC_Flag.Value = d5OEEMES_FLAG;
  4255. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
  4256. stopwatch2.Stop();
  4257. }
  4258. catch (Exception ex)
  4259. {
  4260. string str = ex.StackTrace;
  4261. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4262. // MES_Flag
  4263. stopwatch2.Start();
  4264. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 4代表上位机报警
  4265. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4266. writeToPLC_Flag.Name = "d5OEEMES_FLAG";
  4267. writeToPLC_Flag.Adress = 2924;
  4268. writeToPLC_Flag.Value = (short)4;
  4269. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
  4270. stopwatch2.Stop();
  4271. }
  4272. stopwatch1.Stop();
  4273. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4274. }
  4275. #endregion [S4] 取放桁架
  4276. #endregion PLC4 刘果段
  4277. #region PLC5 张超凡
  4278. #region [S5] Tray盘下料装备
  4279. /// <summary>
  4280. /// S5工位的数据- 触发信号上次的值
  4281. /// </summary>
  4282. private Dictionary<string, object> s5PLCSignal_Old = new Dictionary<string, object>();
  4283. /// <summary>
  4284. /// S5工位的数据(含触发信号)
  4285. /// </summary>
  4286. private Dictionary<string, object> s5PLCData = new Dictionary<string, object>();
  4287. /// <summary>
  4288. /// S5工位的数据- 回写点位
  4289. /// </summary>
  4290. private Dictionary<string, WriteToPLC_Flag> s5PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  4291. /// <summary>
  4292. /// [S5] Tray盘下料装备
  4293. /// </summary>
  4294. /// <param name="plcNo">PLC编号</param>
  4295. private void ReadStation_S5(int plcNo)
  4296. {
  4297. // [S1] Tray盘上料装备
  4298. // [S2] FCT
  4299. // [S3] 值板机
  4300. // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  4301. // [S5] Tray盘下料装备
  4302. /// 上位机心跳
  4303. /// 获取设备报警数据与状态信息
  4304. string stationCode = "[S5]";
  4305. string stationName = "Tray盘下料装备";
  4306. string stationNameStr = stationCode + stationName;
  4307. #region 创建字典
  4308. // 触发信号字典 赋值
  4309. s5PLCSignal_Old.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  4310. s5PLCSignal_Old.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
  4311. s5PLCSignal_Old.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  4312. s5PLCSignal_Old.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  4313. s5PLCSignal_Old.Add("e1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  4314. s5PLCSignal_Old.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  4315. s5PLCSignal_Old.Add("e1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  4316. // PLC数据字典 赋值
  4317. s5PLCData.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  4318. s5PLCData.Add("e1MES_FLAG_Check", 0); // MES_FLAG
  4319. s5PLCData.Add("e1ProductSN_Check", ""); //
  4320. s5PLCData.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
  4321. s5PLCData.Add("e1MES_FLAG", 0); // MES_FLAG
  4322. s5PLCData.Add("e1ProductSN", ""); // 产品SN
  4323. s5PLCData.Add("e1PartNo", ""); // 物料码
  4324. s5PLCData.Add("e1Result", 0); // 产品结果
  4325. s5PLCData.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  4326. s5PLCData.Add("e1OEEMES_FLAG", 0); // MES_FLAG
  4327. s5PLCData.Add("e1OEEProductSN", "");// 产品SN(载具SN)
  4328. s5PLCData.Add("e1OEEType", 0); // 节拍类型(plc写入)
  4329. s5PLCData.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  4330. s5PLCData.Add("e1AGVUpStart", 0); // AGV上料开始信号
  4331. s5PLCData.Add("e1AGVUpEnd", 0); // AGV上料完成信号
  4332. s5PLCData.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  4333. s5PLCData.Add("e1AGVDownStart", 0); // AGV下料开始信号
  4334. s5PLCData.Add("e1AGVDownEnd", 0); // AGV下料完成信号
  4335. #endregion 创建字典
  4336. while (true)
  4337. {
  4338. try
  4339. {
  4340. if (!GlobalContext._IsCon_Funs5)
  4341. {
  4342. UpdatePLCMonitor(1, plcNo, 0);
  4343. continue;
  4344. }
  4345. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  4346. {
  4347. Stopwatch stopwatch1 = new Stopwatch();
  4348. Stopwatch stopwatch2 = new Stopwatch();
  4349. stopwatch1.Start();
  4350. /*
  4351. stopwatch2.Start();
  4352. #region 一次性读取所有数据
  4353. int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  4354. int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 46);
  4355. int[] datas = data1.Concat(data2).ToArray();
  4356. s5PLCData["e1PLC_FLAG_Check"] = datas[2]; // 进站校验
  4357. s5PLCData["e1MES_FLAG_Check"] = datas[3];
  4358. int[] e1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
  4359. s5PLCData["e1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(e1ProductSN_CheckData, 0, 40);
  4360. s5PLCData["e1PLC_FLAG"] = datas[34]; // 出站接口
  4361. s5PLCData["e1MES_FLAG"] = datas[35];
  4362. int[] e1ProductSNData = datas.Skip(36).Take(20).ToArray();
  4363. s5PLCData["e1ProductSN"] = ModbusClient.ConvertRegistersToString(e1ProductSNData, 0, 40);
  4364. int[] e1PartNoData = datas.Skip(56).Take(20).ToArray();
  4365. s5PLCData["e1PartNo"] = ModbusClient.ConvertRegistersToString(e1PartNoData, 0, 40);
  4366. s5PLCData["e1Result"] = datas[76];
  4367. s5PLCData["e1OEEPLC_FLAG"] = datas[87]; // 节拍接口
  4368. s5PLCData["e1OEEMES_FLAG"] = datas[88];
  4369. int[] e1OEEProductSNData = datas.Skip(89).Take(20).ToArray();
  4370. s5PLCData["e1OEEProductSN"] = ModbusClient.ConvertRegistersToString(e1OEEProductSNData, 0, 40);
  4371. s5PLCData["e1OEEType"] = datas[109];
  4372. s5PLCData["e1AGVUpCall"] = datas[120]; // AGV上料
  4373. s5PLCData["e1AGVUpStart"] = datas[121];
  4374. s5PLCData["e1AGVUpEnd"] = datas[122];
  4375. s5PLCData["e1AGVDownCall"] = datas[133]; // AGV下料
  4376. s5PLCData["e1AGVDownStart"] = datas[134];
  4377. s5PLCData["e1AGVDownEnd"] = datas[135];
  4378. #endregion 一次性读取所有数据
  4379. stopwatch2.Stop();
  4380. #region 回写操作,写后清空flag
  4381. PLCWriteData(Funs[plcNo], ref s5PLCData, ref s5PLCWriteData);
  4382. #endregion 回写操作,写后清空flag
  4383. #region 进站校验
  4384. try
  4385. {
  4386. int e1PLC_FLAG_Check = (int)s5PLCData["e1PLC_FLAG_Check"];
  4387. int e1MES_FLAG_Check = (int)s5PLCData["e1MES_FLAG_Check"];
  4388. int e1PLC_FLAG_CheckOld = (int)s5PLCSignal_Old["e1PLC_FLAG_Check"];
  4389. if (e1PLC_FLAG_Check != e1PLC_FLAG_CheckOld)
  4390. {
  4391. if (e1PLC_FLAG_Check == 1 && e1MES_FLAG_Check == 0) // 0->1
  4392. Task.Run(() => S5进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  4393. else if (e1PLC_FLAG_Check == 0 && e1MES_FLAG_Check != 0)
  4394. Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  4395. s5PLCSignal_Old["e1PLC_FLAG_Check"] = s5PLCData["e1PLC_FLAG_Check"];
  4396. }
  4397. }
  4398. catch (Exception ex)
  4399. {
  4400. Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  4401. string str = ex.StackTrace;
  4402. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4403. }
  4404. #endregion 进站校验
  4405. */
  4406. #region 出站接口
  4407. try
  4408. {
  4409. int e1PLC_FLAG = (int)s5PLCData["e1PLC_FLAG"];
  4410. int e1MES_FLAG = (int)s5PLCData["e1MES_FLAG"];
  4411. int e1PLC_FLAGOld = (int)s5PLCSignal_Old["e1PLC_FLAG"];
  4412. if (e1PLC_FLAG != e1PLC_FLAGOld)
  4413. {
  4414. if (e1PLC_FLAG == 1 && e1MES_FLAG == 0) // 0->1
  4415. Task.Run(() => S5出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  4416. //else if (e1PLC_FLAG == 0 && e1MES_FLAG != 0)
  4417. //Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)0);
  4418. s5PLCSignal_Old["e1PLC_FLAG"] = s5PLCData["e1PLC_FLAG"];
  4419. }
  4420. }
  4421. catch (Exception ex)
  4422. {
  4423. //Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)6); // 6代表上位机报警
  4424. string str = ex.StackTrace;
  4425. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4426. }
  4427. #endregion 出站接口
  4428. #region 节拍接口
  4429. try
  4430. {
  4431. int e1OEEPLC_FLAG = (int)s5PLCData["e1OEEPLC_FLAG"];
  4432. int e1OEEMES_FLAG = (int)s5PLCData["e1OEEMES_FLAG"];
  4433. int e1OEEPLC_FLAGOld = (int)s5PLCSignal_Old["e1OEEPLC_FLAG"];
  4434. if (e1OEEPLC_FLAG != e1OEEPLC_FLAGOld)
  4435. {
  4436. if (e1OEEPLC_FLAG == 1 && e1OEEMES_FLAG == 0) // 0->1
  4437. Task.Run(() => S5节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  4438. //else if (e1OEEPLC_FLAG == 0 && e1OEEMES_FLAG != 0)
  4439. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)0);
  4440. s5PLCSignal_Old["e1OEEPLC_FLAG"] = s5PLCData["e1OEEPLC_FLAG"];
  4441. }
  4442. }
  4443. catch (Exception ex)
  4444. {
  4445. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 4代表上位机报警
  4446. string str = ex.StackTrace;
  4447. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4448. }
  4449. #endregion 节拍接口
  4450. #region AGV上料
  4451. // AGV上料叫AGV信号
  4452. try
  4453. {
  4454. int e1AGVUpCall = (int)s5PLCData["e1AGVUpCall"];
  4455. int e1AGVUpCallOld = (int)s5PLCSignal_Old["e1AGVUpCall"];
  4456. if (e1AGVUpCall != e1AGVUpCallOld)
  4457. {
  4458. if (e1AGVUpCall == 1) // 0->1
  4459. Task.Run(() => S5AGV上料叫agv(plcNo, stationNameStr)); // MreTasks[5].Set();
  4460. s5PLCSignal_Old["e1AGVUpCall"] = s5PLCData["e1AGVUpCall"];
  4461. }
  4462. }
  4463. catch (Exception ex)
  4464. {
  4465. //Funs[plcNo].WriteMultipleRegisters<short>(2120, (short)4); // 4代表上位机报警
  4466. string str = ex.StackTrace;
  4467. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4468. }
  4469. // AGV上料完成信号
  4470. try
  4471. {
  4472. int e1AGVUpEnd = (int)s5PLCData["e1AGVUpEnd"];
  4473. int e1AGVUpEndOld = (int)s5PLCSignal_Old["e1AGVUpEnd"];
  4474. if (e1AGVUpEnd != e1AGVUpEndOld)
  4475. {
  4476. if (e1AGVUpEnd == 1) // 0->1
  4477. Task.Run(() => S5AGV上料完成(plcNo, stationNameStr)); // MreTasks[6].Set();
  4478. s5PLCSignal_Old["e1AGVUpEnd"] = s5PLCData["e1AGVUpEnd"];
  4479. }
  4480. }
  4481. catch (Exception ex)
  4482. {
  4483. //Funs[plcNo].WriteMultipleRegisters<short>(2122, (short)4); // 4代表上位机报警
  4484. string str = ex.StackTrace;
  4485. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4486. }
  4487. #endregion AGV上料
  4488. #region AGV下料
  4489. // AGV下料叫agv信号
  4490. try
  4491. {
  4492. int e1AGVDownCall = (int)s5PLCData["e1AGVDownCall"];
  4493. int e1AGVDownCallOld = (int)s5PLCSignal_Old["e1AGVDownCall"];
  4494. if (e1AGVDownCall != e1AGVDownCallOld)
  4495. {
  4496. if (e1AGVDownCall == 1) // 0->1
  4497. Task.Run(() => S5AGV下料叫agv(plcNo, stationNameStr)); // MreTasks[7].Set();
  4498. s5PLCSignal_Old["e1AGVDownCall"] = s5PLCData["e1AGVDownCall"];
  4499. }
  4500. }
  4501. catch (Exception ex)
  4502. {
  4503. //Funs[plcNo].WriteMultipleRegisters<short>(2133, (short)4); // 4代表上位机报警
  4504. string str = ex.StackTrace;
  4505. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4506. }
  4507. // AGV下料完成信号
  4508. try
  4509. {
  4510. int e1AGVDownEnd = (int)s5PLCData["e1AGVDownEnd"];
  4511. int e1AGVDownEndOld = (int)s5PLCSignal_Old["e1AGVDownEnd"];
  4512. if (e1AGVDownEnd != e1AGVDownEndOld)
  4513. {
  4514. if (e1AGVDownEnd == 1) // 0->1
  4515. Task.Run(() => S5AGV下料完成(plcNo, stationNameStr)); // MreTasks[8].Set();
  4516. s5PLCSignal_Old["e1AGVDownEnd"] = s5PLCData["e1AGVDownEnd"];
  4517. }
  4518. }
  4519. catch (Exception ex)
  4520. {
  4521. // Funs[plcNo].WriteMultipleRegisters<short>(2135, (short)4); // 4代表上位机报警
  4522. string str = ex.StackTrace;
  4523. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4524. }
  4525. #endregion AGV下料
  4526. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  4527. stopwatch1.Stop();
  4528. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  4529. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  4530. }
  4531. else
  4532. {
  4533. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4534. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  4535. Funs[plcNo].Connect();
  4536. }
  4537. }
  4538. catch (Exception ex)
  4539. {
  4540. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4541. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  4542. //Funs[plcNo].ReConnect();
  4543. }
  4544. Thread.Sleep(IntervalReadPLC);
  4545. }
  4546. }
  4547. /// <summary>
  4548. /// [S5] Tray盘下料装备 - 进站校验
  4549. /// </summary>
  4550. /// <param name="plcNo">PLC编号</param>
  4551. /// <param name="stationNameStr">工站全称</param>
  4552. private void S5进站校验(int plcNo, string stationNameStr)
  4553. {
  4554. Stopwatch stopwatch1 = new Stopwatch();
  4555. Stopwatch stopwatch2 = new Stopwatch();
  4556. try
  4557. {
  4558. stopwatch1.Start();
  4559. string sn = (string)s5PLCData["e1ProductSN_Check"]; // 产品SN(载具码)
  4560. sn = sn.Replace("\0", "");
  4561. // 获取产品SN By 载具码
  4562. string partNo = string.Empty;
  4563. // 产品SN(物料码)校验
  4564. List<TestItem> item = new List<TestItem>();
  4565. item.Add(new TestItem()
  4566. {
  4567. Parameter_name = "载具码",
  4568. Parameter_value = sn,
  4569. });
  4570. item.Add(new TestItem()
  4571. {
  4572. Parameter_name = "载具穴号",
  4573. Parameter_value = "1",
  4574. });
  4575. stopwatch2.Start();
  4576. int result = 0;
  4577. //int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
  4578. stopwatch2.Stop();
  4579. short e1MES_FLAG_Check = (short)result;
  4580. // MES_Flag
  4581. //Funs[plcNo].WriteMultipleRegisters<short>(2003, e1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  4582. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4583. writeToPLC_Flag.Name = "e1MES_FLAG_Check";
  4584. writeToPLC_Flag.Adress = 2003;
  4585. writeToPLC_Flag.Value = e1MES_FLAG_Check;
  4586. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
  4587. }
  4588. catch (Exception ex)
  4589. {
  4590. string str = ex.StackTrace;
  4591. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4592. // MES_Flag
  4593. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  4594. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4595. writeToPLC_Flag.Name = "e1MES_FLAG_Check";
  4596. writeToPLC_Flag.Adress = 2003;
  4597. writeToPLC_Flag.Value = (short)6;
  4598. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
  4599. }
  4600. stopwatch1.Stop();
  4601. AddMessage(LogType.Info, stationNameStr + "_进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4602. }
  4603. /// <summary>
  4604. /// [S5] Tray盘下料装备 - 出站接口
  4605. /// </summary>
  4606. /// <param name="plcNo"></param>
  4607. /// <param name="stationCode"></param>
  4608. /// <param name="stationName"></param>
  4609. private void S5出站接口(int plcNo, string stationCode, string stationName)
  4610. {
  4611. Stopwatch stopwatch1 = new Stopwatch();
  4612. Stopwatch stopwatch2 = new Stopwatch();
  4613. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  4614. string stationNameStr = stationCode + stationName;
  4615. string processItem = stationName; // 测试项目
  4616. try
  4617. {
  4618. stopwatch1.Start();
  4619. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  4620. string batch_num = GlobalContext.BatchNumber; // 批次号
  4621. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  4622. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  4623. string supplierCode = ""; // 供应商代码
  4624. string sn = (string)s5PLCData["e1ProductSN"]; // 产品SN(载具SN码)
  4625. sn = sn.Replace("\0", "");
  4626. //string partNo = (string)s5PLCData["e1PartNo"]; // 物料码
  4627. //partNo = partNo.Replace("\0", "");
  4628. string partNo = string.Empty;
  4629. int e1Result = (int)s5PLCData["e1Result"]; // 产品结果
  4630. bool pass = e1Result == 1;
  4631. List<TestItem> items = new List<TestItem>();
  4632. items.Add(new TestItem()
  4633. {
  4634. Parameter_name = "载具码",
  4635. Parameter_value = sn,
  4636. Parameter_unit = ""
  4637. });
  4638. items.Add(new TestItem()
  4639. {
  4640. Parameter_name = "产品码",
  4641. Parameter_value = partNo,
  4642. Parameter_unit = ""
  4643. });
  4644. int result1 = 0;
  4645. //int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  4646. //, workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, partNo, pass, sn, "1");
  4647. //int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
  4648. short result = result1 == 1 ? (short)1 : (short)3;
  4649. stopwatch2.Start();
  4650. // MES_Flag 为MES报错
  4651. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4652. //Funs[plcNo].WriteMultipleRegisters<short>(2035, result); // 4代表上位机报警
  4653. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4654. writeToPLC_Flag.Name = "e1MES_FLAG";
  4655. writeToPLC_Flag.Adress = 2035;
  4656. writeToPLC_Flag.Value = result;
  4657. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
  4658. stopwatch2.Stop();
  4659. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  4660. }
  4661. catch (Exception ex)
  4662. {
  4663. stopwatch2.Start();
  4664. // MES_Flag 为4上位机报错
  4665. //Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)4); // 4代表上位机报警
  4666. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4667. writeToPLC_Flag.Name = "e1MES_FLAG";
  4668. writeToPLC_Flag.Adress = 2035;
  4669. writeToPLC_Flag.Value = (short)4;
  4670. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
  4671. stopwatch2.Stop();
  4672. string str = ex.StackTrace;
  4673. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4674. }
  4675. stopwatch1.Stop();
  4676. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4677. }
  4678. /// <summary>
  4679. /// [S5] Tray盘下料装备 - 节拍接口
  4680. /// </summary>
  4681. /// <param name="plcNo">PLC编号</param>
  4682. /// <param name="stationNameStr">工站全称</param>
  4683. private void S5节拍接口(int plcNo, string stationNameStr)
  4684. {
  4685. Stopwatch stopwatch1 = new Stopwatch();
  4686. Stopwatch stopwatch2 = new Stopwatch();
  4687. string resultStr = string.Empty;
  4688. try
  4689. {
  4690. stopwatch1.Start();
  4691. string oEEType = ((int)s5PLCData["e1OEEType"]).ToString(); // 节拍类型(plc写入)
  4692. string e1OEEProductSN = (string)s5PLCData["e1OEEProductSN"]; // 载具SN
  4693. e1OEEProductSN = e1OEEProductSN.Replace("\0", "");
  4694. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  4695. if (!actionBool)
  4696. {
  4697. stopwatch2.Start();
  4698. // MES_Flag
  4699. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4700. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4701. writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
  4702. writeToPLC_Flag1.Adress = 2088;
  4703. writeToPLC_Flag1.Value = (short)4;
  4704. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
  4705. stopwatch2.Stop();
  4706. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4707. return;
  4708. }
  4709. string e1OEEPartNo = string.Empty; // 物料码
  4710. if (string.IsNullOrEmpty(e1OEEProductSN))
  4711. {
  4712. stopwatch2.Start();
  4713. // MES_Flag
  4714. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4715. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4716. writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
  4717. writeToPLC_Flag1.Adress = 2088;
  4718. writeToPLC_Flag1.Value = (short)1;
  4719. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
  4720. stopwatch2.Stop();
  4721. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4722. return;
  4723. }
  4724. else
  4725. { // 查产品SN
  4726. e1OEEPartNo = "Test"; // ZS
  4727. }
  4728. short e1OEEMES_FLAG = 0;
  4729. // 上传OEE
  4730. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, e1OEEPartNo, e1OEEProductSN);
  4731. e1OEEMES_FLAG = result.Item1;
  4732. resultStr = result.Item2;
  4733. stopwatch2.Start();
  4734. // MES_Flag
  4735. //Funs[plcNo].WriteMultipleRegisters<short>(2088, e1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4736. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4737. writeToPLC_Flag.Name = "e1OEEMES_FLAG";
  4738. writeToPLC_Flag.Adress = 2088;
  4739. writeToPLC_Flag.Value = e1OEEMES_FLAG;
  4740. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
  4741. stopwatch2.Stop();
  4742. }
  4743. catch (Exception ex)
  4744. {
  4745. string str = ex.StackTrace;
  4746. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4747. // MES_Flag
  4748. stopwatch2.Start();
  4749. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 4代表上位机报警
  4750. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4751. writeToPLC_Flag.Name = "e1OEEMES_FLAG";
  4752. writeToPLC_Flag.Adress = 2088;
  4753. writeToPLC_Flag.Value = (short)4;
  4754. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
  4755. stopwatch2.Stop();
  4756. }
  4757. stopwatch1.Stop();
  4758. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4759. }
  4760. /// <summary>
  4761. /// [S5] Tray盘下料装备 - AGV上料叫agv
  4762. /// </summary>
  4763. /// <param name="plcNo">PLC编号</param>
  4764. /// <param name="stationNameStr">工站全称</param>
  4765. private void S5AGV上料叫agv(int plcNo, string stationNameStr)
  4766. {
  4767. Stopwatch stopwatch1 = new Stopwatch();
  4768. Stopwatch stopwatch2 = new Stopwatch();
  4769. try
  4770. {
  4771. stopwatch1.Start();
  4772. // ZS 呼叫AGV
  4773. short e1AGVUpCall = 2;
  4774. stopwatch2.Start();
  4775. // e1AGVUpCall
  4776. //Funs[plcNo].WriteMultipleRegisters<short>(2120, e1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  4777. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4778. writeToPLC_Flag.Name = "e1AGVUpCall";
  4779. writeToPLC_Flag.Adress = 2120;
  4780. writeToPLC_Flag.Value = e1AGVUpCall;
  4781. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
  4782. stopwatch2.Stop();
  4783. }
  4784. catch (Exception ex)
  4785. {
  4786. string str = ex.StackTrace;
  4787. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4788. // e1AGVUpCall
  4789. stopwatch2.Start();
  4790. //Funs[plcNo].WriteMultipleRegisters<short>(2120, (short)4); // 4代表上位机报警
  4791. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4792. writeToPLC_Flag.Name = "e1AGVUpCall";
  4793. writeToPLC_Flag.Adress = 2120;
  4794. writeToPLC_Flag.Value = (short)4;
  4795. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
  4796. stopwatch2.Stop();
  4797. }
  4798. stopwatch1.Stop();
  4799. AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4800. }
  4801. /// <summary>
  4802. /// [S5] Tray盘下料装备 - AGV上料完成
  4803. /// </summary>
  4804. /// <param name="plcNo">PLC编号</param>
  4805. /// <param name="stationNameStr">工站全称</param>
  4806. private void S5AGV上料完成(int plcNo, string stationNameStr)
  4807. {
  4808. Stopwatch stopwatch1 = new Stopwatch();
  4809. Stopwatch stopwatch2 = new Stopwatch();
  4810. try
  4811. {
  4812. stopwatch1.Start();
  4813. // ZS AGV上料完成,让小车离开
  4814. short e1AGVUpEnd = 2;
  4815. stopwatch2.Start();
  4816. // e1AGVUpEnd
  4817. //Funs[plcNo].WriteMultipleRegisters<short>(2122, e1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  4818. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4819. writeToPLC_Flag.Name = "e1AGVUpEnd";
  4820. writeToPLC_Flag.Adress = 2122;
  4821. writeToPLC_Flag.Value = e1AGVUpEnd;
  4822. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
  4823. stopwatch2.Stop();
  4824. }
  4825. catch (Exception ex)
  4826. {
  4827. string str = ex.StackTrace;
  4828. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4829. // e1AGVUpEnd
  4830. stopwatch2.Start();
  4831. //Funs[plcNo].WriteMultipleRegisters<short>(2122, (short)4); // 4代表上位机报警
  4832. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4833. writeToPLC_Flag.Name = "e1AGVUpEnd";
  4834. writeToPLC_Flag.Adress = 2122;
  4835. writeToPLC_Flag.Value = (short)4;
  4836. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
  4837. stopwatch2.Stop();
  4838. }
  4839. stopwatch1.Stop();
  4840. AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4841. }
  4842. /// <summary>
  4843. /// [S5] Tray盘下料装备 - AGV下料叫agv
  4844. /// </summary>
  4845. /// <param name="plcNo">PLC编号</param>
  4846. /// <param name="stationNameStr">工站全称</param>
  4847. private void S5AGV下料叫agv(int plcNo, string stationNameStr)
  4848. {
  4849. Stopwatch stopwatch1 = new Stopwatch();
  4850. Stopwatch stopwatch2 = new Stopwatch();
  4851. try
  4852. {
  4853. stopwatch1.Start();
  4854. // ZS 呼叫AGV
  4855. short e1AGVDownCall = 2;
  4856. stopwatch2.Start();
  4857. // e1AGVDownCall
  4858. //Funs[plcNo].WriteMultipleRegisters<short>(2133, e1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  4859. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4860. writeToPLC_Flag.Name = "e1AGVDownCall";
  4861. writeToPLC_Flag.Adress = 2133;
  4862. writeToPLC_Flag.Value = e1AGVDownCall;
  4863. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
  4864. stopwatch2.Stop();
  4865. }
  4866. catch (Exception ex)
  4867. {
  4868. string str = ex.StackTrace;
  4869. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4870. // e1AGVDownCall
  4871. stopwatch2.Start();
  4872. //Funs[plcNo].WriteMultipleRegisters<short>(2133, (short)4); // 4代表上位机报警
  4873. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4874. writeToPLC_Flag.Name = "e1AGVDownCall";
  4875. writeToPLC_Flag.Adress = 2133;
  4876. writeToPLC_Flag.Value = (short)4;
  4877. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
  4878. stopwatch2.Stop();
  4879. }
  4880. stopwatch1.Stop();
  4881. AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4882. }
  4883. /// <summary>
  4884. /// [S5] Tray盘下料装备 - AGV下料完成
  4885. /// </summary>
  4886. /// <param name="plcNo">PLC编号</param>
  4887. /// <param name="stationNameStr">工站全称</param>
  4888. private void S5AGV下料完成(int plcNo, string stationNameStr)
  4889. {
  4890. Stopwatch stopwatch1 = new Stopwatch();
  4891. Stopwatch stopwatch2 = new Stopwatch();
  4892. try
  4893. {
  4894. stopwatch1.Start();
  4895. // ZS AGV上料完成,让小车离开
  4896. short e1AGVDownEnd = 2;
  4897. stopwatch2.Start();
  4898. // e1AGVDownEnd
  4899. //Funs[plcNo].WriteMultipleRegisters<short>(2135, e1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  4900. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4901. writeToPLC_Flag.Name = "e1AGVDownEnd";
  4902. writeToPLC_Flag.Adress = 2135;
  4903. writeToPLC_Flag.Value = e1AGVDownEnd;
  4904. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
  4905. stopwatch2.Stop();
  4906. }
  4907. catch (Exception ex)
  4908. {
  4909. string str = ex.StackTrace;
  4910. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4911. // e1AGVDownEnd
  4912. stopwatch2.Start();
  4913. //Funs[plcNo].WriteMultipleRegisters<short>(2135, (short)4); // 4代表上位机报警
  4914. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4915. writeToPLC_Flag.Name = "e1AGVDownEnd";
  4916. writeToPLC_Flag.Adress = 2135;
  4917. writeToPLC_Flag.Value = (short)4;
  4918. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
  4919. stopwatch2.Stop();
  4920. }
  4921. stopwatch1.Stop();
  4922. AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4923. }
  4924. #endregion [S5] Tray盘下料装备
  4925. #endregion PLC5 张超凡
  4926. /// <summary>
  4927. /// [S6] 顶盖装配设备
  4928. /// </summary>
  4929. /// <param name="plcNo">PLC编号</param>
  4930. private void ReadStation_S6(int plcNo)
  4931. {
  4932. string stationCode = "[S6]";
  4933. string stationName = "顶盖装配设备";
  4934. string stationNameStr = stationCode + stationName;
  4935. string tagBaseName = "g_OP60_MES"; //标签变量名称
  4936. string tagMesCommName = "mesCommToPC"; //标签变量名称
  4937. string tagAgvCommName = "agvCommFrmPC";
  4938. string tagBarsetName = "BarcodeSet";
  4939. OP60_MesData_t stPLC_MesData; //PLC的MES数据
  4940. (int, string) result;
  4941. bool ProgressState = true;
  4942. #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4943. // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4944. s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  4945. s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  4946. s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  4947. s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  4948. s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  4949. s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  4950. s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  4951. s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  4952. s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  4953. // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4954. s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  4955. s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  4956. s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  4957. s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  4958. s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  4959. s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  4960. s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  4961. s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  4962. s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  4963. s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  4964. s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  4965. s1PLCData.Add("a1Result", 0); // 产品结果
  4966. s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  4967. s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  4968. s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  4969. s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  4970. s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  4971. s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  4972. s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  4973. s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  4974. s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  4975. s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  4976. s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  4977. s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  4978. s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  4979. s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  4980. s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  4981. s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  4982. s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  4983. #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4984. while (true)
  4985. {
  4986. try
  4987. {
  4988. if (!GlobalContext._IsCon_Funs1)
  4989. {
  4990. UpdatePLCMonitor(1, plcNo, 0);
  4991. continue;
  4992. }
  4993. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  4994. {
  4995. Stopwatch stopwatch1 = new Stopwatch();
  4996. Stopwatch stopwatch2 = new Stopwatch();
  4997. stopwatch1.Start();
  4998. stopwatch2.Start();
  4999. #region 一次性读取所有数据
  5000. // 一次性读取所有数据
  5001. result = Funs[plcNo].Read_SingleTag<OP60_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  5002. if (result.Item1 != 0)
  5003. {
  5004. //richTextBox1.AppendText("\n" + strRet);
  5005. }
  5006. else
  5007. {
  5008. //richTextBox1.AppendText("\n" + "读取成功");
  5009. }
  5010. #endregion 一次性读取所有数据
  5011. stopwatch2.Stop();
  5012. #region 进站
  5013. try
  5014. {
  5015. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && ProgressState == true)
  5016. {
  5017. ProgressState = false;
  5018. Task.Run(() => S6进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, out ProgressState));
  5019. }
  5020. }
  5021. catch (Exception ex)
  5022. {
  5023. ProgressState = false;
  5024. string str = ex.StackTrace;
  5025. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5026. }
  5027. #endregion 进站
  5028. #region 出站
  5029. try
  5030. {
  5031. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation && ProgressState == true)
  5032. {
  5033. ProgressState = false;
  5034. Task.Run(() => S6出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  5035. }
  5036. }
  5037. catch (Exception ex)
  5038. {
  5039. string str = ex.StackTrace;
  5040. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5041. }
  5042. #endregion 进站
  5043. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  5044. stopwatch1.Stop();
  5045. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  5046. }
  5047. else
  5048. {
  5049. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5050. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  5051. Funs[plcNo].Connect(); // 重连
  5052. }
  5053. }
  5054. catch (Exception ex)
  5055. {
  5056. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5057. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  5058. }
  5059. Thread.Sleep(IntervalReadPLC);
  5060. }
  5061. }
  5062. /// <summary>
  5063. /// [S6] 顶盖装配设备 - 进站
  5064. /// </summary>
  5065. /// <param name="plcNo">PLC编号</param>
  5066. /// <param name="stationNameStr">工站全称</param>
  5067. /// <param name="stPLC_MesData"></param>
  5068. /// <param name="tagMesCommName"></param>
  5069. private void S6进站(int plcNo, string stationNameStr, OP60_MesData_t stPLC_MesData, string tagMesCommName, out bool ProgressState)
  5070. {
  5071. int nRet = 0;
  5072. string strRet = "";
  5073. Stopwatch stopwatch1 = new Stopwatch();
  5074. Stopwatch stopwatch2 = new Stopwatch();
  5075. ProgressState = true;
  5076. try
  5077. {
  5078. stopwatch1.Start();
  5079. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  5080. string MachineId = GlobalContext.S6_MachineId; // 装备ID(可配置)
  5081. string StationId = GlobalContext.S6_StationId; // 工位ID(可配置)
  5082. // 产品SN(物料码)校验
  5083. List<TestItem> item = new List<TestItem>();
  5084. stopwatch2.Start();
  5085. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  5086. stopwatch2.Stop();
  5087. //指令执行结果 1:OK 110:失败
  5088. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  5089. //进站结果写入PLC
  5090. CommandFromPLC resultToPlC = new CommandFromPLC();
  5091. resultToPlC.cmd = 0;
  5092. resultToPlC.cmdParam = 0; //指令参数
  5093. resultToPlC.cmdResult = mesResultFrmWeb;
  5094. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5095. }
  5096. catch (Exception ex)
  5097. {
  5098. string str = ex.StackTrace;
  5099. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5100. CommandFromPLC resultToPlC = new CommandFromPLC();
  5101. resultToPlC.cmd = 0;
  5102. resultToPlC.cmdParam = 0; //指令参数
  5103. resultToPlC.cmdResult = 110;
  5104. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5105. }
  5106. stopwatch1.Stop();
  5107. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5108. }
  5109. /// <summary>
  5110. /// [S6] 顶盖装配设备 - 出站接口
  5111. /// </summary>
  5112. private void S6出站(int plcNo, string stationNameStr, OP60_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  5113. {
  5114. ProgressState = true;
  5115. Stopwatch stopwatch1 = new Stopwatch();
  5116. Stopwatch stopwatch2 = new Stopwatch();
  5117. try
  5118. {
  5119. stopwatch1.Start();
  5120. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  5121. string processItem = stationName; // 测试项目
  5122. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  5123. string supplierCode = ""; // 供应商代码
  5124. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  5125. string batch_num = GlobalContext.BatchNumber; // 批次号
  5126. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  5127. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  5128. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  5129. string MachineId = GlobalContext.S6_MachineId; // 装备id(可配置) // ZS
  5130. string StationId = GlobalContext.S6_StationId; // ⼯位ID(可配置) // ZS
  5131. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  5132. bool pass = a1Result == 1;
  5133. List<TestItem> items = new List<TestItem>();
  5134. items.Add(new TestItem()
  5135. {
  5136. Parameter_name = "载具码",
  5137. Parameter_value = CarrierBarcode,
  5138. Parameter_unit = ""
  5139. });
  5140. items.Add(new TestItem()
  5141. {
  5142. Parameter_name = "产品码",
  5143. Parameter_value = mtltmrk,
  5144. Parameter_unit = ""
  5145. });
  5146. ResponseMessage responseMessage = InsertOp60Data(CarrierBarcode, sn, stPLC_MesData.mesData.nIsTopCoverAsmOK, "", stPLC_MesData.mesData.nHaveTopCover, stPLC_MesData.mesData.fForceTopCover);
  5147. if (!responseMessage.result)
  5148. {
  5149. AddMessage_Station(stationNameStr,LogType.Error, "OP60记录插入出错!");
  5150. }
  5151. //绑定PLC返回MES数据到本地
  5152. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  5153. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId);
  5154. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  5155. stopwatch2.Start();
  5156. //进站结果写入PLC
  5157. CommandFromPLC resultToPlC = new CommandFromPLC();
  5158. resultToPlC.cmd = 0;
  5159. resultToPlC.cmdParam = 0; //指令参数
  5160. resultToPlC.cmdResult = mesResultFrmWeb;
  5161. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5162. stopwatch2.Stop();
  5163. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  5164. }
  5165. catch (Exception ex)
  5166. {
  5167. stopwatch2.Start();
  5168. CommandFromPLC resultToPlC = new CommandFromPLC();
  5169. resultToPlC.cmd = 0;
  5170. resultToPlC.cmdParam = 0; //指令参数
  5171. resultToPlC.cmdResult = 110;
  5172. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5173. stopwatch2.Stop();
  5174. string str = ex.StackTrace;
  5175. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5176. }
  5177. stopwatch1.Stop();
  5178. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5179. }
  5180. /// <summary>
  5181. /// [S8] 3D螺丝高度检测设备
  5182. /// </summary>
  5183. /// <param name="plcNo">PLC编号</param>
  5184. private void ReadStation_S8(int plcNo)
  5185. {
  5186. string stationCode = "[S8]";
  5187. string stationName = "3D螺丝高度检测设备";
  5188. string stationNameStr = stationCode + stationName;
  5189. string tagBaseName = "g_OP80_MES"; //标签变量名称
  5190. string tagMesCommName = "mesCommToPC"; //标签变量名称
  5191. string tagAgvCommName = "agvCommFrmPC";
  5192. string tagBarsetName = "BarcodeSet";
  5193. OP80_MesData_t stPLC_MesData; //PLC的MES数据
  5194. (int, string) result;
  5195. bool ProgressState = true;
  5196. #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  5197. // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  5198. s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  5199. s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  5200. s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  5201. s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  5202. s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  5203. s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  5204. s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  5205. s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  5206. s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  5207. // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  5208. s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  5209. s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  5210. s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  5211. s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  5212. s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  5213. s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  5214. s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  5215. s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  5216. s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  5217. s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  5218. s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  5219. s1PLCData.Add("a1Result", 0); // 产品结果
  5220. s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  5221. s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  5222. s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  5223. s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  5224. s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  5225. s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  5226. s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  5227. s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  5228. s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  5229. s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  5230. s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  5231. s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  5232. s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  5233. s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  5234. s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  5235. s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  5236. s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  5237. #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  5238. while (true)
  5239. {
  5240. try
  5241. {
  5242. if (!GlobalContext._IsCon_Funs1)
  5243. {
  5244. UpdatePLCMonitor(1, plcNo, 0);
  5245. continue;
  5246. }
  5247. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  5248. {
  5249. Stopwatch stopwatch1 = new Stopwatch();
  5250. Stopwatch stopwatch2 = new Stopwatch();
  5251. stopwatch1.Start();
  5252. stopwatch2.Start();
  5253. #region 一次性读取所有数据
  5254. // 一次性读取所有数据
  5255. result = Funs[plcNo].Read_SingleTag<OP80_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  5256. if (result.Item1 != 0)
  5257. {
  5258. //richTextBox1.AppendText("\n" + strRet);
  5259. }
  5260. else
  5261. {
  5262. //richTextBox1.AppendText("\n" + "读取成功");
  5263. }
  5264. #endregion 一次性读取所有数据
  5265. stopwatch2.Stop();
  5266. #region 进站
  5267. try
  5268. {
  5269. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && ProgressState == true)
  5270. {
  5271. ProgressState = false;
  5272. Task.Run(() => S8进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, out ProgressState));
  5273. }
  5274. }
  5275. catch (Exception ex)
  5276. {
  5277. ProgressState = false;
  5278. string str = ex.StackTrace;
  5279. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5280. }
  5281. #endregion 进站
  5282. #region 出站
  5283. try
  5284. {
  5285. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation && ProgressState == true)
  5286. {
  5287. ProgressState = false;
  5288. Task.Run(() => S8出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  5289. }
  5290. }
  5291. catch (Exception ex)
  5292. {
  5293. string str = ex.StackTrace;
  5294. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5295. }
  5296. #endregion 进站
  5297. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  5298. stopwatch1.Stop();
  5299. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  5300. }
  5301. else
  5302. {
  5303. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5304. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  5305. Funs[plcNo].Connect(); // 重连
  5306. }
  5307. }
  5308. catch (Exception ex)
  5309. {
  5310. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5311. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  5312. }
  5313. Thread.Sleep(IntervalReadPLC);
  5314. }
  5315. }
  5316. /// <summary>
  5317. /// [S8] 3D螺丝高度检测设备 - 进站
  5318. /// </summary>
  5319. /// <param name="plcNo">PLC编号</param>
  5320. /// <param name="stationNameStr">工站全称</param>
  5321. /// <param name="stPLC_MesData"></param>
  5322. /// <param name="tagMesCommName"></param>
  5323. private void S8进站(int plcNo, string stationNameStr, OP80_MesData_t stPLC_MesData, string tagMesCommName, out bool ProgressState)
  5324. {
  5325. int nRet = 0;
  5326. string strRet = "";
  5327. Stopwatch stopwatch1 = new Stopwatch();
  5328. Stopwatch stopwatch2 = new Stopwatch();
  5329. ProgressState = true;
  5330. try
  5331. {
  5332. stopwatch1.Start();
  5333. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  5334. string MachineId = GlobalContext.S8_MachineId; // 装备ID(可配置)
  5335. string StationId = GlobalContext.S8_StationId; // 工位ID(可配置)
  5336. // 产品SN(物料码)校验
  5337. List<TestItem> item = new List<TestItem>();
  5338. stopwatch2.Start();
  5339. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  5340. stopwatch2.Stop();
  5341. //指令执行结果 1:OK 110:失败
  5342. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  5343. //进站结果写入PLC
  5344. CommandFromPLC resultToPlC = new CommandFromPLC();
  5345. resultToPlC.cmd = 0;
  5346. resultToPlC.cmdParam = 0; //指令参数
  5347. resultToPlC.cmdResult = mesResultFrmWeb;
  5348. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5349. }
  5350. catch (Exception ex)
  5351. {
  5352. string str = ex.StackTrace;
  5353. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5354. CommandFromPLC resultToPlC = new CommandFromPLC();
  5355. resultToPlC.cmd = 0;
  5356. resultToPlC.cmdParam = 0; //指令参数
  5357. resultToPlC.cmdResult = 110;
  5358. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5359. }
  5360. stopwatch1.Stop();
  5361. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5362. }
  5363. /// <summary>
  5364. /// [S8] 3D螺丝高度检测设备 - 出站接口
  5365. /// </summary>
  5366. private void S8出站(int plcNo, string stationNameStr, OP80_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  5367. {
  5368. ProgressState = true;
  5369. Stopwatch stopwatch1 = new Stopwatch();
  5370. Stopwatch stopwatch2 = new Stopwatch();
  5371. try
  5372. {
  5373. stopwatch1.Start();
  5374. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  5375. string processItem = stationName; // 测试项目
  5376. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  5377. string supplierCode = ""; // 供应商代码
  5378. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  5379. string batch_num = GlobalContext.BatchNumber; // 批次号
  5380. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  5381. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  5382. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  5383. string MachineId = GlobalContext.S8_MachineId; // 装备id(可配置) // ZS
  5384. string StationId = GlobalContext.S8_StationId; // ⼯位ID(可配置) // ZS
  5385. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  5386. bool pass = a1Result == 1;
  5387. List<TestItem> items = new List<TestItem>();
  5388. items.Add(new TestItem()
  5389. {
  5390. Parameter_name = "载具码",
  5391. Parameter_value = CarrierBarcode,
  5392. Parameter_unit = ""
  5393. });
  5394. items.Add(new TestItem()
  5395. {
  5396. Parameter_name = "产品码",
  5397. Parameter_value = mtltmrk,
  5398. Parameter_unit = ""
  5399. });
  5400. //绑定PLC返回MES数据到本地
  5401. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  5402. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId);
  5403. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  5404. stopwatch2.Start();
  5405. //进站结果写入PLC
  5406. CommandFromPLC resultToPlC = new CommandFromPLC();
  5407. resultToPlC.cmd = 0;
  5408. resultToPlC.cmdParam = 0; //指令参数
  5409. resultToPlC.cmdResult = mesResultFrmWeb;
  5410. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5411. stopwatch2.Stop();
  5412. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  5413. }
  5414. catch (Exception ex)
  5415. {
  5416. stopwatch2.Start();
  5417. CommandFromPLC resultToPlC = new CommandFromPLC();
  5418. resultToPlC.cmd = 0;
  5419. resultToPlC.cmdParam = 0; //指令参数
  5420. resultToPlC.cmdResult = 110;
  5421. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5422. stopwatch2.Stop();
  5423. string str = ex.StackTrace;
  5424. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5425. }
  5426. stopwatch1.Stop();
  5427. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5428. }
  5429. /// <summary>
  5430. /// [S9] 下料设备
  5431. /// </summary>
  5432. /// <param name="plcNo">PLC编号</param>
  5433. private void ReadStation_S9(int plcNo)
  5434. {
  5435. string stationCode = "[S9]";
  5436. string stationName = "下料设备";
  5437. string stationNameStr = stationCode + stationName;
  5438. string tagBaseName = "g_OP90_MES"; //标签变量名称
  5439. string tagMesCommName = "mesCommToPC"; //标签变量名称
  5440. string tagAgvCommName = "agvCommFrmPC";
  5441. string tagBarsetName = "BarcodeSet";
  5442. OP90_MesData_t stPLC_MesData; //PLC的MES数据
  5443. (int, string) result;
  5444. bool ProgressState = true;
  5445. #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  5446. // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  5447. s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  5448. s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  5449. s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  5450. s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  5451. s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  5452. s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  5453. s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  5454. s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  5455. s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  5456. // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  5457. s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  5458. s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  5459. s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  5460. s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  5461. s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  5462. s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  5463. s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  5464. s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  5465. s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  5466. s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  5467. s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  5468. s1PLCData.Add("a1Result", 0); // 产品结果
  5469. s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  5470. s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  5471. s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  5472. s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  5473. s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  5474. s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  5475. s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  5476. s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  5477. s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  5478. s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  5479. s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  5480. s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  5481. s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  5482. s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  5483. s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  5484. s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  5485. s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  5486. #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  5487. while (true)
  5488. {
  5489. try
  5490. {
  5491. if (!GlobalContext._IsCon_Funs1)
  5492. {
  5493. UpdatePLCMonitor(1, plcNo, 0);
  5494. continue;
  5495. }
  5496. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  5497. {
  5498. Stopwatch stopwatch1 = new Stopwatch();
  5499. Stopwatch stopwatch2 = new Stopwatch();
  5500. stopwatch1.Start();
  5501. stopwatch2.Start();
  5502. #region 一次性读取所有数据
  5503. // 一次性读取所有数据
  5504. result = Funs[plcNo].Read_SingleTag<OP90_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  5505. if (result.Item1 != 0)
  5506. {
  5507. //richTextBox1.AppendText("\n" + strRet);
  5508. }
  5509. else
  5510. {
  5511. //richTextBox1.AppendText("\n" + "读取成功");
  5512. }
  5513. #endregion 一次性读取所有数据
  5514. stopwatch2.Stop();
  5515. #region 进站
  5516. try
  5517. {
  5518. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && ProgressState == true)
  5519. {
  5520. ProgressState = false;
  5521. Task.Run(() => S9进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, out ProgressState));
  5522. }
  5523. }
  5524. catch (Exception ex)
  5525. {
  5526. ProgressState = false;
  5527. string str = ex.StackTrace;
  5528. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5529. }
  5530. #endregion 进站
  5531. #region 出站
  5532. try
  5533. {
  5534. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation && ProgressState == true)
  5535. {
  5536. ProgressState = false;
  5537. Task.Run(() => S9出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  5538. }
  5539. }
  5540. catch (Exception ex)
  5541. {
  5542. string str = ex.StackTrace;
  5543. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5544. }
  5545. #endregion 进站
  5546. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  5547. stopwatch1.Stop();
  5548. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  5549. }
  5550. else
  5551. {
  5552. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5553. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  5554. Funs[plcNo].Connect(); // 重连
  5555. }
  5556. }
  5557. catch (Exception ex)
  5558. {
  5559. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5560. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  5561. }
  5562. Thread.Sleep(IntervalReadPLC);
  5563. }
  5564. }
  5565. /// <summary>
  5566. /// [S9] 下料设备 - 进站
  5567. /// </summary>
  5568. /// <param name="plcNo">PLC编号</param>
  5569. /// <param name="stationNameStr">工站全称</param>
  5570. /// <param name="stPLC_MesData"></param>
  5571. /// <param name="tagMesCommName"></param>
  5572. private void S9进站(int plcNo, string stationNameStr, OP90_MesData_t stPLC_MesData, string tagMesCommName, out bool ProgressState)
  5573. {
  5574. int nRet = 0;
  5575. string strRet = "";
  5576. Stopwatch stopwatch1 = new Stopwatch();
  5577. Stopwatch stopwatch2 = new Stopwatch();
  5578. ProgressState = true;
  5579. try
  5580. {
  5581. stopwatch1.Start();
  5582. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  5583. string MachineId = GlobalContext.S9_MachineId; // 装备ID(可配置)
  5584. string StationId = GlobalContext.S9_StationId; // 工位ID(可配置)
  5585. // 产品SN(物料码)校验
  5586. List<TestItem> item = new List<TestItem>();
  5587. stopwatch2.Start();
  5588. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  5589. stopwatch2.Stop();
  5590. //指令执行结果 1:OK 110:失败
  5591. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  5592. //进站结果写入PLC
  5593. CommandFromPLC resultToPlC = new CommandFromPLC();
  5594. resultToPlC.cmd = 0;
  5595. resultToPlC.cmdParam = 0; //指令参数
  5596. resultToPlC.cmdResult = mesResultFrmWeb;
  5597. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5598. }
  5599. catch (Exception ex)
  5600. {
  5601. string str = ex.StackTrace;
  5602. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5603. CommandFromPLC resultToPlC = new CommandFromPLC();
  5604. resultToPlC.cmd = 0;
  5605. resultToPlC.cmdParam = 0; //指令参数
  5606. resultToPlC.cmdResult = 110;
  5607. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5608. }
  5609. stopwatch1.Stop();
  5610. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5611. }
  5612. /// <summary>
  5613. /// [S9] 下料设备 - 出站接口
  5614. /// </summary>
  5615. private void S9出站(int plcNo, string stationNameStr, OP90_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  5616. {
  5617. ProgressState = true;
  5618. Stopwatch stopwatch1 = new Stopwatch();
  5619. Stopwatch stopwatch2 = new Stopwatch();
  5620. try
  5621. {
  5622. stopwatch1.Start();
  5623. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  5624. string processItem = stationName; // 测试项目
  5625. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  5626. string supplierCode = ""; // 供应商代码
  5627. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  5628. string batch_num = GlobalContext.BatchNumber; // 批次号
  5629. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  5630. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  5631. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  5632. string MachineId = GlobalContext.S9_MachineId; // 装备id(可配置) // ZS
  5633. string StationId = GlobalContext.S9_StationId; // ⼯位ID(可配置) // ZS
  5634. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  5635. bool pass = a1Result == 1;
  5636. List<TestItem> items = new List<TestItem>();
  5637. items.Add(new TestItem()
  5638. {
  5639. Parameter_name = "载具码",
  5640. Parameter_value = CarrierBarcode,
  5641. Parameter_unit = ""
  5642. });
  5643. items.Add(new TestItem()
  5644. {
  5645. Parameter_name = "产品码",
  5646. Parameter_value = mtltmrk,
  5647. Parameter_unit = ""
  5648. });
  5649. //绑定PLC返回MES数据到本地
  5650. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  5651. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId);
  5652. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  5653. stopwatch2.Start();
  5654. //进站结果写入PLC
  5655. CommandFromPLC resultToPlC = new CommandFromPLC();
  5656. resultToPlC.cmd = 0;
  5657. resultToPlC.cmdParam = 0; //指令参数
  5658. resultToPlC.cmdResult = mesResultFrmWeb;
  5659. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5660. stopwatch2.Stop();
  5661. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  5662. }
  5663. catch (Exception ex)
  5664. {
  5665. stopwatch2.Start();
  5666. CommandFromPLC resultToPlC = new CommandFromPLC();
  5667. resultToPlC.cmd = 0;
  5668. resultToPlC.cmdParam = 0; //指令参数
  5669. resultToPlC.cmdResult = 110;
  5670. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  5671. stopwatch2.Stop();
  5672. string str = ex.StackTrace;
  5673. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5674. }
  5675. stopwatch1.Stop();
  5676. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5677. }
  5678. #region 缓存读取到的PLC数据 与 需要写入的PLC数据
  5679. /// <summary>
  5680. /// PLC读取到的数据 -添加数据
  5681. /// </summary>
  5682. public static void SxPLCData_Add(ref Dictionary<string, object> sxPlcData, string newKey, object newValue)
  5683. {
  5684. if (sxPlcData.ContainsKey(newKey))
  5685. sxPlcData[newKey] = newValue;
  5686. else
  5687. sxPlcData.Add(newKey, newValue);
  5688. }
  5689. /// <summary>
  5690. /// PLC需要写入的数据 -添加数据
  5691. /// </summary>
  5692. public static void SxPLCWriteData_Add(ref Dictionary<string, WriteToPLC_Flag> sxPLCWriteData, string newKey, WriteToPLC_Flag newValue)
  5693. {
  5694. if (sxPLCWriteData.ContainsKey(newKey))
  5695. sxPLCWriteData[newKey] = newValue;
  5696. else
  5697. sxPLCWriteData.Add(newKey, newValue);
  5698. }
  5699. /// <summary>
  5700. /// PLC回写操作,写后清空flag
  5701. /// </summary>
  5702. /// <param name="modbusClient">modbus对象</param>
  5703. /// <param name="pLCReadDatas">读取到的数据字典</param>
  5704. /// <param name="pLCWriteDatas">需要写入的数据</param>
  5705. public static void PLCWriteData(ModbusClientHelper modbusClient, ref Dictionary<string, object> pLCReadDatas, ref Dictionary<string, WriteToPLC_Flag> pLCWriteDataDic)
  5706. {
  5707. if (pLCWriteDataDic != null && pLCWriteDataDic.Count > 0)
  5708. {
  5709. List<WriteToPLC_Flag> pLCWriteDatas = pLCWriteDataDic.Values.ToList();
  5710. for (int i = 0; i < pLCWriteDatas.Count; i++)
  5711. {
  5712. string mesFlagName = pLCWriteDatas[i].Name;
  5713. int mesFlagAdress = pLCWriteDatas[i].Adress;
  5714. short mesFlagValue = (short)pLCWriteDatas[i].Value; // short
  5715. if (mesFlagValue != 0) // 不为0则证明需要写入结果信息
  5716. {
  5717. // 先回写数据
  5718. List<WriteToPLC_Data> writeToPLCDatas = pLCWriteDatas[i].WriteToPLCDatas;
  5719. for (int j = 0; j < writeToPLCDatas.Count; j++)
  5720. {
  5721. int mesDataAdress = writeToPLCDatas[j].Adress;
  5722. PLCValueType mesDataType = writeToPLCDatas[j].ValueType;
  5723. switch (mesDataType)
  5724. {
  5725. case PLCValueType.Short:
  5726. short mesDataValueShort = (short)writeToPLCDatas[j].Value;
  5727. modbusClient.WriteMultipleRegisters<short>(mesDataAdress, mesDataValueShort);
  5728. break;
  5729. case PLCValueType.String:
  5730. string mesDataValueStr = (string)writeToPLCDatas[j].Value;
  5731. int mesDataValueStrLength = writeToPLCDatas[j].ValueTypeStrLength;
  5732. modbusClient.WriteMultipleRegisters<string>(mesDataAdress, mesDataValueStr, mesDataValueStrLength);
  5733. break;
  5734. }
  5735. }
  5736. // 再回写信号
  5737. modbusClient.WriteMultipleRegisters<short>(mesFlagAdress, mesFlagValue);
  5738. // 存储读取数据的字典
  5739. pLCReadDatas[mesFlagName] = (int)mesFlagValue;
  5740. // 存储写入数据的字典 - 清空写入值
  5741. pLCWriteDatas[i].Value = (short)0;
  5742. pLCWriteDataDic[mesFlagName] = pLCWriteDatas[i];
  5743. }
  5744. }
  5745. }
  5746. }
  5747. /// <summary>
  5748. /// 提交点检数据到MES - 取数据库中缓存的 点检数据
  5749. /// </summary>
  5750. /// <param name="no">3</param>
  5751. /// <param name="stationCode">设备编号</param>
  5752. /// <param name="stationNameStr">设备名称</param>
  5753. /// <param name="plcOrder">车间订单号</param>
  5754. private void SubmitOneCheckDataToMESByDB(int plcNo, int stationCode, string stationNameStr, string plcOrder)
  5755. {
  5756. try
  5757. {
  5758. /// [S2]FCT (2-上传点检数据;102-清空该工单该工单的所有点检项缓存)
  5759. /// [S3]值板机 (3-上传点检数据;103-清空该工单该工单的所有点检项缓存)
  5760. /// [S4]取放桁架 (4-上传点检数据;104-清空该工单该工单的所有点检项缓存)
  5761. /// [S6]CCD检测 (6-上传点检数据;106-清空该工单该工单的所有点检项缓存)
  5762. int result1 = 0;
  5763. switch (stationCode)
  5764. {
  5765. case 2:
  5766. case 3:
  5767. case 4:
  5768. case 6:
  5769. result1 = SubmitToMESByDB(stationCode.ToString(), stationNameStr, plcOrder);
  5770. break;
  5771. case 102:
  5772. result1 = ClearOneCheckDataByDB("2", stationNameStr, plcOrder);
  5773. break;
  5774. case 103:
  5775. result1 = ClearOneCheckDataByDB("3", stationNameStr, plcOrder);
  5776. break;
  5777. case 104:
  5778. result1 = ClearOneCheckDataByDB("4", stationNameStr, plcOrder);
  5779. break;
  5780. case 106:
  5781. result1 = ClearOneCheckDataByDB("6", stationNameStr, plcOrder);
  5782. break;
  5783. default:
  5784. // MES_Flag 为“6未找到正确设备编号”
  5785. //Funs[plcNo].WriteMultipleRegisters<int>(2406, 6);
  5786. AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!未找到需要点检的正确设备编号");
  5787. return;
  5788. }
  5789. short result = result1 == 1 ? (short)1 : (short)2;
  5790. //Funs[plcNo].WriteMultipleRegisters<int>(2406, result); // MES_Flag 为4MES报错
  5791. WritePLCLog(LogType.Debug, $"PLC{plcNo}_PLC通知MES上传点检数据运行完毕!-Write" + (result == 1 ? "成功!" : "失败!"));
  5792. }
  5793. catch (Exception ex)
  5794. {
  5795. // MES_Flag 为2上位机报错
  5796. //Funs[plcNo].WriteMultipleRegisters<int>(2406, 2);
  5797. string str = ex.StackTrace;
  5798. AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5799. }
  5800. }
  5801. #endregion 缓存读取到的PLC数据 与 需要写入的PLC数据
  5802. #region 日志
  5803. #region 各工位定制日志(同步至PLC交互页面)
  5804. /// <summary>
  5805. /// 添加日志
  5806. /// </summary>
  5807. /// <param name="stationNameStr">工站名称</param>
  5808. /// <param name="logType">日志类型</param>
  5809. /// <param name="message">日志内容</param>
  5810. /// <param name="snNumber">产品数字SN</param>
  5811. public void AddMessage_Station(string stationNameStr, LogType logType, string message, string snNumber = "")
  5812. {
  5813. if (!(stationNameStr.Equals("获取设备报警数据与状态信息")
  5814. && (message.Contains("更新整线运行数据完毕") || message.Contains("更新整线报警数据完毕"))
  5815. ))
  5816. {
  5817. AddMessage(logType, message); // 首页展示+日志记录
  5818. }
  5819. PLCDBFormMessage plcMessage = new PLCDBFormMessage()
  5820. {
  5821. StationName = stationNameStr,
  5822. SnNumber = snNumber,
  5823. Message = message,
  5824. CreateTime = DateTime.Now
  5825. };
  5826. // PLC交互页展示
  5827. Task.Run(() =>
  5828. {
  5829. try
  5830. {
  5831. if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
  5832. {
  5833. Form_Main.formPLCDB.UpdateMessage(plcMessage);
  5834. }
  5835. }
  5836. catch { }
  5837. });
  5838. }
  5839. #endregion 各工位定制日志(同步至PLC交互页面)
  5840. /// <summary>
  5841. /// 添加日志
  5842. /// </summary>
  5843. /// <param name="logType">日志类型</param>
  5844. /// <param name="message">日志内容</param>
  5845. public void AddMessage(LogType logType, string message)
  5846. {
  5847. OnMessage(logType, message);
  5848. string date = DateTime.Now.ToString("yyyy/MM/dd");
  5849. string time = DateTime.Now.ToString("HH:mm:ss:fff");
  5850. string msgShow = time + "--> " + message + "\r\n";
  5851. this.BeginInvoke(new Action(() =>
  5852. {
  5853. systemLog.Rows.Insert(0, date, time, message);
  5854. if (systemLog.Rows.Count >= 100)
  5855. systemLog.Rows.RemoveAt(systemLog.Rows.Count - 1);
  5856. }));
  5857. }
  5858. /// <summary>
  5859. /// 添加日志-保存
  5860. /// </summary>
  5861. /// <param name="logType">日志类型</param>
  5862. /// <param name="message">日志内容</param>
  5863. private void OnMessage(LogType logType, string msg)
  5864. {
  5865. MessageEvent?.Invoke(logType, msg);
  5866. }
  5867. /// <summary>
  5868. /// 保存PLC日志
  5869. /// </summary>
  5870. /// <param name="logType"></param>
  5871. /// <param name="logValue"></param>
  5872. private void WritePLCLog(LogType logType, string logValue)
  5873. {
  5874. switch ((int)logType)
  5875. {
  5876. case 0:
  5877. _PLCLogNet.WriteDebug(logValue);
  5878. break;
  5879. case 1:
  5880. _PLCLogNet.WriteInfo(logValue);
  5881. break;
  5882. case 2:
  5883. _PLCLogNet.WriteWarn(logValue);
  5884. break;
  5885. case 3:
  5886. _PLCLogNet.WriteError(logValue);
  5887. break;
  5888. default:
  5889. _PLCLogNet.WriteFatal(logValue);
  5890. break;
  5891. }
  5892. }
  5893. #endregion 日志
  5894. #region 保存数据
  5895. /// <summary>
  5896. /// 调用进站接口并保存进站数据
  5897. /// </summary>
  5898. /// <param name="stationNameStr">工站信息</param>
  5899. /// <param name="workorder_code">工单号</param>
  5900. /// <param name="mtltmrk">型号(物料号)</param>
  5901. /// <param name="sn">产品SN</param>
  5902. /// <param name="items">进站数据</param>
  5903. /// <returns>1成功;5MES报警;6上位机报警</returns>
  5904. public int SaveStationInData(string stationNameStr, string workorder_code, string mtltmrk, string sn, List<TestItem> items,string MachineId,string StationId)
  5905. {
  5906. int result = 0;
  5907. XmMES_StationInRequest_Body inRequest_Body = new XmMES_StationInRequest_Body();
  5908. inRequest_Body.machineId = MachineId; // 装备ID(可配置)
  5909. inRequest_Body.stationId = StationId; // ⼯位ID(可配置)
  5910. inRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  5911. inRequest_Body.clientTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"); // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  5912. inRequest_Body.unitSn = sn; // 产品SN
  5913. inRequest_Body.userId = GlobalContext.MESUserId; // 用户ID;非必填
  5914. inRequest_Body.factoryId = GlobalContext.Factory_Code; // 工厂ID;非必填
  5915. string json_Body = JsonConvert.SerializeObject(inRequest_Body);
  5916. StationIn stationIn = new StationIn()
  5917. {
  5918. Workorder_code = workorder_code, // 车间订单号
  5919. Mtltmrk = mtltmrk, // 产品型号(物料号)
  5920. Sn = sn, // SN
  5921. StationIn_body = json_Body, // 进站接口Json数据 - Body
  5922. Parameter_values = items, // 进站数据
  5923. Write_user = inRequest_Body.userId, // 员工Id
  5924. Test_time = inRequest_Body.clientTime // 进站时间
  5925. };
  5926. // 本地数据
  5927. string sql = stationIn.ToStringInsert(0);
  5928. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  5929. result = ret == "成功" ? 1 : 6;
  5930. AddMessage_Station(stationNameStr, LogType.Info, string.Concat(stationNameStr, "_保存本地进站数据---" + ret));
  5931. //await Task.Delay(200);
  5932. // 上传MES
  5933. if (GlobalContext.IsSendStationIn)
  5934. {
  5935. try
  5936. {
  5937. XmMES_StationInResponse response = new XmMES_StationInResponse();
  5938. string mesRet = string.Empty;
  5939. int i = 0;
  5940. while (i < 2) // 1009会多次尝试上传
  5941. {
  5942. response = XiaomiMESHttp_StationInbound.StationIn(inRequest_Body);
  5943. if (response != null && response.header.code == "200")
  5944. break;
  5945. else if (!mesRet.Contains("1009")) // 1009是未知错误
  5946. i++;
  5947. i++;
  5948. mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
  5949. // 记录失败原因
  5950. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + json_Body);
  5951. }
  5952. AddMessage_Station(stationNameStr, LogType.Info, stationNameStr + "_上传进站数据到MES服务器---" + mesRet);
  5953. if (response?.header?.code == "200")
  5954. {
  5955. string sql_Upd = stationIn.ToStringUpdateStatusByID(1);
  5956. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  5957. result = ret_Upd == "成功" ? 1 : 6;
  5958. AddMessage_Station(stationNameStr, LogType.Info, $"更新【进站数据 id {stationIn.GUID}】上传状态---" + ret_Upd);
  5959. }
  5960. else
  5961. {
  5962. result = 5;
  5963. OnMessage(LogType.Error, "上传进站数据到MES服务器---失败!接口报错信息:" + mesRet + "参数:" + json_Body);
  5964. }
  5965. }
  5966. catch (Exception ex)
  5967. {
  5968. result = 6;
  5969. string str = ex.StackTrace;
  5970. AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传进站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5971. }
  5972. }
  5973. return result;
  5974. }
  5975. /// <summary>
  5976. /// 选择如何记录出站数据
  5977. /// </summary>
  5978. /// <param name="items">出站数据</param>
  5979. /// <param name="equipmentCode">设备编号</param>
  5980. /// <param name="processItem">测试项目</param>
  5981. /// <param name="workorder_code">车间订单号</param>
  5982. /// <param name="batch_num">批次号</param>
  5983. /// <param name="mtltmrk">型号</param>
  5984. /// <param name="proDate">日期</param>
  5985. /// <param name="supplierCode">供应商代码</param>
  5986. /// <param name="sn_Number">产品序列号的 数字序列部分</param>
  5987. /// <returns>上传成功时返回1;失败返回0</returns>
  5988. private int SwitctProcessData(string stationNameStr, List<TestItem> items, string equipmentCode, string processItem,
  5989. string workorder_code, string batch_num, string mtltmrk, string proDate,
  5990. string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot, string MachineId, string StationId)
  5991. {
  5992. return SaveProcessDataByDB(stationNameStr, items, equipmentCode, processItem, workorder_code, batch_num, mtltmrk,
  5993. proDate, supplierCode, sn, pass, vehicleSn, vehicleSlot, MachineId, StationId);
  5994. }
  5995. /// <summary>
  5996. /// 添加出站数据(提交到MES+本地保存到数据库)
  5997. /// </summary>
  5998. /// <param name="items">出站数据</param>
  5999. /// <param name="equipmentCode">设备编号</param>
  6000. /// <param name="processItem">测试项目</param>
  6001. /// <param name="workorder_code">车间订单号</param>
  6002. /// <param name="batch_num">批次号</param>
  6003. /// <param name="mtltmrk">型号</param>
  6004. /// <param name="proDate">日期</param>
  6005. /// <param name="supplierCode">供应商代码</param>
  6006. /// <param name="sn_Number">产品序列号的 数字序列部分</param>
  6007. /// <returns>上传成功时返回1;失败返回0</returns>
  6008. public int SaveProcessDataByDB(string stationNameStr, List<TestItem> items, string equipmentCode,
  6009. string processItem, string workorder_code, string batch_num, string mtltmrk,
  6010. string proDate, string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot,string machineId,string stationId)
  6011. {
  6012. int upload = 0;
  6013. int result = 0;
  6014. ProcessData processData = new ProcessData()
  6015. {
  6016. Equipment_code = equipmentCode,
  6017. Workorder_code = workorder_code,
  6018. Batch_number = batch_num,
  6019. Sn = sn, // SN
  6020. Testitem = processItem,
  6021. Parameter_values = items,
  6022. Write_user = GlobalContext.CurrentUser,
  6023. Test_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
  6024. };
  6025. // 本地数据
  6026. string sql = processData.ToStringInsert(upload);
  6027. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  6028. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地出站数据---" + ret));
  6029. // 上传MES
  6030. if (GlobalContext.IsSendProcessData)
  6031. {
  6032. try
  6033. {
  6034. string id = processData.ID.Copy();
  6035. XmMES_StationOutRequest_Body outRequest_Body = new XmMES_StationOutRequest_Body();
  6036. outRequest_Body.machineId = machineId; // 装备id(可配置) // ZS
  6037. outRequest_Body.stationId = stationId; // ⼯位ID(可配置) // ZS
  6038. outRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  6039. outRequest_Body.clientTime = processData.Test_time; // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  6040. outRequest_Body.unitSn = sn; // 产品SN
  6041. outRequest_Body.state = pass ? "PASS" : "FAIL"; // 出站条件 PASS或FAIL
  6042. outRequest_Body.userId = GlobalContext.MESUserId; // ⽤⼾ID;非必填
  6043. outRequest_Body.factoryId = GlobalContext.Factory_Code; // ⼯⼚id;非必填
  6044. outRequest_Body.unitData.vehicleData.Add(
  6045. new XmMES_StationOutRequest_Body.XmStationOut_VehicleData()
  6046. {
  6047. vehicleSn = vehicleSn,
  6048. vehicleType = string.Empty,
  6049. slot = vehicleSlot
  6050. }); // 设备数据 - 载具信息
  6051. string jsonstr1 = JsonConvert.SerializeObject(outRequest_Body);
  6052. if (GlobalContext.IsSendProcessData)
  6053. {
  6054. XmMES_StationOutResponse response = new XmMES_StationOutResponse();
  6055. string mesRet = string.Empty;
  6056. int i = 0;
  6057. while (i < 2) // 1009会多次尝试上传
  6058. {
  6059. response = XiaomiMESHttp_StationOutbound.StationOut(outRequest_Body);
  6060. if (response != null && response.header.code == "200")
  6061. break;
  6062. else if (!mesRet.Contains("1009")) // 1009是未知错误
  6063. i++;
  6064. i++;
  6065. mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
  6066. // 记录失败原因
  6067. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + jsonstr1);
  6068. }
  6069. AddMessage_Station(stationNameStr, LogType.Info, "[" + processItem + "]上传出站数据到MES服务器---" + mesRet);
  6070. if (response?.header?.code == "200")
  6071. {
  6072. string sql_Upd = ProcessData.ToStringUpdateStatusByID(1, id);
  6073. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  6074. result = 1;
  6075. AddMessage_Station(stationNameStr, LogType.Info, $"更新【出站数据 id {id}】上传状态---" + ret_Upd);
  6076. }
  6077. else
  6078. {
  6079. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!接口报错信息:" + mesRet + "参数:" + jsonstr1);
  6080. }
  6081. }
  6082. }
  6083. catch (Exception ex)
  6084. {
  6085. string str = ex.StackTrace;
  6086. AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传出站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6087. }
  6088. }
  6089. return result;
  6090. }
  6091. /// <summary>
  6092. /// 选择如何记录点检数据
  6093. /// </summary>
  6094. /// <param name="names"></param>
  6095. /// <param name="contents"></param>
  6096. /// <param name="results"></param>
  6097. /// <param name="equipmentCode"></param>
  6098. /// <param name="stationNameStr"></param>
  6099. private int SwitctOneCheckData(OneCheckData oneCheckData, string equipmentCode, string stationNameStr)
  6100. {
  6101. //if (DataSwitch == 1)
  6102. //{
  6103. return SaveOneCheckDataByDB(oneCheckData, equipmentCode, stationNameStr);
  6104. //}
  6105. //else // 废弃
  6106. //{
  6107. // SaveOneCheckData(names, contents, results, equipmentCode, stationNameStr);
  6108. //}
  6109. }
  6110. /// <summary>
  6111. /// 添加点检数据ByDB(本地保存;不提交到MES)
  6112. /// </summary>
  6113. /// <param name="oneCheckData">点检数据</param>
  6114. /// <param name="equipmentCode">设备编号</param>
  6115. /// <param name="stationNameStr">工站名称</param>
  6116. public int SaveOneCheckDataByDB(OneCheckData oneCheckData, string equipmentCode, string stationNameStr)
  6117. {
  6118. int upload = 0;
  6119. //本地数据保存
  6120. string sql = oneCheckData.ToStringInsert(upload);
  6121. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  6122. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地点检数据---", ret));
  6123. //Task.Run(() => // 上传mes-异步
  6124. //{
  6125. // //上传mes
  6126. // string jsonstr = JsonConvert.SerializeObject(oneCheckData);
  6127. // if (GlobalContext.IsSendCheckOneData)
  6128. // {
  6129. // string url = @"HTTP://" + GlobalContext.ServerHost + ":" + GlobalContext.ServerPort + @"/api/ProductionLine/OneCheckData";
  6130. // string mesRet = HttpUitls.SubmitDataToMES(url, jsonstr);
  6131. // AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]上传点检数据到MES---", mesRet));
  6132. // if (mesRet == "成功")
  6133. // {
  6134. // // 更新上传状态
  6135. // string sql_Upd = OneCheckData.ToStringUpdateStatusByID(1, oneCheckData.ID);
  6136. // string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  6137. // AddMessage_Station(stationNameStr, LogType.Info, $"更新【点检数据 id {oneCheckData.ID}】上传状态---" + ret_Upd);
  6138. // }
  6139. // }
  6140. //});
  6141. return ret == "成功" ? 1 : 0;
  6142. }
  6143. /// <summary>
  6144. /// 提交点检数据到MES
  6145. /// </summary>
  6146. /// <param name="procedure_code">工序编号 = 设备编号</param>
  6147. /// <param name="plcOrder">车间订单号</param>
  6148. /// <returns></returns>
  6149. public int SubmitToMESByDB(string procedure_code, string stationNameStr, string plcOrder)
  6150. {
  6151. // 获取今天的点检数据
  6152. string querySQL_Today = new OneCheckData().ToQuerySQL_Today(procedure_code, plcOrder);
  6153. DataSet ds = SQLHelper_New.Query(querySQL_Today, null);
  6154. if (ds != null && ds.Tables.Count > 0 && ds.Tables[0].Rows.Count > 0)
  6155. {
  6156. // 拼接所有点检数据
  6157. OneCheckData oneCheckDatas_MES = new OneCheckData()
  6158. {
  6159. ID = ds.Tables[0].Rows[0][0].ToString(),
  6160. Line_code = ds.Tables[0].Rows[0][1].ToString(),
  6161. Line_name = ds.Tables[0].Rows[0][2].ToString(),
  6162. Equipment_code = ds.Tables[0].Rows[0][3].ToString(),
  6163. Equipment_name = ds.Tables[0].Rows[0][4].ToString(),
  6164. Workorder_code = ds.Tables[0].Rows[0][5].ToString(),
  6165. Procedure_code = ds.Tables[0].Rows[0][6].ToString(),
  6166. Procedure_name = ds.Tables[0].Rows[0][7].ToString(),
  6167. Onecheck_empcode = ds.Tables[0].Rows[0][8].ToString(),
  6168. Onecheck_empname = ds.Tables[0].Rows[0][9].ToString(),
  6169. Onecheck_time = ds.Tables[0].Rows[0][10].ToString()
  6170. };
  6171. List<string> upd_Ids = new List<string>();
  6172. foreach (DataRow row in ds.Tables[0].Rows)
  6173. {
  6174. var obj1 = row["Oneckeck_values"];
  6175. if (obj1 != null)
  6176. {
  6177. upd_Ids.Add(row["ID"].ToString());
  6178. List<OneCheckItem> item = JsonConvert.DeserializeObject<List<OneCheckItem>>(obj1.ToString());
  6179. oneCheckDatas_MES.Oneckeck_values.AddRange(item);
  6180. }
  6181. }
  6182. //上传mes
  6183. string jsonstr = JsonConvert.SerializeObject(oneCheckDatas_MES);
  6184. if (GlobalContext.IsSendCheckOneData)
  6185. {
  6186. string url = @"HTTP://" + GlobalContext.ServerHost + ":" + @"/api/ProductionLine/OneCheckData";
  6187. string mesRet = HttpUitls.SubmitDataToMES(url, jsonstr);
  6188. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[", stationNameStr, "]PLC通知上传点检数据到MES到---", mesRet));
  6189. if (mesRet == "成功")
  6190. {
  6191. // 更新上传状态
  6192. string sql_Upd = OneCheckData.ToStringUpdateStatusByIDs(1, upd_Ids);
  6193. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  6194. AddMessage_Station(stationNameStr, LogType.Info, $"更新【点检数据 id [{string.Join("','", upd_Ids)}]】上传状态---" + ret_Upd);
  6195. // 保存最新一条点检数据 到文件中
  6196. StandardLibrary.IniFile.INIWriteValue(GlobalContext.CheckOneDataPath, "S" + procedure_code, "WorkOrderCode", GlobalContext.WorkOrderCode);
  6197. StandardLibrary.IniFile.INIWriteValue(GlobalContext.CheckOneDataPath, "S" + procedure_code, "Oneckeck_values", JsonConvert.SerializeObject(oneCheckDatas_MES.Oneckeck_values));
  6198. return ret_Upd == "成功" ? 1 : 0;
  6199. }
  6200. }
  6201. }
  6202. //else
  6203. //{
  6204. // AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[", stationNameStr, "]PLC通知上传点检数据到MES---失败!今天还未点检。"));
  6205. //}
  6206. return 0;
  6207. }
  6208. /// <summary>
  6209. /// 添加点检数据ByDB(本地保存 + 提交到MES)
  6210. /// </summary>
  6211. /// <param name="oneCheckData">点检数据</param>
  6212. /// <param name="equipmentCode">设备编号</param>
  6213. /// <param name="stationNameStr">工站名称</param>
  6214. /// <returns></returns>
  6215. public int SaveOneCheckDataByDBAndSubmit(OneCheckData oneCheckData, string equipmentCode, string stationNameStr)
  6216. {
  6217. int upload = 0;
  6218. //本地数据保存
  6219. string sql = oneCheckData.ToStringInsert(upload);
  6220. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  6221. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地点检数据---", ret));
  6222. Task.Run(() => // 上传mes-异步
  6223. {
  6224. //上传mes
  6225. string jsonstr = JsonConvert.SerializeObject(oneCheckData);
  6226. string jsonItems = JsonConvert.SerializeObject(oneCheckData.Oneckeck_values);
  6227. if (GlobalContext.IsSendCheckOneData)
  6228. {
  6229. string url = @"HTTP://" + GlobalContext.ServerHost + ":" + @"/api/ProductionLine/OneCheckData";
  6230. string mesRet = HttpUitls.SubmitDataToMES(url, jsonstr);
  6231. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]上传点检数据到MES---", mesRet));
  6232. if (mesRet == "成功")
  6233. {
  6234. // 更新上传状态
  6235. string sql_Upd = OneCheckData.ToStringUpdateStatusByID(1, oneCheckData.ID);
  6236. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  6237. AddMessage_Station(stationNameStr, LogType.Info, $"更新【点检数据 id {oneCheckData.ID}】上传状态---" + ret_Upd);
  6238. // 保存最新一条点检数据 到文件中
  6239. StandardLibrary.IniFile.INIWriteValue(GlobalContext.CheckOneDataPath, equipmentCode, "WorkOrderCode", GlobalContext.WorkOrderCode);
  6240. StandardLibrary.IniFile.INIWriteValue(GlobalContext.CheckOneDataPath, equipmentCode, "Oneckeck_values", jsonItems);
  6241. }
  6242. }
  6243. });
  6244. return ret == "成功" ? 1 : 0;
  6245. }
  6246. /// <summary>
  6247. /// 清空 点检数据 By 工序号、订单号
  6248. /// </summary>
  6249. /// <param name="procedure_code">工序号</param>
  6250. /// <param name="stationNameStr">工站号</param>
  6251. /// <param name="plcOrder">订单号</param>
  6252. /// <returns></returns>
  6253. /// <exception cref="NotImplementedException"></exception>
  6254. private int ClearOneCheckDataByDB(string procedure_code, string stationNameStr, string plcOrder)
  6255. {
  6256. // 清空
  6257. string sql_Det = OneCheckData.ToDeteleByProcedurecodeAndPlcOrder(procedure_code, plcOrder);
  6258. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Det, null);
  6259. AddMessage_Station(stationNameStr, LogType.Info, $"清空【工位编号{procedure_code}】【车间订单{plcOrder}】的点检项缓存 ---" + ret_Upd);
  6260. return ret_Upd == "成功" ? 1 : 2;
  6261. }
  6262. /// <summary>
  6263. /// 生产过程中,自动判断 是否 使用上次的点检数据
  6264. /// 在工单加工第一个产品时触发该方法
  6265. /// 如果工单是上次的点检工单则直接返回成功,工单不是上次的点检工单则使用上个工单的点检数据,上传点检信息
  6266. /// </summary>
  6267. /// <param name="stationNameStr"></param>
  6268. /// <param name="equipmentCode">设备编号</param>
  6269. /// <param name="accno">工序编号</param>
  6270. /// <param name="processItem">点检数据</param>
  6271. /// <returns></returns>
  6272. private int SwitctOneCheckData_First(string stationNameStr, string equipmentCode, string accno, string processItem)
  6273. {
  6274. string WorkOrderCode = StandardLibrary.IniFile.INIGetStringValue(GlobalContext.CheckOneDataPath, equipmentCode, "WorkOrderCode", string.Empty);
  6275. //如果当前工单和记录中的工单是一致,表示这个工单是需要点检的,跳过
  6276. //如果当前工单和记录中的工单是不一致,表示这个工单和上个工单是同型号的,可以使用上个工单的点检数据
  6277. if (GlobalContext.WorkOrderCode == WorkOrderCode)
  6278. {
  6279. return 1;
  6280. }
  6281. //点检数据
  6282. string Oneckeck_values = StandardLibrary.IniFile.INIGetStringValue(GlobalContext.CheckOneDataPath, equipmentCode, "Oneckeck_values", string.Empty);
  6283. List<OneCheckItem> items = new List<OneCheckItem>();
  6284. try
  6285. {
  6286. items = JsonConvert.DeserializeObject<List<OneCheckItem>>(Oneckeck_values);
  6287. }
  6288. catch (Exception ex)
  6289. {
  6290. return 0;
  6291. }
  6292. // 拼接所有点检数据
  6293. OneCheckData oneCheckDatas_MES = new OneCheckData()
  6294. {
  6295. ID = Guid.NewGuid().ToString(),
  6296. Line_code = GlobalContext.LineCode,
  6297. Line_name = GlobalContext.LineName,
  6298. Equipment_code = equipmentCode,
  6299. Equipment_name = equipmentCode,
  6300. Workorder_code = GlobalContext.WorkOrderCode,
  6301. Procedure_code = accno,
  6302. Procedure_name = processItem,
  6303. Onecheck_empcode = "",
  6304. Onecheck_empname = "",
  6305. Onecheck_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"),
  6306. Oneckeck_values = items
  6307. };
  6308. // 本地保存 + 提交到MES
  6309. return SaveOneCheckDataByDBAndSubmit(oneCheckDatas_MES, equipmentCode, stationNameStr);
  6310. }
  6311. /// <summary>
  6312. /// 添加报警数据ByDB(提交到MES+本地保存)
  6313. /// </summary>
  6314. /// <param name="alarmData">数据</param>
  6315. /// <param name="isUpd">更新而不是新增</param>
  6316. public void SaveAlarmDataByDB(string stationNameStr, AlarmData alarmData, bool isUpd)
  6317. {
  6318. if (isUpd)
  6319. {
  6320. string sql = alarmData.ToStringUpdate();
  6321. SQLHelper_New.ExecuteSQL(sql, null);
  6322. AddMessage_Station(stationNameStr, LogType.Info, "消除报警[" + alarmData.LineName + "-" + alarmData.AlarmDesc + "]完毕!");
  6323. }
  6324. else
  6325. {
  6326. string sql = alarmData.ToStringInsert();
  6327. SQLHelper_New.ExecuteSQL(sql, null);
  6328. AddMessage_Station(stationNameStr, LogType.Info, "发生了报警[" + alarmData.LineName + "-" + alarmData.AlarmDesc + "]!");
  6329. }
  6330. }
  6331. /// <summary>
  6332. /// 上传节拍数据
  6333. /// </summary>
  6334. /// <returns></returns>
  6335. public (short, string) SaveOEEData(int plcNo, string stationNameStr, XiaomiDeviceOEE deviceOEE, string oEEPartNo, string oEEProductSN)
  6336. {
  6337. // 上传OEE
  6338. if (GlobalContext.IsMqttStationInputBegin)
  6339. {
  6340. Task.Run(() =>
  6341. {
  6342. try
  6343. {
  6344. StationInputBeginRequest oee = new StationInputBeginRequest();
  6345. oee.action = deviceOEE.ToString(); // 节拍动作(XiaomiDeviceOEE)
  6346. oee.beat_tm = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"); // 节拍发⽣时间
  6347. oee.action_subject = oEEPartNo; // 该动作操作的⽬标对象(SN)
  6348. oee.action_subject_parent = oEEProductSN; // ⼤板SN/载具SN
  6349. oee.action_location = "ZS"; // ZS 该动作的位置信息(⼯位、槽位),如:F06-GSTPLA11_01-SLOT-01
  6350. oee.action_material = string.Empty; // 该动作的物料信息
  6351. oee.extra = string.Empty; // 额外信息
  6352. oee.class_level_1 = string.Empty; // 分类层级1
  6353. oee.class_level_2 = string.Empty; // 分类层级2
  6354. oee.class_level_3 = string.Empty; // 分类层级3
  6355. int result = XiaomiMqttClient_Extend.Write_StationInputBegin(oee);
  6356. string msg = $"[{result}]";
  6357. bool errCodeParse = Enum.TryParse(result.ToString(), out XiaomiMqttResponse_ErrCode errCode);
  6358. msg += errCodeParse ? errCode.ToString() : "ERR_UNKOWN";
  6359. AddMessage(LogType.Info, stationNameStr + $"_异步上传节拍接口;接口结果:-- {msg}");
  6360. }
  6361. catch (Exception ex)
  6362. {
  6363. string str = ex.StackTrace;
  6364. AddMessage(LogType.Error, $"PLC{plcNo}_{stationNameStr} 异步上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6365. }
  6366. });
  6367. return ((short)1, "异步上传中!");
  6368. }
  6369. else
  6370. return ((short)1, "未启用上传!");
  6371. }
  6372. /// <summary>
  6373. /// 回调方法- With DataId
  6374. /// </summary>
  6375. /// <param name="id"></param>
  6376. /// <param name="v"></param>
  6377. /// <param name="dataId"></param>
  6378. public void CallbackWithDataId(string id, string msg, string dataId)
  6379. {
  6380. //_MqttLogNet.WriteInfo("-------CallbackWithDataId-------");
  6381. //byte[] buffer1 = Encoding.Default.GetBytes(v);
  6382. //byte[] buffer2 = Encoding.Convert(Encoding.UTF8, Encoding.Default, buffer1, 0, buffer1.Length);
  6383. //string strBuffer = Encoding.Default.GetString(buffer2, 0, buffer2.Length);
  6384. //Console.WriteLine("{0} -> {1} {2}", id, strBuffer, dataId);
  6385. string datetime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff");
  6386. _MqttLogNet.WriteInfo($"{datetime}-> [消息ID:{id}][事件ID:{dataId}]{msg}");
  6387. }
  6388. #endregion 保存数据
  6389. #region UI刷新
  6390. /// <summary>
  6391. /// 更新商品信息的UI + 下发产品信息(SN)
  6392. /// </summary>
  6393. private void UpdateProductInfo()
  6394. {
  6395. currentBN.Text = GlobalContext.BatchNumber; // 批次号
  6396. currentWC.Text = GlobalContext.WorkOrderCode; // 订单号
  6397. currentMtltmrk.Text = GlobalContext.Mtltmrk; // 产品型号
  6398. txt_CurSupplierCode.Text = ""; // 供应商代号
  6399. // 下传给1号机,判断下plc对象数量
  6400. //if (Funs.Count > 1)
  6401. //{
  6402. // DownLoadProductInfo(1);
  6403. //}
  6404. }
  6405. /// <summary>
  6406. /// 更新PLC连接状态的UI
  6407. /// </summary>
  6408. /// <param name="no">PLC编号</param>
  6409. /// <param name="status">状态</param>
  6410. private void UpdatePLCMonitor(int imgNo, int plcNo, int status)
  6411. {
  6412. if (this != null && !this.IsDisposed)
  6413. {
  6414. switch (imgNo)
  6415. {
  6416. case 1:
  6417. this.BeginInvoke(new Action(() =>
  6418. {
  6419. pictureBox1.Image = imageListState.Images[status];
  6420. }));
  6421. break;
  6422. case 2:
  6423. this.BeginInvoke(new Action(() =>
  6424. {
  6425. pictureBox2.Image = imageListState.Images[status];
  6426. }));
  6427. break;
  6428. case 3:
  6429. this.BeginInvoke(new Action(() =>
  6430. {
  6431. pictureBox3.Image = imageListState.Images[status];
  6432. }));
  6433. break;
  6434. case 4:
  6435. this.BeginInvoke(new Action(() =>
  6436. {
  6437. pictureBox4.Image = imageListState.Images[status];
  6438. }));
  6439. break;
  6440. case 5:
  6441. this.BeginInvoke(new Action(() =>
  6442. {
  6443. pictureBox5.Image = imageListState.Images[status];
  6444. }));
  6445. break;
  6446. case 6:
  6447. this.BeginInvoke(new Action(() =>
  6448. {
  6449. pictureBox6.Image = imageListState.Images[status];
  6450. }));
  6451. break;
  6452. case 7:
  6453. this.BeginInvoke(new Action(() =>
  6454. {
  6455. pictureBox7.Image = imageListState.Images[status];
  6456. }));
  6457. break;
  6458. case 8:
  6459. this.BeginInvoke(new Action(() =>
  6460. {
  6461. pictureBox8.Image = imageListState.Images[status];
  6462. }));
  6463. break;
  6464. case 9:
  6465. this.BeginInvoke(new Action(() =>
  6466. {
  6467. pictureBox9.Image = imageListState.Images[status];
  6468. }));
  6469. break;
  6470. default:
  6471. break;
  6472. }
  6473. }
  6474. Task.Run(() => // 更新PLC交互页的指示灯
  6475. {
  6476. try
  6477. {
  6478. if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
  6479. {
  6480. Form_Main.formPLCDB.UpdatePLCFunMonitor(plcNo, status);
  6481. }
  6482. }
  6483. catch { }
  6484. });
  6485. }
  6486. #endregion UI刷新
  6487. /// <summary>
  6488. /// 实例化报警字典
  6489. /// </summary>
  6490. private void InitalDicAlarm()
  6491. {
  6492. #region 第一个工站(这里未区分工位,所以下面出现的‘工位代码’使用‘线别代码’代替)
  6493. List<Alarm> keyValues1 = new List<Alarm>
  6494. {
  6495. #region 第一组报警(电机)
  6496. new Alarm { 报警类型 = "电机故障", 报警详情 = "料盘搬运_Y轴电机故障" ,关联的PLC地址 = 5100 },
  6497. new Alarm { 报警类型 = "电机故障", 报警详情 = "壳体取料_X轴电机故障" ,关联的PLC地址 = 5101 },
  6498. new Alarm { 报警类型 = "电机故障", 报警详情 = "壳体取料_Z轴电机故障" ,关联的PLC地址 = 5102 },
  6499. new Alarm { 报警类型 = "电机故障", 报警详情 = "载具搬运_X轴电机故障" ,关联的PLC地址 = 5103 },
  6500. new Alarm { 报警类型 = "电机故障", 报警详情 = "镭射_X轴电机故障" ,关联的PLC地址 = 5104 },
  6501. new Alarm { 报警类型 = "电机故障", 报警详情 = "上相机_X轴电机故障" ,关联的PLC地址 = 5105 },
  6502. new Alarm { 报警类型 = "电机故障", 报警详情 = "上相机_Z轴电机故障" ,关联的PLC地址 = 5106 },
  6503. new Alarm { 报警类型 = "电机故障", 报警详情 = "下相机_X轴电机故障" ,关联的PLC地址 = 5107 },
  6504. new Alarm { 报警类型 = "电机故障", 报警详情 = "下料_Y轴电机故障" ,关联的PLC地址 = 5108 },
  6505. new Alarm { 报警类型 = "电机故障", 报警详情 = "下料_X轴电机故障" ,关联的PLC地址 = 5109 },
  6506. #endregion 第一组报警(电机)
  6507. #region 第二组报警(气缸)
  6508. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓分料进退气缸故障" ,关联的PLC地址 = 5200 },
  6509. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓分料升降气缸故障" ,关联的PLC地址 = 5201 },
  6510. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓顶升气缸故障" ,关联的PLC地址 = 5202 },
  6511. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体取料夹爪气缸故障" ,关联的PLC地址 = 5203 },
  6512. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料仓顶升气缸故障" ,关联的PLC地址 = 5204 },
  6513. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料平移气缸故障" ,关联的PLC地址 = 5205 },
  6514. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料升降气缸故障" ,关联的PLC地址 = 5206 },
  6515. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料夹爪气缸故障" ,关联的PLC地址 = 5207 },
  6516. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料旋转气缸故障" ,关联的PLC地址 = 5208 },
  6517. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装平移气缸故障" ,关联的PLC地址 = 5209 },
  6518. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装升降气缸故障" ,关联的PLC地址 = 5210 },
  6519. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装夹爪气缸故障" ,关联的PLC地址 = 5211 },
  6520. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装撑开气缸故障" ,关联的PLC地址 = 5212 },
  6521. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具定位气缸1故障" ,关联的PLC地址 = 5213 },
  6522. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具定位气缸2故障" ,关联的PLC地址 = 5214 },
  6523. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具下料移载气缸故障" ,关联的PLC地址 = 5215 },
  6524. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具侧推气缸故障" ,关联的PLC地址 = 5216 },
  6525. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具回流气缸故障" ,关联的PLC地址 = 5217 },
  6526. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2压料气缸故障" ,关联的PLC地址 = 5218 },
  6527. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2电测气缸故障" ,关联的PLC地址 = 5219 },
  6528. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2气密气缸故障" ,关联的PLC地址 = 5220 },
  6529. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位3下压气缸故障" ,关联的PLC地址 = 5221 },
  6530. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位3上顶气缸故障" ,关联的PLC地址 = 5222 },
  6531. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位5相机升降气缸故障" ,关联的PLC地址 = 5223 },
  6532. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组升降气缸故障" ,关联的PLC地址 = 5224 },
  6533. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组夹爪气缸1故障" ,关联的PLC地址 = 5225 },
  6534. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组夹爪气缸2故障" ,关联的PLC地址 = 5226 },
  6535. new Alarm { 报警类型 = "气缸故障", 报警详情 = "机械手夹爪气缸故障" ,关联的PLC地址 = 5227 },
  6536. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位4:镭射压料气缸故障" ,关联的PLC地址 = 5228 },
  6537. #endregion 第二组报警(气缸)
  6538. #region 第三组报警(其他故障)
  6539. new Alarm { 报警类型 = "其他故障", 报警详情 = "上料处缺料报警" ,关联的PLC地址 = 5300 },
  6540. new Alarm { 报警类型 = "其他故障", 报警详情 = "震盘缺料报警" ,关联的PLC地址 = 5301 },
  6541. new Alarm { 报警类型 = "其他故障", 报警详情 = "成品仓料满报警" ,关联的PLC地址 = 5302 },
  6542. new Alarm { 报警类型 = "其他故障", 报警详情 = "检测拍照超时报警" ,关联的PLC地址 = 5303 },
  6543. new Alarm { 报警类型 = "其他故障", 报警详情 = "检测拍照NG报警" ,关联的PLC地址 = 5304 },
  6544. new Alarm { 报警类型 = "其他故障", 报警详情 = "玻璃门打开报警" ,关联的PLC地址 = 5305 },
  6545. #endregion 第三组报警(其他故障)
  6546. };
  6547. DicAlarms_Cur.Add(GlobalContext.LineCode, keyValues1); // 这里使用线体代替工位
  6548. #endregion 第一个工站(这里使用线体代替工位)
  6549. # region 第二个工站-原来的写法(废弃)
  6550. //keyValues = new Dictionary<int, AlarmData[]>();
  6551. ////1
  6552. //dicAlarmName = new Dictionary<int, Alarm>();
  6553. //dicAlarmName.Add(0, new Alarm { Name = "M01衬套组模组X电机报警" });
  6554. //dicAlarmName.Add(1, new Alarm { Name = "M02衬套组模组Y电机报警" });
  6555. //dicAlarmName.Add(2, new Alarm { Name = "M03衬套组模组Z电机报警" });
  6556. //dicAlarmName.Add(3, new Alarm { Name = "M04衬套组模组U电机报警" });
  6557. //dicAlarmName.Add(4, new Alarm { Name = "M05外流线皮带电机报警" });
  6558. //alarmDatas = new AlarmData[dicAlarmName.Count];
  6559. //for (int i = 0; i < dicAlarmName.Count; i++)
  6560. //{
  6561. // alarmDatas[i] = new AlarmData();
  6562. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-2";
  6563. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  6564. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  6565. // alarmDatas[i].AlarmType = 1;
  6566. //}
  6567. //keyValues.Add(1, alarmDatas);
  6568. ////2
  6569. //dicAlarmName = new Dictionary<int, Alarm>();
  6570. //dicAlarmName.Add(0, new Alarm { Name = "C01定位气缸故障" });
  6571. //dicAlarmName.Add(1, new Alarm { Name = "C02左推料气缸故障" });
  6572. //dicAlarmName.Add(2, new Alarm { Name = "C03右推料气缸故障" });
  6573. //dicAlarmName.Add(3, new Alarm { Name = "C04左压料气缸故障" });
  6574. //dicAlarmName.Add(4, new Alarm { Name = "C05右压料气缸故障" });
  6575. //dicAlarmName.Add(5, new Alarm { Name = "C06切料气缸故障" });
  6576. //dicAlarmName.Add(6, new Alarm { Name = "C07左入料吹气气缸故障" });
  6577. //dicAlarmName.Add(7, new Alarm { Name = "C08右入料吹气气缸故障" });
  6578. //alarmDatas = new AlarmData[dicAlarmName.Count];
  6579. //for (int i = 0; i < dicAlarmName.Count; i++)
  6580. //{
  6581. // alarmDatas[i] = new AlarmData();
  6582. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-2";
  6583. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  6584. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  6585. // alarmDatas[i].AlarmType = 2;
  6586. //}
  6587. //keyValues.Add(2, alarmDatas);
  6588. ////3
  6589. //dicAlarmName = new Dictionary<int, Alarm>();
  6590. //dicAlarmName.Add(0, new Alarm { Name = "安全门报警" });
  6591. //dicAlarmName.Add(1, new Alarm { Name = "联机通信故障" });
  6592. //dicAlarmName.Add(2, new Alarm { Name = "连续NG报警" });
  6593. //dicAlarmName.Add(3, new Alarm { Name = "合格率低于设定值报警" });
  6594. //alarmDatas = new AlarmData[dicAlarmName.Count];
  6595. //for (int i = 0; i < dicAlarmName.Count; i++)
  6596. //{
  6597. // alarmDatas[i] = new AlarmData();
  6598. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-3";
  6599. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  6600. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  6601. // alarmDatas[i].AlarmType = 3;
  6602. //}
  6603. //keyValues.Add(3, alarmDatas);
  6604. //DicAlarms.Add(2, keyValues);
  6605. #endregion 第二个工站-原来的写法(废弃)
  6606. }
  6607. private void groupBox3_Enter(object sender, EventArgs e)
  6608. {
  6609. }
  6610. }
  6611. }