Form_Home.cs 586 KB

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  1. using Newtonsoft.Json;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Data;
  5. using System.IO;
  6. using System.Linq;
  7. using System.Text;
  8. using Microsoft.Win32;
  9. using System.Threading;
  10. using System.Threading.Tasks;
  11. using System.Windows.Forms;
  12. using HslCommunication.LogNet;
  13. using MainForm.FaForm;
  14. using Sunny.UI;
  15. using MainForm.ClassFile.XiaomiAPI;
  16. using System.Diagnostics;
  17. using MainForm.Models;
  18. using SqlSugar;
  19. using EasyModbus;
  20. using ModBusClientSimple.Util;
  21. using csharp_networkprotocol_hpsocket;
  22. using MqttnetServerWin;
  23. using Sunny.UI.Win32;
  24. using MainForm.ClassFile.XiaomiAPI_AGV;
  25. using MainForm.ClassFile.XiaomiAPI_RouteCom;
  26. using HslCommunication.Controls;
  27. using EIP_Protocol;
  28. using MainForm.ClassFile.XiaomiAPI_MES;
  29. using NPOI.Util;
  30. using static MainForm.SQLHelper;
  31. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationInbound;
  32. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationOutbound;
  33. using MainForm.ClassFile.ProjectClass;
  34. using CommonLib;
  35. using Org.BouncyCastle.Asn1.IsisMtt;
  36. using System.Web.Services.Description;
  37. using System.Numerics;
  38. using MathNet.Numerics.RootFinding;
  39. using System.Net.Http;
  40. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_UpLoadFile;
  41. using MathNet.Numerics.Statistics;
  42. using System.Runtime.Remoting.Contexts;
  43. using System.Collections;
  44. /*
  45. * 注:本源码对外提供,所以有些地方使用中文命名方法及变量
  46. */
  47. namespace MainForm
  48. {
  49. /// <summary>
  50. /// 记录日志的委托
  51. /// </summary>
  52. /// <param name="logType">日志类型</param>
  53. /// <param name="message">日志信息</param>
  54. public delegate void HomeMessageHandler(LogType logType, string message);
  55. /// <summary>
  56. /// 主页窗体
  57. /// </summary>
  58. public partial class Form_Home : Form
  59. {
  60. #region 常量
  61. //文本常量
  62. private const string Head = "开始采集";
  63. private const string Tail = "采集完成";
  64. private const string Body = "工位出站数据";
  65. private const string BodyCheck = "工位点检数据";
  66. private const string BodyRun = "整线运行数据";
  67. private const string BodyAlarm = "整线报警数据";
  68. #endregion 常量
  69. #region 变量
  70. /// <summary>
  71. /// 委托-记录日志的方法
  72. /// </summary>
  73. public event HomeMessageHandler MessageEvent;
  74. /// <summary>
  75. /// 日志接口
  76. /// </summary>
  77. ILogNet _PLCLogNet;
  78. /// <summary>
  79. /// 用于记录IOT MQTT日志
  80. /// </summary>
  81. ILogNet _IOTMqttLogNet;
  82. /// <summary>
  83. /// 用于记录AGV MQTT日志
  84. /// </summary>
  85. ILogNet _AGVMqttLogNet;
  86. //private int DataSwitch = 1; // 1-SQLServer;2-Excel
  87. // 定义信号量,index0给MES(true有信号,false无信号;set()让被控线程运行,Reset()让被控线程停止;WaitOne(等待时间)等待线程运行)
  88. // 间隔时间
  89. private int IntervalReadPLC = 300; //ms 读PLC
  90. private int IntervalMonitorMES = 1000; //ms MES心跳
  91. private int IntervalAlarm = 1000; //ms 数据(报警)查询与设备运行信息
  92. // 软件状态
  93. private bool IsRun = true;
  94. #region PLC 与 TCP对象
  95. // 定义一个字典,存plc对象(通讯)
  96. ModbusClientHelper plc1Alarm; // PLC‘运行数据’与‘报警数据’线程用ModbusTCP
  97. Dictionary<int, ModbusClientHelper> Funs = new Dictionary<int, ModbusClientHelper>();
  98. // 定义TCPClient对象列表
  99. Dictionary<int, HPSocket_TcpClientHelper> _HPSocket_TcpClients = new Dictionary<int, HPSocket_TcpClientHelper>();
  100. // 定义MQTTHelper对象
  101. MQTTHelper _MQTTHelper = new MQTTHelper();
  102. #endregion PLC 与 TCP对象
  103. /// <summary>
  104. /// 上次的设备运行信息
  105. /// </summary>
  106. private string lineWorkingData1_OldStr = string.Empty;
  107. /// <summary>
  108. /// 设备报警字典-当前结果
  109. /// Dictionary<工位代码,List<报警信息>>
  110. /// </summary>
  111. private Dictionary<string, List<Alarm>> DicAlarms_Cur = new Dictionary<string, List<Alarm>>();
  112. Dictionary<int, Inovance_EIP> FunsEip = new Dictionary<int, Inovance_EIP>();
  113. #endregion 变量
  114. #region 窗体基础事件
  115. /// <summary>
  116. /// 初始化
  117. /// </summary>
  118. public Form_Home()
  119. {
  120. InitializeComponent();
  121. CheckForIllegalCrossThreadCalls = false; // 不检查跨线程访问
  122. _PLCLogNet = new LogNetDateTime(GlobalContext.PlcLogDir, GenerateMode.ByEveryDay); // 按天记录日志
  123. _IOTMqttLogNet = new LogNetDateTime(GlobalContext.MqttLogDir, GenerateMode.ByEveryDay); // 按天记录日志
  124. _AGVMqttLogNet = new LogNetDateTime(GlobalContext.MqttLogDir, GenerateMode.ByEveryDay); // 按天记录日志
  125. GlobalContext.Set += new Action(UpdateProductInfo); // 产品信息变化时更新UI
  126. }
  127. /// <summary>
  128. /// 窗体加载事件
  129. /// </summary>
  130. private void Form_Home_Load(object sender, EventArgs e)
  131. {
  132. try
  133. {
  134. AddMessage(LogType.Info, "开始初始化程序");
  135. InitalDicAlarm(); // 实例化报警字典
  136. //组建plc对象字典
  137. //plc1Alarm = new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort);
  138. //plc1Alarm = new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine1Address);
  139. if (GlobalContext.IsUsePLC1)
  140. FunsEip.Add(1, new Inovance_EIP(GlobalContext.PC1Address, GlobalContext.Machine1Address)); //OP10 壳体清洁上料装备
  141. //Funs.Add(1, new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort, 2001)); // Tray盘上料装备(板测)
  142. if (GlobalContext.IsUsePLC2)
  143. //Funs.Add(2, new ModbusClientHelper(GlobalContext.Machine2Address, GlobalContext.MachinePort, 2001)); // FCT(板测),
  144. FunsEip.Add(2, new Inovance_EIP(GlobalContext.PC2Address, GlobalContext.Machine2Address)); //OP20 顶盖上料设备
  145. if (GlobalContext.IsUsePLC3)
  146. FunsEip.Add(3, new Inovance_EIP(GlobalContext.PC3Address, GlobalContext.Machine3Address)); //OP30 点胶设备
  147. //Funs.Add(3, new ModbusClientHelper(GlobalContext.Machine3Address, GlobalContext.MachinePort, 2001)); // 值板机,
  148. if (GlobalContext.IsUsePLC4)
  149. FunsEip.Add(4, new Inovance_EIP(GlobalContext.PC4Address, GlobalContext.Machine4Address)); //OP40 3D胶线检测
  150. //Funs.Add(4, new ModbusClientHelper(GlobalContext.Machine4Address, GlobalContext.MachinePort, 2001)); // 取放桁
  151. if (GlobalContext.IsUsePLC5)
  152. FunsEip.Add(5, new Inovance_EIP(GlobalContext.PC5Address, GlobalContext.Machine5Address)); //OP50 ADD PCB板上料
  153. //Funs.Add(5, new ModbusClientHelper(GlobalContext.Machine5Address, GlobalContext.MachinePort, 2001)); //Tray盘下料装备
  154. if (GlobalContext.IsUsePLC6)
  155. FunsEip.Add(6, new Inovance_EIP(GlobalContext.PC6Address, GlobalContext.Machine6Address)); //OP60 顶盖装配
  156. if (GlobalContext.IsUsePLC7)
  157. FunsEip.Add(7, new Inovance_EIP(GlobalContext.PC7Address, GlobalContext.Machine7Address)); //OP70 锁螺丝
  158. if (GlobalContext.IsUsePLC8)
  159. FunsEip.Add(8, new Inovance_EIP(GlobalContext.PC8Address, GlobalContext.Machine8Address)); //OP80 3D螺丝高度检测,NG出料站
  160. if (GlobalContext.IsUsePLC9)
  161. FunsEip.Add(9, new Inovance_EIP(GlobalContext.PC9Address, GlobalContext.Machine9Address)); //OP90 下料站
  162. foreach (Inovance_EIP plcEIP in FunsEip.Values)
  163. {
  164. if (plcEIP != null)
  165. {
  166. try
  167. {
  168. (int, string) result = plcEIP.Connect();
  169. }
  170. catch (Exception ex)
  171. {
  172. MessageBox.Show($"PLC[{plcEIP._pcIPStr}]连接失败!失败信息:" + ex.Message,
  173. "PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
  174. }
  175. }
  176. }
  177. /*
  178. //plc1Alarm.Connect();
  179. foreach (ModbusClientHelper modbusClient in Funs.Values)
  180. {
  181. if (modbusClient != null)
  182. {
  183. try
  184. {
  185. modbusClient.Connect();
  186. }
  187. catch (Exception ex)
  188. {
  189. MessageBox.Show($"PLC[{modbusClient.IPAddress}:{modbusClient.Port}]连接失败!失败信息:" + ex.Message,
  190. "PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
  191. }
  192. }
  193. }
  194. */
  195. // 采集任务
  196. Task TaskReadAlarm = new Task(ReadAlarmAllPLC); // 线程-获取线体报警数据
  197. List<Task> TaskReadProcess = new List<Task>(); // 线程-触发点位(PLC)的线程
  198. //TaskReadProcess.Add(new Task(() => { ReadStation_DownOrderInfo(1); })); // 下发机种
  199. if (GlobalContext.IsUsePLC1)
  200. TaskReadProcess.Add(new Task(() => { ReadStation_S1(1); })); //OP10 壳体清洁上料装备
  201. if (GlobalContext.IsUsePLC2)
  202. TaskReadProcess.Add(new Task(() => { ReadStation_S2(2); })); //OP20 顶盖上料设备
  203. if (GlobalContext.IsUsePLC3)
  204. TaskReadProcess.Add(new Task(() => { ReadStation_S3(3); })); //OP30 点胶设备
  205. if (GlobalContext.IsUsePLC4)
  206. TaskReadProcess.Add(new Task(() => { ReadStation_S4(4); })); //OP40 点胶检测设备
  207. if (GlobalContext.IsUsePLC5)
  208. TaskReadProcess.Add(new Task(() => { ReadStation_S5(5); })); //OP50 ADD PCB板上料设备
  209. if (GlobalContext.IsUsePLC6)
  210. TaskReadProcess.Add(new Task(() => { ReadStation_S6(6); })); //OP60 顶盖装配设备
  211. if (GlobalContext.IsUsePLC7)
  212. TaskReadProcess.Add(new Task(() => { ReadStation_S7(7); })); //OP70 锁螺丝设备
  213. if (GlobalContext.IsUsePLC8)
  214. TaskReadProcess.Add(new Task(() => { ReadStation_S8(8); })); //OP80 3D螺丝高度检测设备
  215. if (GlobalContext.IsUsePLC9)
  216. TaskReadProcess.Add(new Task(() => { ReadStation_S9(9); }));
  217. #region 初始化
  218. try
  219. {
  220. // 开启边线MES(绑定/查询数据)
  221. //int mesRoute = XiaomiMES_RouteCommunication.Init();
  222. //if (mesRoute == 0)
  223. //{
  224. // //picMESStatus.Image = imageListState.Images[1];
  225. // //GlobalContext.MESIsConnect = true;
  226. // AddMessage(LogType.Info, "小米MES边线初始连接成功!");
  227. //}
  228. //else
  229. //{
  230. // //picMESStatus.Image = imageListState.Images[0];
  231. // //GlobalContext.MESIsConnect = false;
  232. // AddMessage(LogType.Info, $"小米MES边线初始连接失败!");
  233. //}
  234. // 开启MES(Http)
  235. if (GlobalContext.IsUseMES)
  236. {
  237. bool mesret = HttpUitls.PingIP(GlobalContext.ServerIp);
  238. if (mesret)
  239. {
  240. picMESStatus.Image = imageListState.Images[1];
  241. GlobalContext.MESIsConnect = true;
  242. AddMessage(LogType.Info, "小米MES初始连接成功!");
  243. }
  244. else
  245. {
  246. picMESStatus.Image = imageListState.Images[0];
  247. GlobalContext.MESIsConnect = false;
  248. AddMessage(LogType.Info, $"小米MES[{GlobalContext.ServerHost}]初始连接失败!");
  249. }
  250. }
  251. // 开启IOT(MQTT)
  252. if (GlobalContext.IsUseIot)
  253. {
  254. string addr = GlobalContext.MQTTServerHost;
  255. int port = GlobalContext.MQTTServerPort;
  256. int qmttResult = XiaomiMqttClient_Extend.OpenWithMqttServer(addr, port, GlobalContext.MqttServerPath, GlobalContext.MqttServerName);
  257. XiaomiMqttResponse_ErrCode response_ErrCode = (XiaomiMqttResponse_ErrCode)qmttResult;
  258. if (response_ErrCode == XiaomiMqttResponse_ErrCode.OK)
  259. {
  260. picIot.Image = imageListState.Images[1];
  261. AddMessage(LogType.Info, "小米IOT MQTT初始连接成功!");
  262. XiaomiMqttClient_Extend.SetCallbackWithDataId(CallbackWithDataId);
  263. }
  264. else
  265. {
  266. picIot.Image = imageListState.Images[0];
  267. AddMessage(LogType.Info, $"小米IOT MQTT[{GlobalContext.MQTTServerHost}:{GlobalContext.MQTTServerPort}]初始连接失败!--- {response_ErrCode.ToString()}");
  268. }
  269. }
  270. // 开启AGV(Http与MQTT)
  271. if (GlobalContext.IsUseAGV)
  272. {
  273. // AGV HTTP
  274. bool mesret1 = HttpUitls.PingIP(GlobalContext.AGVHttpIp);
  275. if (mesret1)
  276. {
  277. picAgvHttp.Image = imageListState.Images[1];
  278. AddMessage(LogType.Info, "AGV Http初始连接成功!");
  279. }
  280. else
  281. {
  282. picAgvHttp.Image = imageListState.Images[0];
  283. AddMessage(LogType.Info, $"AGV Http[{GlobalContext.AGVHttpHost}]初始连接失败!");
  284. }
  285. string agvMqttIp = GlobalContext.MQTTServerHost;
  286. int agvMqttPort = GlobalContext.MQTTServerPort;
  287. Action<ResultData_MQTT> callback = AGVMqttShowLog;
  288. ResultData_MQTT result_MQTT = _MQTTHelper.CreateMQTTClientAndStart(agvMqttIp, agvMqttPort, null, null, callback).Result; // 连接MQTT服务器
  289. // AGV MQTT
  290. if (result_MQTT.ResultCode == 1)
  291. {
  292. picAgvMqtt.Image = imageListState.Images[1];
  293. GlobalContext.AGVMQTTIsConnect = true;
  294. AddMessage(LogType.Info, "小米AGV MQTT初始连接成功!");
  295. ResultData_MQTT result = XiaomiAGVMQTT_Base.DeviceTopicAGV(ref _MQTTHelper, GlobalContext.AGVMQTTDeviceCode);
  296. AddMessage(LogType.Info, $"小米AGV MQTT订阅{GlobalContext.AGVMQTTDeviceCode}--- [{result.ResultCode}]{result.ResultMsg}!");
  297. }
  298. else
  299. {
  300. picAgvMqtt.Image = imageListState.Images[0];
  301. GlobalContext.AGVMQTTIsConnect = false;
  302. AddMessage(LogType.Info, $"小米AGV MQTT[{GlobalContext.AGVMQTTHost}:{GlobalContext.AGVMQTTPort}]初始连接失败!--- [{result_MQTT.ResultCode}]{result_MQTT.ResultMsg}");
  303. }
  304. }
  305. // 持续监视MES、IOT、AGV HTTP、AGV MQTT连接状态
  306. Task.Run(MonitorMESConnect);
  307. // 查询PLC连接状态
  308. foreach (int plcNo in FunsEip.Keys)
  309. {
  310. bool connected = FunsEip[plcNo].IsConnected;
  311. if (connected)
  312. {
  313. string msg = plcNo.ToString() + "工位初始连接成功---" + FunsEip[plcNo]._pcIPStr;
  314. AddMessage(LogType.Info, msg);
  315. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI
  316. }
  317. else
  318. {
  319. string msg = plcNo.ToString() + "工位初始连接失败---" + FunsEip[plcNo]._pcIPStr;
  320. AddMessage(LogType.Info, msg);
  321. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  322. }
  323. }
  324. // PLC4时 初始化扫码器TCP
  325. //if (GlobalContext.IsUsePLC4)
  326. // HpTCPClientInit();
  327. // 开启PLC的业务处理线程-监听PLC点位+状态
  328. foreach (Task task in TaskReadProcess)
  329. {
  330. if (task != null)
  331. task.Start();
  332. }
  333. //// 开启“获取线体报警数据”的线程
  334. //TaskReadAlarm.Start();
  335. ////下传MES信息给1工位(先判断下plc对象数量)
  336. //if (Funs.Count > 1)
  337. // DownLoadProductInfo(1);
  338. AddMessage(LogType.Info, "程序初始化完成");
  339. }
  340. catch (Exception ex)
  341. {
  342. string str = ex.StackTrace;
  343. this.BeginInvoke(new Action(() =>
  344. {
  345. AddMessage(LogType.Error, "初始化PLC连接失败!异常信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  346. }));
  347. }
  348. #endregion
  349. }
  350. catch (Exception ex)
  351. {
  352. string str = ex.StackTrace;
  353. OnMessage(LogType.Info, "主窗体的首页初始化出错!异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1) + ";异常信息:" + ex.Message.ToString());
  354. if (ex.Message != null && ex.Message.Contains("timed out"))
  355. MessageBox.Show("主窗体的首页初始化出错!异常信息:PLC连接超时!" + ex.Message);
  356. else
  357. MessageBox.Show("主窗体的首页初始化出错!异常信息:" + ex.Message);
  358. }
  359. }
  360. /// <summary>
  361. /// 窗体关闭事件
  362. /// </summary>
  363. private void Form_Home_FormClosed(object sender, FormClosedEventArgs e)
  364. {
  365. Closed2();
  366. }
  367. public void Closed2()
  368. {
  369. try
  370. {
  371. IsRun = false;
  372. Thread.Sleep(IntervalReadPLC);
  373. // 断开TCP
  374. int count = _HPSocket_TcpClients.Count();
  375. for (int i = 0; i < count; i++)
  376. {
  377. try
  378. {
  379. if (_HPSocket_TcpClients[i] != null && _HPSocket_TcpClients[i]._client.IsConnected)
  380. {
  381. _HPSocket_TcpClients[i].Stop();
  382. _HPSocket_TcpClients[i]._client.OnPrepareConnect -= OnPrepareConnect; // 准备连接了事件
  383. _HPSocket_TcpClients[i]._client.OnConnect -= OnConnect; // 连接事件
  384. _HPSocket_TcpClients[i]._client.OnSend -= OnSend; // 数据包发送事件
  385. _HPSocket_TcpClients[i]._client.OnReceive -= OnReceive; // 数据包到达事件
  386. _HPSocket_TcpClients[i]._client.OnClose -= OnClose; // TCP连接关闭事件
  387. }
  388. }
  389. catch { }
  390. }
  391. // 关闭Iot
  392. try { XiaomiMqttClient_Extend.CloseWithMqttServer(GlobalContext.MqttServerPath, GlobalContext.MqttServerName); } catch { }
  393. // 关闭AGV Mqtt
  394. try { _MQTTHelper.DisconnectAsync_Client().Wait(); } catch { }
  395. }
  396. catch { }
  397. }
  398. #endregion 窗体基础事件
  399. #region 监控MES状态
  400. /// <summary>
  401. /// 监控MES连接状态
  402. /// </summary>
  403. private void MonitorMESConnect()
  404. {
  405. while (IsRun) // 运行被控线程
  406. {
  407. try
  408. {
  409. // 开启MES(Http)
  410. if (GlobalContext.IsUseMES)
  411. {
  412. bool mesret = HttpUitls.PingIP(GlobalContext.ServerIp);
  413. if (mesret)
  414. {
  415. picMESStatus.Image = imageListState.Images[1];
  416. GlobalContext.MESIsConnect = true;
  417. }
  418. else
  419. {
  420. picMESStatus.Image = imageListState.Images[0];
  421. GlobalContext.MESIsConnect = false;
  422. OnMessage(LogType.Info, $"小米MES[{GlobalContext.ServerHost}]连接失败");
  423. }
  424. }
  425. // 开启IOT(MQTT)
  426. if (GlobalContext.IsUseIot)
  427. {
  428. bool iIot = XiaomiMqttClient.IsOpen;
  429. if (iIot)
  430. picIot.Image = imageListState.Images[1];
  431. else
  432. {
  433. picIot.Image = imageListState.Images[0];
  434. OnMessage(LogType.Info, $"小米IOT MQTT[{GlobalContext.MQTTServerHost}:{GlobalContext.MQTTServerPort}]连接失败");
  435. }
  436. }
  437. // 开启AGV(Http与MQTT)
  438. if (GlobalContext.IsUseAGV)
  439. {
  440. // AGV Http
  441. bool mesret1 = HttpUitls.PingIP(GlobalContext.AGVHttpIp);
  442. if (mesret1)
  443. picAgvHttp.Image = imageListState.Images[1];
  444. else
  445. {
  446. picAgvHttp.Image = imageListState.Images[0];
  447. OnMessage(LogType.Info, $"小米AGV Http[{GlobalContext.AGVHttpHost}]连接失败");
  448. }
  449. // AGV MQTT
  450. if (GlobalContext.AGVMQTTIsConnect)
  451. picAgvMqtt.Image = imageListState.Images[1];
  452. else
  453. {
  454. picAgvMqtt.Image = imageListState.Images[0];
  455. OnMessage(LogType.Info, $"小米AGV MQTT[{GlobalContext.AGVMQTTHost}:{GlobalContext.AGVMQTTPort}]连接失败");
  456. }
  457. }
  458. }
  459. catch (Exception ex)
  460. {
  461. string str = ex.StackTrace;
  462. AddMessage(LogType.Error, "监控MES心跳失败!异常信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  463. }
  464. Thread.Sleep(IntervalMonitorMES);
  465. }
  466. }
  467. #endregion 监控MES连接状态
  468. #region 采集设备状态、运行数据、报警数据
  469. /// <summary>
  470. /// 请求设备状态 5000
  471. /// </summary>
  472. /// <param name="no">1</param>
  473. /// <param name="stationNameStr"></param>
  474. /// <returns>0:证明未连接到PLC;1,代表设备控制状态处于运行状态;2,代表设备控制状态处于故障状态;3,代表设备控制状态处于缺料状态;4,代表设备控制状态处于待机状态;5,代表设备控制状态处于维修状态;</returns>
  475. public int GetDeviceStatus(int plcNo, string stationNameStr = "[S0]壳体上料")
  476. {
  477. try
  478. {
  479. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  480. {
  481. short result = Funs[plcNo].ReadHoldingRegisters<short>(5000); // 5000
  482. return result;
  483. }
  484. else
  485. {
  486. return 0;
  487. }
  488. }
  489. catch (Exception ex)
  490. {
  491. string str = ex.StackTrace;
  492. AddMessage_Station(stationNameStr, LogType.Error, "请求设备状态失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  493. return 0;
  494. }
  495. }
  496. /// <summary>
  497. /// 检查是否可采集点检数据 - 不取新值
  498. /// 5000不为1时可点检
  499. /// </summary>
  500. /// <returns></returns>
  501. public bool CheckCanSpotcheck1(int deviceState)
  502. {
  503. //return true;
  504. //D5000 = 1,代表设备控制状态处于运行状态
  505. //D5000 = 2, 代表设备控制状态处于故障状态
  506. //D5000 = 3,代表设备控制状态处于缺料状态
  507. //D5000 = 4, 代表设备控制状态处于待机状态
  508. //D5000 = 5,代表设备控制状态处于维修状态
  509. return deviceState != 1;
  510. }
  511. /// <summary>
  512. /// 检查是否可采集产品数据 - 不取新值
  513. /// </summary>
  514. /// <returns></returns>
  515. public bool CheckCanCollData(int deviceState)
  516. {
  517. return deviceState == 0; // 点检时该值不为0
  518. }
  519. /// <summary>
  520. /// 获取设备报警数据与获取设备运行信息
  521. /// </summary>
  522. private async void ReadAlarmAllPLC()
  523. {
  524. // [S1] Tray盘上料装备(板测)
  525. // [S2] FCT(板测)
  526. // [S3] 值板机
  527. // [S4] 取放桁架
  528. // [S5] Tray盘下料装备
  529. /// 上位机心跳
  530. /// 获取设备报警数据与状态信息
  531. string stationNameStr = "获取设备报警数据与状态信息";
  532. while (IsRun)
  533. {
  534. try
  535. {
  536. if (!GlobalContext._IsCon_plc1Alarm)
  537. {
  538. UpdatePLCMonitor(1, -2, 0);
  539. continue;
  540. }
  541. if (plc1Alarm.IsConnected) // 检查PLC是否已连接上
  542. {
  543. DateTime dtNow = DateTime.Now;
  544. #region 获取设备运行信息
  545. try
  546. {
  547. LineWorkingData_ThisTime lineWorkingData1 = new LineWorkingData_ThisTime();
  548. lineWorkingData1.GUID = Guid.NewGuid().ToString();
  549. lineWorkingData1.LineName = GlobalContext.LineCode;
  550. //
  551. lineWorkingData1.BootTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5500); // 本次开机时间(整线)D5500 h
  552. lineWorkingData1.NormalTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5502); // 本次开机运行时间(整线)D5502 h
  553. lineWorkingData1.StandbyTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5504); // 本次开机待机时间(整线)D5504 h
  554. lineWorkingData1.FaultTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5506); // 本次开机故障时间(整线)D5506 h
  555. lineWorkingData1.MaterialShortageTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5508); // 本次开机缺料时间(整线)D5508 h
  556. lineWorkingData1.MaintenanceTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5510); // 本次开机维修时间(整线)D5510 h
  557. lineWorkingData1.FaultNumber = plc1Alarm.ReadHoldingRegisters<short>(5514); // 本次开机故障停机次数(整线)D5514
  558. lineWorkingData1.OutputNumber = plc1Alarm.ReadHoldingRegisters<short>(5700); // 本次开机产量(整线) D5700
  559. lineWorkingData1.QualifiedNumber = plc1Alarm.ReadHoldingRegisters<short>(5704); // 本次开机合格数量(整线) D5704
  560. lineWorkingData1.QualifiedRate = plc1Alarm.ReadHoldingRegisters<float>(5710); // 本次开机合格率(整线) D5710
  561. lineWorkingData1.DesignRhythm = plc1Alarm.ReadHoldingRegisters<float>(5714); // 设计节拍(整线) D5714
  562. lineWorkingData1.RealityRhythm = plc1Alarm.ReadHoldingRegisters<float>(5716); // 本次开机实际节拍(整线) D5716
  563. lineWorkingData1.CreateTime = DateTime.Now;
  564. string lineWorkingData1_Str = JsonConvert.SerializeObject(lineWorkingData1);
  565. // UI展示-展示到设备状态页
  566. if (string.IsNullOrEmpty(lineWorkingData1_OldStr)) // 软件启动后第一次运行
  567. {
  568. // 查询数据库最新一条数据,确定是不是更新
  569. string qSql = @"SELECT top(1) [GUID]
  570. ,[LineName]
  571. ,[BootTimeLong]
  572. ,[NormalTimeLong]
  573. ,[StandbyTimeLong]
  574. ,[FaultTimeLong]
  575. ,[MaterialShortageTimeLong]
  576. ,[MaintenanceTimeLong]
  577. ,[FaultNumber]
  578. ,[OutputNumber]
  579. ,[QualifiedNumber]
  580. ,[QualifiedRate]
  581. ,[DesignRhythm]
  582. ,[RealityRhythm]
  583. ,[CreateTime]
  584. FROM [LineWorkingData]
  585. where [CreateTime] > '{0}'
  586. and [LineName]='{1}'
  587. order by [CreateTime] desc
  588. ";
  589. qSql = string.Format(qSql, DateTime.Now.ToString("yyyy-MM-dd") + " 00:00:00", lineWorkingData1.LineName);
  590. var ds = SQLHelper_New.Query(qSql, null);
  591. if (ds != null && ds.Tables.Count > 0 && ds.Tables[0].Rows.Count > 0)
  592. {
  593. var dataDBlast = new LineWorkingData_ThisTime();
  594. dataDBlast.GUID = ds.Tables[0].Rows[0][0].ToString(); // 主键
  595. dataDBlast.LineName = ds.Tables[0].Rows[0][1].ToString(); // 线体名称
  596. dataDBlast.BootTimeLong = Convert.ToSingle(ds.Tables[0].Rows[0][2].ToString()); // 本次开机时间(整线)
  597. dataDBlast.CreateTime = Convert.ToDateTime(ds.Tables[0].Rows[0][14].ToString()); // 创建时间
  598. if (lineWorkingData1.BootTimeLong > dataDBlast.BootTimeLong) // 需要更新的情况;不需要更新的走后面的插入
  599. {
  600. dataDBlast.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
  601. dataDBlast.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
  602. dataDBlast.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
  603. dataDBlast.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
  604. dataDBlast.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
  605. dataDBlast.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
  606. dataDBlast.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
  607. dataDBlast.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
  608. dataDBlast.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
  609. dataDBlast.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
  610. dataDBlast.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
  611. dataDBlast.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
  612. string usql = dataDBlast.ToStringUpdate();
  613. SQLHelper_New.ExecuteSQL(usql, null);
  614. lineWorkingData1_OldStr = JsonConvert.SerializeObject(dataDBlast);
  615. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  616. //AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
  617. }
  618. }
  619. else
  620. {
  621. // 插入
  622. SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
  623. lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
  624. AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  625. //AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
  626. }
  627. }
  628. else if (!lineWorkingData1_Str.Equals(lineWorkingData1_OldStr)) // 非“软件启动后第一次运行”
  629. {
  630. LineWorkingData_ThisTime lineWorkingData1_Old = string.IsNullOrEmpty(lineWorkingData1_OldStr) ? lineWorkingData1 : JsonConvert.DeserializeObject<LineWorkingData_ThisTime>(lineWorkingData1_OldStr); // 上次的状态信息
  631. //// 本次开机设备运行情况
  632. //LineWorkingData1_ThisTime lineWorkingData_UI = JsonConvert.DeserializeObject<LineWorkingData1_ThisTime>(lineWorkingData1_OldStr);
  633. //Task.Run(() =>
  634. //{
  635. // if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
  636. // {
  637. // Form_Main.formDevAlarm.UpdDeviceStatus_ThisTime(lineWorkingData_UI); // UI更新
  638. // }
  639. //});
  640. // 本日设备运行情况
  641. // 存数据库(开机时间>上次的开机时间,则更新上次记录;<则作为新数据插入)
  642. if (lineWorkingData1.BootTimeLong > lineWorkingData1_Old.BootTimeLong)
  643. {
  644. // 更新
  645. lineWorkingData1_Old.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
  646. lineWorkingData1_Old.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
  647. lineWorkingData1_Old.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
  648. lineWorkingData1_Old.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
  649. lineWorkingData1_Old.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
  650. lineWorkingData1_Old.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
  651. lineWorkingData1_Old.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
  652. lineWorkingData1_Old.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
  653. lineWorkingData1_Old.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
  654. lineWorkingData1_Old.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
  655. lineWorkingData1_Old.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
  656. lineWorkingData1_Old.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
  657. SQLHelper_New.ExecuteSQL(lineWorkingData1_Old.ToStringUpdate(), null);
  658. lineWorkingData1_OldStr = JsonConvert.SerializeObject(lineWorkingData1_Old);
  659. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  660. //AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
  661. }
  662. else if (lineWorkingData1.BootTimeLong < lineWorkingData1_Old.BootTimeLong)
  663. {
  664. // 插入
  665. SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
  666. lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
  667. AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  668. //AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
  669. }
  670. await Task.Run(() =>
  671. {
  672. try
  673. {
  674. if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
  675. {
  676. Form_Main.formDevAlarm.UpdDeviceStatus_Today(); // UI更新
  677. }
  678. }
  679. catch { }
  680. });
  681. }
  682. }
  683. catch (Exception ex)
  684. {
  685. string str = ex.StackTrace;
  686. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取设备运行信息出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  687. }
  688. #endregion 获取设备运行信息
  689. #region 报警数据
  690. try
  691. {
  692. List<DeviceAlarm_Cur> deviceAlarm_Curs = new List<DeviceAlarm_Cur>(); // 同步到报警页面用传输载体
  693. bool isNeedUpdUI = false; // 是否需要更新历史报警UI
  694. // 同步“设备报警信息”到“设备报警临时字典DicAlarms_Cur”
  695. var dicAlarms_Cur_PLC1 = DicAlarms_Cur[GlobalContext.LineCode];
  696. for (int i = 0; i < dicAlarms_Cur_PLC1.Count; i++) // 读取
  697. {
  698. short shortBuf = plc1Alarm.ReadHoldingRegisters<short>(dicAlarms_Cur_PLC1[i].关联的PLC地址);
  699. dicAlarms_Cur_PLC1[i].是否报警 = shortBuf != 0;
  700. if (dicAlarms_Cur_PLC1[i].上次的运行状态 != dicAlarms_Cur_PLC1[i].是否报警)
  701. {
  702. isNeedUpdUI = true; // 需要更新历史报警UI信息
  703. // 记录
  704. dicAlarms_Cur_PLC1[i].上次的运行状态 = dicAlarms_Cur_PLC1[i].是否报警;
  705. switch (dicAlarms_Cur_PLC1[i].是否报警)
  706. {
  707. case true: // 报警
  708. dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
  709. {
  710. GUID = Guid.NewGuid().ToString(),
  711. LineName = GlobalContext.LineCode, // 线体
  712. AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
  713. AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
  714. StartTime = dtNow // 开始时间
  715. };
  716. // 传输到页面
  717. deviceAlarm_Curs.Add(new DeviceAlarm_Cur()
  718. {
  719. 线体名称 = dicAlarms_Cur_PLC1[i].报警数据.LineName,
  720. 报警类型 = dicAlarms_Cur_PLC1[i].报警数据.AlarmType,
  721. 报警内容 = dicAlarms_Cur_PLC1[i].报警数据.AlarmDesc,
  722. 开始时间 = dtNow
  723. });
  724. // 新增到数据库
  725. var data1 = dicAlarms_Cur_PLC1[i].报警数据;
  726. SaveAlarmDataByDB(stationNameStr, data1, false);
  727. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  728. break;
  729. case false: // 消除报警
  730. if (dicAlarms_Cur_PLC1[i].报警数据 == null || string.IsNullOrEmpty(dicAlarms_Cur_PLC1[i].报警数据.GUID))
  731. {
  732. dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
  733. {
  734. GUID = Guid.NewGuid().ToString(),
  735. LineName = GlobalContext.LineCode, // 线体
  736. AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
  737. AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
  738. StartTime = dtNow, // 开始时间
  739. EndTime = dtNow, // 开始时间
  740. PersistTime = 1, // 耗时1s
  741. };
  742. // 新增
  743. var data2 = dicAlarms_Cur_PLC1[i].报警数据;
  744. SaveAlarmDataByDB(stationNameStr, data2, false);
  745. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  746. }
  747. else
  748. {
  749. dicAlarms_Cur_PLC1[i].报警数据.EndTime = dtNow; // 开始时间
  750. dicAlarms_Cur_PLC1[i].报警数据.PersistTime = Convert.ToInt32((dicAlarms_Cur_PLC1[i].报警数据.EndTime
  751. - dicAlarms_Cur_PLC1[i].报警数据.StartTime).TotalSeconds); // 耗时s
  752. // 修改
  753. var data3 = dicAlarms_Cur_PLC1[i].报警数据;
  754. SaveAlarmDataByDB(stationNameStr, data3, true);
  755. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  756. }
  757. break;
  758. default:
  759. break;
  760. }
  761. }
  762. }
  763. DicAlarms_Cur[GlobalContext.LineCode] = dicAlarms_Cur_PLC1;
  764. // 有新报警则更新
  765. if (isNeedUpdUI)
  766. {
  767. // UI展示 - 展示到设备状态页
  768. await Task.Run(() =>
  769. {
  770. try
  771. {
  772. if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed)
  773. {
  774. Form_Main.formDevAlarm.UpdDeviceAlarm_Cur(deviceAlarm_Curs); // 报警UI 更新
  775. if (Form_Main.formDevAlarm.Visible)
  776. {
  777. Form_Main.formDevAlarm.UpdDeviceAlarm_History_48H(); // 历史报警UI 更新
  778. }
  779. }
  780. }
  781. catch { }
  782. });
  783. }
  784. }
  785. catch (Exception ex)
  786. {
  787. string str = ex.StackTrace;
  788. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取报警数据出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  789. }
  790. #endregion 报警数据
  791. UpdatePLCMonitor(1, -2, 1);
  792. }
  793. else
  794. {
  795. UpdatePLCMonitor(1, -2, 0);
  796. }
  797. }
  798. catch (Exception ex)
  799. {
  800. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  801. }
  802. Thread.Sleep(IntervalAlarm);
  803. }
  804. }
  805. #endregion 轮询PLC
  806. #region 下发订单信息
  807. ///// <summary>
  808. ///// 壳体上料(下发工单)的交互逻辑
  809. ///// </summary>
  810. ///// <param name="no"></param>
  811. ///// <exception cref="NotImplementedException"></exception>
  812. //private void ReadStation_DownOrderInfo(int plcNo)
  813. //{
  814. // // [S1] Tray盘上料装备(板测)
  815. // // [S2] FCT(板测)
  816. // // [S3] 值板机
  817. // // [S4] 取放桁架
  818. // // [S5] Tray盘下料装备
  819. // /// 上位机心跳
  820. // /// 获取设备报警数据与状态信息
  821. // string stationNameStr = "[S0]壳体上料";
  822. // while (IsRun)
  823. // {
  824. // try
  825. // {
  826. // if (!GlobalContext._IsCon_Funs1)
  827. // {
  828. // UpdatePLCMonitor(plcNo, 0);
  829. // continue;
  830. // }
  831. // if (Funs[plcNo].isConnected) // 检查PLC是否已连接上
  832. // {
  833. // #region 壳体上料(下发工单)
  834. // try
  835. // {
  836. // Funs[plcNo].Read_Int_Tag("500", 1, out short[] iiMes0);
  837. // Funs[plcNo].Read_Int_Tag("501", 1, out short[] iiPlc0);
  838. // bool mES_FLAG_1 = iiMes0[0] == 1 ? true : false; // MES_FLAG_1
  839. // bool pLC_Flag_1 = iiPlc0[0] == 1 ? true : false; // PLC_FLAG_1
  840. // // 重置数据和信号
  841. // if (mES_FLAG_1 && pLC_Flag_1) // 1 1
  842. // {
  843. // // 清空写给PLC的数据
  844. // int[] i497 = new int[1] { 0 };
  845. // Funs[plcNo].Write_DInt_Tag("497", 1, i497); // SN号(数字部分)重置信号
  846. // // MES_Flag重置为0
  847. // int[] i500 = new int[1] { 0 };
  848. // Funs[plcNo].Write_DInt_Tag("500", 1, i500); // MES_FLAG_1
  849. // }
  850. // }
  851. // catch (Exception ex)
  852. // {
  853. // string str = ex.StackTrace;
  854. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}下发订单信息运行出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  855. // }
  856. // #endregion 壳体上料(下发工单)
  857. // UpdatePLCMonitor(plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  858. // }
  859. // else
  860. // {
  861. // UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
  862. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  863. //
  864. // Funs[plcNo].Connect();
  865. // }
  866. // }
  867. // catch (Exception ex)
  868. // {
  869. // UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
  870. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  871. //
  872. // Funs[plcNo].ReConnect();
  873. // }
  874. // Thread.Sleep(IntervalReadPLC);
  875. // }
  876. //}
  877. ///// <summary>
  878. ///// 下发订单信息到PLC
  879. ///// </summary>
  880. ///// <param name="no">PLC编号</param>
  881. //private void DownLoadProductInfo(int plcNo, string stationNameStr = "[S0]壳体上料")
  882. //{
  883. // try
  884. // {
  885. // if (!string.IsNullOrEmpty(GlobalContext.Mtltmrk))
  886. // {
  887. // Funs[plcNo].Write_String_Tag("568", 1, GlobalContext.Mtltmrk); // 产品型号(mtltmrk)
  888. // WritePLCLog(LogType.Debug, GlobalContext.Mtltmrk);
  889. // }
  890. // Funs[plcNo].Write_DInt_Tag("500", 1, new Int32[1] { 1 }); // MES_FLAG_1
  891. // }
  892. // catch (Exception ex)
  893. // {
  894. // string str = ex.StackTrace;
  895. // AddMessage_Station(stationNameStr, LogType.Error, "下发订单信息到PLC失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  896. // }
  897. //}
  898. /// <summary>
  899. /// 下发清料信号
  900. /// </summary>
  901. /// <param name="no">PLC编号</param>
  902. public bool ClearProducts(int plcNo, string stationNameStr = "[S0]壳体上料")
  903. {
  904. try
  905. {
  906. //Funs[plcNo].ReadHoldingRegisters<int>(496); //
  907. AddMessage_Station(stationNameStr, LogType.Info, "下发了清料信号!");
  908. return true;
  909. }
  910. catch (Exception ex)
  911. {
  912. string str = ex.StackTrace;
  913. AddMessage_Station(stationNameStr, LogType.Error, "下发清料信号失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  914. return false;
  915. }
  916. }
  917. #endregion 下发订单信息
  918. #region Xiaomi 贲流
  919. #region 公共方法
  920. private static bool ProgressState = false;
  921. private static readonly object lockObj = new object(); // 锁对象
  922. private static bool isCollectingFlagLeft;
  923. private static bool isCollectingFlagRight;
  924. /// <summary>
  925. /// float[]转为string
  926. /// </summary>
  927. public string FloatArrayToString(float[] nScrewResults)
  928. {
  929. // 使用 "R" 格式说明符来保证浮点数的往返精度,不添加 'f' 后缀
  930. return string.Join(",", Array.ConvertAll(nScrewResults, element => element.ToString("R")));
  931. }
  932. /// <summary>
  933. /// short[]转为string
  934. /// </summary>
  935. public string ShortArrayToString(short[] nScrewResults)
  936. {
  937. // 使用 string.Join 来连接数组元素,并使用逗号作为分隔符
  938. return string.Join(",", nScrewResults);
  939. }
  940. /// <summary>
  941. /// 写入PLC重复三次
  942. /// </summary>
  943. public (int, string) WriteResultToPlc<T>(int plcNo, string stationNameStr, string strTagName, int nCount, T inObj)
  944. {
  945. int i = 0;
  946. int nRet = 0;
  947. string strRet = "";
  948. try
  949. {
  950. while (i < 3) // 最多上传三次
  951. {
  952. (nRet, strRet) = FunsEip[plcNo].Write_SingleTag<T>(strTagName, nCount, inObj);
  953. if (nRet == 0) //成功
  954. {
  955. break;
  956. }
  957. else
  958. {
  959. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站结果写入PLC出错!错误信息:" + strRet);
  960. i++;
  961. }
  962. }
  963. return (nRet, strRet);
  964. }
  965. catch (Exception ex)
  966. {
  967. return (1, ex.Message);
  968. }
  969. }
  970. public (int, string) SaveScrewDataToTxt(string direction, string ProductBarcode, float[] fScrewTimes, short[] nScrewOrders, short[] nScrewResults)
  971. {
  972. try
  973. {
  974. // 获取当前日期
  975. string dateFolder = DateTime.Now.ToString("yyyyMMdd");
  976. // 构建保存路径
  977. string basePath = AppDomain.CurrentDomain.BaseDirectory; // 获取执行文件的目录
  978. string savePath = Path.Combine(basePath, "screw", dateFolder, ProductBarcode, direction,"螺丝Mes数据");
  979. // 确保目录存在
  980. Directory.CreateDirectory(savePath);
  981. // 文件名
  982. string fileName = $"{ProductBarcode}_{DateTime.Now.ToString("HHmmss")}.txt";
  983. string filePath = Path.Combine(savePath, fileName);
  984. // 确保不会超出数组长度,只取前14个或数组的实际长度
  985. int count = Math.Min(14, fScrewTimes.Length);
  986. using (StreamWriter sw = new StreamWriter(filePath))
  987. {
  988. for (int i = 0; i < count; i++)
  989. {
  990. sw.WriteLine($"{ProductBarcode}{"_"}{i + 1}");
  991. sw.WriteLine($"锁附时间:{fScrewTimes[i]}");
  992. sw.WriteLine($"锁附顺序:{nScrewOrders[i]}");
  993. sw.WriteLine($"锁附结果:{nScrewResults[i]}");
  994. sw.WriteLine(); // 空行分隔不同螺丝的信息
  995. }
  996. }
  997. return (0, "");
  998. }
  999. catch (Exception ex)
  1000. {
  1001. return (1, ex.Message);
  1002. }
  1003. }
  1004. /// <summary>
  1005. /// 调用进站接口并保存进站数据
  1006. /// </summary>
  1007. /// <param name="stationNameStr">工站信息</param>
  1008. /// <param name="workorder_code">工单号</param>
  1009. /// <param name="mtltmrk">型号(物料号)</param>
  1010. /// <param name="sn">产品SN</param>
  1011. /// <param name="items">进站数据</param>
  1012. /// <returns>1成功;5MES报警;6上位机报警</returns>
  1013. public int SaveStationInData(string stationNameStr, string workorder_code, string mtltmrk, string sn, List<TestItem> items, string MachineId, string StationId)
  1014. {
  1015. int result = 0;
  1016. XmMES_StationInRequest_Body inRequest_Body = new XmMES_StationInRequest_Body();
  1017. inRequest_Body.machineId = MachineId; // 装备ID(可配置)
  1018. inRequest_Body.stationId = StationId; // ⼯位ID(可配置)
  1019. inRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  1020. inRequest_Body.clientTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"); // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  1021. inRequest_Body.unitSn = sn; // 产品SN
  1022. inRequest_Body.userId = GlobalContext.MESUserId; // 用户ID;
  1023. inRequest_Body.factoryId = GlobalContext.Factory_Code; // 工厂ID;
  1024. string json_Body = JsonConvert.SerializeObject(inRequest_Body);
  1025. StationIn stationIn = new StationIn()
  1026. {
  1027. Workorder_code = workorder_code, // 车间订单号
  1028. Mtltmrk = mtltmrk, // 产品型号(物料号)
  1029. Sn = sn, // SN
  1030. StationIn_body = json_Body, // 进站接口Json数据 - Body
  1031. Parameter_values = items, // 进站数据
  1032. Write_user = inRequest_Body.userId, // 员工Id
  1033. Test_time = inRequest_Body.clientTime // 进站时间
  1034. };
  1035. // 本地数据
  1036. string sql = stationIn.ToStringInsert(0);
  1037. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  1038. result = ret == "成功" ? 1 : 6;
  1039. //await Task.Delay(200);
  1040. // 上传MES
  1041. if (GlobalContext.IsSendStationIn)
  1042. {
  1043. try
  1044. {
  1045. XmMES_StationInResponse response = new XmMES_StationInResponse();
  1046. string mesRet = string.Empty;
  1047. int i = 0;
  1048. while (i < 2) // 1009会多次尝试上传
  1049. {
  1050. response = XiaomiMESHttp_StationInbound.StationIn(inRequest_Body);
  1051. if (response != null && response.header.code == "200")
  1052. break;
  1053. else if (!mesRet.Contains("1009")) // 1009是未知错误
  1054. i++;
  1055. i++;
  1056. mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
  1057. // 记录失败原因
  1058. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + json_Body);
  1059. }
  1060. if (response?.header?.code == "200")
  1061. {
  1062. string sql_Upd = stationIn.ToStringUpdateStatusByID(1);
  1063. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  1064. result = ret_Upd == "成功" ? 1 : 6;
  1065. AddMessage( LogType.Info, $"【进站数据 SN {stationIn.Sn}】上传MES服务器---成功");
  1066. }
  1067. else
  1068. {
  1069. result = 5;
  1070. AddMessage(LogType.Info, $"【进站数据 SN {stationIn.Sn}】上传MES服务器---失败!接口报错信息:" + mesRet);
  1071. }
  1072. string sql_response = stationIn.ToStringUpdateStationInReturn_body(JsonConvert.SerializeObject(response));
  1073. SQLHelper_New.ExecuteNonQuery(sql_response, null);
  1074. }
  1075. catch (Exception ex)
  1076. {
  1077. result = 6;
  1078. string str = ex.StackTrace;
  1079. AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传进站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1080. }
  1081. }
  1082. return result;
  1083. }
  1084. /// <summary>
  1085. /// 选择如何记录出站数据
  1086. /// </summary>
  1087. /// <param name="items">出站数据</param>
  1088. /// <param name="equipmentCode">设备编号</param>
  1089. /// <param name="processItem">测试项目</param>
  1090. /// <param name="workorder_code">车间订单号</param>
  1091. /// <param name="batch_num">批次号</param>
  1092. /// <param name="mtltmrk">型号</param>
  1093. /// <param name="proDate">日期</param>
  1094. /// <param name="supplierCode">供应商代码</param>
  1095. /// <param name="sn_Number">产品序列号的 数字序列部分</param>
  1096. /// <returns>上传成功时返回1;失败返回0</returns>
  1097. private int SwitctProcessData(string stationNameStr, List<TestItem> items, string equipmentCode, string processItem,
  1098. string workorder_code, string batch_num, string mtltmrk, string proDate,
  1099. string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot, string MachineId, string StationId, string PartBarcode, string fileName, string bucket, Dictionary<Guid, string> uuidDictionary)
  1100. {
  1101. return SaveProcessDataByDB(stationNameStr, items, equipmentCode, processItem, workorder_code, batch_num, mtltmrk,
  1102. proDate, supplierCode, sn, pass, vehicleSn, vehicleSlot, MachineId, StationId, PartBarcode, fileName, bucket,uuidDictionary);
  1103. }
  1104. /// <summary>
  1105. /// 添加出站数据(提交到MES+本地保存到数据库)
  1106. /// </summary>
  1107. /// <param name="items">出站数据</param>
  1108. /// <param name="equipmentCode">设备编号</param>
  1109. /// <param name="processItem">测试项目</param>
  1110. /// <param name="workorder_code">车间订单号</param>
  1111. /// <param name="batch_num">批次号</param>
  1112. /// <param name="mtltmrk">型号</param>
  1113. /// <param name="proDate">日期</param>
  1114. /// <param name="supplierCode">供应商代码</param>
  1115. /// <param name="sn_Number">产品序列号的 数字序列部分</param>
  1116. /// <returns>上传成功时返回1;失败返回0</returns>
  1117. public int SaveProcessDataByDB(string stationNameStr, List<TestItem> items, string equipmentCode,
  1118. string processItem, string workorder_code, string batch_num, string mtltmrk,
  1119. string proDate, string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot, string machineId, string stationId, string partBarcode,string fileName,string bucket, Dictionary<Guid, string> uuidDictionary)
  1120. {
  1121. int upload = 0;
  1122. int result = 0;
  1123. ProcessData processData = new ProcessData()
  1124. {
  1125. Equipment_code = equipmentCode,
  1126. Workorder_code = workorder_code,
  1127. Batch_number = batch_num,
  1128. Sn = sn, // SN
  1129. Testitem = processItem,
  1130. Parameter_values = items,
  1131. Write_user = GlobalContext.CurrentUser,
  1132. Test_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
  1133. };
  1134. // 本地数据
  1135. string sql = processData.ToStringInsert(upload);
  1136. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  1137. //AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地出站数据---" + ret));
  1138. // 上传MES
  1139. if (GlobalContext.IsSendProcessData)
  1140. {
  1141. try
  1142. {
  1143. string id = processData.ID.Copy();
  1144. XmMES_StationOutRequest_Body outRequest_Body = new XmMES_StationOutRequest_Body();
  1145. outRequest_Body.machineId = machineId; // 装备id(可配置)
  1146. outRequest_Body.stationId = stationId; // ⼯位ID(可配置)
  1147. outRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  1148. outRequest_Body.clientTime = processData.Test_time; // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  1149. outRequest_Body.unitSn = sn; // 产品SN
  1150. outRequest_Body.state = pass ? "PASS" : "FAIL"; // 出站条件 PASS或FAIL
  1151. outRequest_Body.userId = GlobalContext.MESUserId; // ⽤⼾ID
  1152. outRequest_Body.factoryId = GlobalContext.Factory_Code; // ⼯⼚id
  1153. outRequest_Body.unitData.vehicleData.vehicleSn = vehicleSn;
  1154. outRequest_Body.unitData.vehicleData.vehicleType = string.Empty;
  1155. outRequest_Body.unitData.vehicleData.slot = vehicleSlot;
  1156. if (!string.IsNullOrEmpty(partBarcode))
  1157. {
  1158. outRequest_Body.unitData.keyMaterial.Add(
  1159. new XmMES_StationOutRequest_Body.XmStationOut_KeyMaterial()
  1160. {
  1161. bindSort = 1,
  1162. materialSn = partBarcode
  1163. }); // 设备数据 - 部件码
  1164. }
  1165. //图片上传的uuid
  1166. foreach (var entry in uuidDictionary)
  1167. {
  1168. Guid uuid = entry.Key; // 获取 UUID
  1169. outRequest_Body.unitData.fileData.Add(
  1170. new XmMES_StationOutRequest_Body.XmStationOut_FileData()
  1171. {
  1172. fileName = fileName,
  1173. fileId= uuid.ToString(),
  1174. bucket = bucket
  1175. });
  1176. }
  1177. string jsonstr1 = JsonConvert.SerializeObject(outRequest_Body);
  1178. if (GlobalContext.IsSendProcessData)
  1179. {
  1180. XmMES_StationOutResponse response = new XmMES_StationOutResponse();
  1181. string mesRet = string.Empty;
  1182. int i = 0;
  1183. while (i < 2) // 1009会多次尝试上传
  1184. {
  1185. response = XiaomiMESHttp_StationOutbound.StationOut(outRequest_Body);
  1186. if (response != null && response.header.code == "200")
  1187. break;
  1188. else if (!mesRet.Contains("1009")) // 1009是未知错误
  1189. i++;
  1190. i++;
  1191. mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
  1192. // 记录失败原因
  1193. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + jsonstr1);
  1194. }
  1195. if (response?.header?.code == "200")
  1196. {
  1197. string sql_Upd = ProcessData.ToStringUpdateStatusByID(1, id);
  1198. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  1199. result = 1;
  1200. //AddMessage_Station(stationNameStr, LogType.Info, $"更新【出站数据 id {id}】上传状态---" + ret_Upd);
  1201. AddMessage(LogType.Info, $"【出站数据 SN {sn}】上传MES服务器---成功");
  1202. }
  1203. else
  1204. {
  1205. AddMessage(LogType.Info, $"【出站数据 SN {sn}】上传MES服务器---失败!接口报错信息:"+ mesRet);
  1206. }
  1207. string sql_UpStationout = ProcessData.ToStringUpdateStationOut_body(JsonConvert.SerializeObject(outRequest_Body),
  1208. JsonConvert.SerializeObject(response), id);
  1209. SQLHelper_New.ExecuteNonQuery(sql_UpStationout, null);
  1210. }
  1211. }
  1212. catch (Exception ex)
  1213. {
  1214. string str = ex.StackTrace;
  1215. AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传出站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1216. }
  1217. }
  1218. return result;
  1219. }
  1220. /// <summary>
  1221. /// 图片存入数据库
  1222. /// </summary>
  1223. /// <param name="stPLC_MesData"></param>
  1224. /// <param name="stationCode"></param>
  1225. /// <param name="stationName"></param>
  1226. private void SaveDBbyFileInfo(OP40_MesData_t stPLC_MesData, string stationCode, string stationName)
  1227. {
  1228. //string path = GlobalContext.UpFilePath;
  1229. string path = "D:\\TempNew";
  1230. string leftPath = path + "\\Left";
  1231. string rightPath = path + "\\Right";
  1232. string toPath = "D:\\Temp";
  1233. string sql = "";
  1234. Guid guid;
  1235. int result = 0;
  1236. var formData = new MultipartFormDataContent();
  1237. // 创建一个字典,键为 UUID
  1238. Dictionary<Guid, string> uuidDictionary = new Dictionary<Guid, string>();
  1239. // 获取所有图片文件
  1240. List<string> imageFiles_L = GetAllImageFiles(leftPath);
  1241. List<string> imageFiles_R = GetAllImageFiles(rightPath);
  1242. try
  1243. {
  1244. foreach (string imageFile in imageFiles_L)
  1245. {
  1246. guid = Guid.NewGuid();
  1247. uuidDictionary[guid] = "";
  1248. sql = string.Format("INSERT INTO [dbo].[DataFiles](stationCode,stationName,CarrierBarcode,ProductBarcode,bucket,fileName,fileContext,uuid,fileUrl,status,submitTime,createTime) " +
  1249. "VALUES('{0}','{1}','{2}' ,'{3}','{4}','{5}','{6}','{7}','{8}','{9}','{10}','{11}')"
  1250. , stationCode
  1251. , stationName
  1252. , stPLC_MesData.BarcodeSet.strCarrierBarcode
  1253. , stPLC_MesData.BarcodeSet.strProductBarcode
  1254. , "/mesCommToPC/pic/left"
  1255. , Path.GetFileName(imageFile)
  1256. , ""
  1257. , guid.ToString()
  1258. , ""
  1259. , 0
  1260. , ""
  1261. , DateTime.Now
  1262. );
  1263. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  1264. FileUpload_X5 fileUpload_X5 = new FileUpload_X5();
  1265. string bucket = string.Empty;
  1266. bucket = "IMAGE/IMAGE/N3/debug/online/PASS/M0002PA-0001/P320N000006B/382f55e9-c2bb";
  1267. fileUpload_X5.bucket = bucket;
  1268. fileUpload_X5.name = imageFile;
  1269. fileUpload_X5.md5 = "";
  1270. fileUpload_X5.uploadCloud = true;
  1271. fileUpload_X5.informMqtt = true;
  1272. FileMqttPayload fileMqttPayload = new FileMqttPayload();
  1273. fileMqttPayload.factory = "";
  1274. fileMqttPayload.project_name = "";
  1275. fileMqttPayload.product_mode = "";
  1276. fileMqttPayload.line_no = "";
  1277. fileMqttPayload.work_station_no = "";
  1278. fileMqttPayload.equipment_no = "";
  1279. fileMqttPayload.station_no = "";
  1280. fileMqttPayload.file_id = "";
  1281. fileMqttPayload.file_name = "";
  1282. fileMqttPayload.sn = "";
  1283. fileMqttPayload.opt_time = "";
  1284. fileMqttPayload.file_type = "";
  1285. fileMqttPayload.file_category = "";
  1286. fileMqttPayload.tag = "";
  1287. fileMqttPayload.pass_station_id = "";
  1288. //FileUpload_X5 fileUpload_X5 = new FileUpload_X5();
  1289. //FileMqttPayload fileMqttPayload = new FileMqttPayload();
  1290. //fileUpload_X5.bucket = "IMAGE/IMAGE/N3/debug/online/PASS/M0002PA-0001/P320N000006B/382f55e9-c2bb";
  1291. //fileUpload_X5.name = "test";
  1292. //fileUpload_X5.md5 = "";
  1293. //fileUpload_X5.uploadCloud = true;
  1294. //fileUpload_X5.informMqtt = true;
  1295. var fileresult = XiaomiMESHttp_UpLoadFile.FileUoladToMes(imageFile, fileUpload_X5, fileMqttPayload, toPath);
  1296. }
  1297. foreach (string imageFile in imageFiles_R)
  1298. {
  1299. guid = Guid.NewGuid();
  1300. uuidDictionary[guid] = "";
  1301. sql = string.Format("INSERT INTO [dbo].[DataFiles](stationCode,stationName,CarrierBarcode,ProductBarcode,bucket,fileName,fileContext,uuid,fileUrl,status,submitTime,createTime) " +
  1302. "VALUES('{0}','{1}','{2}' ,'{3}','{4}','{5}','{6}','{7}','{8}','{9}','{10}','{11}')"
  1303. , stationCode
  1304. , stationName
  1305. , stPLC_MesData.BarcodeSet.strCarrierBarcode
  1306. , stPLC_MesData.BarcodeSet.strProductBarcode
  1307. , "/mesCommToPC/pic/right"
  1308. , Path.GetFileName(imageFile)
  1309. , ""
  1310. , ""
  1311. , ""
  1312. , 0
  1313. , ""
  1314. , DateTime.Now
  1315. );
  1316. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  1317. result = ret == "成功" ? 1 : 6;
  1318. }
  1319. }
  1320. catch (Exception)
  1321. {
  1322. AddMessage_Station(stationName, LogType.Error, $"图片保存失败!载具码:{stPLC_MesData.BarcodeSet.strCarrierBarcode}产品码{stPLC_MesData.BarcodeSet.strProductBarcode}");
  1323. }
  1324. }
  1325. /// <summary>
  1326. /// 获取路径下的所有图片
  1327. /// </summary>
  1328. /// <param name="directoryPath"></param>
  1329. /// <returns></returns>
  1330. private List<string> GetAllImageFiles(string directoryPath)
  1331. {
  1332. var imageExtensions = new HashSet<string>(StringComparer.OrdinalIgnoreCase) { ".jpg", ".jpeg", ".png", ".bmp", ".gif", ".tiff" };
  1333. var imageFiles = new List<string>();
  1334. try
  1335. {
  1336. // 遍历目录及子目录中的所有文件
  1337. foreach (string file in Directory.EnumerateFiles(directoryPath, "*.*", SearchOption.AllDirectories))
  1338. {
  1339. // 获取文件扩展名并检查是否为图片格式
  1340. string extension = Path.GetExtension(file);
  1341. if (imageExtensions.Contains(extension))
  1342. {
  1343. imageFiles.Add(file);
  1344. }
  1345. }
  1346. }
  1347. catch (Exception ex)
  1348. {
  1349. OnMessage(LogType.Error, $"图片查询发生错误: {ex.Message}");
  1350. }
  1351. return imageFiles;
  1352. }
  1353. public MultipartFormDataContent MultipartbyFile(string filePath)
  1354. {
  1355. using (var formData = new MultipartFormDataContent())
  1356. {
  1357. // 读取文件并转换为ByteArrayContent
  1358. byte[] fileBytes = File.ReadAllBytes(filePath);
  1359. var fileContent = new ByteArrayContent(fileBytes);
  1360. // 将ByteArrayContent添加到MultipartFormDataContent,并指定名称
  1361. formData.Add(fileContent, "file", Path.GetFileName(filePath));
  1362. return formData;
  1363. }
  1364. }
  1365. //private void CollectAndProcessDataLeft(string sn, string direction, string ip, string port, int connectTimeOut, int sendDataTimeOut)
  1366. //{
  1367. // Stopwatch stopwatch = new Stopwatch();
  1368. // stopwatch.Start();
  1369. // try
  1370. // {
  1371. // // 初始化 AtlasScrew 实例
  1372. // AtlasScrew atlasScrew1 = new AtlasScrew(ip, port, connectTimeOut, sendDataTimeOut);
  1373. // atlasScrew1.Initial();
  1374. // // 存储结果的列表
  1375. // List<(double Angle, double Torque, double StartTorque, double MaxTorque)> results = new List<(double, double, double, double)>();
  1376. // // 存储角度和扭力的字符串列表
  1377. // List<string> angleStrs = new List<string>();
  1378. // List<string> torqueStrs = new List<string>();
  1379. // // 上一次获取的数据
  1380. // (double JD_MEAN, double NL_MEAN) lastResult = (-1, -1);
  1381. // while (isExitAtlasLeft) // 检查是否收集数据
  1382. // {
  1383. // // 获取当前数据
  1384. // var currentResult = atlasScrew1.GetResults();
  1385. // // 判断是否为新数据
  1386. // if (currentResult.JD_MEAN != lastResult.JD_MEAN || currentResult.NL_MEAN != lastResult.NL_MEAN)
  1387. // {
  1388. // OnMessage(LogType.Info, $"检测到新数据: JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN}");
  1389. // // 更新角度和扭力的字符串列表
  1390. // angleStrs.Add(currentResult.JD_MEAN.ToString());
  1391. // torqueStrs.Add(currentResult.NL_MEAN.ToString());
  1392. // // 计算角度、扭力、起始扭力和最大扭力
  1393. // double[] angles = angleStrs.Select(a => double.Parse(a)).ToArray();
  1394. // double[] torques = torqueStrs.Select(a => double.Parse(a)).ToArray();
  1395. // double startTorque = torques.Length > 0 ? torques[0] : -1; // 起始扭力
  1396. // double maxTorque = torques.Length > 0 ? torques.Max() : -1; // 最大扭力
  1397. // // 将新数据添加到结果列表
  1398. // results.Add((angles.Last(), torques.Last(), startTorque, maxTorque));
  1399. // // 更新上一次获取的数据
  1400. // lastResult = currentResult;
  1401. // }
  1402. // // 等待一段时间后再次检查
  1403. // Thread.Sleep(20); // 轮询间隔时间
  1404. // // 如果触发了出站,则退出循环
  1405. // if (!isExitAtlasLeft)
  1406. // {
  1407. // break;
  1408. // }
  1409. // }
  1410. // // 生成文件名
  1411. // string fileName = $"{sn}_{direction}_{DateTime.Now:yyyyMMddHHmmss}.txt";
  1412. // // 写入数据到文件
  1413. // using (StreamWriter writer = new StreamWriter(fileName))
  1414. // {
  1415. // // 写入标题行
  1416. // writer.WriteLine("角度, 扭力, 起始扭力, 最大扭力");
  1417. // // 写入每一行数据
  1418. // foreach (var result in results)
  1419. // {
  1420. // writer.WriteLine($"{result.Angle}, {result.Torque}, {result.StartTorque}, {result.MaxTorque}");
  1421. // }
  1422. // }
  1423. // stopwatch.Stop();
  1424. // AddMessage(LogType.Info, $"数据采集完成并保存到文件 {fileName}; 总用时 {stopwatch.ElapsedMilliseconds}ms");
  1425. // }
  1426. // catch (Exception ex)
  1427. // {
  1428. // AddMessage(LogType.Error, $"数据采集过程中发生错误: {ex.Message}");
  1429. // }
  1430. // finally
  1431. // {
  1432. // // 重置标志变量
  1433. // isExitAtlasLeft = false;
  1434. // }
  1435. //}
  1436. //private void CollectAndProcessDataRight(string sn, string direction, string ip, string port, int connectTimeOut, int sendDataTimeOut)
  1437. //{
  1438. // Stopwatch stopwatch = new Stopwatch();
  1439. // stopwatch.Start();
  1440. // try
  1441. // {
  1442. // // 初始化 AtlasScrew 实例
  1443. // AtlasScrew atlasScrew2 = new AtlasScrew(ip, port, connectTimeOut, sendDataTimeOut);
  1444. // atlasScrew2.Initial();
  1445. // // 存储结果的列表
  1446. // List<(double JD_MEAN, double NL_MEAN)> results = new List<(double JD_MEAN, double NL_MEAN)>();
  1447. // // 上一次获取的数据
  1448. // (double JD_MEAN, double NL_MEAN) lastResult = (-1, -1);
  1449. // while (isExitAtlasRight) // 检查是否收集数据
  1450. // {
  1451. // // 获取当前数据
  1452. // var currentResult = atlasScrew2.GetResults();
  1453. // // 判断是否为新数据
  1454. // if (currentResult.JD_MEAN != lastResult.JD_MEAN || currentResult.NL_MEAN != lastResult.NL_MEAN)
  1455. // {
  1456. // AddMessage(LogType.Info, $"检测到新数据: JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN}");
  1457. // // 将新数据写入PLC
  1458. // //WriteDataToPlc(plcNo, stationNameStr, tagMesCommName, currentResult.JD_MEAN, currentResult.NL_MEAN);
  1459. // // 将新数据添加到结果列表
  1460. // results.Add(currentResult);
  1461. // // 更新上一次获取的数据
  1462. // lastResult = currentResult;
  1463. // }
  1464. // // 等待一段时间后再次检查
  1465. // Thread.Sleep(20); // 轮询间隔时间
  1466. // // 如果触发了出站,则退出循环
  1467. // if (!isExitAtlasRight)
  1468. // {
  1469. // break;
  1470. // }
  1471. // }
  1472. // // 将所有数据写入文件
  1473. // //WriteDataToFile(sn, direction, results);
  1474. // stopwatch.Stop();
  1475. // OnMessage(LogType.Info, $"螺丝数据采集完成;总用时{stopwatch.ElapsedMilliseconds}ms");
  1476. // }
  1477. // catch (Exception ex)
  1478. // {
  1479. // OnMessage(LogType.Error, $"螺丝数据采集过程中发生错误: {ex.Message}");
  1480. // }
  1481. // finally
  1482. // {
  1483. // // 重置标志变量
  1484. // isExitAtlasRight = false;
  1485. // }
  1486. //}
  1487. private void CollectAndProcessDataLeft(AtlasScrew atlasScrew, string sn, string direction)
  1488. {
  1489. Stopwatch stopwatch = new Stopwatch();
  1490. stopwatch.Start();
  1491. int nRet = 0;
  1492. string strRet = "";
  1493. try
  1494. {
  1495. int fileCounter = 1; // 文件计数器,用于生成文件名中的序号
  1496. while (isCollectingFlagLeft)
  1497. {
  1498. // 从缓存中获取所有未处理的数据
  1499. var cachedData = atlasScrew.GetCachedDataLeft();
  1500. foreach (var currentResult in cachedData)
  1501. {
  1502. if (currentResult.JD_MEAN == 0 || currentResult.NL_MEAN == 0)
  1503. {
  1504. continue; // 跳过无效数据
  1505. }
  1506. OnMessage(LogType.Info, $"检测到新数据: JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN}");
  1507. // 写入PLC
  1508. OP70_ScrewDataSet_t resultToPlC = new OP70_ScrewDataSet_t
  1509. {
  1510. fTorque = float.Parse(currentResult.NL_MEAN.ToString()),
  1511. fCircles = float.Parse(currentResult.JD_MEAN.ToString())
  1512. };
  1513. (nRet, strRet) = WriteResultToPlc(7, "", $"g_OP70_MES.{direction}.screwDriver", 1, resultToPlC);
  1514. if (nRet != 0)
  1515. {
  1516. OnMessage(LogType.Info, $"SN:{sn}, JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN} 写入PLC失败");
  1517. }
  1518. else
  1519. {
  1520. OnMessage(LogType.Info, $"SN:{sn}, JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN} 写入PLC成功");
  1521. }
  1522. // 构建保存路径
  1523. string dateFolder = DateTime.Now.ToString("yyyyMMdd");
  1524. string basePath = AppDomain.CurrentDomain.BaseDirectory;
  1525. string savePath = Path.Combine(basePath, "screw", dateFolder, sn, direction, "曲线");
  1526. Directory.CreateDirectory(savePath); // 确保目录存在
  1527. // 构建文件名(以 SN + 序号命名)
  1528. string fileName = $"{sn}_{fileCounter}.txt";
  1529. string filePath = Path.Combine(savePath, fileName);
  1530. // 写入文件
  1531. using (StreamWriter writer = new StreamWriter(filePath))
  1532. {
  1533. writer.WriteLine("精度, 扭力");
  1534. // 遍历 Pearkdegree 和 PearkTorque 的所有值
  1535. for (int i = 0; i < currentResult.Pearkdegree.Length && i < currentResult.PearkTorque.Length; i++)
  1536. {
  1537. double precision = Math.Round(currentResult.Pearkdegree[i]); // 精度
  1538. double torque = Math.Round(currentResult.PearkTorque[i], 2); // 扭力
  1539. writer.WriteLine($"{precision}, {torque}");
  1540. }
  1541. }
  1542. OnMessage(LogType.Info, $"保存文件成功: {filePath}");
  1543. // 增加文件计数器
  1544. fileCounter++;
  1545. }
  1546. // 如果没有更多数据,则短暂休眠以节省资源
  1547. if (!cachedData.Any())
  1548. {
  1549. Thread.Sleep(10); // 根据需要调整休眠时间
  1550. }
  1551. // 如果触发了出站,则退出循环
  1552. if (!isCollectingFlagLeft)
  1553. {
  1554. break;
  1555. }
  1556. }
  1557. stopwatch.Stop();
  1558. OnMessage(LogType.Info, $"数据采集完成; 总用时 {stopwatch.ElapsedMilliseconds}ms");
  1559. }
  1560. catch (Exception ex)
  1561. {
  1562. OnMessage(LogType.Error, $"数据采集过程中发生错误: {ex.Message}");
  1563. }
  1564. finally
  1565. {
  1566. isCollectingFlagLeft = false;
  1567. }
  1568. }
  1569. private void CollectAndProcessDataRight(AtlasScrew atlasScrew, string sn, string direction)
  1570. {
  1571. Stopwatch stopwatch = new Stopwatch();
  1572. stopwatch.Start();
  1573. int nRet = 0;
  1574. string strRet = "";
  1575. try
  1576. {
  1577. int fileCounter = 1; // 文件计数器,用于生成文件名中的序号
  1578. while (isCollectingFlagRight)
  1579. {
  1580. // 从缓存中获取所有未处理的数据
  1581. var cachedData = atlasScrew.GetCachedDataLeft();
  1582. foreach (var currentResult in cachedData)
  1583. {
  1584. if (currentResult.JD_MEAN == 0 || currentResult.NL_MEAN == 0)
  1585. {
  1586. continue; // 跳过无效数据
  1587. }
  1588. OnMessage(LogType.Info, $"检测到新数据: JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN}");
  1589. // 写入PLC
  1590. OP70_ScrewDataSet_t resultToPlC = new OP70_ScrewDataSet_t
  1591. {
  1592. fTorque = float.Parse(currentResult.NL_MEAN.ToString()),
  1593. fCircles = float.Parse(currentResult.JD_MEAN.ToString())
  1594. };
  1595. (nRet, strRet) = WriteResultToPlc(7, "", $"g_OP70_MES.{direction}.screwDriver", 1, resultToPlC);
  1596. if (nRet != 0)
  1597. {
  1598. OnMessage(LogType.Info, $"SN:{sn}, JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN} 写入PLC失败");
  1599. }
  1600. else
  1601. {
  1602. OnMessage(LogType.Info, $"SN:{sn}, JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN} 写入PLC成功");
  1603. }
  1604. // 构建保存路径
  1605. string dateFolder = DateTime.Now.ToString("yyyyMMdd");
  1606. string basePath = AppDomain.CurrentDomain.BaseDirectory;
  1607. string savePath = Path.Combine(basePath, "screw", dateFolder, sn, direction,"曲线");
  1608. Directory.CreateDirectory(savePath); // 确保目录存在
  1609. // 构建文件名(以 SN + 序号命名)
  1610. string fileName = $"{sn}_{fileCounter}.txt";
  1611. string filePath = Path.Combine(savePath, fileName);
  1612. // 写入文件
  1613. using (StreamWriter writer = new StreamWriter(filePath))
  1614. {
  1615. writer.WriteLine("精度, 扭力");
  1616. // 遍历 Pearkdegree 和 PearkTorque 的所有值
  1617. for (int i = 0; i < currentResult.Pearkdegree.Length && i < currentResult.PearkTorque.Length; i++)
  1618. {
  1619. double precision = Math.Round(currentResult.Pearkdegree[i]); // 精度
  1620. double torque = Math.Round(currentResult.PearkTorque[i], 2); // 扭力
  1621. writer.WriteLine($"{precision}, {torque}");
  1622. }
  1623. }
  1624. OnMessage(LogType.Info, $"保存文件成功: {filePath}");
  1625. // 增加文件计数器
  1626. fileCounter++;
  1627. }
  1628. // 如果没有更多数据,则短暂休眠以节省资源
  1629. if (!cachedData.Any())
  1630. {
  1631. Thread.Sleep(10); // 根据需要调整休眠时间
  1632. }
  1633. // 如果触发了出站,则退出循环
  1634. if (!isCollectingFlagRight)
  1635. {
  1636. break;
  1637. }
  1638. }
  1639. stopwatch.Stop();
  1640. OnMessage(LogType.Info, $"数据采集完成; 总用时 {stopwatch.ElapsedMilliseconds}ms");
  1641. }
  1642. catch (Exception ex)
  1643. {
  1644. OnMessage(LogType.Error, $"数据采集过程中发生错误: {ex.Message}");
  1645. }
  1646. finally
  1647. {
  1648. isCollectingFlagRight = false;
  1649. }
  1650. }
  1651. #endregion
  1652. #region S1
  1653. /// <summary>
  1654. /// [S1] 壳体清洁上料装备
  1655. /// </summary>
  1656. /// <param name="plcNo">PLC编号</param>
  1657. private void ReadStation_S1(int plcNo)
  1658. {
  1659. string stationCode = "[OP10]";
  1660. string stationName = "壳体清洁上料";
  1661. string stationNameStr = stationCode + stationName;
  1662. string tagBaseName = "g_OP10_MES"; //标签变量名称
  1663. string tagMesCommName = "mesCommToPC"; //标签变量名称
  1664. string tagAgvCommName = "agvCommFrmPC";
  1665. string tagBarsetName = "BarcodeSet";
  1666. OP10_MesData_t stPLC_MesData; //PLC的MES数据
  1667. (int, string) result;
  1668. while (true)
  1669. {
  1670. try
  1671. {
  1672. if (!GlobalContext._IsCon_Funs1)
  1673. {
  1674. UpdatePLCMonitor(1, plcNo, 0);
  1675. continue;
  1676. }
  1677. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  1678. {
  1679. Stopwatch stopwatch1 = new Stopwatch();
  1680. Stopwatch stopwatch2 = new Stopwatch();
  1681. stopwatch1.Start();
  1682. stopwatch2.Start();
  1683. #region 一次性读取所有数据
  1684. // 一次性读取所有数据
  1685. result = FunsEip[plcNo].Read_SingleTag<OP10_MesData_t>(tagBaseName, 1, out stPLC_MesData,this); //读取单个结构体数据
  1686. if (result.Item1 != 0)
  1687. {
  1688. //richTextBox1.AppendText("\n" + strRet);
  1689. }
  1690. else
  1691. {
  1692. //richTextBox1.AppendText("\n" + "读取成功");
  1693. }
  1694. #endregion 一次性读取所有数据
  1695. stopwatch2.Stop();
  1696. #region 进站
  1697. try
  1698. {
  1699. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  1700. {
  1701. lock (lockObj)
  1702. {
  1703. if (!ProgressState)
  1704. {
  1705. ProgressState = true;
  1706. Task.Run(() => S1进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, out ProgressState));
  1707. }
  1708. }
  1709. }
  1710. }
  1711. catch (Exception ex)
  1712. {
  1713. ProgressState = false;
  1714. string str = ex.StackTrace;
  1715. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1716. }
  1717. #endregion 进站
  1718. #region 出站
  1719. try
  1720. {
  1721. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  1722. {
  1723. lock (lockObj)
  1724. {
  1725. if (!ProgressState)
  1726. {
  1727. ProgressState = true;
  1728. Task.Run(() => S1出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  1729. }
  1730. }
  1731. }
  1732. }
  1733. catch (Exception ex)
  1734. {
  1735. ProgressState = false;
  1736. string str = ex.StackTrace;
  1737. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1738. }
  1739. #endregion 进站
  1740. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  1741. stopwatch1.Stop();
  1742. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  1743. }
  1744. else
  1745. {
  1746. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1747. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  1748. FunsEip[plcNo].Connect(); // 重连
  1749. }
  1750. }
  1751. catch (Exception ex)
  1752. {
  1753. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1754. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  1755. }
  1756. Thread.Sleep(IntervalReadPLC);
  1757. }
  1758. }
  1759. /// <summary>
  1760. /// [S1] 壳体清洁上料 - 进站
  1761. /// </summary>
  1762. /// <param name="plcNo">PLC编号</param>
  1763. /// <param name="stationNameStr">工站全称</param>
  1764. /// <param name="stPLC_MesData"></param>
  1765. /// <param name="tagMesCommName"></param>
  1766. private void S1进站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName, out bool ProgressState)
  1767. {
  1768. Stopwatch stopwatch1 = new Stopwatch();
  1769. Stopwatch stopwatch2 = new Stopwatch();
  1770. try
  1771. {
  1772. stopwatch1.Start();
  1773. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  1774. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码),现在PLC只有OP10和OP50返回
  1775. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1776. string MachineId = GlobalContext.S1_MachineId; // 装备ID(可配置)
  1777. string StationId = GlobalContext.S1_StationId; // 工位ID(可配置)
  1778. if (string.IsNullOrEmpty(sn))
  1779. {
  1780. ProgressState = false;
  1781. return;
  1782. }
  1783. //正式生产就用PLC中取的
  1784. //sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode;
  1785. //测试先用9码,正式直接用PLC得到的SN码,截取成9位码
  1786. sn = sn.Substring(sn.Length - 11, 4) + sn.Substring(sn.Length - 5, 5);
  1787. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  1788. //绑定载具和产品
  1789. ResponseMessage message = new ResponseMessage();
  1790. message = SQLHelper.InsertCarrierBind(CarrierBarcode, sn);
  1791. if (message.result == false)
  1792. {
  1793. AddMessage(LogType.Error, stationNameStr + "_载具码与产品码绑定失败,错误:" + message.text);
  1794. }
  1795. // 产品SN进站
  1796. List<TestItem> item = new List<TestItem>();
  1797. stopwatch2.Start();
  1798. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  1799. stopwatch2.Stop();
  1800. //指令执行结果 1:OK 110:失败
  1801. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  1802. //进站结果写入PLC
  1803. CommandFromPLC resultToPlC = new CommandFromPLC();
  1804. resultToPlC.cmd = 0;
  1805. resultToPlC.cmdParam = 0;
  1806. resultToPlC.cmdResult = mesResultFrmWeb;
  1807. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1808. }
  1809. catch (Exception ex)
  1810. {
  1811. string str = ex.StackTrace;
  1812. AddMessage( LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1813. CommandFromPLC resultToPlC = new CommandFromPLC();
  1814. resultToPlC.cmd = 0;
  1815. resultToPlC.cmdParam = 0; //指令参数
  1816. resultToPlC.cmdResult = 110;
  1817. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1818. }
  1819. stopwatch1.Stop();
  1820. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  1821. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1822. ProgressState = false;
  1823. }
  1824. /// <summary>
  1825. /// [S1] 壳体清洁上料 - 出站接口
  1826. /// </summary>
  1827. private void S1出站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  1828. {
  1829. Stopwatch stopwatch1 = new Stopwatch();
  1830. Stopwatch stopwatch2 = new Stopwatch();
  1831. try
  1832. {
  1833. stopwatch1.Start();
  1834. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  1835. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  1836. string processItem = stationName; // 项目
  1837. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  1838. string supplierCode = ""; // 供应商代码
  1839. string workorder_code = GlobalContext.WorkOrderCode; // 工单号 现在没用上
  1840. string batch_num = GlobalContext.BatchNumber; // 批次号 现在没用上
  1841. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号 现在没用上
  1842. string sn = string.Empty;
  1843. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1844. string MachineId = GlobalContext.S1_MachineId; // 装备id(可配置)
  1845. string StationId = GlobalContext.S1_StationId; // ⼯位ID(可配置)
  1846. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  1847. a1Result = 1;
  1848. bool pass = a1Result == 1;
  1849. //根据载具码获取产品码
  1850. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  1851. if (string.IsNullOrEmpty(strProductBarcode))
  1852. {
  1853. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  1854. }
  1855. sn = strProductBarcode;
  1856. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  1857. List<TestItem> items = new List<TestItem>();
  1858. items.Add(new TestItem()
  1859. {
  1860. Parameter_name = "载具码",
  1861. Parameter_value = CarrierBarcode,
  1862. Parameter_unit = ""
  1863. });
  1864. items.Add(new TestItem()
  1865. {
  1866. Parameter_name = "产品码",
  1867. Parameter_value = sn,
  1868. Parameter_unit = ""
  1869. });
  1870. //出站接口
  1871. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  1872. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", "", "", null);
  1873. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  1874. stopwatch2.Start();
  1875. //进站结果写入PLC
  1876. CommandFromPLC resultToPlC = new CommandFromPLC();
  1877. resultToPlC.cmd = 0;
  1878. resultToPlC.cmdParam = 0; //指令参数
  1879. resultToPlC.cmdResult = mesResultFrmWeb;
  1880. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1881. stopwatch2.Stop();
  1882. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  1883. //保存PLC返回MES数据到本地
  1884. ResponseMessage message = new ResponseMessage();
  1885. message = SQLHelper.InsertOp10Data(CarrierBarcode, sn, 1,
  1886. stPLC_MesData.mesData.nThrowCount, stPLC_MesData.mesData.fCleanAirPress, stPLC_MesData.mesData.fCleanSpeed,
  1887. stPLC_MesData.mesData.fWindBladeHeight, stPLC_MesData.mesData.fCleanTime, stPLC_MesData.mesData.nCleanCount,
  1888. stPLC_MesData.mesData.nRemainCount);
  1889. if (message.result == false)
  1890. {
  1891. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  1892. }
  1893. AddMessage(LogType.Info, stationNameStr + "_保存出站数据结束");
  1894. }
  1895. catch (Exception ex)
  1896. {
  1897. stopwatch2.Start();
  1898. CommandFromPLC resultToPlC = new CommandFromPLC();
  1899. resultToPlC.cmd = 0;
  1900. resultToPlC.cmdParam = 0; //指令参数
  1901. resultToPlC.cmdResult = 110;
  1902. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1903. stopwatch2.Stop();
  1904. string str = ex.StackTrace;
  1905. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1906. }
  1907. stopwatch1.Stop();
  1908. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1909. ProgressState = false;
  1910. }
  1911. #endregion
  1912. #region S2
  1913. /// <summary>
  1914. /// [S2] 上盖板上料装备
  1915. /// </summary>
  1916. /// <param name="plcNo">PLC编号</param>
  1917. private void ReadStation_S2(int plcNo)
  1918. {
  1919. string stationCode = "[OP20]";
  1920. string stationName = "上盖板上料装备";
  1921. string stationNameStr = stationCode + stationName;
  1922. string tagBaseName = "g_OP20_MES"; //标签变量名称
  1923. string tagMesCommName = "mesCommToPC"; //标签变量名称
  1924. string tagAgvCommName = "agvCommFrmPC";
  1925. string tagBarsetName = "BarcodeSet";
  1926. OP20_MesData_t stPLC_MesData; //PLC的MES数据
  1927. (int, string) result;
  1928. while (true)
  1929. {
  1930. try
  1931. {
  1932. if (!GlobalContext._IsCon_Funs2)
  1933. {
  1934. UpdatePLCMonitor(1, plcNo, 0);
  1935. continue;
  1936. }
  1937. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  1938. {
  1939. Stopwatch stopwatch1 = new Stopwatch();
  1940. Stopwatch stopwatch2 = new Stopwatch();
  1941. stopwatch1.Start();
  1942. stopwatch2.Start();
  1943. #region 一次性读取所有数据
  1944. // 一次性读取所有数据
  1945. result = FunsEip[plcNo].Read_SingleTag<OP20_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  1946. if (result.Item1 != 0)
  1947. {
  1948. //richTextBox1.AppendText("\n" + strRet);
  1949. }
  1950. else
  1951. {
  1952. //richTextBox1.AppendText("\n" + "读取成功");
  1953. }
  1954. #endregion 一次性读取所有数据
  1955. stopwatch2.Stop();
  1956. #region 进站
  1957. try
  1958. {
  1959. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  1960. {
  1961. lock (lockObj)
  1962. {
  1963. if (!ProgressState)
  1964. {
  1965. ProgressState = true;
  1966. Task.Run(() => S2进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  1967. }
  1968. }
  1969. }
  1970. }
  1971. catch (Exception ex)
  1972. {
  1973. ProgressState = false;
  1974. string str = ex.StackTrace;
  1975. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1976. }
  1977. #endregion 进站
  1978. #region 出站
  1979. try
  1980. {
  1981. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  1982. {
  1983. lock (lockObj)
  1984. {
  1985. if (!ProgressState)
  1986. {
  1987. ProgressState = true;
  1988. Task.Run(() => S2出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  1989. }
  1990. }
  1991. }
  1992. }
  1993. catch (Exception ex)
  1994. {
  1995. ProgressState = false;
  1996. string str = ex.StackTrace;
  1997. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1998. }
  1999. #endregion 进站
  2000. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2001. stopwatch1.Stop();
  2002. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  2003. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2004. }
  2005. else
  2006. {
  2007. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2008. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2009. FunsEip[plcNo].Connect();
  2010. }
  2011. }
  2012. catch (Exception ex)
  2013. {
  2014. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2015. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2016. //Funs[plcNo].ReConnect();
  2017. }
  2018. Thread.Sleep(IntervalReadPLC);
  2019. }
  2020. }
  2021. /// <summary>
  2022. /// [S2] 上盖板上料装备
  2023. /// </summary>
  2024. /// <param name="plcNo">PLC编号</param>
  2025. /// <param name="stationNameStr">工站全称</param>
  2026. private void S2进站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  2027. {
  2028. Stopwatch stopwatch1 = new Stopwatch();
  2029. Stopwatch stopwatch2 = new Stopwatch();
  2030. try
  2031. {
  2032. stopwatch1.Start();
  2033. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  2034. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码),现在PLC只有10和50返回
  2035. //sn = sn.Substring(sn.Length - 11, 4) + sn.Substring(sn.Length - 5, 5);
  2036. string MachineId = GlobalContext.S2_MachineId; // 装备ID(可配置)
  2037. string StationId = GlobalContext.S2_StationId; // 工位ID(可配置)
  2038. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  2039. //根据载具码获取产品码
  2040. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  2041. if (string.IsNullOrEmpty(strProductBarcode))
  2042. {
  2043. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  2044. }
  2045. //这个地方之后PLC可能会返回SN码,到时用返回的和数据库中的比较下对错,结果faalse怎么办现在不知道
  2046. //if (sn != strProductBarcode)
  2047. //{
  2048. // AddMessage(LogType.Info, $"进站产品码错误!与载具绑定的产品码不匹配,进站产品码:{sn};载具绑定产品码:{strProductBarcode}");
  2049. //}
  2050. sn = strProductBarcode;
  2051. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  2052. // 产品SN(物料码)校验
  2053. List<TestItem> item = new List<TestItem>();
  2054. stopwatch2.Start();
  2055. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  2056. stopwatch2.Stop();
  2057. //指令执行结果 1:OK 110:失败
  2058. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  2059. //进站结果写入PLC
  2060. CommandFromPLC resultToPlC = new CommandFromPLC();
  2061. resultToPlC.cmd = 0;
  2062. resultToPlC.cmdParam = 0; //指令参数
  2063. resultToPlC.cmdResult = mesResultFrmWeb;
  2064. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2065. }
  2066. catch (Exception ex)
  2067. {
  2068. string str = ex.StackTrace;
  2069. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2070. CommandFromPLC resultToPlC = new CommandFromPLC();
  2071. resultToPlC.cmd = 0;
  2072. resultToPlC.cmdParam = 0; //指令参数
  2073. resultToPlC.cmdResult = 110;
  2074. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2075. }
  2076. stopwatch1.Stop();
  2077. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  2078. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2079. ProgressState = false;
  2080. }
  2081. /// <summary>
  2082. /// [S2] 上盖板上料装备 - 出站接口
  2083. /// </summary>
  2084. private void S2出站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  2085. {
  2086. Stopwatch stopwatch1 = new Stopwatch();
  2087. Stopwatch stopwatch2 = new Stopwatch();
  2088. try
  2089. {
  2090. stopwatch1.Start();
  2091. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  2092. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2093. string processItem = stationName; // 测试项目
  2094. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2095. string supplierCode = ""; // 供应商代码
  2096. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2097. string batch_num = GlobalContext.BatchNumber; // 批次号
  2098. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2099. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  2100. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  2101. string PartBarcode = (string)stPLC_MesData.BarcodeSet.strPartBarcode; //部件码
  2102. string MachineId = GlobalContext.S2_MachineId; // 装备id(可配置) // ZS
  2103. string StationId = GlobalContext.S2_StationId; // ⼯位ID(可配置) // ZS
  2104. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  2105. bool pass = a1Result == 1;
  2106. //根据载具码获取产品码
  2107. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  2108. if (string.IsNullOrEmpty(strProductBarcode))
  2109. {
  2110. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  2111. }
  2112. sn = strProductBarcode;
  2113. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  2114. List<TestItem> items = new List<TestItem>();
  2115. items.Add(new TestItem()
  2116. {
  2117. Parameter_name = "载具码",
  2118. Parameter_value = CarrierBarcode,
  2119. Parameter_unit = ""
  2120. });
  2121. items.Add(new TestItem()
  2122. {
  2123. Parameter_name = "产品码",
  2124. Parameter_value = sn,
  2125. Parameter_unit = ""
  2126. });
  2127. items.Add(new TestItem()
  2128. {
  2129. Parameter_name = "部件码",
  2130. Parameter_value = PartBarcode,
  2131. Parameter_unit = ""
  2132. });
  2133. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2134. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, PartBarcode, "", "", null);
  2135. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  2136. stopwatch2.Start();
  2137. //进站结果写入PLC
  2138. CommandFromPLC resultToPlC = new CommandFromPLC();
  2139. resultToPlC.cmd = 0;
  2140. resultToPlC.cmdParam = 0; //指令参数
  2141. resultToPlC.cmdResult = mesResultFrmWeb;
  2142. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2143. stopwatch2.Stop();
  2144. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  2145. //保存PLC返回MES数据到本地
  2146. ResponseMessage message = new ResponseMessage();
  2147. message = SQLHelper.InsertOp20Data(CarrierBarcode, sn, stPLC_MesData.mesData.nThrowCount, stPLC_MesData.mesData.nRemainCount);
  2148. if (message.result == false)
  2149. {
  2150. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  2151. }
  2152. if (!string.IsNullOrEmpty(PartBarcode))
  2153. {
  2154. message = SQLHelper.InsertOp20Product(CarrierBarcode, sn, PartBarcode);
  2155. if (message.result == false)
  2156. {
  2157. AddMessage(LogType.Error, message.text);
  2158. }
  2159. }
  2160. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  2161. }
  2162. catch (Exception ex)
  2163. {
  2164. stopwatch2.Start();
  2165. CommandFromPLC resultToPlC = new CommandFromPLC();
  2166. resultToPlC.cmd = 0;
  2167. resultToPlC.cmdParam = 0; //指令参数
  2168. resultToPlC.cmdResult = 110;
  2169. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2170. stopwatch2.Stop();
  2171. string str = ex.StackTrace;
  2172. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2173. }
  2174. stopwatch1.Stop();
  2175. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2176. ProgressState = false;
  2177. }
  2178. #endregion
  2179. #region S3
  2180. /// <summary>
  2181. /// [S3] 点散热胶装备
  2182. /// </summary>
  2183. /// <param name="plcNo">PLC编号</param>
  2184. private void ReadStation_S3(int plcNo)
  2185. {
  2186. string stationCode = "[OP30]";
  2187. string stationName = "点散热胶装备";
  2188. string stationNameStr = stationCode + stationName;
  2189. string tagBaseName = "g_OP30_MES"; //标签变量名称
  2190. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2191. string tagAgvCommName = "agvCommFrmPC";
  2192. string tagBarsetName = "BarcodeSet";
  2193. OP30_MesData_t stPLC_MesData; //PLC的MES数据
  2194. (int, string) result;
  2195. #region 创建字典
  2196. // 触发信号字典 赋值
  2197. s3PLCSignal_Old.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  2198. s3PLCSignal_Old.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  2199. s3PLCSignal_Old.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  2200. s3PLCSignal_Old.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2201. s3PLCSignal_Old.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2202. // PLC数据字典 赋值
  2203. s3PLCData.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  2204. s3PLCData.Add("c1MES_FLAG_Check", 0); // MES_FLAG
  2205. s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  2206. s3PLCData.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  2207. s3PLCData.Add("c1MES_FLAG_Unbind", 0); // MES_FLAG
  2208. //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  2209. s3PLCData.Add("c1VehicleCavity_Unbind", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  2210. s3PLCData.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  2211. s3PLCData.Add("c1MES_FLAG_Bind", 0); // MES_FLAG
  2212. //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  2213. s3PLCData.Add("c1CavityReverse_Bind", 0); // 是否是两个穴位交换
  2214. s3PLCData.Add("c1VehicleCavityFr_Bind", 0); // 来源穴位号(产品取自二穴载具哪个穴位)
  2215. s3PLCData.Add("c1VehicleCavityTo_Bind", 0); // 目标载具穴位号(产品放到二穴载具哪个穴位)
  2216. s3PLCData.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2217. s3PLCData.Add("c1MES_FLAG", 0); // MES_FLAG
  2218. s3PLCData.Add("c1ProductSN", ""); // 产品SN(一穴载具SN)
  2219. //s3PLCData.Add("c1ProductSN_Check", ""); // 二穴载具SN(产品取自哪个二穴载具)
  2220. s3PLCData.Add("c1VehicleCavity", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  2221. s3PLCData.Add("c1Result", 0); // 产品结果
  2222. s3PLCData.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2223. s3PLCData.Add("c1OEEMES_FLAG", 0); // MES_FLAG
  2224. s3PLCData.Add("c1OEEProductSN", "");// 产品SN(载具SN)
  2225. s3PLCData.Add("c1OEEType", 0); // 节拍类型(plc写入)
  2226. #endregion 创建字典
  2227. while (true)
  2228. {
  2229. try
  2230. {
  2231. if (!GlobalContext._IsCon_Funs2)
  2232. {
  2233. UpdatePLCMonitor(1, plcNo, 0);
  2234. continue;
  2235. }
  2236. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  2237. {
  2238. Stopwatch stopwatch1 = new Stopwatch();
  2239. Stopwatch stopwatch2 = new Stopwatch();
  2240. stopwatch1.Start();
  2241. stopwatch2.Start();
  2242. #region 一次性读取所有数据
  2243. // 一次性读取所有数据
  2244. result = FunsEip[plcNo].Read_SingleTag<OP30_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  2245. if (result.Item1 != 0)
  2246. {
  2247. //richTextBox1.AppendText("\n" + strRet);
  2248. }
  2249. else
  2250. {
  2251. //richTextBox1.AppendText("\n" + "读取成功");
  2252. }
  2253. #endregion 一次性读取所有数据
  2254. stopwatch2.Stop();
  2255. #region 左边进站
  2256. try
  2257. {
  2258. if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2259. {
  2260. lock (lockObj)
  2261. {
  2262. if (!ProgressState)
  2263. {
  2264. ProgressState = true;
  2265. Task.Run(() => S3进站(plcNo, stationNameStr, stPLC_MesData.Left, tagBaseName + ".Left." + tagMesCommName, tagBaseName + ".Left." + tagBarsetName, "Left", out ProgressState));
  2266. }
  2267. }
  2268. }
  2269. }
  2270. catch (Exception ex)
  2271. {
  2272. ProgressState = false;
  2273. string str = ex.StackTrace;
  2274. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2275. }
  2276. #endregion 左边进站
  2277. #region 左边出站
  2278. try
  2279. {
  2280. if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2281. {
  2282. lock (lockObj)
  2283. {
  2284. if (!ProgressState)
  2285. {
  2286. ProgressState = true;
  2287. Task.Run(() => S3出站(plcNo, stationNameStr, stPLC_MesData.Left, tagBaseName + ".Left." + tagMesCommName, stationCode, stationName, "Left", out ProgressState));
  2288. }
  2289. }
  2290. }
  2291. }
  2292. catch (Exception ex)
  2293. {
  2294. ProgressState = false;
  2295. string str = ex.StackTrace;
  2296. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2297. }
  2298. #endregion 左边出站
  2299. #region 右边进站
  2300. try
  2301. {
  2302. if (stPLC_MesData.Right.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2303. {
  2304. lock (lockObj)
  2305. {
  2306. if (!ProgressState)
  2307. {
  2308. ProgressState = true;
  2309. Task.Run(() => S3进站(plcNo, stationNameStr, stPLC_MesData.Right, tagBaseName + ".Right." + tagMesCommName, tagBaseName + ".Right." + tagBarsetName,"Right", out ProgressState));
  2310. }
  2311. }
  2312. }
  2313. }
  2314. catch (Exception ex)
  2315. {
  2316. ProgressState = false;
  2317. string str = ex.StackTrace;
  2318. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2319. }
  2320. #endregion 右边进站
  2321. #region 右边出站
  2322. try
  2323. {
  2324. if (stPLC_MesData.Right.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2325. {
  2326. lock (lockObj)
  2327. {
  2328. if (!ProgressState)
  2329. {
  2330. ProgressState = true;
  2331. Task.Run(() => S3出站(plcNo, stationNameStr, stPLC_MesData.Right, tagBaseName + ".Right." + tagMesCommName, stationCode, stationName, "Right", out ProgressState));
  2332. }
  2333. }
  2334. }
  2335. }
  2336. catch (Exception ex)
  2337. {
  2338. string str = ex.StackTrace;
  2339. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2340. }
  2341. #endregion 右边出站
  2342. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2343. stopwatch1.Stop();
  2344. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  2345. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2346. }
  2347. else
  2348. {
  2349. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2350. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2351. FunsEip[plcNo].Connect();
  2352. }
  2353. }
  2354. catch (Exception ex)
  2355. {
  2356. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2357. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2358. //Funs[plcNo].ReConnect();
  2359. }
  2360. Thread.Sleep(IntervalReadPLC);
  2361. }
  2362. }
  2363. /// <summary>
  2364. /// [S3] 点散热胶装备 - 进站
  2365. /// </summary>
  2366. /// <param name="plcNo">PLC编号</param>
  2367. /// <param name="stationNameStr">工站全称</param>
  2368. private void S3进站(int plcNo, string stationNameStr, OP30_stnDataSet_t stPLC_MesData, string tagMesCommName, string tagBarsetName,string direction, out bool ProgressState)
  2369. {
  2370. Stopwatch stopwatch1 = new Stopwatch();
  2371. Stopwatch stopwatch2 = new Stopwatch();
  2372. try
  2373. {
  2374. stopwatch1.Start();
  2375. AddMessage(LogType.Info, stationNameStr + "_"+ direction+"_进站开始");
  2376. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  2377. string MachineId = GlobalContext.S3_MachineId; // 装备ID(可配置)
  2378. string StationId=string.Empty;
  2379. if (direction=="Left")
  2380. {
  2381. StationId = GlobalContext.S3_StationId_1; // 工位ID(可配置)
  2382. }
  2383. if (direction == "Right")
  2384. {
  2385. StationId = GlobalContext.S3_StationId_2; // 工位ID(可配置)
  2386. }
  2387. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  2388. //载具码验证产品码
  2389. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  2390. if (string.IsNullOrEmpty(strProductBarcode))
  2391. {
  2392. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  2393. }
  2394. sn = strProductBarcode;
  2395. AddMessage(LogType.Info, $"载具码:{strProductBarcode};产品码:{sn}");
  2396. // 产品SN(物料码)校验
  2397. List<TestItem> item = new List<TestItem>();
  2398. stopwatch2.Start();
  2399. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  2400. stopwatch2.Stop();
  2401. //指令执行结果 1:OK 110:失败
  2402. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  2403. //进站结果写入PLC
  2404. CommandFromPLC resultToPlC = new CommandFromPLC();
  2405. resultToPlC.cmd = 0;
  2406. resultToPlC.cmdParam = 0; //指令参数
  2407. resultToPlC.cmdResult = mesResultFrmWeb;
  2408. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2409. }
  2410. catch (Exception ex)
  2411. {
  2412. string str = ex.StackTrace;
  2413. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2414. CommandFromPLC resultToPlC = new CommandFromPLC();
  2415. resultToPlC.cmd = 0;
  2416. resultToPlC.cmdParam = 0; //指令参数
  2417. resultToPlC.cmdResult = 110;
  2418. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2419. }
  2420. stopwatch1.Stop();
  2421. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_进站结束");
  2422. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2423. ProgressState = false;
  2424. }
  2425. /// <summary>
  2426. /// [S3] 点散热胶装备 - 出站
  2427. /// </summary>
  2428. private void S3出站(int plcNo, string stationNameStr, OP30_stnDataSet_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, string direction, out bool ProgressState)
  2429. {
  2430. Stopwatch stopwatch1 = new Stopwatch();
  2431. Stopwatch stopwatch2 = new Stopwatch();
  2432. try
  2433. {
  2434. stopwatch1.Start();
  2435. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_出站开始");
  2436. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2437. string processItem = stationName; // 测试项目
  2438. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2439. string supplierCode = ""; // 供应商代码
  2440. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2441. string batch_num = GlobalContext.BatchNumber; // 批次号
  2442. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2443. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  2444. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  2445. string MachineId = GlobalContext.S3_MachineId; // 装备id(可配置)
  2446. string StationId = string.Empty;
  2447. if (direction == "Left")
  2448. {
  2449. StationId = GlobalContext.S3_StationId_1; // 工位ID(可配置)
  2450. }
  2451. if (direction == "Right")
  2452. {
  2453. StationId = GlobalContext.S3_StationId_2; // 工位ID(可配置)
  2454. }
  2455. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  2456. bool pass = a1Result == 1;
  2457. //根据载具码获取产品码
  2458. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  2459. if (string.IsNullOrEmpty(strProductBarcode))
  2460. {
  2461. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  2462. }
  2463. sn = strProductBarcode;
  2464. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  2465. List<TestItem> items = new List<TestItem>();
  2466. items.Add(new TestItem()
  2467. {
  2468. Parameter_name = "载具码",
  2469. Parameter_value = CarrierBarcode,
  2470. Parameter_unit = ""
  2471. });
  2472. items.Add(new TestItem()
  2473. {
  2474. Parameter_name = "产品码",
  2475. Parameter_value = sn,
  2476. Parameter_unit = ""
  2477. });
  2478. int result1 = 1;
  2479. if (direction == "Right")
  2480. {
  2481. result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2482. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", "", "", null);
  2483. }
  2484. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  2485. stopwatch2.Start();
  2486. //进站结果写入PLC
  2487. CommandFromPLC resultToPlC = new CommandFromPLC();
  2488. resultToPlC.cmd = 0;
  2489. resultToPlC.cmdParam = 0; //指令参数
  2490. resultToPlC.cmdResult = mesResultFrmWeb;
  2491. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2492. stopwatch2.Stop();
  2493. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_出站结束");
  2494. //保存PLC返回MES数据到本地
  2495. ResponseMessage message = new ResponseMessage();
  2496. if (direction == "Left")
  2497. {
  2498. string strMesHeightInfos = FloatArrayToString(stPLC_MesData.mesData.fMesHeightInfos);
  2499. string strIntervalWeights = FloatArrayToString(stPLC_MesData.mesData.fIntervalWeights);
  2500. string strRemainGlues = FloatArrayToString(stPLC_MesData.mesData.fRemainGlues);
  2501. message = SQLHelper.InsertOp301Data(CarrierBarcode, sn, stPLC_MesData.mesData.fGlueSupplySpeed,
  2502. stPLC_MesData.mesData.fAB_AirPress, stPLC_MesData.mesData.fAB_AirPressDiff,
  2503. strMesHeightInfos, strIntervalWeights, strRemainGlues);
  2504. if (message.result == false)
  2505. {
  2506. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  2507. }
  2508. }
  2509. if (direction == "Right")
  2510. {
  2511. string strMesHeightInfos = FloatArrayToString(stPLC_MesData.mesData.fMesHeightInfos);
  2512. string strIntervalWeights = FloatArrayToString(stPLC_MesData.mesData.fIntervalWeights);
  2513. string strRemainGlues = FloatArrayToString(stPLC_MesData.mesData.fRemainGlues);
  2514. message = SQLHelper.InsertOp302Data(CarrierBarcode, sn, stPLC_MesData.mesData.fGlueSupplySpeed,
  2515. stPLC_MesData.mesData.fAB_AirPress, stPLC_MesData.mesData.fAB_AirPressDiff,
  2516. strMesHeightInfos, strIntervalWeights, strRemainGlues);
  2517. if (message.result == false)
  2518. {
  2519. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  2520. }
  2521. }
  2522. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  2523. }
  2524. catch (Exception ex)
  2525. {
  2526. stopwatch2.Start();
  2527. CommandFromPLC resultToPlC = new CommandFromPLC();
  2528. resultToPlC.cmd = 0;
  2529. resultToPlC.cmdParam = 0; //指令参数
  2530. resultToPlC.cmdResult = 110;
  2531. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2532. stopwatch2.Stop();
  2533. string str = ex.StackTrace;
  2534. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2535. }
  2536. stopwatch1.Stop();
  2537. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2538. ProgressState = false;
  2539. }
  2540. #endregion S3
  2541. #region S4
  2542. /// <summary>
  2543. /// [S4] 点胶检测设备
  2544. /// </summary>
  2545. /// <param name="plcNo">PLC编号</param>
  2546. private void ReadStation_S4(int plcNo)
  2547. {
  2548. string stationCode = "[OP40]";
  2549. string stationName = "胶线检测";
  2550. string stationNameStr = stationCode + stationName;
  2551. string tagBaseName = "g_OP40_MES"; //标签变量名称
  2552. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2553. string tagAgvCommName = "agvCommFrmPC";
  2554. string tagBarsetName = "BarcodeSet";
  2555. OP40_MesData_t stPLC_MesData; //PLC的MES数据
  2556. (int, string) result;
  2557. while (true)
  2558. {
  2559. try
  2560. {
  2561. if (!GlobalContext._IsCon_Funs1)
  2562. {
  2563. UpdatePLCMonitor(1, plcNo, 0);
  2564. continue;
  2565. }
  2566. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  2567. {
  2568. Stopwatch stopwatch1 = new Stopwatch();
  2569. Stopwatch stopwatch2 = new Stopwatch();
  2570. stopwatch1.Start();
  2571. stopwatch2.Start();
  2572. #region 一次性读取所有数据
  2573. // 一次性读取所有数据
  2574. result = FunsEip[plcNo].Read_SingleTag<OP40_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  2575. if (result.Item1 != 0)
  2576. {
  2577. //richTextBox1.AppendText("\n" + strRet);
  2578. }
  2579. else
  2580. {
  2581. //richTextBox1.AppendText("\n" + "读取成功");
  2582. }
  2583. #endregion 一次性读取所有数据
  2584. stopwatch2.Stop();
  2585. #region 进站
  2586. try
  2587. {
  2588. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2589. {
  2590. lock (lockObj)
  2591. {
  2592. if (!ProgressState)
  2593. {
  2594. ProgressState = true;
  2595. Task.Run(() => S4进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  2596. }
  2597. }
  2598. }
  2599. }
  2600. catch (Exception ex)
  2601. {
  2602. ProgressState = false;
  2603. string str = ex.StackTrace;
  2604. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2605. }
  2606. #endregion 进站
  2607. #region 出站
  2608. try
  2609. {
  2610. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2611. {
  2612. lock (lockObj)
  2613. {
  2614. if (!ProgressState)
  2615. {
  2616. ProgressState = true;
  2617. Task.Run(() => S4出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  2618. }
  2619. }
  2620. }
  2621. }
  2622. catch (Exception ex)
  2623. {
  2624. string str = ex.StackTrace;
  2625. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2626. }
  2627. #endregion 进站
  2628. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2629. stopwatch1.Stop();
  2630. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2631. }
  2632. else
  2633. {
  2634. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2635. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2636. FunsEip[plcNo].Connect(); // 重连
  2637. }
  2638. }
  2639. catch (Exception ex)
  2640. {
  2641. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2642. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2643. }
  2644. Thread.Sleep(IntervalReadPLC);
  2645. }
  2646. }
  2647. /// <summary>
  2648. /// [S4] 点胶检测设备 - 进站
  2649. /// </summary>
  2650. /// <param name="plcNo">PLC编号</param>
  2651. /// <param name="stationNameStr">工站全称</param>
  2652. /// <param name="stPLC_MesData"></param>
  2653. /// <param name="tagMesCommName"></param>
  2654. private void S4进站(int plcNo, string stationNameStr, OP40_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  2655. {
  2656. Stopwatch stopwatch1 = new Stopwatch();
  2657. Stopwatch stopwatch2 = new Stopwatch();
  2658. try
  2659. {
  2660. stopwatch1.Start();
  2661. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  2662. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  2663. string MachineId = GlobalContext.S4_MachineId; // 装备ID(可配置)
  2664. string StationId = GlobalContext.S4_StationId; // 工位ID(可配置)
  2665. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  2666. //载具码验证产品码
  2667. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  2668. if (string.IsNullOrEmpty(strProductBarcode))
  2669. {
  2670. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  2671. }
  2672. sn = strProductBarcode;
  2673. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  2674. // 产品SN(物料码)校验
  2675. List<TestItem> item = new List<TestItem>();
  2676. stopwatch2.Start();
  2677. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  2678. stopwatch2.Stop();
  2679. //指令执行结果 1:OK 110:失败
  2680. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  2681. //进站结果写入PLC
  2682. CommandFromPLC resultToPlC = new CommandFromPLC();
  2683. resultToPlC.cmd = 0;
  2684. resultToPlC.cmdParam = 0; //指令参数
  2685. resultToPlC.cmdResult = mesResultFrmWeb;
  2686. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2687. }
  2688. catch (Exception ex)
  2689. {
  2690. string str = ex.StackTrace;
  2691. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2692. CommandFromPLC resultToPlC = new CommandFromPLC();
  2693. resultToPlC.cmd = 0;
  2694. resultToPlC.cmdParam = 0; //指令参数
  2695. resultToPlC.cmdResult = 110;
  2696. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2697. }
  2698. stopwatch1.Stop();
  2699. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  2700. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2701. ProgressState = false;
  2702. }
  2703. /// <summary>
  2704. /// [S4] 点胶检测设备 - 出站接口
  2705. /// </summary>
  2706. private void S4出站(int plcNo, string stationNameStr, OP40_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  2707. {
  2708. Stopwatch stopwatch1 = new Stopwatch();
  2709. Stopwatch stopwatch2 = new Stopwatch();
  2710. try
  2711. {
  2712. stopwatch1.Start();
  2713. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  2714. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2715. string processItem = stationName; // 测试项目
  2716. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2717. string supplierCode = ""; // 供应商代码
  2718. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2719. string batch_num = GlobalContext.BatchNumber; // 批次号
  2720. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2721. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  2722. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  2723. string MachineId = GlobalContext.S4_MachineId; // 装备id(可配置) // ZS
  2724. string StationId = GlobalContext.S4_StationId; // ⼯位ID(可配置) // ZS
  2725. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  2726. bool pass = a1Result == 1;
  2727. //根据载具码获取产品码
  2728. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  2729. if (string.IsNullOrEmpty(strProductBarcode))
  2730. {
  2731. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  2732. }
  2733. sn = strProductBarcode;
  2734. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  2735. //图片上传,这个地方之后可以放到一个方法里,uuid先 生成传进去就好
  2736. string path = GlobalContext.UpFilePath;
  2737. string leftPath = path + "\\Left";
  2738. string rightPath = path + "\\Right";
  2739. string toPath = "D:\\MESFile\\ImageLog"; //这个参数之后写GlobalContext和那些log的地址参数放一起,全局搜WorkLogDir可以找到
  2740. DateTime now = DateTime.Now;
  2741. //复制图片的地址
  2742. string fullToPath = Path.Combine(
  2743. toPath,
  2744. $"{now:yyyy-MM-dd}", // 年月日
  2745. $"{sn}_{now:HHmmss}" // SN 加上时间(小时分钟秒)
  2746. );
  2747. string sql = "";
  2748. string fileName = string.Empty;
  2749. string bucket = string.Empty;
  2750. Guid guid;
  2751. // 创建一个字典,这个字段之后作为参数传给出站接口
  2752. Dictionary<Guid, string> uuidDictionary = new Dictionary<Guid, string>();
  2753. // 获取所有图片文件
  2754. List<string> imageFiles_L = GetAllImageFiles(leftPath);
  2755. List<string> imageFiles_R = GetAllImageFiles(rightPath);
  2756. try
  2757. {
  2758. foreach (string imageFile in imageFiles_L)
  2759. {
  2760. guid = Guid.NewGuid();
  2761. uuidDictionary[guid] = "";
  2762. fileName = Path.GetFileName(imageFile);
  2763. sql = string.Format("INSERT INTO [dbo].[DataFiles](stationCode,stationName,CarrierBarcode,ProductBarcode,bucket,fileName,fileContext,uuid,fileUrl,status,submitTime,createTime) " +
  2764. "VALUES('{0}','{1}','{2}' ,'{3}','{4}','{5}','{6}','{7}','{8}','{9}','{10}','{11}')"
  2765. , stationCode
  2766. , stationName
  2767. , stPLC_MesData.BarcodeSet.strCarrierBarcode
  2768. , stPLC_MesData.BarcodeSet.strProductBarcode
  2769. , "/mesCommToPC/pic/left"
  2770. , fileName
  2771. , ""
  2772. , guid.ToString()
  2773. , ""
  2774. , 0
  2775. , ""
  2776. , DateTime.Now
  2777. );
  2778. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  2779. FileUpload_X5 fileUpload_X5 = new FileUpload_X5();
  2780. //这个字段现在随便写写,有几个参数不确认拿什么值
  2781. bucket = "IMAGE/IMAGE/N3/debug/online/PASS/M0002PA-0001/P320N000006B/382f55e9-c2bb";
  2782. fileUpload_X5.bucket = bucket;
  2783. fileUpload_X5.name = imageFile;
  2784. fileUpload_X5.md5 = "";
  2785. fileUpload_X5.uploadCloud = true;
  2786. fileUpload_X5.informMqtt = true;
  2787. //这边有的值不确定,写了的值也再检查下
  2788. FileMqttPayload fileMqttPayload = new FileMqttPayload();
  2789. fileMqttPayload.factory = GlobalContext.Factory_Code; ;
  2790. fileMqttPayload.project_name = "";
  2791. fileMqttPayload.product_mode = "";
  2792. fileMqttPayload.line_no = "";
  2793. fileMqttPayload.work_station_no = "";
  2794. fileMqttPayload.equipment_no = MachineId;
  2795. fileMqttPayload.station_no = StationId;
  2796. fileMqttPayload.file_id = guid.ToString();
  2797. fileMqttPayload.file_name = fileName;
  2798. fileMqttPayload.sn = sn;
  2799. fileMqttPayload.opt_time = "";
  2800. fileMqttPayload.file_type = "IMAGE";
  2801. fileMqttPayload.file_category = "IMAGE";
  2802. fileMqttPayload.tag = "";
  2803. fileMqttPayload.pass_station_id = "";
  2804. var fileresult = XiaomiMESHttp_UpLoadFile.FileUoladToMes(imageFile, fileUpload_X5, fileMqttPayload, toPath);
  2805. }
  2806. foreach (string imageFile in imageFiles_R)
  2807. {
  2808. guid = Guid.NewGuid();
  2809. uuidDictionary[guid] = "";
  2810. fileName = Path.GetFileName(imageFile);
  2811. sql = string.Format("INSERT INTO [dbo].[DataFiles](stationCode,stationName,CarrierBarcode,ProductBarcode,bucket,fileName,fileContext,uuid,fileUrl,status,submitTime,createTime) " +
  2812. "VALUES('{0}','{1}','{2}' ,'{3}','{4}','{5}','{6}','{7}','{8}','{9}','{10}','{11}')"
  2813. , stationCode
  2814. , stationName
  2815. , stPLC_MesData.BarcodeSet.strCarrierBarcode
  2816. , stPLC_MesData.BarcodeSet.strProductBarcode
  2817. , "/mesCommToPC/pic/right"
  2818. , fileName
  2819. , ""
  2820. , ""
  2821. , ""
  2822. , 0
  2823. , ""
  2824. , DateTime.Now
  2825. );
  2826. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  2827. FileUpload_X5 fileUpload_X5 = new FileUpload_X5();
  2828. //这个字段现在随便写写,有几个参数不确认拿什么值
  2829. bucket = "IMAGE/IMAGE/N3/debug/online/PASS/M0002PA-0001/P320N000006B/382f55e9-c2bb";
  2830. fileUpload_X5.bucket = bucket;
  2831. fileUpload_X5.name = imageFile;
  2832. fileUpload_X5.md5 = "";
  2833. fileUpload_X5.uploadCloud = true;
  2834. fileUpload_X5.informMqtt = true;
  2835. //这边有的值不确定,写了的值也再检查下
  2836. FileMqttPayload fileMqttPayload = new FileMqttPayload();
  2837. fileMqttPayload.factory = GlobalContext.Factory_Code; ;
  2838. fileMqttPayload.project_name = "";
  2839. fileMqttPayload.product_mode = "";
  2840. fileMqttPayload.line_no = "";
  2841. fileMqttPayload.work_station_no = "";
  2842. fileMqttPayload.equipment_no = MachineId;
  2843. fileMqttPayload.station_no = StationId;
  2844. fileMqttPayload.file_id = guid.ToString();
  2845. fileMqttPayload.file_name = fileName;
  2846. fileMqttPayload.sn = sn;
  2847. fileMqttPayload.opt_time = "";
  2848. fileMqttPayload.file_type = "IMAGE";
  2849. fileMqttPayload.file_category = "IMAGE";
  2850. fileMqttPayload.tag = "";
  2851. fileMqttPayload.pass_station_id = "";
  2852. var fileresult = XiaomiMESHttp_UpLoadFile.FileUoladToMes(imageFile, fileUpload_X5, fileMqttPayload, toPath);
  2853. }
  2854. }
  2855. catch (Exception)
  2856. {
  2857. AddMessage_Station(stationName, LogType.Error, $"图片保存失败!载具码:{stPLC_MesData.BarcodeSet.strCarrierBarcode}产品码{stPLC_MesData.BarcodeSet.strProductBarcode}");
  2858. }
  2859. List<TestItem> items = new List<TestItem>();
  2860. items.Add(new TestItem()
  2861. {
  2862. Parameter_name = "载具码",
  2863. Parameter_value = CarrierBarcode,
  2864. Parameter_unit = ""
  2865. });
  2866. items.Add(new TestItem()
  2867. {
  2868. Parameter_name = "产品码",
  2869. Parameter_value = sn,
  2870. Parameter_unit = ""
  2871. });
  2872. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2873. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", fileName,bucket, uuidDictionary);
  2874. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  2875. stopwatch2.Start();
  2876. //进站结果写入PLC
  2877. CommandFromPLC resultToPlC = new CommandFromPLC();
  2878. resultToPlC.cmd = 0;
  2879. resultToPlC.cmdParam = 0; //指令参数
  2880. resultToPlC.cmdResult = mesResultFrmWeb;
  2881. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2882. stopwatch2.Stop();
  2883. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  2884. //保存PLC返回MES数据到本地
  2885. ResponseMessage message = new ResponseMessage();
  2886. string strGluePosX = FloatArrayToString(stPLC_MesData.mesData.fGluePosX);
  2887. string strGluePosY = FloatArrayToString(stPLC_MesData.mesData.fGluePosY);
  2888. string strGlue_Areas = FloatArrayToString(stPLC_MesData.mesData.fGlue_Areas);
  2889. string strGlue_Heights = FloatArrayToString(stPLC_MesData.mesData.fGlue_Heights);
  2890. message = SQLHelper.InsertOp40Data(CarrierBarcode, sn, strGluePosX,
  2891. strGluePosY, strGlue_Areas, strGlue_Heights, stPLC_MesData.mesData.nResult, "");
  2892. if (message.result == false)
  2893. {
  2894. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  2895. }
  2896. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  2897. }
  2898. catch (Exception ex)
  2899. {
  2900. stopwatch2.Start();
  2901. CommandFromPLC resultToPlC = new CommandFromPLC();
  2902. resultToPlC.cmd = 0;
  2903. resultToPlC.cmdParam = 0; //指令参数
  2904. resultToPlC.cmdResult = 110;
  2905. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2906. stopwatch2.Stop();
  2907. string str = ex.StackTrace;
  2908. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2909. }
  2910. stopwatch1.Stop();
  2911. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2912. ProgressState = false;
  2913. }
  2914. #endregion
  2915. #region S5
  2916. /// <summary>
  2917. /// [S5] 点胶检测设备
  2918. /// </summary>
  2919. /// <param name="plcNo">PLC编号</param>
  2920. private void ReadStation_S5(int plcNo)
  2921. {
  2922. string stationCode = "[OP50]";
  2923. string stationName = "ADD板上料组装装备";
  2924. string stationNameStr = stationCode + stationName;
  2925. string tagBaseName = "g_OP50_MES"; //标签变量名称
  2926. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2927. string tagAgvCommName = "agvCommFrmPC";
  2928. string tagBarsetName = "BarcodeSet";
  2929. OP50_MesData_t stPLC_MesData; //PLC的MES数据
  2930. (int, string) result;
  2931. while (true)
  2932. {
  2933. try
  2934. {
  2935. if (!GlobalContext._IsCon_Funs1)
  2936. {
  2937. UpdatePLCMonitor(1, plcNo, 0);
  2938. continue;
  2939. }
  2940. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  2941. {
  2942. Stopwatch stopwatch1 = new Stopwatch();
  2943. Stopwatch stopwatch2 = new Stopwatch();
  2944. stopwatch1.Start();
  2945. stopwatch2.Start();
  2946. #region 一次性读取所有数据
  2947. // 一次性读取所有数据
  2948. result = FunsEip[plcNo].Read_SingleTag<OP50_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  2949. if (result.Item1 != 0)
  2950. {
  2951. //richTextBox1.AppendText("\n" + strRet);
  2952. }
  2953. else
  2954. {
  2955. //richTextBox1.AppendText("\n" + "读取成功");
  2956. }
  2957. #endregion 一次性读取所有数据
  2958. stopwatch2.Stop();
  2959. #region 进站
  2960. try
  2961. {
  2962. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2963. {
  2964. lock (lockObj)
  2965. {
  2966. if (!ProgressState)
  2967. {
  2968. ProgressState = true;
  2969. Task.Run(() => S5进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  2970. }
  2971. }
  2972. }
  2973. }
  2974. catch (Exception ex)
  2975. {
  2976. ProgressState = false;
  2977. string str = ex.StackTrace;
  2978. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2979. }
  2980. #endregion 进站
  2981. #region 出站
  2982. try
  2983. {
  2984. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2985. {
  2986. lock (lockObj)
  2987. {
  2988. if (!ProgressState)
  2989. {
  2990. ProgressState = true;
  2991. Task.Run(() => S5出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  2992. }
  2993. }
  2994. }
  2995. }
  2996. catch (Exception ex)
  2997. {
  2998. ProgressState = false;
  2999. string str = ex.StackTrace;
  3000. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3001. }
  3002. #endregion 进站
  3003. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3004. stopwatch1.Stop();
  3005. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3006. }
  3007. else
  3008. {
  3009. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3010. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  3011. FunsEip[plcNo].Connect(); // 重连
  3012. }
  3013. }
  3014. catch (Exception ex)
  3015. {
  3016. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3017. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  3018. }
  3019. Thread.Sleep(IntervalReadPLC);
  3020. }
  3021. }
  3022. /// <summary>
  3023. /// [S5] 点胶检测设备 - 进站
  3024. /// </summary>
  3025. /// <param name="plcNo">PLC编号</param>
  3026. /// <param name="stationNameStr">工站全称</param>
  3027. /// <param name="stPLC_MesData"></param>
  3028. /// <param name="tagMesCommName"></param>
  3029. private void S5进站(int plcNo, string stationNameStr, OP50_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  3030. {
  3031. Stopwatch stopwatch1 = new Stopwatch();
  3032. Stopwatch stopwatch2 = new Stopwatch();
  3033. try
  3034. {
  3035. stopwatch1.Start();
  3036. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  3037. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  3038. //sn = sn.Substring(sn.Length - 11, 4) + sn.Substring(sn.Length - 5, 5);
  3039. string MachineId = GlobalContext.S5_MachineId; // 装备ID(可配置)
  3040. string StationId = GlobalContext.S5_StationId; // 工位ID(可配置)
  3041. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  3042. //载具码验证产品码 //载具码验证产品码
  3043. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  3044. if (string.IsNullOrEmpty(strProductBarcode))
  3045. {
  3046. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  3047. }
  3048. //这个地方之后PLC可能会返回SN码,到时用返回的和数据库中的比较下对错,结果faalse怎么办现在不知道
  3049. //if (sn != strProductBarcode)
  3050. //{
  3051. // AddMessage(LogType.Info, $"进站产品码错误!与载具绑定的产品码不匹配,进站产品码:{sn};载具绑定产品码:{strProductBarcode}");
  3052. //}
  3053. sn = strProductBarcode;
  3054. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  3055. // 产品SN(物料码)校验
  3056. List<TestItem> item = new List<TestItem>();
  3057. stopwatch2.Start();
  3058. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  3059. stopwatch2.Stop();
  3060. //指令执行结果 1:OK 110:失败
  3061. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  3062. //进站结果写入PLC
  3063. CommandFromPLC resultToPlC = new CommandFromPLC();
  3064. resultToPlC.cmd = 0;
  3065. resultToPlC.cmdParam = 0; //指令参数
  3066. resultToPlC.cmdResult = mesResultFrmWeb;
  3067. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3068. }
  3069. catch (Exception ex)
  3070. {
  3071. string str = ex.StackTrace;
  3072. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3073. CommandFromPLC resultToPlC = new CommandFromPLC();
  3074. resultToPlC.cmd = 0;
  3075. resultToPlC.cmdParam = 0; //指令参数
  3076. resultToPlC.cmdResult = 110;
  3077. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3078. }
  3079. stopwatch1.Stop();
  3080. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  3081. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3082. ProgressState = false;
  3083. }
  3084. /// <summary>
  3085. /// [S5] 点胶检测设备 - 出站接口
  3086. /// </summary>
  3087. private void S5出站(int plcNo, string stationNameStr, OP50_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  3088. {
  3089. Stopwatch stopwatch1 = new Stopwatch();
  3090. Stopwatch stopwatch2 = new Stopwatch();
  3091. try
  3092. {
  3093. stopwatch1.Start();
  3094. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  3095. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3096. string processItem = stationName; // 测试项目
  3097. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3098. string supplierCode = ""; // 供应商代码
  3099. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3100. string batch_num = GlobalContext.BatchNumber; // 批次号
  3101. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3102. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  3103. string PartBarcode = (string)stPLC_MesData.BarcodeSet.strPartBarcode; // 产品条码;
  3104. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  3105. string MachineId = GlobalContext.S5_MachineId; // 装备id(可配置) // ZS
  3106. string StationId = GlobalContext.S5_StationId; // ⼯位ID(可配置) // ZS
  3107. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  3108. bool pass = a1Result == 1;
  3109. //根据载具码获取产品码
  3110. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  3111. if (string.IsNullOrEmpty(strProductBarcode))
  3112. {
  3113. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  3114. }
  3115. sn = strProductBarcode;
  3116. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  3117. List<TestItem> items = new List<TestItem>();
  3118. items.Add(new TestItem()
  3119. {
  3120. Parameter_name = "载具码",
  3121. Parameter_value = CarrierBarcode,
  3122. Parameter_unit = ""
  3123. });
  3124. items.Add(new TestItem()
  3125. {
  3126. Parameter_name = "产品码",
  3127. Parameter_value = sn,
  3128. Parameter_unit = ""
  3129. });
  3130. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  3131. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, PartBarcode,"", "", null);
  3132. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  3133. stopwatch2.Start();
  3134. //进站结果写入PLC
  3135. CommandFromPLC resultToPlC = new CommandFromPLC();
  3136. resultToPlC.cmd = 0;
  3137. resultToPlC.cmdParam = 0; //指令参数
  3138. resultToPlC.cmdResult = mesResultFrmWeb;
  3139. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3140. stopwatch2.Stop();
  3141. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  3142. //保存PLC返回MES数据到本地
  3143. ResponseMessage message = new ResponseMessage();
  3144. message = SQLHelper.InsertOp50Data(CarrierBarcode, sn, stPLC_MesData.mesData.nIsAddPCBAsmOK,
  3145. stPLC_MesData.mesData.nHaveAddPCB, stPLC_MesData.mesData.fForceAddPCB, stPLC_MesData.mesData.nRemainCount, "");
  3146. if (message.result == false)
  3147. {
  3148. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  3149. }
  3150. //保存部件码信息
  3151. if (!string.IsNullOrEmpty(PartBarcode))
  3152. {
  3153. message = SQLHelper.InsertOp50Product(CarrierBarcode, sn, PartBarcode);
  3154. if (message.result == false)
  3155. {
  3156. AddMessage(LogType.Info, stationNameStr + "_保存部件码信息失败");
  3157. }
  3158. }
  3159. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  3160. }
  3161. catch (Exception ex)
  3162. {
  3163. stopwatch2.Start();
  3164. CommandFromPLC resultToPlC = new CommandFromPLC();
  3165. resultToPlC.cmd = 0;
  3166. resultToPlC.cmdParam = 0; //指令参数
  3167. resultToPlC.cmdResult = 110;
  3168. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3169. stopwatch2.Stop();
  3170. string str = ex.StackTrace;
  3171. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3172. }
  3173. stopwatch1.Stop();
  3174. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3175. ProgressState = false;
  3176. }
  3177. #endregion
  3178. #region S6
  3179. /// <summary>
  3180. /// [S6] 顶盖装配设备
  3181. /// </summary>
  3182. /// <param name="plcNo">PLC编号</param>
  3183. private void ReadStation_S6(int plcNo)
  3184. {
  3185. string stationCode = "[OP60]";
  3186. string stationName = "组上盖板";
  3187. string stationNameStr = stationCode + stationName;
  3188. string tagBaseName = "g_OP60_MES"; //标签变量名称
  3189. string tagMesCommName = "mesCommToPC"; //标签变量名称
  3190. string tagAgvCommName = "agvCommFrmPC";
  3191. string tagBarsetName = "BarcodeSet";
  3192. OP60_MesData_t stPLC_MesData; //PLC的MES数据
  3193. (int, string) result;
  3194. while (true)
  3195. {
  3196. try
  3197. {
  3198. if (!GlobalContext._IsCon_Funs1)
  3199. {
  3200. UpdatePLCMonitor(1, plcNo, 0);
  3201. continue;
  3202. }
  3203. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  3204. {
  3205. Stopwatch stopwatch1 = new Stopwatch();
  3206. Stopwatch stopwatch2 = new Stopwatch();
  3207. stopwatch1.Start();
  3208. stopwatch2.Start();
  3209. #region 一次性读取所有数据
  3210. // 一次性读取所有数据
  3211. result = FunsEip[plcNo].Read_SingleTag<OP60_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  3212. if (result.Item1 != 0)
  3213. {
  3214. //richTextBox1.AppendText("\n" + strRet);
  3215. }
  3216. else
  3217. {
  3218. //richTextBox1.AppendText("\n" + "读取成功");
  3219. }
  3220. #endregion 一次性读取所有数据
  3221. stopwatch2.Stop();
  3222. #region 进站
  3223. try
  3224. {
  3225. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  3226. {
  3227. lock (lockObj)
  3228. {
  3229. if (!ProgressState)
  3230. {
  3231. ProgressState = true;
  3232. Task.Run(() => S6进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  3233. }
  3234. }
  3235. }
  3236. }
  3237. catch (Exception ex)
  3238. {
  3239. ProgressState = false;
  3240. string str = ex.StackTrace;
  3241. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3242. }
  3243. #endregion 进站
  3244. #region 出站
  3245. try
  3246. {
  3247. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  3248. {
  3249. lock (lockObj)
  3250. {
  3251. if (!ProgressState)
  3252. {
  3253. ProgressState = true; ;
  3254. Task.Run(() => S6出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  3255. }
  3256. }
  3257. }
  3258. }
  3259. catch (Exception ex)
  3260. {
  3261. ProgressState = false;
  3262. string str = ex.StackTrace;
  3263. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3264. }
  3265. #endregion 进站
  3266. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3267. stopwatch1.Stop();
  3268. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3269. }
  3270. else
  3271. {
  3272. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3273. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  3274. FunsEip[plcNo].Connect(); // 重连
  3275. }
  3276. }
  3277. catch (Exception ex)
  3278. {
  3279. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3280. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  3281. }
  3282. Thread.Sleep(IntervalReadPLC);
  3283. }
  3284. }
  3285. /// <summary>
  3286. /// [S6] 顶盖装配设备 - 进站
  3287. /// </summary>
  3288. /// <param name="plcNo">PLC编号</param>
  3289. /// <param name="stationNameStr">工站全称</param>
  3290. /// <param name="stPLC_MesData"></param>
  3291. /// <param name="tagMesCommName"></param>
  3292. private void S6进站(int plcNo, string stationNameStr, OP60_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  3293. {
  3294. Stopwatch stopwatch1 = new Stopwatch();
  3295. Stopwatch stopwatch2 = new Stopwatch();
  3296. try
  3297. {
  3298. stopwatch1.Start();
  3299. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  3300. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  3301. string MachineId = GlobalContext.S6_MachineId; // 装备ID(可配置)
  3302. string StationId = GlobalContext.S6_StationId; // 工位ID(可配置)
  3303. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  3304. //载具码验证产品码
  3305. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  3306. if (string.IsNullOrEmpty(strProductBarcode))
  3307. {
  3308. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  3309. }
  3310. sn = strProductBarcode;
  3311. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  3312. // 产品SN(物料码)校验
  3313. List<TestItem> item = new List<TestItem>();
  3314. stopwatch2.Start();
  3315. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  3316. stopwatch2.Stop();
  3317. //指令执行结果 1:OK 110:失败
  3318. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  3319. //进站结果写入PLC
  3320. CommandFromPLC resultToPlC = new CommandFromPLC();
  3321. resultToPlC.cmd = 0;
  3322. resultToPlC.cmdParam = 0; //指令参数
  3323. resultToPlC.cmdResult = mesResultFrmWeb;
  3324. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3325. }
  3326. catch (Exception ex)
  3327. {
  3328. string str = ex.StackTrace;
  3329. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3330. CommandFromPLC resultToPlC = new CommandFromPLC();
  3331. resultToPlC.cmd = 0;
  3332. resultToPlC.cmdParam = 0; //指令参数
  3333. resultToPlC.cmdResult = 110;
  3334. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3335. }
  3336. stopwatch1.Stop();
  3337. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  3338. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3339. ProgressState = false;
  3340. }
  3341. /// <summary>
  3342. /// [S6] 顶盖装配设备 - 出站接口
  3343. /// </summary>
  3344. private void S6出站(int plcNo, string stationNameStr, OP60_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  3345. {
  3346. Stopwatch stopwatch1 = new Stopwatch();
  3347. Stopwatch stopwatch2 = new Stopwatch();
  3348. try
  3349. {
  3350. stopwatch1.Start();
  3351. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  3352. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3353. string processItem = stationName; // 测试项目
  3354. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3355. string supplierCode = ""; // 供应商代码
  3356. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3357. string batch_num = GlobalContext.BatchNumber; // 批次号
  3358. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3359. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  3360. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  3361. string MachineId = GlobalContext.S6_MachineId; // 装备id(可配置) // ZS
  3362. string StationId = GlobalContext.S6_StationId; // ⼯位ID(可配置) // ZS
  3363. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  3364. bool pass = a1Result == 1;
  3365. //根据载具码获取产品码
  3366. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  3367. if (string.IsNullOrEmpty(strProductBarcode))
  3368. {
  3369. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  3370. }
  3371. sn = strProductBarcode;
  3372. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  3373. List<TestItem> items = new List<TestItem>();
  3374. items.Add(new TestItem()
  3375. {
  3376. Parameter_name = "载具码",
  3377. Parameter_value = CarrierBarcode,
  3378. Parameter_unit = ""
  3379. });
  3380. items.Add(new TestItem()
  3381. {
  3382. Parameter_name = "产品码",
  3383. Parameter_value = sn,
  3384. Parameter_unit = ""
  3385. });
  3386. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  3387. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", "", "", null);
  3388. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  3389. stopwatch2.Start();
  3390. //进站结果写入PLC
  3391. CommandFromPLC resultToPlC = new CommandFromPLC();
  3392. resultToPlC.cmd = 0;
  3393. resultToPlC.cmdParam = 0; //指令参数
  3394. resultToPlC.cmdResult = mesResultFrmWeb;
  3395. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3396. stopwatch2.Stop();
  3397. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  3398. //保存PLC返回MES数据到本地
  3399. ResponseMessage message = new ResponseMessage();
  3400. message = SQLHelper.InsertOp60Data(CarrierBarcode, sn, stPLC_MesData.mesData.nIsTopCoverAsmOK,
  3401. stPLC_MesData.mesData.nHaveTopCover, stPLC_MesData.mesData.fForceTopCover, "");
  3402. if (message.result == false)
  3403. {
  3404. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  3405. }
  3406. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  3407. }
  3408. catch (Exception ex)
  3409. {
  3410. stopwatch2.Start();
  3411. CommandFromPLC resultToPlC = new CommandFromPLC();
  3412. resultToPlC.cmd = 0;
  3413. resultToPlC.cmdParam = 0; //指令参数
  3414. resultToPlC.cmdResult = 110;
  3415. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3416. stopwatch2.Stop();
  3417. string str = ex.StackTrace;
  3418. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3419. }
  3420. stopwatch1.Stop();
  3421. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3422. ProgressState = false;
  3423. }
  3424. #endregion
  3425. #region S7
  3426. /// <summary>
  3427. /// [S7] 锁螺丝设备
  3428. /// </summary>
  3429. /// <param name="plcNo">PLC编号</param>
  3430. private void ReadStation_S7(int plcNo)
  3431. {
  3432. string stationCode = "[OP70]";
  3433. string stationName = "上盖板锁螺丝";
  3434. string stationNameStr = stationCode + stationName;
  3435. string tagBaseName = "g_OP70_MES"; //标签变量名称
  3436. string tagMesCommName = "mesCommToPC"; //标签变量名称
  3437. string tagAgvCommName = "agvCommFrmPC";
  3438. string tagBarsetName = "BarcodeSet";
  3439. string tagScrewDataset = "screwDataset";
  3440. OP70_MesData_t stPLC_MesData; //PLC的MES数据
  3441. (int, string) result;
  3442. AtlasScrew atlasScrewLeft= new AtlasScrew(GlobalContext.AtlasAddressLeft, GlobalContext.AtlasAddressPort, 3000, 3000,"Left");
  3443. atlasScrewLeft.Initial();
  3444. AtlasScrew atlasScrewRight = new AtlasScrew(GlobalContext.AtlasAddressRight, GlobalContext.AtlasAddressPort, 3000, 3000,"Right");
  3445. atlasScrewRight.Initial();
  3446. while (true)
  3447. {
  3448. try
  3449. {
  3450. if (!GlobalContext._IsCon_Funs1)
  3451. {
  3452. UpdatePLCMonitor(1, plcNo, 0);
  3453. continue;
  3454. }
  3455. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  3456. {
  3457. Stopwatch stopwatch1 = new Stopwatch();
  3458. Stopwatch stopwatch2 = new Stopwatch();
  3459. stopwatch1.Start();
  3460. stopwatch2.Start();
  3461. #region 一次性读取所有数据
  3462. // 一次性读取所有数据
  3463. result = FunsEip[plcNo].Read_SingleTag<OP70_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  3464. if (result.Item1 != 0)
  3465. {
  3466. //richTextBox1.AppendText("\n" + strRet);
  3467. }
  3468. else
  3469. {
  3470. //richTextBox1.AppendText("\n" + "读取成功");
  3471. }
  3472. #endregion 一次性读取所有数据
  3473. stopwatch2.Stop();
  3474. #region 左边进站
  3475. try
  3476. {
  3477. if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  3478. {
  3479. lock (lockObj)
  3480. {
  3481. if (!ProgressState)
  3482. {
  3483. ProgressState = true;
  3484. Task.Run(() => S7进站(plcNo, stationNameStr, stPLC_MesData.Left, tagBaseName + ".Left." + tagMesCommName, tagBaseName + ".Left." + tagBarsetName,"Left", out ProgressState, atlasScrewLeft));
  3485. }
  3486. }
  3487. }
  3488. }
  3489. catch (Exception ex)
  3490. {
  3491. ProgressState = false;
  3492. string str = ex.StackTrace;
  3493. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3494. }
  3495. #endregion 左边进站
  3496. #region 左边出站
  3497. try
  3498. {
  3499. if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  3500. {
  3501. lock (lockObj)
  3502. {
  3503. if (!ProgressState)
  3504. {
  3505. ProgressState = true;
  3506. Task.Run(() => S7出站(plcNo, stationNameStr, stPLC_MesData.Left, tagBaseName + ".Left." + tagMesCommName, stationCode, stationName, "Left", out ProgressState));
  3507. }
  3508. }
  3509. }
  3510. }
  3511. catch (Exception ex)
  3512. {
  3513. ProgressState = false;
  3514. string str = ex.StackTrace;
  3515. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3516. }
  3517. #endregion 左边出站
  3518. #region 右边进站
  3519. try
  3520. {
  3521. if (stPLC_MesData.Right.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  3522. {
  3523. lock (lockObj)
  3524. {
  3525. if (!ProgressState)
  3526. {
  3527. ProgressState = true;
  3528. Task.Run(() => S7进站(plcNo, stationNameStr, stPLC_MesData.Right, tagBaseName + ".Right." + tagMesCommName, tagBaseName + ".Right" + tagBarsetName,"Right", out ProgressState, atlasScrewRight));
  3529. }
  3530. }
  3531. }
  3532. }
  3533. catch (Exception ex)
  3534. {
  3535. ProgressState = false;
  3536. string str = ex.StackTrace;
  3537. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3538. }
  3539. #endregion 右边进站
  3540. #region 右边出站
  3541. try
  3542. {
  3543. if (stPLC_MesData.Right.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  3544. {
  3545. lock (lockObj)
  3546. {
  3547. if (!ProgressState)
  3548. {
  3549. ProgressState = true;
  3550. Task.Run(() => S7出站(plcNo, stationNameStr, stPLC_MesData.Right, tagBaseName + ".Right." + tagMesCommName, stationCode, stationName, "Right", out ProgressState));
  3551. }
  3552. }
  3553. }
  3554. }
  3555. catch (Exception ex)
  3556. {
  3557. ProgressState = false;
  3558. string str = ex.StackTrace;
  3559. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3560. }
  3561. #endregion 右边出站
  3562. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3563. stopwatch1.Stop();
  3564. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3565. }
  3566. else
  3567. {
  3568. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3569. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  3570. FunsEip[plcNo].Connect(); // 重连
  3571. }
  3572. }
  3573. catch (Exception ex)
  3574. {
  3575. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3576. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  3577. }
  3578. Thread.Sleep(IntervalReadPLC);
  3579. }
  3580. }
  3581. /// <summary>
  3582. /// [S7] 锁螺丝设备 - 进站
  3583. /// </summary>
  3584. /// <param name="plcNo">PLC编号</param>
  3585. /// <param name="stationNameStr">工站全称</param>
  3586. /// <param name="stPLC_MesData"></param>
  3587. /// <param name="tagMesCommName"></param>
  3588. private void S7进站(int plcNo, string stationNameStr, OP70_stnDataSet_t stPLC_MesData, string tagMesCommName, string tagBarsetName, string direction,out bool ProgressState, AtlasScrew atlasScrew)
  3589. {
  3590. Stopwatch stopwatch1 = new Stopwatch();
  3591. Stopwatch stopwatch2 = new Stopwatch();
  3592. string atlasSn=string.Empty;
  3593. try
  3594. {
  3595. stopwatch1.Start();
  3596. AddMessage(LogType.Info, stationNameStr +"_"+ direction+"_进站开始");
  3597. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  3598. string MachineId = GlobalContext.S7_MachineId; // 装备ID(可配置)
  3599. string StationId = string.Empty; // 工位ID(可配置)
  3600. if (direction == "Left")
  3601. {
  3602. StationId = GlobalContext.S7_StationId_1;
  3603. }
  3604. if (direction == "Right")
  3605. {
  3606. StationId = GlobalContext.S7_StationId_2;
  3607. }
  3608. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  3609. //载具码验证产品码
  3610. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  3611. if (string.IsNullOrEmpty(strProductBarcode))
  3612. {
  3613. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  3614. }
  3615. sn = strProductBarcode;
  3616. atlasSn= strProductBarcode;
  3617. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  3618. if (direction == "Left")
  3619. {
  3620. isCollectingFlagLeft = false;//采集螺丝数据结束
  3621. }
  3622. if (direction == "Right")
  3623. {
  3624. isCollectingFlagRight = false;//采集螺丝数据结束
  3625. }
  3626. // 产品SN(物料码)校验
  3627. List<TestItem> item = new List<TestItem>();
  3628. stopwatch2.Start();
  3629. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  3630. stopwatch2.Stop();
  3631. //指令执行结果 1:OK 110:失败
  3632. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  3633. //进站结果写入PLC
  3634. CommandFromPLC resultToPlC = new CommandFromPLC();
  3635. resultToPlC.cmd = 0;
  3636. resultToPlC.cmdParam = 0; //指令参数
  3637. resultToPlC.cmdResult = mesResultFrmWeb;
  3638. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3639. }
  3640. catch (Exception ex)
  3641. {
  3642. string str = ex.StackTrace;
  3643. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3644. CommandFromPLC resultToPlC = new CommandFromPLC();
  3645. resultToPlC.cmd = 0;
  3646. resultToPlC.cmdParam = 0; //指令参数
  3647. resultToPlC.cmdResult = 110;
  3648. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3649. }
  3650. stopwatch1.Stop();
  3651. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_进站结束");
  3652. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3653. ProgressState = false;
  3654. //开始采集螺丝数据
  3655. if (direction == "Left")
  3656. {
  3657. isCollectingFlagLeft = true;
  3658. CollectAndProcessDataLeft(atlasScrew, atlasSn, direction);
  3659. }
  3660. if (direction == "Right")
  3661. {
  3662. isCollectingFlagRight = true;
  3663. CollectAndProcessDataRight(atlasScrew, atlasSn, direction);
  3664. }
  3665. }
  3666. /// <summary>
  3667. /// [S7] 锁螺丝设备 - 出站
  3668. /// </summary>
  3669. private void S7出站(int plcNo, string stationNameStr, OP70_stnDataSet_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, string direction, out bool ProgressState)
  3670. {
  3671. Stopwatch stopwatch1 = new Stopwatch();
  3672. Stopwatch stopwatch2 = new Stopwatch();
  3673. try
  3674. {
  3675. stopwatch1.Start();
  3676. AddMessage(LogType.Info, stationNameStr +"_"+ direction+ "_出站开始");
  3677. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3678. string processItem = stationName; // 测试项目
  3679. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3680. string supplierCode = ""; // 供应商代码
  3681. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3682. string batch_num = GlobalContext.BatchNumber; // 批次号
  3683. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3684. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  3685. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  3686. string MachineId = GlobalContext.S7_MachineId; // 装备id(可配置)
  3687. string StationId = string.Empty; // 工位ID(可配置)
  3688. if (direction == "Left")
  3689. {
  3690. StationId = GlobalContext.S7_StationId_1;
  3691. }
  3692. if (direction == "Right")
  3693. {
  3694. StationId = GlobalContext.S7_StationId_2;
  3695. }
  3696. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  3697. a1Result = 1;
  3698. bool pass = a1Result == 1;
  3699. //根据载具码获取产品码
  3700. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  3701. if (string.IsNullOrEmpty(strProductBarcode))
  3702. {
  3703. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  3704. }
  3705. sn = strProductBarcode;
  3706. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  3707. List<TestItem> items = new List<TestItem>();
  3708. items.Add(new TestItem()
  3709. {
  3710. Parameter_name = "载具码",
  3711. Parameter_value = CarrierBarcode,
  3712. Parameter_unit = ""
  3713. });
  3714. items.Add(new TestItem()
  3715. {
  3716. Parameter_name = "产品码",
  3717. Parameter_value = sn,
  3718. Parameter_unit = ""
  3719. });
  3720. int result1 = 1;
  3721. if (direction == "Right")
  3722. {
  3723. SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  3724. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", "", "", null);
  3725. }
  3726. //if (direction == "Left")
  3727. //{
  3728. // isCollectingFlagLeft = false;//采集螺丝数据结束
  3729. //}
  3730. //if (direction == "Right")
  3731. //{
  3732. // isCollectingFlagRight = false;//采集螺丝数据结束
  3733. //}
  3734. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  3735. stopwatch2.Start();
  3736. //进站结果写入PLC
  3737. CommandFromPLC resultToPlC = new CommandFromPLC();
  3738. resultToPlC.cmd = 0;
  3739. resultToPlC.cmdParam = 0; //指令参数
  3740. resultToPlC.cmdResult = mesResultFrmWeb;
  3741. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3742. stopwatch2.Stop();
  3743. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_出站结束");
  3744. //保存PLC返回MES数据到本地
  3745. ResponseMessage message = new ResponseMessage();
  3746. if (direction == "Left")
  3747. {
  3748. string strMesHeightInfos = FloatArrayToString(stPLC_MesData.mesData.fScrewTimes);
  3749. string strScrewOrders = ShortArrayToString(stPLC_MesData.mesData.nScrewOrders);
  3750. string strScrewResults = ShortArrayToString(stPLC_MesData.mesData.nScrewResults);
  3751. message = SQLHelper.InsertOp701Data(CarrierBarcode, sn, strMesHeightInfos,
  3752. strScrewOrders, strScrewResults, stPLC_MesData.mesData.nRemainCount);
  3753. if (message.result == false)
  3754. {
  3755. AddMessage(LogType.Info, stationNameStr + "_Left_保存加工数据失败");
  3756. }
  3757. }
  3758. if (direction == "Right")
  3759. {
  3760. string strMesHeightInfos = FloatArrayToString(stPLC_MesData.mesData.fScrewTimes);
  3761. string strScrewOrders = ShortArrayToString(stPLC_MesData.mesData.nScrewOrders);
  3762. string strScrewResults = ShortArrayToString(stPLC_MesData.mesData.nScrewResults);
  3763. message = SQLHelper.InsertOp702Data(CarrierBarcode, sn, strMesHeightInfos,
  3764. strScrewOrders, strScrewResults, stPLC_MesData.mesData.nRemainCount);
  3765. if (message.result == false)
  3766. {
  3767. AddMessage(LogType.Info, stationNameStr + "__Right_保存加工数据失败");
  3768. }
  3769. }
  3770. //保存螺丝数据到txt
  3771. (int, string) result = SaveScrewDataToTxt(direction, sn, stPLC_MesData.mesData.fScrewTimes, stPLC_MesData.mesData.nScrewOrders, stPLC_MesData.mesData.nScrewResults);
  3772. if (result.Item1 != 0)
  3773. {
  3774. AddMessage(LogType.Error, $"{stationNameStr}螺丝数据保存失败 " + message.text);
  3775. }
  3776. AddMessage(LogType.Info, stationNameStr + "_"+ direction+"_保存加工数据到本地成功");
  3777. }
  3778. catch (Exception ex)
  3779. {
  3780. stopwatch2.Start();
  3781. CommandFromPLC resultToPlC = new CommandFromPLC();
  3782. resultToPlC.cmd = 0;
  3783. resultToPlC.cmdParam = 0; //指令参数
  3784. resultToPlC.cmdResult = 110;
  3785. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3786. stopwatch2.Stop();
  3787. string str = ex.StackTrace;
  3788. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3789. }
  3790. stopwatch1.Stop();
  3791. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3792. ProgressState = false;
  3793. }
  3794. #endregion
  3795. #region S8
  3796. /// <summary>
  3797. /// [S8] 3D螺丝高度检测设备
  3798. /// </summary>
  3799. /// <param name="plcNo">PLC编号</param>
  3800. private void ReadStation_S8(int plcNo)
  3801. {
  3802. string stationCode = "[OP80]";
  3803. string stationName = "NG下料";
  3804. string stationNameStr = stationCode + stationName;
  3805. string tagBaseName = "g_OP80_MES"; //标签变量名称
  3806. string tagMesCommName = "mesCommToPC"; //标签变量名称
  3807. string tagAgvCommName = "agvCommFrmPC";
  3808. string tagBarsetName = "BarcodeSet";
  3809. OP80_MesData_t stPLC_MesData; //PLC的MES数据
  3810. (int, string) result;
  3811. while (true)
  3812. {
  3813. try
  3814. {
  3815. if (!GlobalContext._IsCon_Funs1)
  3816. {
  3817. UpdatePLCMonitor(1, plcNo, 0);
  3818. continue;
  3819. }
  3820. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  3821. {
  3822. Stopwatch stopwatch1 = new Stopwatch();
  3823. Stopwatch stopwatch2 = new Stopwatch();
  3824. stopwatch1.Start();
  3825. stopwatch2.Start();
  3826. #region 一次性读取所有数据
  3827. // 一次性读取所有数据
  3828. result = FunsEip[plcNo].Read_SingleTag<OP80_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  3829. if (result.Item1 != 0)
  3830. {
  3831. //richTextBox1.AppendText("\n" + strRet);
  3832. }
  3833. else
  3834. {
  3835. //richTextBox1.AppendText("\n" + "读取成功");
  3836. }
  3837. #endregion 一次性读取所有数据
  3838. stopwatch2.Stop();
  3839. #region 进站
  3840. try
  3841. {
  3842. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  3843. {
  3844. lock (lockObj)
  3845. {
  3846. if (!ProgressState)
  3847. {
  3848. ProgressState = true;
  3849. Task.Run(() => S8进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  3850. }
  3851. }
  3852. }
  3853. }
  3854. catch (Exception ex)
  3855. {
  3856. ProgressState = false;
  3857. string str = ex.StackTrace;
  3858. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3859. }
  3860. #endregion 进站
  3861. #region 出站
  3862. try
  3863. {
  3864. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  3865. {
  3866. lock (lockObj)
  3867. {
  3868. if (!ProgressState)
  3869. {
  3870. ProgressState = true;
  3871. Task.Run(() => S8出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  3872. }
  3873. }
  3874. }
  3875. }
  3876. catch (Exception ex)
  3877. {
  3878. ProgressState = false;
  3879. string str = ex.StackTrace;
  3880. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3881. }
  3882. #endregion 进站
  3883. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3884. stopwatch1.Stop();
  3885. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3886. }
  3887. else
  3888. {
  3889. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3890. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  3891. FunsEip[plcNo].Connect(); // 重连
  3892. }
  3893. }
  3894. catch (Exception ex)
  3895. {
  3896. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3897. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  3898. }
  3899. Thread.Sleep(IntervalReadPLC);
  3900. }
  3901. }
  3902. /// <summary>
  3903. /// [S8] 3D螺丝高度检测设备 - 进站
  3904. /// </summary>
  3905. /// <param name="plcNo">PLC编号</param>
  3906. /// <param name="stationNameStr">工站全称</param>
  3907. /// <param name="stPLC_MesData"></param>
  3908. /// <param name="tagMesCommName"></param>
  3909. private void S8进站(int plcNo, string stationNameStr, OP80_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  3910. {
  3911. Stopwatch stopwatch1 = new Stopwatch();
  3912. Stopwatch stopwatch2 = new Stopwatch();
  3913. try
  3914. {
  3915. stopwatch1.Start();
  3916. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  3917. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  3918. string MachineId = GlobalContext.S8_MachineId; // 装备ID(可配置)
  3919. string StationId = GlobalContext.S8_StationId; // 工位ID(可配置)
  3920. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  3921. //载具码验证产品码
  3922. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  3923. if (string.IsNullOrEmpty(strProductBarcode))
  3924. {
  3925. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  3926. }
  3927. sn = strProductBarcode;
  3928. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  3929. // 产品SN(物料码)校验
  3930. List<TestItem> item = new List<TestItem>();
  3931. stopwatch2.Start();
  3932. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  3933. stopwatch2.Stop();
  3934. //指令执行结果 1:OK 110:失败
  3935. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  3936. //进站结果写入PLC
  3937. CommandFromPLC resultToPlC = new CommandFromPLC();
  3938. resultToPlC.cmd = 0;
  3939. resultToPlC.cmdParam = 0; //指令参数
  3940. resultToPlC.cmdResult = mesResultFrmWeb;
  3941. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3942. }
  3943. catch (Exception ex)
  3944. {
  3945. string str = ex.StackTrace;
  3946. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3947. CommandFromPLC resultToPlC = new CommandFromPLC();
  3948. resultToPlC.cmd = 0;
  3949. resultToPlC.cmdParam = 0; //指令参数
  3950. resultToPlC.cmdResult = 110;
  3951. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3952. }
  3953. stopwatch1.Stop();
  3954. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3955. ProgressState = false;
  3956. }
  3957. /// <summary>
  3958. /// [S8] 3D螺丝高度检测设备 - 出站接口
  3959. /// </summary>
  3960. private void S8出站(int plcNo, string stationNameStr, OP80_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  3961. {
  3962. Stopwatch stopwatch1 = new Stopwatch();
  3963. Stopwatch stopwatch2 = new Stopwatch();
  3964. try
  3965. {
  3966. stopwatch1.Start();
  3967. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  3968. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3969. string processItem = stationName; // 测试项目
  3970. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3971. string supplierCode = ""; // 供应商代码
  3972. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3973. string batch_num = GlobalContext.BatchNumber; // 批次号
  3974. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3975. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  3976. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  3977. string MachineId = GlobalContext.S8_MachineId; // 装备id(可配置) // ZS
  3978. string StationId = GlobalContext.S8_StationId; // ⼯位ID(可配置) // ZS
  3979. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  3980. bool pass = a1Result == 1;
  3981. //根据载具码获取产品码
  3982. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  3983. if (string.IsNullOrEmpty(strProductBarcode))
  3984. {
  3985. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  3986. }
  3987. sn = strProductBarcode;
  3988. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  3989. List<TestItem> items = new List<TestItem>();
  3990. items.Add(new TestItem()
  3991. {
  3992. Parameter_name = "载具码",
  3993. Parameter_value = CarrierBarcode,
  3994. Parameter_unit = ""
  3995. });
  3996. items.Add(new TestItem()
  3997. {
  3998. Parameter_name = "产品码",
  3999. Parameter_value = sn,
  4000. Parameter_unit = ""
  4001. });
  4002. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  4003. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", "", "", null);
  4004. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  4005. stopwatch2.Start();
  4006. //进站结果写入PLC
  4007. CommandFromPLC resultToPlC = new CommandFromPLC();
  4008. resultToPlC.cmd = 0;
  4009. resultToPlC.cmdParam = 0; //指令参数
  4010. resultToPlC.cmdResult = mesResultFrmWeb;
  4011. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4012. stopwatch2.Stop();
  4013. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  4014. //保存PLC返回MES数据到本地
  4015. ResponseMessage message = new ResponseMessage();
  4016. string strScrewHeights = FloatArrayToString(stPLC_MesData.mesData.fScrewHeights);
  4017. string strScrewResults = ShortArrayToString(stPLC_MesData.mesData.nScrewResults);
  4018. message = SQLHelper.InsertOp80Data(CarrierBarcode, sn, strScrewHeights, strScrewResults);
  4019. if (message.result == false)
  4020. {
  4021. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  4022. }
  4023. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  4024. }
  4025. catch (Exception ex)
  4026. {
  4027. stopwatch2.Start();
  4028. CommandFromPLC resultToPlC = new CommandFromPLC();
  4029. resultToPlC.cmd = 0;
  4030. resultToPlC.cmdParam = 0; //指令参数
  4031. resultToPlC.cmdResult = 110;
  4032. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4033. stopwatch2.Stop();
  4034. string str = ex.StackTrace;
  4035. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4036. }
  4037. stopwatch1.Stop();
  4038. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4039. ProgressState = false;
  4040. }
  4041. #endregion
  4042. #region S9
  4043. /// <summary>
  4044. /// [S9] 下料设备
  4045. /// </summary>
  4046. /// <param name="plcNo">PLC编号</param>
  4047. private void ReadStation_S9(int plcNo)
  4048. {
  4049. string stationCode = "[OP90]";
  4050. string stationName = "半成品下料";
  4051. string stationNameStr = stationCode + stationName;
  4052. string tagBaseName = "g_OP90_MES"; //标签变量名称
  4053. string tagMesCommName = "mesCommToPC"; //标签变量名称
  4054. string tagAgvCommName = "agvCommFrmPC";
  4055. string tagBarsetName = "BarcodeSet";
  4056. OP90_MesData_t stPLC_MesData; //PLC的MES数据
  4057. (int, string) result;
  4058. while (true)
  4059. {
  4060. try
  4061. {
  4062. if (!GlobalContext._IsCon_Funs1)
  4063. {
  4064. UpdatePLCMonitor(1, plcNo, 0);
  4065. continue;
  4066. }
  4067. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  4068. {
  4069. Stopwatch stopwatch1 = new Stopwatch();
  4070. Stopwatch stopwatch2 = new Stopwatch();
  4071. stopwatch1.Start();
  4072. stopwatch2.Start();
  4073. #region 一次性读取所有数据
  4074. // 一次性读取所有数据
  4075. result = FunsEip[plcNo].Read_SingleTag<OP90_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  4076. if (result.Item1 != 0)
  4077. {
  4078. //richTextBox1.AppendText("\n" + strRet);
  4079. }
  4080. else
  4081. {
  4082. //richTextBox1.AppendText("\n" + "读取成功");
  4083. }
  4084. #endregion 一次性读取所有数据
  4085. stopwatch2.Stop();
  4086. #region 进站
  4087. try
  4088. {
  4089. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  4090. {
  4091. lock (lockObj)
  4092. {
  4093. if (!ProgressState)
  4094. {
  4095. ProgressState = true;
  4096. Task.Run(() => S9进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  4097. }
  4098. }
  4099. }
  4100. }
  4101. catch (Exception ex)
  4102. {
  4103. ProgressState = false;
  4104. string str = ex.StackTrace;
  4105. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4106. }
  4107. #endregion 进站
  4108. #region 出站
  4109. try
  4110. {
  4111. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  4112. {
  4113. lock (lockObj)
  4114. {
  4115. if (!ProgressState)
  4116. {
  4117. ProgressState = true;
  4118. Task.Run(() => S9出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  4119. }
  4120. }
  4121. }
  4122. }
  4123. catch (Exception ex)
  4124. {
  4125. ProgressState = false;
  4126. string str = ex.StackTrace;
  4127. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4128. }
  4129. #endregion 进站
  4130. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  4131. stopwatch1.Stop();
  4132. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  4133. }
  4134. else
  4135. {
  4136. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4137. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  4138. FunsEip[plcNo].Connect(); // 重连
  4139. }
  4140. }
  4141. catch (Exception ex)
  4142. {
  4143. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4144. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  4145. }
  4146. Thread.Sleep(IntervalReadPLC);
  4147. }
  4148. }
  4149. /// <summary>
  4150. /// [S9] 下料设备 - 进站
  4151. /// </summary>
  4152. /// <param name="plcNo">PLC编号</param>
  4153. /// <param name="stationNameStr">工站全称</param>
  4154. /// <param name="stPLC_MesData"></param>
  4155. /// <param name="tagMesCommName"></param>
  4156. private void S9进站(int plcNo, string stationNameStr, OP90_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  4157. {
  4158. Stopwatch stopwatch1 = new Stopwatch();
  4159. Stopwatch stopwatch2 = new Stopwatch();
  4160. try
  4161. {
  4162. stopwatch1.Start();
  4163. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  4164. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  4165. string MachineId = GlobalContext.S9_MachineId; // 装备ID(可配置)
  4166. string StationId = GlobalContext.S9_StationId; // 工位ID(可配置)
  4167. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  4168. //载具码验证产品码
  4169. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  4170. if (string.IsNullOrEmpty(strProductBarcode))
  4171. {
  4172. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  4173. }
  4174. sn = strProductBarcode;
  4175. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  4176. // 产品SN(物料码)校验
  4177. List<TestItem> item = new List<TestItem>();
  4178. stopwatch2.Start();
  4179. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  4180. stopwatch2.Stop();
  4181. //指令执行结果 1:OK 110:失败
  4182. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  4183. //进站结果写入PLC
  4184. CommandFromPLC resultToPlC = new CommandFromPLC();
  4185. resultToPlC.cmd = 0;
  4186. resultToPlC.cmdParam = 0; //指令参数
  4187. resultToPlC.cmdResult = mesResultFrmWeb;
  4188. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4189. }
  4190. catch (Exception ex)
  4191. {
  4192. string str = ex.StackTrace;
  4193. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4194. CommandFromPLC resultToPlC = new CommandFromPLC();
  4195. resultToPlC.cmd = 0;
  4196. resultToPlC.cmdParam = 0; //指令参数
  4197. resultToPlC.cmdResult = 110;
  4198. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4199. }
  4200. stopwatch1.Stop();
  4201. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  4202. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4203. ProgressState = false;
  4204. }
  4205. /// <summary>
  4206. /// [S9] 下料设备 - 出站接口
  4207. /// </summary>
  4208. private void S9出站(int plcNo, string stationNameStr, OP90_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  4209. {
  4210. Stopwatch stopwatch1 = new Stopwatch();
  4211. Stopwatch stopwatch2 = new Stopwatch();
  4212. try
  4213. {
  4214. stopwatch1.Start();
  4215. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  4216. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  4217. string processItem = stationName; // 测试项目
  4218. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  4219. string supplierCode = ""; // 供应商代码
  4220. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  4221. string batch_num = GlobalContext.BatchNumber; // 批次号
  4222. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  4223. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  4224. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  4225. string MachineId = GlobalContext.S9_MachineId; // 装备id(可配置) // ZS
  4226. string StationId = GlobalContext.S9_StationId; // ⼯位ID(可配置) // ZS
  4227. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  4228. bool pass = a1Result == 1;
  4229. //根据载具码获取产品码
  4230. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  4231. if (string.IsNullOrEmpty(strProductBarcode))
  4232. {
  4233. AddMessage(LogType.Error, $"{stationNameStr}_未能查到已绑定的载具信息,无法进行载具绑定产品验证");
  4234. }
  4235. sn = strProductBarcode;
  4236. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  4237. List<TestItem> items = new List<TestItem>();
  4238. items.Add(new TestItem()
  4239. {
  4240. Parameter_name = "载具码",
  4241. Parameter_value = CarrierBarcode,
  4242. Parameter_unit = ""
  4243. });
  4244. items.Add(new TestItem()
  4245. {
  4246. Parameter_name = "产品码",
  4247. Parameter_value = sn,
  4248. Parameter_unit = ""
  4249. });
  4250. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  4251. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", "", "", null);
  4252. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  4253. stopwatch2.Start();
  4254. //进站结果写入PLC
  4255. CommandFromPLC resultToPlC = new CommandFromPLC();
  4256. resultToPlC.cmd = 0;
  4257. resultToPlC.cmdParam = 0; //指令参数
  4258. resultToPlC.cmdResult = mesResultFrmWeb;
  4259. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4260. stopwatch2.Stop();
  4261. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  4262. //保存PLC返回MES数据到本地
  4263. ResponseMessage message = new ResponseMessage();
  4264. message = SQLHelper.InsertOp90Data(CarrierBarcode, sn, stPLC_MesData.mesData.nThrowCount, stPLC_MesData.mesData.nRemainCount);
  4265. if (message.result == false)
  4266. {
  4267. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  4268. }
  4269. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  4270. if (result1 == 1)
  4271. {
  4272. //载具码解除绑定
  4273. message = SQLHelper.DelCarrierBind(CarrierBarcode);
  4274. if (message.result == false)
  4275. {
  4276. AddMessage(LogType.Error, message.text);
  4277. }
  4278. }
  4279. }
  4280. catch (Exception ex)
  4281. {
  4282. stopwatch2.Start();
  4283. CommandFromPLC resultToPlC = new CommandFromPLC();
  4284. resultToPlC.cmd = 0;
  4285. resultToPlC.cmdParam = 0; //指令参数
  4286. resultToPlC.cmdResult = 110;
  4287. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4288. stopwatch2.Stop();
  4289. string str = ex.StackTrace;
  4290. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4291. }
  4292. stopwatch1.Stop();
  4293. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4294. ProgressState = false;
  4295. }
  4296. #endregion
  4297. #endregion Xiaomi
  4298. #region PLC1 张超凡
  4299. #region [S1] Tray盘上料装备(板测)
  4300. /// <summary>
  4301. /// S1工位的数据- 触发信号上次的值
  4302. /// </summary>
  4303. private Dictionary<string, object> s1PLCSignal_Old = new Dictionary<string, object>();
  4304. /// <summary>
  4305. /// S1工位的数据(含触发信号)
  4306. /// </summary>
  4307. private Dictionary<string, object> s1PLCData = new Dictionary<string, object>();
  4308. /// <summary>
  4309. /// S1工位的数据- 回写点位
  4310. /// </summary>
  4311. private Dictionary<string, WriteToPLC_Flag> s1PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  4312. ///// <summary>
  4313. ///// 触发信号
  4314. ///// </summary>
  4315. //private ManualResetEvent[] MreTasks;
  4316. /// <summary>
  4317. /// [S1] Tray盘上料装备(板测)
  4318. /// </summary>
  4319. /// <param name="plcNo">PLC编号</param>
  4320. //private void ReadStation_S1(int plcNo)
  4321. //{
  4322. // // [S1] Tray盘上料装备
  4323. // // [S2] FCT
  4324. // // [S3] 值板机
  4325. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  4326. // // [S5] Tray盘下料装备
  4327. // string stationCode = "[S1]";
  4328. // string stationName = "Tray盘上料装备";
  4329. // string stationNameStr = stationCode + stationName;
  4330. // #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4331. // // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4332. // s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  4333. // s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  4334. // s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  4335. // s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  4336. // s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  4337. // s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  4338. // s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  4339. // s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  4340. // s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  4341. // // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4342. // s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  4343. // s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  4344. // s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  4345. // s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  4346. // s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  4347. // s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  4348. // s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  4349. // s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  4350. // s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  4351. // s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  4352. // s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  4353. // s1PLCData.Add("a1Result", 0); // 产品结果
  4354. // s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  4355. // s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  4356. // s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  4357. // s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  4358. // s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  4359. // s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  4360. // s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  4361. // s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  4362. // s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  4363. // s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  4364. // s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  4365. // s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  4366. // s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  4367. // s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  4368. // s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  4369. // s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  4370. // s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  4371. // #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4372. // while (IsRun)
  4373. // {
  4374. // try
  4375. // {
  4376. // if (!GlobalContext._IsCon_Funs1)
  4377. // {
  4378. // UpdatePLCMonitor(1, plcNo, 0);
  4379. // continue;
  4380. // }
  4381. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  4382. // {
  4383. // Stopwatch stopwatch1 = new Stopwatch();
  4384. // Stopwatch stopwatch2 = new Stopwatch();
  4385. // stopwatch1.Start();
  4386. // stopwatch2.Start();
  4387. // #region 一次性读取所有数据
  4388. // // 一次性读取所有数据
  4389. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  4390. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
  4391. // int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 100);
  4392. // int[] data4 = Funs[plcNo].ReadHoldingRegisters(2300, 33);
  4393. // int[] datas = data1.Concat(data2).ToArray();
  4394. // datas = datas.Concat(data3).ToArray();
  4395. // datas = datas.Concat(data4).ToArray();
  4396. // s1PLCData["a1PLC_FLAG_VehicleStates"] = datas[2]; // 载具进站查询状态
  4397. // s1PLCData["a1MES_FLAG_VehicleStates"] = datas[3];
  4398. // int[] a1ProductSN_VehicleStatesData = datas.Skip(4).Take(20).ToArray();
  4399. // s1PLCData["a1ProductSN_VehicleStates"] = ModbusClient.ConvertRegistersToString(a1ProductSN_VehicleStatesData, 0, 40);
  4400. // s1PLCData["a1PLC_FLAG_Check"] = datas[76]; // 上料进站校验
  4401. // s1PLCData["a1MES_FLAG_Check"] = datas[77];
  4402. // int[] a1ProductSN_CheckData = datas.Skip(78).Take(20).ToArray();
  4403. // s1PLCData["a1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(a1ProductSN_CheckData, 0, 40);
  4404. // s1PLCData["a1PLC_FLAG"] = datas[108]; // 出站接口
  4405. // s1PLCData["a1MES_FLAG"] = datas[109];
  4406. // int[] a1ProductSNData = datas.Skip(110).Take(20).ToArray();
  4407. // s1PLCData["a1ProductSN"] = ModbusClient.ConvertRegistersToString(a1ProductSNData, 0, 40);
  4408. // int[] a1PartNo1Data = datas.Skip(130).Take(20).ToArray();
  4409. // s1PLCData["a1PartNo1"] = ModbusClient.ConvertRegistersToString(a1PartNo1Data, 0, 40);
  4410. // int[] a1PartNo2Data = datas.Skip(150).Take(20).ToArray();
  4411. // s1PLCData["a1PartNo2"] = ModbusClient.ConvertRegistersToString(a1PartNo2Data, 0, 40);
  4412. // s1PLCData["a1Result"] = datas[170];
  4413. // s1PLCData["a1PLC_FLAG_ICT"] = datas[181]; // 将SN发给ICT标机(串口)
  4414. // s1PLCData["a1MES_FLAG_ICT"] = datas[182];
  4415. // int[] a1ProductSN_ICTData = datas.Skip(183).Take(20).ToArray();
  4416. // s1PLCData["a1ProductSN_ICT"] = ModbusClient.ConvertRegistersToString(a1ProductSN_ICTData, 0, 40);
  4417. // int[] a1PartNo1_ICTData = datas.Skip(203).Take(20).ToArray();
  4418. // s1PLCData["a1PartNo1_ICT"] = ModbusClient.ConvertRegistersToString(a1PartNo1_ICTData, 0, 40);
  4419. // int[] a1PartNo2_ICTData = datas.Skip(223).Take(20).ToArray();
  4420. // s1PLCData["a1PartNo2_ICT"] = ModbusClient.ConvertRegistersToString(a1PartNo2_ICTData, 0, 40);
  4421. // s1PLCData["a1OEEPLC_FLAG"] = datas[253]; // 节拍接口
  4422. // s1PLCData["a1OEEMES_FLAG"] = datas[254];
  4423. // int[] a1OEEPartNoData = datas.Skip(255).Take(20).ToArray();
  4424. // s1PLCData["a1OEEPartNo"] = ModbusClient.ConvertRegistersToString(a1OEEPartNoData, 0, 40); // 物料码(物料码还未绑定载具SN时必填)
  4425. // int[] a1OEEVehicleCodeData = datas.Skip(275).Take(20).ToArray();
  4426. // s1PLCData["a1OEEVehicleCode"] = ModbusClient.ConvertRegistersToString(a1OEEVehicleCodeData, 0, 40); // 载具SN
  4427. // s1PLCData["a1OEEPartNum"] = datas[295]; // 穴位号
  4428. // s1PLCData["a1OEEType"] = datas[296]; // 节拍类型(plc写入)
  4429. // s1PLCData["a1AGVUpCall"] = datas[307]; // AGV上料
  4430. // s1PLCData["a1AGVUpStart"] = datas[308];
  4431. // s1PLCData["a1AGVUpEnd"] = datas[309];
  4432. // s1PLCData["a1AGVDownCall"] = datas[320]; // AGV下料
  4433. // s1PLCData["a1AGVDownStart"] = datas[321];
  4434. // s1PLCData["a1AGVDownEnd"] = datas[322];
  4435. // #endregion 一次性读取所有数据
  4436. // stopwatch2.Stop();
  4437. // #region 回写操作,写后清空flag
  4438. // PLCWriteData(Funs[plcNo], ref s1PLCData, ref s1PLCWriteData);
  4439. // #endregion 回写操作,写后清空flag
  4440. // #region 载具进站查询状态(有假产品的拿下来,有产品的穴位不放产品)
  4441. // try
  4442. // {
  4443. // int a1PLC_FLAG_VehicleStates = (int)s1PLCData["a1PLC_FLAG_VehicleStates"];
  4444. // int a1MES_FLAG_VehicleStates = (int)s1PLCData["a1MES_FLAG_VehicleStates"];
  4445. // int a1PLC_FLAG_VehicleStatesOld = (int)s1PLCSignal_Old["a1PLC_FLAG_VehicleStates"];
  4446. // if (a1PLC_FLAG_VehicleStates != a1PLC_FLAG_VehicleStatesOld)
  4447. // {
  4448. // if (a1PLC_FLAG_VehicleStates == 1 && a1MES_FLAG_VehicleStates == 0) // 0->1
  4449. // Task.Run(() => S1载具进站查询状态(plcNo, stationNameStr)); // MreTasks[1].Set();
  4450. // else if (a1PLC_FLAG_VehicleStates == 0 && a1MES_FLAG_VehicleStates != 0)
  4451. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  4452. // s1PLCSignal_Old["a1PLC_FLAG_VehicleStates"] = s1PLCData["a1PLC_FLAG_VehicleStates"];
  4453. // }
  4454. // }
  4455. // catch (Exception ex)
  4456. // {
  4457. // // 6代表上位机报警
  4458. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6);
  4459. // string str = ex.StackTrace;
  4460. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具进站查询状态出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4461. // }
  4462. // #endregion 载具进站查询状态(有假产品的拿下来,有产品的穴位不放产品)
  4463. // #region 上料进站校验
  4464. // try
  4465. // {
  4466. // int a1PLC_FLAG_Check = (int)s1PLCData["a1PLC_FLAG_Check"];
  4467. // int a1MES_FLAG_Check = (int)s1PLCData["a1MES_FLAG_Check"];
  4468. // int a1PLC_FLAG_CheckOld = (int)s1PLCSignal_Old["a1PLC_FLAG_Check"];
  4469. // if (a1PLC_FLAG_Check != a1PLC_FLAG_CheckOld)
  4470. // {
  4471. // if (a1PLC_FLAG_Check == 1 && a1MES_FLAG_Check == 0) // 0->1
  4472. // Task.Run(() => S1上料进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  4473. // else if (a1PLC_FLAG_Check == 0 && a1MES_FLAG_Check != 0)
  4474. // Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)0);
  4475. // s1PLCSignal_Old["a1PLC_FLAG_Check"] = s1PLCData["a1PLC_FLAG_Check"];
  4476. // }
  4477. // }
  4478. // catch (Exception ex)
  4479. // {
  4480. // Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)6); // 6代表上位机报警
  4481. // string str = ex.StackTrace;
  4482. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4483. // }
  4484. // #endregion 上料进站校验
  4485. // #region Tray盘上料装备-出站接口
  4486. // try
  4487. // {
  4488. // int a1PLC_FLAG = (int)s1PLCData["a1PLC_FLAG"];
  4489. // int a1MES_FLAG = (int)s1PLCData["a1MES_FLAG"];
  4490. // int a1PLC_FLAGOld = (int)s1PLCSignal_Old["a1PLC_FLAG"];
  4491. // if (a1PLC_FLAG != a1PLC_FLAGOld)
  4492. // {
  4493. // if (a1PLC_FLAG == 1 && a1MES_FLAG == 0) // 0->1
  4494. // Task.Run(() => S1出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  4495. // else if (a1PLC_FLAG == 0 && a1MES_FLAG != 0)
  4496. // Funs[plcNo].WriteMultipleRegisters<short>(2109, (short)0);
  4497. // s1PLCSignal_Old["a1PLC_FLAG"] = s1PLCData["a1PLC_FLAG"];
  4498. // }
  4499. // }
  4500. // catch (Exception ex)
  4501. // {
  4502. // Funs[plcNo].WriteMultipleRegisters<short>(2109, (short)6); // 6代表上位机报警
  4503. // string str = ex.StackTrace;
  4504. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站数据出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4505. // }
  4506. // #endregion Tray盘上料装备-出站接口
  4507. // #region Tray盘上料装备-将SN发给ICT标机
  4508. // try
  4509. // {
  4510. // int a1PLC_FLAG_ICT = (int)s1PLCData["a1PLC_FLAG_ICT"];
  4511. // int a1MES_FLAG_ICT = (int)s1PLCData["a1MES_FLAG_ICT"];
  4512. // int a1PLC_FLAG_ICTOld = (int)s1PLCSignal_Old["a1PLC_FLAG_ICT"];
  4513. // if (a1PLC_FLAG_ICT != a1PLC_FLAG_ICTOld)
  4514. // {
  4515. // if (a1PLC_FLAG_ICT == 1 && a1MES_FLAG_ICT == 0) // 0->1
  4516. // Task.Run(() => S1将SN发给ICT标机(plcNo, stationNameStr)); // MreTasks[3].Set();
  4517. // else if (a1PLC_FLAG_ICT == 0 && a1MES_FLAG_ICT != 0)
  4518. // Funs[plcNo].WriteMultipleRegisters<short>(2182, (short)0);
  4519. // s1PLCSignal_Old["a1PLC_FLAG_ICT"] = s1PLCData["a1PLC_FLAG_ICT"];
  4520. // }
  4521. // }
  4522. // catch (Exception ex)
  4523. // {
  4524. // Funs[plcNo].WriteMultipleRegisters<short>(2182, (short)4); // 4代表上位机报警
  4525. // string str = ex.StackTrace;
  4526. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 将SN发给ICT标机出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4527. // }
  4528. // #endregion Tray盘上料装备-将SN发给ICT标机
  4529. // #region Tray盘上料装备-点检数据
  4530. // //try
  4531. // //{
  4532. // // Funs[plcNo].Read_Int_Tag("828", 1, out short[] iPLC_Flag); // PLC_Flag
  4533. // // Funs[plcNo].Read_Int_Tag("829", 1, out short[] iMES_Flag); // MES_Flag
  4534. // // bool pLC_Flag = iPLC_Flag[0] == 1 ? true : false; // PLC_Flag
  4535. // // bool mES_Flag = iMES_Flag[0] == 1 ? true : false; // MES_Flag
  4536. // // if (pLC_Flag && !mES_Flag) // 1 0
  4537. // // {
  4538. // // AddMessage_Station(stationNameStr, LogType.Info, Head + stationNameStr + BodyCheck);
  4539. // // await Task.Run(() => { DoOneCheckData_Tray盘上料装备(plcNo, stationCode, stationName); });
  4540. // // AddMessage_Station(stationNameStr, LogType.Info, stationNameStr + BodyCheck + Tail);
  4541. // // }
  4542. // // else if (!pLC_Flag && mES_Flag) // 0 1
  4543. // // {
  4544. // // // 清空写给PLC的数据
  4545. // // // MES_Flag重置为0
  4546. // // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 0 });
  4547. // // }
  4548. // //}
  4549. // //catch (Exception ex)
  4550. // //{
  4551. // // // MES_Flag 为2上位机报错
  4552. // // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 2 });
  4553. // // string str = ex.StackTrace;
  4554. // // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}点检运行出错!错误信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4555. // //}
  4556. // #endregion Tray盘上料装备-点检数据
  4557. // #region 节拍接口
  4558. // try
  4559. // {
  4560. // int a1OEEPLC_FLAG = (int)s1PLCData["a1OEEPLC_FLAG"];
  4561. // int a1OEEMES_FLAG = (int)s1PLCData["a1OEEMES_FLAG"];
  4562. // int a1OEEPLC_FLAGOld = (int)s1PLCSignal_Old["a1OEEPLC_FLAG"];
  4563. // if (a1OEEPLC_FLAG != a1OEEPLC_FLAGOld)
  4564. // {
  4565. // if (a1OEEPLC_FLAG == 1 && a1OEEMES_FLAG == 0) // 0->1
  4566. // Task.Run(() => S1节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  4567. // else if (a1OEEPLC_FLAG == 0 && a1OEEMES_FLAG != 0)
  4568. // Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)0); //
  4569. // s1PLCSignal_Old["a1OEEPLC_FLAG"] = s1PLCData["a1OEEPLC_FLAG"];
  4570. // }
  4571. // }
  4572. // catch (Exception ex)
  4573. // {
  4574. // Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)4); // 4代表上位机报警
  4575. // string str = ex.StackTrace;
  4576. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4577. // }
  4578. // #endregion 节拍接口
  4579. // #region AGV上料
  4580. // // AGV上料叫AGV信号
  4581. // try
  4582. // {
  4583. // int a1AGVUpCall = (int)s1PLCData["a1AGVUpCall"];
  4584. // int a1AGVUpCallOld = (int)s1PLCSignal_Old["a1AGVUpCall"];
  4585. // if (a1AGVUpCall != a1AGVUpCallOld)
  4586. // {
  4587. // if (a1AGVUpCall == 1) // 0->1
  4588. // Task.Run(() => S1AGV上料叫agv(plcNo, stationNameStr)); // MreTasks[5].Set();
  4589. // s1PLCSignal_Old["a1AGVUpCall"] = s1PLCData["a1AGVUpCall"];
  4590. // }
  4591. // }
  4592. // catch (Exception ex)
  4593. // {
  4594. // Funs[plcNo].WriteMultipleRegisters<short>(2307, (short)4); // 4代表上位机报警
  4595. // string str = ex.StackTrace;
  4596. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4597. // }
  4598. // // AGV上料完成信号
  4599. // try
  4600. // {
  4601. // int a1AGVUpEnd = (int)s1PLCData["a1AGVUpEnd"];
  4602. // int a1AGVUpEndOld = (int)s1PLCSignal_Old["a1AGVUpEnd"];
  4603. // if (a1AGVUpEnd != a1AGVUpEndOld)
  4604. // {
  4605. // if (a1AGVUpEnd == 1) // 0->1
  4606. // Task.Run(() => S1AGV上料完成(plcNo, stationNameStr)); // MreTasks[6].Set();
  4607. // s1PLCSignal_Old["a1AGVUpEnd"] = s1PLCData["a1AGVUpEnd"];
  4608. // }
  4609. // }
  4610. // catch (Exception ex)
  4611. // {
  4612. // Funs[plcNo].WriteMultipleRegisters<short>(2309, (short)4); // 4代表上位机报警
  4613. // string str = ex.StackTrace;
  4614. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4615. // }
  4616. // #endregion AGV上料
  4617. // #region AGV下料
  4618. // // AGV下料叫agv信号
  4619. // try
  4620. // {
  4621. // int a1AGVDownCall = (int)s1PLCData["a1AGVDownCall"];
  4622. // int a1AGVDownCallOld = (int)s1PLCSignal_Old["a1AGVDownCall"];
  4623. // if (a1AGVDownCall != a1AGVDownCallOld)
  4624. // {
  4625. // if (a1AGVDownCall == 1) // 0->1
  4626. // Task.Run(() => S1AGV下料叫agv(plcNo, stationNameStr)); // MreTasks[7].Set();
  4627. // s1PLCSignal_Old["a1AGVDownCall"] = s1PLCData["a1AGVDownCall"];
  4628. // }
  4629. // }
  4630. // catch (Exception ex)
  4631. // {
  4632. // Funs[plcNo].WriteMultipleRegisters<short>(2320, (short)4); // 4代表上位机报警
  4633. // string str = ex.StackTrace;
  4634. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4635. // }
  4636. // // AGV下料完成信号
  4637. // try
  4638. // {
  4639. // int a1AGVDownEnd = (int)s1PLCData["a1AGVDownEnd"];
  4640. // int a1AGVDownEndOld = (int)s1PLCSignal_Old["a1AGVDownEnd"];
  4641. // if (a1AGVDownEnd != a1AGVDownEndOld)
  4642. // {
  4643. // if (a1AGVDownEnd == 1) // 0->1
  4644. // Task.Run(() => S1AGV下料完成(plcNo, stationNameStr)); // MreTasks[8].Set();
  4645. // s1PLCSignal_Old["a1AGVDownEnd"] = s1PLCData["a1AGVDownEnd"];
  4646. // }
  4647. // }
  4648. // catch (Exception ex)
  4649. // {
  4650. // Funs[plcNo].WriteMultipleRegisters<short>(2322, (short)4); // 4代表上位机报警
  4651. // string str = ex.StackTrace;
  4652. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4653. // }
  4654. // #endregion AGV下料
  4655. // #region 心跳
  4656. // try
  4657. // {
  4658. // short states = 0;
  4659. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  4660. // }
  4661. // catch (Exception ex)
  4662. // {
  4663. // string str = ex.StackTrace;
  4664. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4665. // }
  4666. // #endregion 心跳
  4667. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  4668. // stopwatch1.Stop();
  4669. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  4670. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  4671. // }
  4672. // else
  4673. // {
  4674. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4675. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  4676. // Funs[plcNo].Connect(); // 重连
  4677. // }
  4678. // }
  4679. // catch (Exception ex)
  4680. // {
  4681. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4682. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  4683. // Funs[plcNo].ReConnect();
  4684. // }
  4685. // Thread.Sleep(IntervalReadPLC);
  4686. // }
  4687. //}
  4688. /// <summary>
  4689. /// [S1] Tray盘上料装备(板测)- 载具进站查询状态
  4690. /// </summary>
  4691. /// <param name="plcNo">PLC编号</param>
  4692. /// <param name="stationNameStr">工站全称</param>
  4693. private void S1载具进站查询状态(int plcNo, string stationNameStr)
  4694. {
  4695. Stopwatch stopwatch1 = new Stopwatch();
  4696. Stopwatch stopwatch2 = new Stopwatch();
  4697. try
  4698. {
  4699. stopwatch1.Start();
  4700. string sn = (string)s1PLCData["a1ProductSN_VehicleStates"]; // 产品SN(载具码)
  4701. sn = sn.Replace("\0", "");
  4702. #region 查询载具上的产品信息
  4703. string cavityData = string.Empty;
  4704. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  4705. if (string.IsNullOrEmpty(cavityData))
  4706. cavityData = "";
  4707. if (snResult != 0)
  4708. {
  4709. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4710. writeToPLC_Flag1.Name = "a1MES_FLAG_VehicleStates";
  4711. writeToPLC_Flag1.Adress = 2003;
  4712. writeToPLC_Flag1.Value = (short)6;
  4713. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_VehicleStates", writeToPLC_Flag1);
  4714. stopwatch1.Stop();
  4715. AddMessage(LogType.Info, stationNameStr + $"_载具进站查询状态失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  4716. return;
  4717. }
  4718. #endregion 查询载具上的产品信息
  4719. string[] cavitySNs = cavityData.Split('.');
  4720. string a1CavitySN1_VehicleStates = ""; // 穴位1物料SN(上位机写入)
  4721. string a1CavitySN2_VehicleStates = ""; // 穴位2物料SN(上位机写入)
  4722. short a1CavityResult1_VehicleStates = 1; // 1空;2ng;3假产品;
  4723. short a1CavityResult2_VehicleStates = 1; // 1空;2ng;3假产品;
  4724. if (cavitySNs != null && cavitySNs.Length >= 2)
  4725. {
  4726. a1CavitySN1_VehicleStates = cavitySNs[0];
  4727. a1CavitySN2_VehicleStates = cavitySNs[1];
  4728. a1CavityResult1_VehicleStates = 2;
  4729. a1CavityResult2_VehicleStates = 2;
  4730. }
  4731. if (a1CavitySN1_VehicleStates == "假产品")
  4732. a1CavityResult1_VehicleStates = 3;
  4733. if (a1CavitySN2_VehicleStates == "假产品")
  4734. a1CavityResult2_VehicleStates = 3;
  4735. short mES_Flag = 1; // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  4736. // 回写
  4737. stopwatch2.Start();
  4738. //Funs[plcNo].WriteMultipleRegisters<string>(2024, a1CavitySN1_VehicleStates, 20);
  4739. //Funs[plcNo].WriteMultipleRegisters<string>(2044, a1CavitySN2_VehicleStates, 20);
  4740. //Funs[plcNo].WriteMultipleRegisters<short>(2064, a1CavityResult1_VehicleStates);
  4741. //Funs[plcNo].WriteMultipleRegisters<short>(2065, a1CavityResult2_VehicleStates);
  4742. //// MES_Flag
  4743. //Funs[plcNo].WriteMultipleRegisters<short>(2003, mES_Flag);
  4744. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4745. writeToPLC_Flag.Name = "a1MES_FLAG_VehicleStates";
  4746. writeToPLC_Flag.Adress = 2003;
  4747. writeToPLC_Flag.Value = mES_Flag;
  4748. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  4749. {
  4750. Name = "a1CavitySN1_VehicleStates",
  4751. Adress = 2024,
  4752. ValueType = PLCValueType.String,
  4753. ValueTypeStrLength = 20,
  4754. Value = a1CavitySN1_VehicleStates
  4755. });
  4756. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位2物料SN(上位机写入)
  4757. {
  4758. Name = "a1CavitySN2_VehicleStates",
  4759. Adress = 2044,
  4760. ValueType = PLCValueType.String,
  4761. ValueTypeStrLength = 20,
  4762. Value = a1CavitySN2_VehicleStates
  4763. });
  4764. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  4765. {
  4766. Name = "a1CavityResult1_VehicleStates",
  4767. Adress = 2064,
  4768. ValueType = PLCValueType.Short,
  4769. Value = a1CavityResult1_VehicleStates
  4770. });
  4771. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  4772. {
  4773. Name = "a1CavityResult2_VehicleStates",
  4774. Adress = 2065,
  4775. ValueType = PLCValueType.Short,
  4776. Value = a1CavityResult2_VehicleStates
  4777. });
  4778. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_VehicleStates", writeToPLC_Flag);
  4779. stopwatch2.Stop();
  4780. }
  4781. catch (Exception ex)
  4782. {
  4783. string str = ex.StackTrace;
  4784. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具进站查询状态出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4785. // MES_Flag
  4786. stopwatch2.Start();
  4787. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  4788. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4789. writeToPLC_Flag.Name = "a1MES_FLAG_VehicleStates";
  4790. writeToPLC_Flag.Adress = 2003;
  4791. writeToPLC_Flag.Value = (short)6;
  4792. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_VehicleStates", writeToPLC_Flag);
  4793. stopwatch2.Stop();
  4794. }
  4795. stopwatch1.Stop();
  4796. AddMessage(LogType.Info, stationNameStr + "_载具进站查询状态;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4797. }
  4798. /// <summary>
  4799. /// [S1] Tray盘上料装备(板测)- 上料进站校验
  4800. /// </summary>
  4801. /// <param name="plcNo">PLC编号</param>
  4802. /// <param name="stationNameStr">工站全称</param>
  4803. private void S1上料进站校验(int plcNo, string stationNameStr)
  4804. {
  4805. Stopwatch stopwatch1 = new Stopwatch();
  4806. Stopwatch stopwatch2 = new Stopwatch();
  4807. try
  4808. {
  4809. stopwatch1.Start();
  4810. string sn = (string)s1PLCData["a1ProductSN_Check"]; // 产品SN(物料码)
  4811. sn = sn.Replace("\0", "");
  4812. // 保存进站数据+调用进站MES接口
  4813. List<TestItem> item = new List<TestItem>();
  4814. stopwatch2.Start();
  4815. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, out string errorMsg);
  4816. stopwatch2.Stop();
  4817. short a1MES_FLAG_Check = (short)result;
  4818. //Funs[plcNo].WriteMultipleRegisters<short>(2077, a1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  4819. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4820. writeToPLC_Flag.Name = "a1MES_FLAG_Check";
  4821. writeToPLC_Flag.Adress = 2077;
  4822. writeToPLC_Flag.Value = a1MES_FLAG_Check;
  4823. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_Check", writeToPLC_Flag);
  4824. }
  4825. catch (Exception ex)
  4826. {
  4827. string str = ex.StackTrace;
  4828. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4829. // MES_Flag
  4830. //Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)6); // 6代表上位机报警
  4831. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4832. writeToPLC_Flag.Name = "a1MES_FLAG_Check";
  4833. writeToPLC_Flag.Adress = 2077;
  4834. writeToPLC_Flag.Value = (short)6;
  4835. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_Check", writeToPLC_Flag);
  4836. }
  4837. stopwatch1.Stop();
  4838. AddMessage(LogType.Info, stationNameStr + "_上料进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4839. }
  4840. //// 上传点检数据_ [S1] Tray盘上料装备(板测)
  4841. //private void DoOneCheckData_Tray盘上料装备(int plcNo, string stationCode, string stationName)
  4842. //{
  4843. // string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  4844. // string stationNameStr = stationCode + stationName;
  4845. // string processItem = stationName; // 测试项目
  4846. // try
  4847. // {
  4848. // string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  4849. // string accno = "1"; // 工序编号
  4850. // Funs[plcNo].Read_Real_Tag("896", 1, out float[] float0);
  4851. // float travelLimitUp = float0[0]; // 胶圈装配行程设定上限
  4852. // List<OneCheckItem> items = new List<OneCheckItem>()
  4853. // {
  4854. // new OneCheckItem()
  4855. // {
  4856. // Onecheck_name="胶圈装配行程设定上限",
  4857. // Onecheck_content="上限值",
  4858. // Onecheck_result=$"正常|胶圈装配行程设定上限{travelLimitUp} mm"
  4859. // },
  4860. // };
  4861. // OneCheckData oneCheckData = new OneCheckData()
  4862. // {
  4863. // Line_code = GlobalContext.LineCode,
  4864. // Line_name = GlobalContext.LineName,
  4865. // Equipment_code = equipmentCode,
  4866. // Equipment_name = equipmentCode,
  4867. // Workorder_code = workorder_code,
  4868. // Procedure_code = accno,
  4869. // Procedure_name = processItem,
  4870. // Oneckeck_values = items,
  4871. // Onecheck_empcode = "",
  4872. // Onecheck_empname = "",
  4873. // Onecheck_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
  4874. // };
  4875. // int result1 = SaveOneCheckDataByDBAndSubmit(oneCheckData, equipmentCode, processItem);
  4876. // //int result = result1 == 1 ? 1 : (GlobalContext.IsSendCheckOneData ? 4 : 1);
  4877. // short result = result1 == 1 ? (short)1 : (short)2;
  4878. // // MES_Flag 为4MES报错
  4879. // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { result });
  4880. // WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  4881. // }
  4882. // catch (Exception ex)
  4883. // {
  4884. // // MES_Flag 为2上位机报错
  4885. // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 2 });
  4886. // string str = ex.StackTrace;
  4887. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}点检报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4888. // }
  4889. //}
  4890. // ReadStation_S1_2 节拍接口+AGV
  4891. /// <summary>
  4892. /// [S1] Tray盘上料装备(板测)- 将SN发给ICT标机(串口)
  4893. /// </summary>
  4894. /// <param name="plcNo">PLC编号</param>
  4895. /// <param name="stationNameStr">工站全称</param>
  4896. private void S1将SN发给ICT标机(int plcNo, string stationNameStr)
  4897. {
  4898. Stopwatch stopwatch1 = new Stopwatch();
  4899. Stopwatch stopwatch2 = new Stopwatch();
  4900. try
  4901. {
  4902. stopwatch1.Start();
  4903. string a1ProductSN_ICT = (string)s1PLCData["a1ProductSN_ICT"]; // 产品SN(载具SN)
  4904. a1ProductSN_ICT = a1ProductSN_ICT.Replace("\0", "");
  4905. string a1PartNo1_ICT = (string)s1PLCData["a1PartNo1_ICT"]; // 物料码1(穴位1)
  4906. a1PartNo1_ICT = a1PartNo1_ICT.Replace("\0", "");
  4907. string a1PartNo2_ICT = (string)s1PLCData["a1PartNo2_ICT"]; // 物料码2(穴位2)
  4908. a1PartNo2_ICT = a1PartNo2_ICT.Replace("\0", "");
  4909. // ZS 将SN发给ICT标机(串口)
  4910. short a1MES_FLAG_ICT = 1;
  4911. stopwatch2.Start();
  4912. // MES_Flag
  4913. //Funs[plcNo].WriteMultipleRegisters<short>(2182, a1MES_FLAG_ICT); // 上位机发送1代表OK;2代表失败;4代表上位机报警;
  4914. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4915. writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
  4916. writeToPLC_Flag.Adress = 2182;
  4917. writeToPLC_Flag.Value = a1MES_FLAG_ICT;
  4918. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
  4919. stopwatch2.Stop();
  4920. }
  4921. catch (Exception ex)
  4922. {
  4923. string str = ex.StackTrace;
  4924. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 将SN发给ICT标机出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4925. stopwatch2.Start();
  4926. // MES_Flag
  4927. //Funs[plcNo].WriteMultipleRegisters<short>(2182, (short)4); // 4代表上位机报警
  4928. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4929. writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
  4930. writeToPLC_Flag.Adress = 2182;
  4931. writeToPLC_Flag.Value = (short)4;
  4932. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
  4933. stopwatch2.Stop();
  4934. }
  4935. stopwatch1.Stop();
  4936. AddMessage(LogType.Info, stationNameStr + "_将SN发给ICT标机;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4937. }
  4938. /// <summary>
  4939. /// [S1] Tray盘上料装备(板测)- 节拍接口
  4940. /// </summary>
  4941. /// <param name="plcNo">PLC编号</param>
  4942. /// <param name="stationNameStr">工站全称</param>
  4943. private void S1节拍接口(int plcNo, string stationNameStr)
  4944. {
  4945. Stopwatch stopwatch1 = new Stopwatch();
  4946. Stopwatch stopwatch2 = new Stopwatch();
  4947. string resultStr = string.Empty;
  4948. try
  4949. {
  4950. stopwatch1.Start();
  4951. string oEEType = ((int)s1PLCData["a1OEEType"]).ToString(); // 节拍类型(plc写入)
  4952. string a1OEEPartNo = (string)s1PLCData["a1OEEPartNo"]; // 物料码
  4953. a1OEEPartNo = a1OEEPartNo.Replace("\0", "");
  4954. string a1OEEVehicleCode = (string)s1PLCData["a1OEEVehicleCode"]; // 载具SN
  4955. a1OEEVehicleCode = a1OEEVehicleCode.Replace("\0", "");
  4956. string a1OEEPartNum = ((int)s1PLCData["a1OEEPartNum"]).ToString(); // 穴位号
  4957. a1OEEPartNum = a1OEEPartNum.Replace("\0", "");
  4958. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  4959. if (!actionBool)
  4960. {
  4961. stopwatch2.Start();
  4962. // MES_Flag
  4963. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4964. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4965. writeToPLC_Flag1.Name = "a1OEEMES_FLAG";
  4966. writeToPLC_Flag1.Adress = 2254;
  4967. writeToPLC_Flag1.Value = (short)1;
  4968. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag1);
  4969. stopwatch2.Stop();
  4970. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4971. return;
  4972. }
  4973. if (string.IsNullOrEmpty(a1OEEPartNo) && string.IsNullOrEmpty(a1OEEVehicleCode))
  4974. {
  4975. stopwatch2.Start();
  4976. // MES_Flag
  4977. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4978. WriteToPLC_Flag writeToPLC_Flag2 = new WriteToPLC_Flag(); // MES_Flag
  4979. writeToPLC_Flag2.Name = "a1OEEMES_FLAG";
  4980. writeToPLC_Flag2.Adress = 2254;
  4981. writeToPLC_Flag2.Value = (short)1;
  4982. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag2);
  4983. stopwatch2.Stop();
  4984. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4985. return;
  4986. }
  4987. else if (string.IsNullOrEmpty(a1OEEPartNo) && !string.IsNullOrEmpty(a1OEEVehicleCode))
  4988. { // 查产品SN
  4989. a1OEEPartNo = "Test"; // ZS
  4990. }
  4991. short a1OEEMES_FLAG = 0;
  4992. // 上传OEE
  4993. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, a1OEEPartNo, a1OEEVehicleCode);
  4994. a1OEEMES_FLAG = result.Item1;
  4995. resultStr = result.Item2;
  4996. stopwatch2.Start();
  4997. // MES_Flag
  4998. //Funs[plcNo].WriteMultipleRegisters<short>(2254, a1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4999. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5000. writeToPLC_Flag.Name = "a1OEEMES_FLAG";
  5001. writeToPLC_Flag.Adress = 2254;
  5002. writeToPLC_Flag.Value = a1OEEMES_FLAG;
  5003. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
  5004. stopwatch2.Stop();
  5005. }
  5006. catch (Exception ex)
  5007. {
  5008. string str = ex.StackTrace;
  5009. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5010. // MES_Flag
  5011. stopwatch2.Start();
  5012. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)4); // 4代表上位机报警
  5013. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5014. writeToPLC_Flag.Name = "a1OEEMES_FLAG";
  5015. writeToPLC_Flag.Adress = 2254;
  5016. writeToPLC_Flag.Value = (short)4;
  5017. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
  5018. stopwatch2.Stop();
  5019. }
  5020. stopwatch1.Stop();
  5021. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5022. }
  5023. /// <summary>
  5024. /// [S1] Tray盘上料装备(板测)- AGV上料叫agv
  5025. /// </summary>
  5026. /// <param name="plcNo">PLC编号</param>
  5027. /// <param name="stationNameStr">工站全称</param>
  5028. private void S1AGV上料叫agv(int plcNo, string stationNameStr)
  5029. {
  5030. Stopwatch stopwatch1 = new Stopwatch();
  5031. Stopwatch stopwatch2 = new Stopwatch();
  5032. try
  5033. {
  5034. stopwatch1.Start();
  5035. // ZS 呼叫AGV
  5036. short a1AGVUpCall = 2;
  5037. stopwatch2.Start();
  5038. // a1AGVUpCall
  5039. //Funs[plcNo].WriteMultipleRegisters<short>(2307, a1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  5040. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5041. writeToPLC_Flag.Name = "a1AGVUpCall";
  5042. writeToPLC_Flag.Adress = 2307;
  5043. writeToPLC_Flag.Value = a1AGVUpCall;
  5044. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
  5045. stopwatch2.Stop();
  5046. }
  5047. catch (Exception ex)
  5048. {
  5049. string str = ex.StackTrace;
  5050. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5051. // a1AGVUpCall
  5052. stopwatch2.Start();
  5053. //Funs[plcNo].WriteMultipleRegisters<short>(2307, (short)4); // 4代表上位机报警
  5054. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5055. writeToPLC_Flag.Name = "a1AGVUpCall";
  5056. writeToPLC_Flag.Adress = 2307;
  5057. writeToPLC_Flag.Value = (short)4;
  5058. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
  5059. stopwatch2.Stop();
  5060. }
  5061. stopwatch1.Stop();
  5062. AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5063. }
  5064. /// <summary>
  5065. /// [S1] Tray盘上料装备(板测)- AGV上料完成
  5066. /// </summary>
  5067. /// <param name="plcNo">PLC编号</param>
  5068. /// <param name="stationNameStr">工站全称</param>
  5069. private void S1AGV上料完成(int plcNo, string stationNameStr)
  5070. {
  5071. Stopwatch stopwatch1 = new Stopwatch();
  5072. Stopwatch stopwatch2 = new Stopwatch();
  5073. try
  5074. {
  5075. stopwatch1.Start();
  5076. // ZS AGV上料完成,让小车离开
  5077. short a1AGVUpEnd = 2;
  5078. stopwatch2.Start();
  5079. // a1AGVUpEnd
  5080. //Funs[plcNo].WriteMultipleRegisters<short>(2309, a1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  5081. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5082. writeToPLC_Flag.Name = "a1AGVUpEnd";
  5083. writeToPLC_Flag.Adress = 2309;
  5084. writeToPLC_Flag.Value = a1AGVUpEnd;
  5085. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
  5086. stopwatch2.Stop();
  5087. }
  5088. catch (Exception ex)
  5089. {
  5090. string str = ex.StackTrace;
  5091. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5092. // a1AGVUpEnd
  5093. stopwatch2.Start();
  5094. //Funs[plcNo].WriteMultipleRegisters<short>(2309, (short)4); // 4代表上位机报警
  5095. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5096. writeToPLC_Flag.Name = "a1AGVUpEnd";
  5097. writeToPLC_Flag.Adress = 2309;
  5098. writeToPLC_Flag.Value = (short)4;
  5099. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
  5100. stopwatch2.Stop();
  5101. }
  5102. stopwatch1.Stop();
  5103. AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5104. }
  5105. /// <summary>
  5106. /// [S1] Tray盘上料装备(板测)- AGV下料叫agv
  5107. /// </summary>
  5108. /// <param name="plcNo">PLC编号</param>
  5109. /// <param name="stationNameStr">工站全称</param>
  5110. private void S1AGV下料叫agv(int plcNo, string stationNameStr)
  5111. {
  5112. Stopwatch stopwatch1 = new Stopwatch();
  5113. Stopwatch stopwatch2 = new Stopwatch();
  5114. try
  5115. {
  5116. stopwatch1.Start();
  5117. // ZS 呼叫AGV
  5118. short a1AGVDownCall = 2;
  5119. stopwatch2.Start();
  5120. // a1AGVDownCall
  5121. //Funs[plcNo].WriteMultipleRegisters<short>(2320, a1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  5122. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5123. writeToPLC_Flag.Name = "a1AGVDownCall";
  5124. writeToPLC_Flag.Adress = 2320;
  5125. writeToPLC_Flag.Value = a1AGVDownCall;
  5126. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
  5127. stopwatch2.Stop();
  5128. }
  5129. catch (Exception ex)
  5130. {
  5131. string str = ex.StackTrace;
  5132. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5133. // a1AGVDownCall
  5134. stopwatch2.Start();
  5135. //Funs[plcNo].WriteMultipleRegisters<short>(2320, (short)4); // 4代表上位机报警
  5136. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5137. writeToPLC_Flag.Name = "a1AGVDownCall";
  5138. writeToPLC_Flag.Adress = 2320;
  5139. writeToPLC_Flag.Value = (short)4;
  5140. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
  5141. stopwatch2.Stop();
  5142. }
  5143. stopwatch1.Stop();
  5144. AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5145. }
  5146. /// <summary>
  5147. /// [S1] Tray盘上料装备(板测)- AGV下料完成
  5148. /// </summary>
  5149. /// <param name="plcNo">PLC编号</param>
  5150. /// <param name="stationNameStr">工站全称</param>
  5151. private void S1AGV下料完成(int plcNo, string stationNameStr)
  5152. {
  5153. Stopwatch stopwatch1 = new Stopwatch();
  5154. Stopwatch stopwatch2 = new Stopwatch();
  5155. try
  5156. {
  5157. stopwatch1.Start();
  5158. // ZS AGV上料完成,让小车离开
  5159. short a1AGVDownEnd = 2;
  5160. stopwatch2.Start();
  5161. // a1AGVDownEnd
  5162. //Funs[plcNo].WriteMultipleRegisters<short>(2322, a1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  5163. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5164. writeToPLC_Flag.Name = "a1AGVDownEnd";
  5165. writeToPLC_Flag.Adress = 2322;
  5166. writeToPLC_Flag.Value = a1AGVDownEnd;
  5167. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
  5168. stopwatch2.Stop();
  5169. }
  5170. catch (Exception ex)
  5171. {
  5172. string str = ex.StackTrace;
  5173. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5174. // a1AGVDownEnd
  5175. stopwatch2.Start();
  5176. //Funs[plcNo].WriteMultipleRegisters<short>(2322, (short)4); // 4代表上位机报警
  5177. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5178. writeToPLC_Flag.Name = "a1AGVDownEnd";
  5179. writeToPLC_Flag.Adress = 2322;
  5180. writeToPLC_Flag.Value = (short)4;
  5181. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
  5182. stopwatch2.Stop();
  5183. }
  5184. stopwatch1.Stop();
  5185. AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5186. }
  5187. #endregion [S1] Tray盘上料装备(板测)
  5188. #endregion PLC1 张超凡
  5189. #region PLC2 李晓奇
  5190. #region [S2] FCT(板测)
  5191. /// <summary>
  5192. /// S2工位的数据- 触发信号上次的值
  5193. /// </summary>
  5194. private Dictionary<string, object> s2PLCSignal_Old = new Dictionary<string, object>();
  5195. /// <summary>
  5196. /// S2工位的数据(含触发信号)
  5197. /// </summary>
  5198. private Dictionary<string, object> s2PLCData = new Dictionary<string, object>();
  5199. /// <summary>
  5200. /// S2工位的数据- 回写点位
  5201. /// </summary>
  5202. private Dictionary<string, WriteToPLC_Flag> s2PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  5203. /// <summary>
  5204. /// [S2] FCT(板测)
  5205. /// </summary>
  5206. /// <param name="plcNo">PLC编号</param>
  5207. //private void ReadStation_S2(int plcNo)
  5208. //{
  5209. // // [S1] Tray盘上料装备
  5210. // // [S2] FCT
  5211. // // [S3] 值板机
  5212. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  5213. // // [S5] Tray盘下料装备
  5214. // /// 上位机心跳
  5215. // /// 获取设备报警数据与状态信息
  5216. // string stationCode = "[S2]";
  5217. // string stationName = "FCT";
  5218. // string stationNameStr = stationCode + stationName;
  5219. // #region 创建字典
  5220. // // 触发信号字典 赋值
  5221. // s2PLCSignal_Old.Add("b1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  5222. // s2PLCSignal_Old.Add("b1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑/绑定(产品换载具)
  5223. // s2PLCSignal_Old.Add("b1PLC_FLAG", 0); // PLC_FLAG 出站接口
  5224. // s2PLCSignal_Old.Add("b1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  5225. // // PLC数据字典 赋值
  5226. // s2PLCData.Add("b1PLC_FLAG_Check", 0); // 进站校验
  5227. // s2PLCData.Add("b1MES_FLAG_Check", 0);
  5228. // s2PLCData.Add("b1ProductSN_Check", 0);
  5229. // s2PLCData.Add("b1PLC_FLAG_Unbind", 0); // 二穴载具解绑/绑定(产品换载具)
  5230. // s2PLCData.Add("b1MES_FLAG_Unbind", 0);
  5231. // s2PLCData.Add("b1ProductSN_Unbind", "");
  5232. // s2PLCData.Add("b1ProductSN_Bind", "");
  5233. // s2PLCData.Add("b1Part1SN_Bind", "");
  5234. // s2PLCData.Add("b1Part2SN_Bind", "");
  5235. // s2PLCData.Add("b1PLC_FLAG", 0); // 出站接口
  5236. // s2PLCData.Add("b1MES_FLAG", 0);
  5237. // s2PLCData.Add("b1ProductSN", 0);
  5238. // s2PLCData.Add("b1Part1Result", 0);
  5239. // s2PLCData.Add("b1Part2Result", 0);
  5240. // s2PLCData.Add("b1OEEPLC_FLAG", 0); // 节拍接口
  5241. // s2PLCData.Add("b1OEEMES_FLAG", 0);
  5242. // s2PLCData.Add("b1OEEProductSN", "");
  5243. // s2PLCData.Add("b1OEEType", 0);
  5244. // #endregion 创建字典
  5245. // while (IsRun)
  5246. // {
  5247. // try
  5248. // {
  5249. // if (!GlobalContext._IsCon_Funs2)
  5250. // {
  5251. // UpdatePLCMonitor(1, plcNo, 0);
  5252. // continue;
  5253. // }
  5254. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  5255. // {
  5256. // Stopwatch stopwatch1 = new Stopwatch();
  5257. // Stopwatch stopwatch2 = new Stopwatch();
  5258. // stopwatch1.Start();
  5259. // stopwatch2.Start();
  5260. // #region 一次性读取所有数据
  5261. // // 一次性读取所有数据
  5262. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100); //
  5263. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100); //
  5264. // int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 35); //
  5265. // int[] datas = data1.Concat(data2).ToArray();
  5266. // datas = datas.Concat(data3).ToArray();
  5267. // s2PLCData["b1PLC_FLAG_Check"] = datas[2]; // 进站校验
  5268. // s2PLCData["b1MES_FLAG_Check"] = datas[3];
  5269. // int[] b1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
  5270. // s2PLCData["b1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(b1ProductSN_CheckData, 0, 40);
  5271. // s2PLCData["b1PLC_FLAG_Unbind"] = datas[76]; // 二穴载具解绑/绑定(产品换载具)
  5272. // s2PLCData["b1MES_FLAG_Unbind"] = datas[77];
  5273. // int[] b1ProductSN_UnbindData = datas.Skip(78).Take(20).ToArray();
  5274. // s2PLCData["b1ProductSN_Unbind"] = ModbusClient.ConvertRegistersToString(b1ProductSN_UnbindData, 0, 40);
  5275. // int[] b1ProductSN_BindData = datas.Skip(98).Take(20).ToArray();
  5276. // s2PLCData["b1ProductSN_Bind"] = ModbusClient.ConvertRegistersToString(b1ProductSN_BindData, 0, 40);
  5277. // int[] b1Part1SN_BindData = datas.Skip(118).Take(20).ToArray();
  5278. // s2PLCData["b1Part1SN_Bind"] = ModbusClient.ConvertRegistersToString(b1Part1SN_BindData, 0, 40);
  5279. // int[] b1Part2SN_BindData = datas.Skip(138).Take(20).ToArray();
  5280. // s2PLCData["b1Part2SN_Bind"] = ModbusClient.ConvertRegistersToString(b1Part2SN_BindData, 0, 40);
  5281. // s2PLCData["b1PLC_FLAG"] = datas[168]; // 出站接口
  5282. // s2PLCData["b1MES_FLAG"] = datas[169];
  5283. // int[] b1ProductSNData = datas.Skip(170).Take(20).ToArray();
  5284. // s2PLCData["b1ProductSN"] = ModbusClient.ConvertRegistersToString(b1ProductSNData, 0, 40);
  5285. // s2PLCData["b1Part1Result"] = datas[190];
  5286. // s2PLCData["b1Part2Result"] = datas[191];
  5287. // s2PLCData["b1OEEPLC_FLAG"] = datas[202]; // 节拍接口
  5288. // s2PLCData["b1OEEMES_FLAG"] = datas[203];
  5289. // int[] b1OEEProductSNData = datas.Skip(204).Take(20).ToArray();
  5290. // s2PLCData["b1OEEProductSN"] = ModbusClient.ConvertRegistersToString(b1OEEProductSNData, 0, 40);
  5291. // s2PLCData["b1OEEType"] = datas[224];
  5292. // #endregion 一次性读取所有数据
  5293. // stopwatch2.Stop();
  5294. // #region 回写操作,写后清空flag
  5295. // PLCWriteData(Funs[plcNo], ref s2PLCData, ref s2PLCWriteData);
  5296. // #endregion 回写操作,写后清空flag
  5297. // #region 进站校验
  5298. // try
  5299. // {
  5300. // int b1PLC_FLAG_Check = (int)s2PLCData["b1PLC_FLAG_Check"];
  5301. // int b1MES_FLAG_Check = (int)s2PLCData["b1MES_FLAG_Check"];
  5302. // int b1PLC_FLAG_CheckOld = (int)s2PLCSignal_Old["b1PLC_FLAG_Check"];
  5303. // if (b1PLC_FLAG_Check != b1PLC_FLAG_CheckOld)
  5304. // {
  5305. // if (b1PLC_FLAG_Check == 1 && b1MES_FLAG_Check == 0) // 0->1
  5306. // Task.Run(() => S2进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  5307. // else if (b1PLC_FLAG_Check == 0 && b1MES_FLAG_Check != 0)
  5308. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  5309. // s2PLCSignal_Old["b1PLC_FLAG_Check"] = s2PLCData["b1PLC_FLAG_Check"];
  5310. // }
  5311. // }
  5312. // catch (Exception ex)
  5313. // {
  5314. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  5315. // string str = ex.StackTrace;
  5316. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5317. // }
  5318. // #endregion 进站校验
  5319. // #region 二穴载具解绑/绑定(产品换载具)
  5320. // try
  5321. // {
  5322. // int b1PLC_FLAG_Unbind = (int)s2PLCData["b1PLC_FLAG_Unbind"];
  5323. // int b1MES_FLAG_Check = (int)s2PLCData["b1MES_FLAG_Check"];
  5324. // int b1PLC_FLAG_UnbindOld = (int)s2PLCSignal_Old["b1PLC_FLAG_Unbind"];
  5325. // if (b1PLC_FLAG_Unbind != b1PLC_FLAG_UnbindOld)
  5326. // {
  5327. // if (b1PLC_FLAG_Unbind == 1 && b1MES_FLAG_Check == 0) // 0->1
  5328. // Task.Run(() => S2二穴载具解绑绑定(plcNo, stationNameStr)); // MreTasks[2].Set();
  5329. // else if (b1PLC_FLAG_Unbind == 0 && b1MES_FLAG_Check != 0)
  5330. // Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)0);
  5331. // s2PLCSignal_Old["b1PLC_FLAG_Unbind"] = s2PLCData["b1PLC_FLAG_Unbind"];
  5332. // }
  5333. // }
  5334. // catch (Exception ex)
  5335. // {
  5336. // Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)6); // 6代表上位机报警
  5337. // string str = ex.StackTrace;
  5338. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具解绑/绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5339. // }
  5340. // #endregion 二穴载具解绑/绑定(产品换载具)
  5341. // #region FCT-出站接口
  5342. // try
  5343. // {
  5344. // int b1PLC_FLAG = (int)s2PLCData["b1PLC_FLAG"];
  5345. // int b1MES_FLAG = (int)s2PLCData["b1MES_FLAG"];
  5346. // int b1PLC_FLAGOld = (int)s2PLCSignal_Old["b1PLC_FLAG"];
  5347. // if (b1PLC_FLAG != b1PLC_FLAGOld)
  5348. // {
  5349. // if (b1PLC_FLAG == 1 && b1MES_FLAG == 0) // 0->1
  5350. // Task.Run(() => S2出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  5351. // else if (b1PLC_FLAG == 0 && b1MES_FLAG != 0)
  5352. // Funs[plcNo].WriteMultipleRegisters<short>(2169, (short)0);
  5353. // }
  5354. // }
  5355. // catch (Exception ex)
  5356. // {
  5357. // // MES_Flag 为6上位机报错
  5358. // Funs[plcNo].WriteMultipleRegisters<short>(2169, (short)6); // 6代表上位机报警
  5359. // string str = ex.StackTrace;
  5360. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}上传出站数据出错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5361. // }
  5362. // #endregion FCT-出站接口
  5363. // #region 节拍接口
  5364. // try
  5365. // {
  5366. // int b1OEEPLC_FLAG = (int)s2PLCData["b1OEEPLC_FLAG"];
  5367. // int b1OEEMES_FLAG = (int)s2PLCData["b1OEEMES_FLAG"];
  5368. // int b1OEEPLC_FLAGOld = (int)s2PLCSignal_Old["b1OEEPLC_FLAG"];
  5369. // if (b1OEEPLC_FLAG != b1OEEPLC_FLAGOld)
  5370. // {
  5371. // if (b1OEEPLC_FLAG == 1 && b1OEEMES_FLAG == 0) // 0->1
  5372. // Task.Run(() => S2节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  5373. // else if (b1OEEPLC_FLAG == 0 && b1OEEMES_FLAG != 0)
  5374. // Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)0);
  5375. // s2PLCSignal_Old["b1OEEPLC_FLAG"] = s2PLCData["b1OEEPLC_FLAG"];
  5376. // }
  5377. // }
  5378. // catch (Exception ex)
  5379. // {
  5380. // Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 4代表上位机报警
  5381. // string str = ex.StackTrace;
  5382. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5383. // }
  5384. // #endregion 节拍接口
  5385. // #region 心跳
  5386. // try
  5387. // {
  5388. // short states = 0;
  5389. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  5390. // }
  5391. // catch (Exception ex)
  5392. // {
  5393. // string str = ex.StackTrace;
  5394. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5395. // }
  5396. // #endregion 心跳
  5397. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  5398. // stopwatch1.Stop();
  5399. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  5400. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  5401. // }
  5402. // else
  5403. // {
  5404. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5405. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  5406. // Funs[plcNo].Connect();
  5407. // }
  5408. // }
  5409. // catch (Exception ex)
  5410. // {
  5411. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5412. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  5413. // Funs[plcNo].ReConnect();
  5414. // }
  5415. // Thread.Sleep(IntervalReadPLC);
  5416. // }
  5417. //}
  5418. /// <summary>
  5419. /// [S2] FCT(板测)- 进站校验
  5420. /// </summary>
  5421. /// <param name="plcNo">PLC编号</param>
  5422. /// <param name="stationNameStr">工站全称</param>
  5423. private void S2进站校验(int plcNo, string stationNameStr)
  5424. {
  5425. Stopwatch stopwatch1 = new Stopwatch();
  5426. Stopwatch stopwatch2 = new Stopwatch();
  5427. try
  5428. {
  5429. stopwatch1.Start();
  5430. string sn = (string)s2PLCData["b1ProductSN_Check"]; // 产品SN(载具码)
  5431. sn = sn.Replace("\0", "");
  5432. #region 查询载具上的产品信息(查询物料码By载具码,并判断是不是假产品)
  5433. // 查询物料码By载具码 并判断是不是假产品
  5434. string cavityData = string.Empty;
  5435. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  5436. if (string.IsNullOrEmpty(cavityData))
  5437. cavityData = "";
  5438. if (snResult != 0)
  5439. {
  5440. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5441. writeToPLC_Flag1.Name = "b1MES_FLAG_Check";
  5442. writeToPLC_Flag1.Adress = 2003;
  5443. writeToPLC_Flag1.Value = (short)6;
  5444. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Check", writeToPLC_Flag1);
  5445. stopwatch1.Stop();
  5446. AddMessage(LogType.Info, stationNameStr + $"_进站校验失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5447. return;
  5448. }
  5449. #endregion 查询载具上的产品信息(查询物料码By载具码,并判断是不是假产品)
  5450. string[] cavitySNs = cavityData.Split('.');
  5451. string b1Part1SN_Check = ""; // 穴位1物料SN(上位机写入)
  5452. string b1Part2SN_Check = ""; // 穴位2物料SN(上位机写入)
  5453. short b1Part1Result_Check = 1; // 穴位1产品结果(上位机写入);1ok;2ng;3假产品
  5454. short b1Part2Result_Check = 1; // 穴位2产品结果(上位机写入);1ok;2ng;3假产品
  5455. if (cavitySNs != null && cavitySNs.Length >= 2)
  5456. {
  5457. b1Part1SN_Check = cavitySNs[0];
  5458. b1Part2SN_Check = cavitySNs[1];
  5459. b1Part1Result_Check = 2;
  5460. b1Part2Result_Check = 2;
  5461. }
  5462. if (b1Part1SN_Check == "假产品")
  5463. b1Part1Result_Check = 3;
  5464. if (b1Part2SN_Check == "假产品")
  5465. b1Part2Result_Check = 3;
  5466. // 调用MES进站
  5467. stopwatch2.Start();
  5468. // 调用MES进站 - 产品1
  5469. List<TestItem> item;
  5470. int result1 = b1Part1Result_Check;
  5471. if (result1 != 3)
  5472. {
  5473. item = new List<TestItem>();
  5474. item.Add(new TestItem()
  5475. {
  5476. Parameter_name = "载具码",
  5477. Parameter_value = sn,
  5478. });
  5479. item.Add(new TestItem()
  5480. {
  5481. Parameter_name = "载具穴号",
  5482. Parameter_value = "1",
  5483. });
  5484. result1 = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, b1Part1SN_Check, item, out string errorMsg);
  5485. }
  5486. // 调用MES进站 - 产品2
  5487. int result2 = b1Part2Result_Check;
  5488. if (result2 != 3)
  5489. {
  5490. item = new List<TestItem>();
  5491. item.Add(new TestItem()
  5492. {
  5493. Parameter_name = "载具码",
  5494. Parameter_value = sn,
  5495. });
  5496. item.Add(new TestItem()
  5497. {
  5498. Parameter_name = "载具穴号",
  5499. Parameter_value = "2",
  5500. });
  5501. result2 = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, b1Part2SN_Check, item, out string errorMsg);
  5502. }
  5503. stopwatch2.Stop();
  5504. b1Part1Result_Check = result1 == 1 ? (short)1 : (short)2; // 穴位1产品结果(上位机写入);1ok;2ng;3假产品
  5505. b1Part2Result_Check = result2 == 1 ? (short)1 : (short)2; // 穴位2产品结果(上位机写入);1ok;2ng;3假产品
  5506. int result = result1;
  5507. if (result == 1)
  5508. result = result2;
  5509. short b1MES_FLAG_Check = (short)result;
  5510. //Funs[plcNo].WriteMultipleRegisters<string>(2024, b1Part1SN_Check, 20);
  5511. //Funs[plcNo].WriteMultipleRegisters<string>(2044, b1Part2SN_Check, 20);
  5512. //Funs[plcNo].WriteMultipleRegisters<short>(2064, b1Part1Result_Check);
  5513. //Funs[plcNo].WriteMultipleRegisters<short>(2065, b1Part2Result_Check);
  5514. //// MES_Flag
  5515. //Funs[plcNo].WriteMultipleRegisters<short>(2003, b1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  5516. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  5517. writeToPLC_Flag.Name = "b1MES_FLAG_Check";
  5518. writeToPLC_Flag.Adress = 2003;
  5519. writeToPLC_Flag.Value = b1MES_FLAG_Check;
  5520. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  5521. {
  5522. Name = "b1Part1SN_Check",
  5523. Adress = 2024,
  5524. ValueType = PLCValueType.String,
  5525. ValueTypeStrLength = 20,
  5526. Value = b1Part1SN_Check
  5527. });
  5528. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  5529. {
  5530. Name = "b1Part2SN_Check",
  5531. Adress = 2044,
  5532. ValueType = PLCValueType.String,
  5533. ValueTypeStrLength = 20,
  5534. Value = b1Part2SN_Check
  5535. });
  5536. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  5537. {
  5538. Name = "b1Part1Result_Check",
  5539. Adress = 2064,
  5540. ValueType = PLCValueType.Short,
  5541. Value = b1Part1Result_Check
  5542. });
  5543. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  5544. {
  5545. Name = "b1Part2Result_Check",
  5546. Adress = 2065,
  5547. ValueType = PLCValueType.Short,
  5548. Value = b1Part2Result_Check
  5549. });
  5550. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Check", writeToPLC_Flag);
  5551. }
  5552. catch (Exception ex)
  5553. {
  5554. string str = ex.StackTrace;
  5555. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5556. // MES_Flag
  5557. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  5558. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5559. writeToPLC_Flag.Name = "b1MES_FLAG_Check";
  5560. writeToPLC_Flag.Adress = 2003;
  5561. writeToPLC_Flag.Value = (short)6;
  5562. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Check", writeToPLC_Flag);
  5563. }
  5564. stopwatch1.Stop();
  5565. AddMessage(LogType.Info, stationNameStr + "_上料进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5566. }
  5567. /// <summary>
  5568. /// [S2] FCT(板测)- 二穴载具解绑绑定
  5569. /// </summary>
  5570. /// <param name="plcNo">PLC编号</param>
  5571. /// <param name="stationNameStr">工站全称</param>
  5572. private void S2二穴载具解绑绑定(int plcNo, string stationNameStr)
  5573. {
  5574. Stopwatch stopwatch1 = new Stopwatch();
  5575. Stopwatch stopwatch2 = new Stopwatch();
  5576. try
  5577. {
  5578. stopwatch1.Start();
  5579. // 产品换载具
  5580. string b1ProductSN_Unbind = (string)s2PLCData["b1ProductSN_Unbind"]; // 原二穴载具SN(需要解绑的)
  5581. b1ProductSN_Unbind = b1ProductSN_Unbind.Replace("\0", "");
  5582. string b1ProductSN_Bind = (string)s2PLCData["b1ProductSN_Bind"]; // 新二穴载具SN(需要绑定的)
  5583. b1ProductSN_Bind = b1ProductSN_Bind.Replace("\0", "");
  5584. string b1Part1SN_Bind = (string)s2PLCData["b1Part1SN_Bind"]; // 穴位1物料SN(plc写入)
  5585. b1Part1SN_Bind = b1Part1SN_Bind.Replace("\0", "");
  5586. string b1Part2SN_Bind = (string)s2PLCData["b1Part2SN_Bind"]; // 穴位2物料SN(plc写入)
  5587. b1Part2SN_Bind = b1Part2SN_Bind.Replace("\0", "");
  5588. stopwatch2.Start();
  5589. #region 查询载具上的产品信息
  5590. //string cavityData = string.Empty;
  5591. //int snResult = XiaomiMES_RouteCommunication.SNQueryData(b1ProductSN_Unbind, ref cavityData);
  5592. //if (string.IsNullOrEmpty(cavityData))
  5593. // cavityData = "";
  5594. //if (snResult != 0)
  5595. //{
  5596. // WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5597. // writeToPLC_Flag.Name = "b1MES_FLAG_Unbind";
  5598. // writeToPLC_Flag.Adress = 2077;
  5599. // writeToPLC_Flag.Value = (short)6;
  5600. // SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag);
  5601. // stopwatch1.Stop();
  5602. // AddMessage(LogType.Info, stationNameStr + $"_二穴载具解绑绑定失败!MES边线软件_二穴载具查询返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5603. // return;
  5604. //}
  5605. #endregion 查询载具上的产品信息
  5606. #region 解绑(边线MES系统)
  5607. int snResult = XiaomiMES_RouteCommunication.SNDeleteData(b1ProductSN_Unbind);
  5608. if (snResult != 0)
  5609. {
  5610. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5611. writeToPLC_Flag1.Name = "b1MES_FLAG_Unbind";
  5612. writeToPLC_Flag1.Adress = 2077;
  5613. writeToPLC_Flag1.Value = (short)6;
  5614. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag1);
  5615. stopwatch1.Stop();
  5616. AddMessage(LogType.Info, stationNameStr + $"_二穴载具解绑失败!MES边线软件_二穴载具[{b1ProductSN_Unbind}]解绑返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5617. return;
  5618. }
  5619. #endregion 解绑(边线MES系统)
  5620. #region 存储绑定数据到 边线MES系统中
  5621. string data = string.Concat(b1Part1SN_Bind, ".", b1Part2SN_Bind);
  5622. snResult = XiaomiMES_RouteCommunication.SNBindData(b1ProductSN_Bind, data);
  5623. if (snResult != 0)
  5624. {
  5625. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5626. writeToPLC_Flag1.Name = "b1MES_FLAG_Unbind";
  5627. writeToPLC_Flag1.Adress = 2077;
  5628. writeToPLC_Flag1.Value = (short)6;
  5629. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag1);
  5630. stopwatch1.Stop();
  5631. AddMessage(LogType.Info, stationNameStr + $"_二穴载具绑定失败!MES边线软件_二穴载具[{b1ProductSN_Bind}]绑定[{data}]返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5632. return;
  5633. }
  5634. #endregion 存储绑定数据到 边线MES系统中
  5635. stopwatch2.Stop();
  5636. short b1MES_FLAG_Unbind = 1;
  5637. // MES_Flag
  5638. //Funs[plcNo].WriteMultipleRegisters<short>(2077, b1MES_FLAG_Unbind); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  5639. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5640. writeToPLC_Flag.Name = "b1MES_FLAG_Unbind";
  5641. writeToPLC_Flag.Adress = 2077;
  5642. writeToPLC_Flag.Value = b1MES_FLAG_Unbind;
  5643. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag);
  5644. }
  5645. catch (Exception ex)
  5646. {
  5647. string str = ex.StackTrace;
  5648. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具解绑绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5649. // MES_Flag
  5650. stopwatch2.Start();
  5651. //Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)6); // 6代表上位机报警
  5652. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5653. writeToPLC_Flag.Name = "b1MES_FLAG_Unbind";
  5654. writeToPLC_Flag.Adress = 2077;
  5655. writeToPLC_Flag.Value = (short)6;
  5656. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag);
  5657. stopwatch2.Stop();
  5658. }
  5659. stopwatch1.Stop();
  5660. AddMessage(LogType.Info, stationNameStr + "_二穴载具解绑绑定;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5661. }
  5662. //// 上次采集到的SN
  5663. //private string sn_FCT = string.Empty;
  5664. /// <summary>
  5665. /// [S2] FCT(板测)- 出站数据
  5666. /// </summary>
  5667. private void S2出站接口(int plcNo, string stationCode, string stationName)
  5668. {
  5669. Stopwatch stopwatch1 = new Stopwatch();
  5670. Stopwatch stopwatch2 = new Stopwatch();
  5671. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  5672. string stationNameStr = stationCode + stationName;
  5673. string processItem = stationName; // 测试项目
  5674. try
  5675. {
  5676. stopwatch1.Start();
  5677. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  5678. //string batch_num = GlobalContext.BatchNumber; // 批次号
  5679. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  5680. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  5681. string b1ProductSN = (string)s2PLCData["b1ProductSN"]; // 产品SN(载具SN)
  5682. int b1Part1Result = (int)s2PLCData["b1Part1Result"]; // 产品1结果
  5683. int b1Part2Result = (int)s2PLCData["b1Part2Result"]; // 产品2结果
  5684. bool pass1 = b1Part1Result == 1;
  5685. bool pass2 = b1Part2Result == 1;
  5686. #region 根据 载具SN 查 物料SN
  5687. string cavityData = string.Empty;
  5688. int snResult = XiaomiMES_RouteCommunication.SNQueryData(b1ProductSN, ref cavityData);
  5689. if (string.IsNullOrEmpty(cavityData))
  5690. cavityData = "";
  5691. if (snResult != 0)
  5692. {
  5693. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5694. writeToPLC_Flag1.Name = "b1MES_FLAG";
  5695. writeToPLC_Flag1.Adress = 2169;
  5696. writeToPLC_Flag1.Value = (short)4;
  5697. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG", writeToPLC_Flag1);
  5698. stopwatch1.Stop();
  5699. AddMessage(LogType.Info, stationNameStr + $"_上传出站数据失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5700. return;
  5701. }
  5702. #endregion 根据 载具SN 查 物料SN
  5703. string[] cavitySNs = cavityData.Split('.');
  5704. string b1ProductSN1 = string.Empty;
  5705. string b1ProductSN2 = string.Empty;
  5706. if (cavitySNs != null && cavitySNs.Length >= 2)
  5707. {
  5708. b1ProductSN1 = cavitySNs[0];
  5709. b1ProductSN2 = cavitySNs[1];
  5710. }
  5711. stopwatch2.Start();
  5712. // 产品1
  5713. int result1 = 0;
  5714. if (b1ProductSN1 == "假产品")
  5715. result1 = 1;
  5716. else
  5717. {
  5718. List<TestItem> items1 = new List<TestItem>();
  5719. items1.Add(new TestItem()
  5720. {
  5721. Parameter_name = "载具码",
  5722. Parameter_value = b1ProductSN.ToString(),
  5723. Parameter_unit = ""
  5724. });
  5725. items1.Add(new TestItem()
  5726. {
  5727. Parameter_name = "载具穴号",
  5728. Parameter_value = "1",
  5729. Parameter_unit = ""
  5730. });
  5731. items1.Add(new TestItem()
  5732. {
  5733. Parameter_name = "产品结果",
  5734. Parameter_value = b1Part1Result == 1 ? "OK" : "NG",
  5735. Parameter_unit = ""
  5736. });
  5737. result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  5738. , workorder_code, mtltmrk, b1ProductSN1, pass1, b1ProductSN, "1");
  5739. }
  5740. // 产品2
  5741. int result2 = 0;
  5742. if (b1ProductSN1 == "假产品")
  5743. result2 = 1;
  5744. else
  5745. {
  5746. List<TestItem> items2 = new List<TestItem>();
  5747. items2.Add(new TestItem()
  5748. {
  5749. Parameter_name = "载具码",
  5750. Parameter_value = b1ProductSN.ToString(),
  5751. Parameter_unit = ""
  5752. });
  5753. items2.Add(new TestItem()
  5754. {
  5755. Parameter_name = "载具穴号",
  5756. Parameter_value = "2",
  5757. Parameter_unit = ""
  5758. });
  5759. items2.Add(new TestItem()
  5760. {
  5761. Parameter_name = "产品结果",
  5762. Parameter_value = b1Part2Result == 1 ? "OK" : "NG",
  5763. Parameter_unit = ""
  5764. });
  5765. result2 = SwitctProcessData(stationNameStr, items2, equipmentCode, processItem
  5766. , workorder_code, mtltmrk, b1ProductSN2, pass2, b1ProductSN, "2");
  5767. }
  5768. short result = 0;
  5769. List<int> results = new List<int>() { result1, result2 };
  5770. if (result1 == 1 && result2 == 1)
  5771. result = 1;
  5772. else if (results.Contains(3))
  5773. result = 3;
  5774. else if (results.Contains(2))
  5775. result = 2;
  5776. else if (results.Contains(4))
  5777. result = 4;
  5778. else
  5779. result = 4;
  5780. stopwatch2.Stop();
  5781. //Funs[plcNo].WriteMultipleRegisters<short>(2169, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  5782. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5783. writeToPLC_Flag.Name = "b1MES_FLAG";
  5784. writeToPLC_Flag.Adress = 2169;
  5785. writeToPLC_Flag.Value = result;
  5786. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG", writeToPLC_Flag);
  5787. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  5788. }
  5789. catch (Exception ex)
  5790. {
  5791. stopwatch2.Restart();
  5792. // MES_Flag 为4上位机报错
  5793. //Funs[plcNo].WriteMultipleRegisters<short>(2169, (short)4); // 4代表上位机报警
  5794. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5795. writeToPLC_Flag.Name = "b1MES_FLAG";
  5796. writeToPLC_Flag.Adress = 2169;
  5797. writeToPLC_Flag.Value = (short)4;
  5798. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG", writeToPLC_Flag);
  5799. stopwatch2.Stop();
  5800. string str = ex.StackTrace;
  5801. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}出站数据报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5802. }
  5803. stopwatch1.Stop();
  5804. AddMessage(LogType.Info, stationNameStr + "_出站数据;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5805. }
  5806. /// <summary>
  5807. /// [S2] FCT(板测)- 节拍接口
  5808. /// </summary>
  5809. /// <param name="plcNo">PLC编号</param>
  5810. /// <param name="stationNameStr">工站全称</param>
  5811. private void S2节拍接口(int plcNo, string stationNameStr)
  5812. {
  5813. Stopwatch stopwatch1 = new Stopwatch();
  5814. Stopwatch stopwatch2 = new Stopwatch();
  5815. string resultStr = string.Empty;
  5816. try
  5817. {
  5818. stopwatch1.Start();
  5819. string oEEType = ((int)s2PLCData["b1OEEType"]).ToString(); // 节拍类型(plc写入)
  5820. string b1OEEProductSN = (string)s2PLCData["b1OEEProductSN"]; // 载具SN
  5821. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  5822. if (!actionBool)
  5823. {
  5824. stopwatch2.Start();
  5825. // MES_Flag
  5826. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  5827. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5828. writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
  5829. writeToPLC_Flag1.Adress = 2203;
  5830. writeToPLC_Flag1.Value = (short)4;
  5831. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
  5832. stopwatch2.Stop();
  5833. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5834. return;
  5835. }
  5836. string b1OEEPartNo = string.Empty; // 物料码
  5837. if (string.IsNullOrEmpty(b1OEEProductSN))
  5838. {
  5839. stopwatch2.Start();
  5840. // MES_Flag
  5841. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  5842. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5843. writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
  5844. writeToPLC_Flag1.Adress = 2203;
  5845. writeToPLC_Flag1.Value = (short)1;
  5846. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
  5847. stopwatch2.Stop();
  5848. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5849. return;
  5850. }
  5851. else
  5852. { // 查产品SN
  5853. b1OEEPartNo = "Test"; // ZS
  5854. }
  5855. short b1OEEMES_FLAG = 0;
  5856. // 上传OEE
  5857. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, b1OEEPartNo, b1OEEProductSN);
  5858. b1OEEMES_FLAG = result.Item1;
  5859. resultStr = result.Item2;
  5860. stopwatch2.Start();
  5861. // MES_Flag
  5862. //Funs[plcNo].WriteMultipleRegisters<short>(2203, b1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  5863. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5864. writeToPLC_Flag.Name = "b1OEEMES_FLAG";
  5865. writeToPLC_Flag.Adress = 2203;
  5866. writeToPLC_Flag.Value = b1OEEMES_FLAG;
  5867. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
  5868. stopwatch2.Stop();
  5869. }
  5870. catch (Exception ex)
  5871. {
  5872. string str = ex.StackTrace;
  5873. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5874. // MES_Flag
  5875. stopwatch2.Start();
  5876. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 4代表上位机报警
  5877. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5878. writeToPLC_Flag.Name = "b1OEEMES_FLAG";
  5879. writeToPLC_Flag.Adress = 2203;
  5880. writeToPLC_Flag.Value = (short)4;
  5881. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
  5882. stopwatch2.Stop();
  5883. }
  5884. stopwatch1.Stop();
  5885. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5886. }
  5887. #endregion [S2] FCT(板测)
  5888. #endregion PLC2 李晓奇
  5889. #region PLC3 刘永村
  5890. #region [S3] 值板机
  5891. /// <summary>
  5892. /// S3工位的数据- 触发信号上次的值
  5893. /// </summary>
  5894. private Dictionary<string, object> s3PLCSignal_Old = new Dictionary<string, object>();
  5895. /// <summary>
  5896. /// S3工位的数据(含触发信号)
  5897. /// </summary>
  5898. private Dictionary<string, object> s3PLCData = new Dictionary<string, object>();
  5899. /// <summary>
  5900. /// S3工位的数据- 回写点位
  5901. /// </summary>
  5902. private Dictionary<string, WriteToPLC_Flag> s3PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  5903. /// <summary>
  5904. /// [S3] 值板机
  5905. /// </summary>
  5906. /// <param name="plcNo">PLC编号</param>
  5907. //private void ReadStation_S3(int plcNo)
  5908. //{
  5909. // // [S1] Tray盘上料装备
  5910. // // [S2] FCT
  5911. // // [S3] 值板机
  5912. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  5913. // // [S5] Tray盘下料装备
  5914. // /// 上位机心跳
  5915. // /// 获取设备报警数据与状态信息
  5916. // string stationCode = "[S3]";
  5917. // string stationName = "值板机";
  5918. // string stationNameStr = stationCode + stationName;
  5919. // #region 创建字典
  5920. // // 触发信号字典 赋值
  5921. // s3PLCSignal_Old.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  5922. // s3PLCSignal_Old.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  5923. // s3PLCSignal_Old.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  5924. // s3PLCSignal_Old.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  5925. // s3PLCSignal_Old.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  5926. // // PLC数据字典 赋值
  5927. // s3PLCData.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  5928. // s3PLCData.Add("c1MES_FLAG_Check", 0); // MES_FLAG
  5929. // s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  5930. // s3PLCData.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  5931. // s3PLCData.Add("c1MES_FLAG_Unbind", 0); // MES_FLAG
  5932. // //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  5933. // s3PLCData.Add("c1VehicleCavity_Unbind", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  5934. // s3PLCData.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  5935. // s3PLCData.Add("c1MES_FLAG_Bind", 0); // MES_FLAG
  5936. // //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  5937. // s3PLCData.Add("c1CavityReverse_Bind", 0); // 是否是两个穴位交换
  5938. // s3PLCData.Add("c1VehicleCavityFr_Bind", 0); // 来源穴位号(产品取自二穴载具哪个穴位)
  5939. // s3PLCData.Add("c1VehicleCavityTo_Bind", 0); // 目标载具穴位号(产品放到二穴载具哪个穴位)
  5940. // s3PLCData.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  5941. // s3PLCData.Add("c1MES_FLAG", 0); // MES_FLAG
  5942. // s3PLCData.Add("c1ProductSN", ""); // 产品SN(一穴载具SN)
  5943. // //s3PLCData.Add("c1ProductSN_Check", ""); // 二穴载具SN(产品取自哪个二穴载具)
  5944. // s3PLCData.Add("c1VehicleCavity", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  5945. // s3PLCData.Add("c1Result", 0); // 产品结果
  5946. // s3PLCData.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  5947. // s3PLCData.Add("c1OEEMES_FLAG", 0); // MES_FLAG
  5948. // s3PLCData.Add("c1OEEProductSN", "");// 产品SN(载具SN)
  5949. // s3PLCData.Add("c1OEEType", 0); // 节拍类型(plc写入)
  5950. // #endregion 创建字典
  5951. // while (IsRun)
  5952. // {
  5953. // try
  5954. // {
  5955. // if (!GlobalContext._IsCon_Funs3)
  5956. // {
  5957. // UpdatePLCMonitor(1, plcNo, 0);
  5958. // continue;
  5959. // }
  5960. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  5961. // {
  5962. // Stopwatch stopwatch1 = new Stopwatch();
  5963. // Stopwatch stopwatch2 = new Stopwatch();
  5964. // stopwatch1.Start();
  5965. // stopwatch2.Start();
  5966. // #region 一次性读取所有数据
  5967. // // 一次性读取所有数据
  5968. // ModbusClientHelper modbusClientHelper = Funs[plcNo];
  5969. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  5970. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
  5971. // int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 36);
  5972. // int[] datas = data1.Concat(data2).ToArray();
  5973. // datas = datas.Concat(data3).ToArray();
  5974. // s3PLCData["c1PLC_FLAG_Check"] = datas[2]; // PLC_FLAG 进站校验
  5975. // s3PLCData["c1MES_FLAG_Check"] = datas[3]; // MES_FLAG
  5976. // int[] c1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
  5977. // s3PLCData["c1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(c1ProductSN_CheckData, 0, 40); // 产品SN(二穴载具SN)
  5978. // s3PLCData["c1PLC_FLAG_Unbind"] = datas[81]; // PLC_FLAG 二穴载具解绑
  5979. // s3PLCData["c1MES_FLAG_Unbind"] = datas[82]; // MES_FLAG
  5980. // s3PLCData["c1VehicleCavity_Unbind"] = datas[103]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  5981. // s3PLCData["c1PLC_FLAG_Bind"] = datas[114]; // PLC_FLAG 二穴载具绑定
  5982. // s3PLCData["c1MES_FLAG_Bind"] = datas[115]; // MES_FLAG
  5983. // s3PLCData["c1CavityReverse_Bind"] = datas[136]; // 是否是两个穴位交换
  5984. // s3PLCData["c1VehicleCavityFr_Bind"] = datas[137]; // 来源穴位号(产品取自二穴载具哪个穴位)
  5985. // s3PLCData["c1VehicleCavityTo_Bind"] = datas[138]; // 目标载具穴位号(产品放到二穴载具哪个穴位)
  5986. // s3PLCData["c1PLC_FLAG"] = datas[149]; // PLC_FLAG 出站接口
  5987. // s3PLCData["c1MES_FLAG"] = datas[150]; // MES_FLAG
  5988. // int[] c1ProductSNData = datas.Skip(151).Take(20).ToArray();
  5989. // s3PLCData["c1ProductSN"] = ModbusClient.ConvertRegistersToString(c1ProductSNData, 0, 40); // 产品SN(一穴载具SN)
  5990. // s3PLCData["c1VehicleCavity"] = datas[191]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  5991. // s3PLCData["c1Result"] = datas[192]; // 产品结果
  5992. // s3PLCData["c1OEEPLC_FLAG"] = datas[203]; // PLC_FLAG 节拍接口
  5993. // s3PLCData["c1OEEMES_FLAG"] = datas[204]; // MES_FLAG
  5994. // int[] c1OEEProductSNData = datas.Skip(205).Take(20).ToArray();
  5995. // s3PLCData["c1OEEProductSN"] = ModbusClient.ConvertRegistersToString(c1OEEProductSNData, 0, 40); // 产品SN(载具SN)
  5996. // s3PLCData["c1OEEType"] = datas[225]; // 节拍类型(plc写入)
  5997. // #endregion 一次性读取所有数据
  5998. // stopwatch2.Stop();
  5999. // #region 回写操作,写后清空flag
  6000. // PLCWriteData(Funs[plcNo], ref s3PLCData, ref s3PLCWriteData);
  6001. // #endregion 回写操作,写后清空flag
  6002. // #region S3进站校验
  6003. // try
  6004. // {
  6005. // int c1PLC_FLAG_Check = (int)s3PLCData["c1PLC_FLAG_Check"];
  6006. // int c1MES_FLAG_Check = (int)s3PLCData["c1MES_FLAG_Check"];
  6007. // int c1PLC_FLAG_CheckOld = (int)s3PLCSignal_Old["c1PLC_FLAG_Check"];
  6008. // if (c1PLC_FLAG_Check != c1PLC_FLAG_CheckOld)
  6009. // {
  6010. // if (c1PLC_FLAG_Check == 1 && c1MES_FLAG_Check == 0) // 0->1
  6011. // Task.Run(() => S3进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  6012. // else if (c1PLC_FLAG_Check == 0 && c1MES_FLAG_Check != 0)
  6013. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  6014. // s3PLCSignal_Old["c1PLC_FLAG_Check"] = s3PLCData["c1PLC_FLAG_Check"];
  6015. // }
  6016. // }
  6017. // catch (Exception ex)
  6018. // {
  6019. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  6020. // string str = ex.StackTrace;
  6021. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6022. // }
  6023. // #endregion S3进站校验
  6024. // #region S3二穴载具解绑
  6025. // try
  6026. // {
  6027. // int c1PLC_FLAG_Unbind = (int)s3PLCData["c1PLC_FLAG_Unbind"];
  6028. // int c1MES_FLAG_Bind = (int)s3PLCData["c1MES_FLAG_Unbind"];
  6029. // int c1PLC_FLAG_UnbindOld = (int)s3PLCSignal_Old["c1PLC_FLAG_Unbind"];
  6030. // if (c1PLC_FLAG_Unbind != c1PLC_FLAG_UnbindOld)
  6031. // {
  6032. // if (c1PLC_FLAG_Unbind == 1 && c1MES_FLAG_Bind == 0) // 0->1
  6033. // Task.Run(() => S3二穴载具解绑(plcNo, stationNameStr)); // MreTasks[2].Set();
  6034. // else if (c1PLC_FLAG_Unbind == 0 && c1MES_FLAG_Bind != 0)
  6035. // Funs[plcNo].WriteMultipleRegisters<short>(2082, (short)0);
  6036. // s3PLCSignal_Old["c1PLC_FLAG_Unbind"] = s3PLCData["c1PLC_FLAG_Unbind"];
  6037. // }
  6038. // }
  6039. // catch (Exception ex)
  6040. // {
  6041. // Funs[plcNo].WriteMultipleRegisters<short>(2083, (short)6); // 6代表上位机报警
  6042. // string str = ex.StackTrace;
  6043. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具解绑/绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6044. // }
  6045. // #endregion S3二穴载具解绑
  6046. // #region S3二穴载具绑定
  6047. // try
  6048. // {
  6049. // int c1PLC_FLAG_Bind = (int)s3PLCData["c1PLC_FLAG_Bind"];
  6050. // int c1MES_FLAG_Bind = (int)s3PLCData["c1MES_FLAG_Bind"];
  6051. // int c1PLC_FLAG_BindOld = (int)s3PLCSignal_Old["c1PLC_FLAG_Bind"];
  6052. // if (c1PLC_FLAG_Bind != c1PLC_FLAG_BindOld)
  6053. // {
  6054. // if (c1PLC_FLAG_Bind == 1 && c1MES_FLAG_Bind == 0) // 0->1
  6055. // Task.Run(() => S3二穴载具绑定(plcNo, stationNameStr)); // MreTasks[2].Set();
  6056. // else if (c1PLC_FLAG_Bind == 0 && c1MES_FLAG_Bind != 0)
  6057. // Funs[plcNo].WriteMultipleRegisters<short>(2115, (short)0);
  6058. // s3PLCSignal_Old["c1PLC_FLAG_Bind"] = s3PLCData["c1PLC_FLAG_Bind"];
  6059. // }
  6060. // }
  6061. // catch (Exception ex)
  6062. // {
  6063. // Funs[plcNo].WriteMultipleRegisters<short>(2115, (short)6); // 6代表上位机报警
  6064. // string str = ex.StackTrace;
  6065. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6066. // }
  6067. // #endregion S3二穴载具绑定
  6068. // #region S3出站接口(+一穴载具绑定)
  6069. // try
  6070. // {
  6071. // int c1PLC_FLAG = (int)s3PLCData["c1PLC_FLAG"];
  6072. // int c1MES_FLAG = (int)s3PLCData["c1MES_FLAG"];
  6073. // int c1PLC_FLAGOld = (int)s3PLCSignal_Old["c1PLC_FLAG"];
  6074. // if (c1PLC_FLAG != c1PLC_FLAGOld)
  6075. // {
  6076. // if (c1PLC_FLAG == 1 && c1MES_FLAG == 0) // 0->1
  6077. // Task.Run(() => S3出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  6078. // else if (c1PLC_FLAG == 0 && c1MES_FLAG != 0)
  6079. // Funs[plcNo].WriteMultipleRegisters<short>(2150, (short)0);
  6080. // s3PLCSignal_Old["c1PLC_FLAG"] = s3PLCData["c1PLC_FLAG"];
  6081. // }
  6082. // }
  6083. // catch (Exception ex)
  6084. // {
  6085. // Funs[plcNo].WriteMultipleRegisters<short>(2150, (short)6); // 6代表上位机报警
  6086. // string str = ex.StackTrace;
  6087. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6088. // }
  6089. // #endregion S3出站接口(+一穴载具绑定)
  6090. // #region S3节拍接口
  6091. // try
  6092. // {
  6093. // int c1OEEPLC_FLAG = (int)s3PLCData["c1OEEPLC_FLAG"];
  6094. // int c1OEEMES_FLAG = (int)s3PLCData["c1OEEMES_FLAG"];
  6095. // int c1OEEPLC_FLAGOld = (int)s3PLCSignal_Old["c1OEEPLC_FLAG"];
  6096. // if (c1OEEPLC_FLAG != c1OEEPLC_FLAGOld)
  6097. // {
  6098. // if (c1OEEPLC_FLAG == 1 && c1OEEMES_FLAG == 0) // 0->1
  6099. // Task.Run(() => S3节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  6100. // else if (c1OEEPLC_FLAG == 0 && c1OEEMES_FLAG != 0)
  6101. // Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)0);
  6102. // s3PLCSignal_Old["c1OEEPLC_FLAG"] = s3PLCData["c1OEEPLC_FLAG"];
  6103. // }
  6104. // }
  6105. // catch (Exception ex)
  6106. // {
  6107. // Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 4代表上位机报警
  6108. // string str = ex.StackTrace;
  6109. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6110. // }
  6111. // #endregion S3节拍接口
  6112. // #region 心跳
  6113. // try
  6114. // {
  6115. // short states = 0;
  6116. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  6117. // }
  6118. // catch (Exception ex)
  6119. // {
  6120. // string str = ex.StackTrace;
  6121. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6122. // }
  6123. // #endregion 心跳
  6124. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  6125. // stopwatch1.Stop();
  6126. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  6127. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  6128. // }
  6129. // else
  6130. // {
  6131. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  6132. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  6133. // Funs[plcNo].Connect();
  6134. // }
  6135. // }
  6136. // catch (Exception ex)
  6137. // {
  6138. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  6139. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  6140. // Funs[plcNo].ReConnect();
  6141. // }
  6142. // Thread.Sleep(IntervalReadPLC);
  6143. // }
  6144. //}
  6145. /// <summary>
  6146. /// [S3] 值板机- 进站校验
  6147. /// </summary>
  6148. /// <param name="plcNo">PLC编号</param>
  6149. /// <param name="stationNameStr">工站全称</param>
  6150. private void S3进站校验(int plcNo, string stationNameStr)
  6151. {
  6152. Stopwatch stopwatch1 = new Stopwatch();
  6153. Stopwatch stopwatch2 = new Stopwatch();
  6154. try
  6155. {
  6156. stopwatch1.Start();
  6157. string sn = (string)s3PLCData["c1ProductSN_Check"]; // 产品SN(载具码)
  6158. sn = sn.Replace("\0", "");
  6159. #region 查询载具上的产品信息
  6160. string cavityData = string.Empty;
  6161. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  6162. if (string.IsNullOrEmpty(cavityData))
  6163. cavityData = "";
  6164. if (snResult != 0)
  6165. {
  6166. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6167. writeToPLC_Flag1.Name = "c1MES_FLAG_Check";
  6168. writeToPLC_Flag1.Adress = 2003;
  6169. writeToPLC_Flag1.Value = (short)6;
  6170. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Check", writeToPLC_Flag1);
  6171. stopwatch1.Stop();
  6172. AddMessage(LogType.Info, stationNameStr + $"_进站校验失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  6173. return;
  6174. }
  6175. #endregion 查询载具上的产品信息
  6176. string[] cavitySNs = cavityData.Split('.');
  6177. string part1Str = ""; // 产品1的SN码
  6178. string part2Str = ""; // 产品2的SN码
  6179. short c1Part1Result_Check = 1; // 穴位1产品结果(上位机写入);1ok;2ng;3假产品
  6180. short c1Part2Result_Check = 1; // 穴位2产品结果(上位机写入);1ok;2ng;3假产品
  6181. if (cavitySNs != null && cavitySNs.Length >= 2)
  6182. {
  6183. part1Str = cavitySNs[0];
  6184. part2Str = cavitySNs[1];
  6185. c1Part1Result_Check = 2;
  6186. c1Part2Result_Check = 2;
  6187. }
  6188. if (part1Str == "假产品")
  6189. c1Part1Result_Check = 3;
  6190. if (part2Str == "假产品")
  6191. c1Part2Result_Check = 3;
  6192. // 调用MES进站
  6193. stopwatch2.Start();
  6194. // 调用MES进站 - 产品1
  6195. List<TestItem> item;
  6196. int result1 = c1Part1Result_Check;
  6197. if (result1 != 3)
  6198. {
  6199. item = new List<TestItem>();
  6200. item.Add(new TestItem()
  6201. {
  6202. Parameter_name = "载具码",
  6203. Parameter_value = sn,
  6204. });
  6205. item.Add(new TestItem()
  6206. {
  6207. Parameter_name = "载具穴号",
  6208. Parameter_value = "1",
  6209. });
  6210. result1 = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, part1Str, item, out string errorMsg);
  6211. }
  6212. // 调用MES进站 - 产品2
  6213. int result2 = c1Part2Result_Check;
  6214. if (result2 != 3)
  6215. {
  6216. item = new List<TestItem>();
  6217. item.Add(new TestItem()
  6218. {
  6219. Parameter_name = "载具码",
  6220. Parameter_value = sn,
  6221. });
  6222. item.Add(new TestItem()
  6223. {
  6224. Parameter_name = "载具穴号",
  6225. Parameter_value = "2",
  6226. });
  6227. result2 = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, part2Str, item, out string errorMsg);
  6228. }
  6229. stopwatch2.Stop();
  6230. if (result1 == 2)
  6231. c1Part1Result_Check = 2;
  6232. if (result2 == 2)
  6233. c1Part2Result_Check = 2;
  6234. int result = result1;
  6235. if (result == 1)
  6236. result = result2;
  6237. short c1Part1Num_Check = 0; // 穴位1产品返修次数(上位机写入)
  6238. short c1Part2Num_Check = 0; // 穴位2产品返修次数(上位机写入)
  6239. short c1MES_FLAG_Check = (short)result;
  6240. //Funs[plcNo].WriteMultipleRegisters<short>(2024, c1Part1Result_Check);
  6241. //Funs[plcNo].WriteMultipleRegisters<short>(2025, c1Part2Result_Check);
  6242. //Funs[plcNo].WriteMultipleRegisters<short>(2026, c1Part1Num_Check);
  6243. //Funs[plcNo].WriteMultipleRegisters<short>(2027, c1Part2Num_Check);
  6244. //// MES_Flag
  6245. //Funs[plcNo].WriteMultipleRegisters<short>(2003, c1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  6246. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6247. writeToPLC_Flag.Name = "c1MES_FLAG_Check";
  6248. writeToPLC_Flag.Adress = 2003;
  6249. writeToPLC_Flag.Value = c1MES_FLAG_Check;
  6250. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  6251. {
  6252. Name = "c1Part1Result_Check",
  6253. Adress = 2024,
  6254. ValueType = PLCValueType.Short,
  6255. Value = c1Part1Result_Check
  6256. });
  6257. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  6258. {
  6259. Name = "c1Part2Result_Check",
  6260. Adress = 2025,
  6261. ValueType = PLCValueType.Short,
  6262. Value = c1Part2Result_Check
  6263. });
  6264. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  6265. {
  6266. Name = "c1Part1Num_Check",
  6267. Adress = 2026,
  6268. ValueType = PLCValueType.Short,
  6269. Value = c1Part1Num_Check
  6270. });
  6271. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  6272. {
  6273. Name = "c1Part2Num_Check",
  6274. Adress = 2027,
  6275. ValueType = PLCValueType.Short,
  6276. Value = c1Part2Num_Check
  6277. });
  6278. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Check", writeToPLC_Flag);
  6279. }
  6280. catch (Exception ex)
  6281. {
  6282. string str = ex.StackTrace;
  6283. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6284. // MES_Flag
  6285. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  6286. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6287. writeToPLC_Flag.Name = "c1MES_FLAG_Check";
  6288. writeToPLC_Flag.Adress = 2003;
  6289. writeToPLC_Flag.Value = (short)6;
  6290. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Check", writeToPLC_Flag);
  6291. }
  6292. stopwatch1.Stop();
  6293. AddMessage(LogType.Info, stationNameStr + "_进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6294. }
  6295. /// <summary>
  6296. /// [S3] 值板机 - 二穴载具解绑
  6297. /// </summary>
  6298. /// <param name="plcNo">PLC编号</param>
  6299. /// <param name="stationNameStr">工站全称</param>
  6300. private void S3二穴载具解绑(int plcNo, string stationNameStr)
  6301. {
  6302. Stopwatch stopwatch1 = new Stopwatch();
  6303. Stopwatch stopwatch2 = new Stopwatch();
  6304. try
  6305. {
  6306. stopwatch1.Start();
  6307. string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 产品SN(二穴载具SN)
  6308. c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
  6309. int c1VehicleCavity_Unbind = (int)s3PLCData["c1VehicleCavity_Unbind"]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  6310. // 解绑
  6311. #region 查询载具上的产品信息
  6312. string cavityData = string.Empty;
  6313. int snResult = XiaomiMES_RouteCommunication.SNQueryData(c1ProductSN_Check, ref cavityData);
  6314. if (string.IsNullOrEmpty(cavityData))
  6315. cavityData = "";
  6316. if (snResult != 0)
  6317. {
  6318. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6319. writeToPLC_Flag1.Name = "c1MES_FLAG_Unbind";
  6320. writeToPLC_Flag1.Adress = 2082;
  6321. writeToPLC_Flag1.Value = (short)6;
  6322. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Unbind", writeToPLC_Flag1);
  6323. stopwatch1.Stop();
  6324. AddMessage(LogType.Info, stationNameStr + $"_二穴载具解绑失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  6325. return;
  6326. }
  6327. #endregion 查询载具上的产品信息
  6328. string[] cavitySNs = cavityData.Split('.'); // 产品信息【产品1.产品2】
  6329. #region 解绑
  6330. if (cavitySNs.All(a => string.IsNullOrEmpty(a)))
  6331. {
  6332. // 删除
  6333. int res1 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6334. OnMessage(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-二穴载具解绑SN{c1ProductSN_Check}---{res1}");
  6335. }
  6336. else
  6337. {
  6338. string data_new = string.Join(".", cavitySNs);
  6339. // 删除再插入
  6340. int res2 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6341. int res3 = XiaomiMES_RouteCommunication.SNBindData(c1ProductSN_Check, data_new);
  6342. OnMessage(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-二穴载具解绑SN{c1ProductSN_Check}---{res2},{res3}");
  6343. }
  6344. #endregion 解绑
  6345. short c1MES_FLAG_Unbind = 1;
  6346. stopwatch2.Start();
  6347. // MES_Flag
  6348. //Funs[plcNo].WriteMultipleRegisters<short>(2082, c1MES_FLAG_Unbind); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  6349. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6350. writeToPLC_Flag.Name = "c1MES_FLAG_Unbind";
  6351. writeToPLC_Flag.Adress = 2082;
  6352. writeToPLC_Flag.Value = c1MES_FLAG_Unbind;
  6353. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Unbind", writeToPLC_Flag);
  6354. stopwatch2.Stop();
  6355. }
  6356. catch (Exception ex)
  6357. {
  6358. string str = ex.StackTrace;
  6359. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具解绑出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6360. // MES_Flag
  6361. stopwatch2.Start();
  6362. //Funs[plcNo].WriteMultipleRegisters<short>(2082, (short)6); // 6代表上位机报警
  6363. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6364. writeToPLC_Flag.Name = "c1MES_FLAG_Unbind";
  6365. writeToPLC_Flag.Adress = 2082;
  6366. writeToPLC_Flag.Value = (short)6;
  6367. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Unbind", writeToPLC_Flag);
  6368. stopwatch2.Stop();
  6369. }
  6370. stopwatch1.Stop();
  6371. AddMessage(LogType.Info, stationNameStr + "_二穴载具解绑;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6372. }
  6373. /// <summary>
  6374. /// [S3] 值板机 - 二穴载具绑定
  6375. /// </summary>
  6376. /// <param name="plcNo">PLC编号</param>
  6377. /// <param name="stationNameStr">工站全称</param>
  6378. private void S3二穴载具绑定(int plcNo, string stationNameStr)
  6379. {
  6380. Stopwatch stopwatch1 = new Stopwatch();
  6381. Stopwatch stopwatch2 = new Stopwatch();
  6382. try
  6383. {
  6384. stopwatch1.Start();
  6385. string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 产品SN(二穴载具SN)
  6386. c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
  6387. int c1CavityReverse_Bind = (int)s3PLCData["c1CavityReverse_Bind"]; // 是否是两个穴位交换
  6388. int c1VehicleCavityFr_Bind = (int)s3PLCData["c1VehicleCavityFr_Bind"]; // 来源穴位号(产品取自二穴载具哪个穴位)
  6389. int c1VehicleCavityTo_Bind = (int)s3PLCData["c1VehicleCavityTo_Bind"]; // 目标载具穴位号(产品放到二穴载具哪个穴位)
  6390. stopwatch2.Start();
  6391. #region 查询载具上的产品信息
  6392. string cavityData = string.Empty;
  6393. int snResult = XiaomiMES_RouteCommunication.SNQueryData(c1ProductSN_Check, ref cavityData);
  6394. if (string.IsNullOrEmpty(cavityData))
  6395. cavityData = "";
  6396. if (snResult != 0)
  6397. {
  6398. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6399. writeToPLC_Flag1.Name = "c1MES_FLAG_Bind";
  6400. writeToPLC_Flag1.Adress = 2115;
  6401. writeToPLC_Flag1.Value = (short)6;
  6402. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Bind", writeToPLC_Flag1);
  6403. stopwatch1.Stop();
  6404. AddMessage(LogType.Info, stationNameStr + $"_二穴载具绑定失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  6405. return;
  6406. }
  6407. #endregion 查询载具上的产品信息
  6408. // 产品换载具
  6409. string[] cavitySNs = cavityData.Split('.'); // 产品信息【产品1.产品2】
  6410. string partSn1 = "";
  6411. string partSn2 = "";
  6412. if (cavitySNs != null && cavitySNs.Length >= 2)
  6413. {
  6414. partSn1 = cavitySNs[0];
  6415. partSn2 = cavitySNs[1];
  6416. }
  6417. string data_new = string.Empty;
  6418. // 是否是两个穴位交换
  6419. if (c1CavityReverse_Bind == 1)
  6420. {
  6421. // 交换
  6422. data_new = string.Concat(partSn2, ".", partSn1);
  6423. }
  6424. else
  6425. { // 不交换
  6426. string sn = string.Copy(cavitySNs[c1VehicleCavityFr_Bind]);
  6427. cavitySNs[c1VehicleCavityTo_Bind] = sn;
  6428. cavitySNs[c1VehicleCavityFr_Bind] = "";
  6429. data_new = string.Join(".", cavitySNs);
  6430. }
  6431. // 删除再插入
  6432. int res1 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6433. int res2 = XiaomiMES_RouteCommunication.SNBindData(c1ProductSN_Check, data_new);
  6434. OnMessage(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-_二穴载具绑定SN{c1ProductSN_Check}---{res1},{res2}");
  6435. stopwatch2.Stop();
  6436. short c1MES_FLAG_Bind = 1;
  6437. // MES_Flag
  6438. //Funs[plcNo].WriteMultipleRegisters<short>(2115, c1MES_FLAG_Bind); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  6439. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6440. writeToPLC_Flag.Name = "c1MES_FLAG_Bind";
  6441. writeToPLC_Flag.Adress = 2115;
  6442. writeToPLC_Flag.Value = c1MES_FLAG_Bind;
  6443. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Bind", writeToPLC_Flag);
  6444. }
  6445. catch (Exception ex)
  6446. {
  6447. string str = ex.StackTrace;
  6448. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6449. // MES_Flag
  6450. stopwatch2.Start();
  6451. //Funs[plcNo].WriteMultipleRegisters<short>(2115, (short)6); // 6代表上位机报警
  6452. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6453. writeToPLC_Flag.Name = "c1MES_FLAG_Bind";
  6454. writeToPLC_Flag.Adress = 2115;
  6455. writeToPLC_Flag.Value = (short)6;
  6456. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Bind", writeToPLC_Flag);
  6457. stopwatch2.Stop();
  6458. }
  6459. stopwatch1.Stop();
  6460. AddMessage(LogType.Info, stationNameStr + "_二穴载具绑定;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6461. }
  6462. //// 上次采集到的SN
  6463. //private string sn_值板机 = string.Empty;
  6464. /// <summary>
  6465. /// [S3] 值板机 - 出站接口
  6466. /// </summary>
  6467. /// <param name="plcNo">PLC编号</param>
  6468. private void S3出站接口(int plcNo, string stationCode, string stationName)
  6469. {
  6470. Stopwatch stopwatch1 = new Stopwatch();
  6471. Stopwatch stopwatch2 = new Stopwatch();
  6472. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  6473. string stationNameStr = stationCode + stationName;
  6474. string processItem = stationName; // 测试项目
  6475. try
  6476. {
  6477. stopwatch1.Start();
  6478. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  6479. //string batch_num = GlobalContext.BatchNumber; // 批次号
  6480. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  6481. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  6482. string sn = (string)s3PLCData["c1ProductSN"]; // 产品SN(一穴载具SN)
  6483. sn = sn.Replace("\0", "");
  6484. string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 二穴载具SN(产品取自哪个二穴载具)
  6485. c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
  6486. int c1VehicleCavity = (int)s3PLCData["c1VehicleCavity"]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  6487. int c1Result = (int)s3PLCData["c1Result"]; // 产品结果
  6488. bool pass = c1Result == 1;
  6489. // 查sn
  6490. #region 查询载具上的产品信息
  6491. string cavityData = string.Empty;
  6492. int snResult = XiaomiMES_RouteCommunication.SNQueryData(c1ProductSN_Check, ref cavityData);
  6493. if (string.IsNullOrEmpty(cavityData))
  6494. cavityData = "";
  6495. if (snResult != 0)
  6496. {
  6497. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6498. writeToPLC_Flag1.Name = "c1MES_FLAG";
  6499. writeToPLC_Flag1.Adress = 2150;
  6500. writeToPLC_Flag1.Value = (short)4;
  6501. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag1);
  6502. stopwatch1.Stop();
  6503. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  6504. return;
  6505. }
  6506. #endregion 查询载具上的产品信息
  6507. string[] cavitySNs = cavityData.Split('.');
  6508. string productSN = "";
  6509. if (cavitySNs != null && cavitySNs.Length >= 2)
  6510. {
  6511. productSN = cavitySNs[c1VehicleCavity];
  6512. cavitySNs[c1VehicleCavity] = "";
  6513. }
  6514. stopwatch2.Start();
  6515. List<TestItem> items = new List<TestItem>();
  6516. items.Add(new TestItem()
  6517. {
  6518. Parameter_name = "二穴载具码",
  6519. Parameter_value = c1ProductSN_Check,
  6520. Parameter_unit = ""
  6521. });
  6522. items.Add(new TestItem()
  6523. {
  6524. Parameter_name = "二穴载具穴号",
  6525. Parameter_value = c1VehicleCavity.ToString(),
  6526. Parameter_unit = ""
  6527. });
  6528. items.Add(new TestItem()
  6529. {
  6530. Parameter_name = "一穴载具码",
  6531. Parameter_value = sn,
  6532. Parameter_unit = ""
  6533. });
  6534. items.Add(new TestItem()
  6535. {
  6536. Parameter_name = "一穴载具穴号",
  6537. Parameter_value = "1",
  6538. Parameter_unit = ""
  6539. });
  6540. items.Add(new TestItem()
  6541. {
  6542. Parameter_name = "产品结果",
  6543. Parameter_value = c1Result == 1 ? "OK" : "NG",
  6544. Parameter_unit = ""
  6545. });
  6546. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  6547. , workorder_code, mtltmrk, productSN, pass, sn, "1");
  6548. short result = (short)result1;
  6549. stopwatch2.Stop();
  6550. #region 存储绑定数据到 边线MES系统中
  6551. if (result == 1)
  6552. {
  6553. string data = string.Concat(productSN);
  6554. int resultMesR = XiaomiMES_RouteCommunication.SNBindData(sn, data);
  6555. if (resultMesR != 0)
  6556. {
  6557. result = 4;
  6558. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}过站失败!MES边线程序返回:{resultMesR}");
  6559. }
  6560. }
  6561. #endregion 存储绑定数据到 边线MES系统中
  6562. #region 产品从 来源载具(二穴载具)中删除
  6563. if (cavitySNs.All(a => string.IsNullOrEmpty(a)))
  6564. {
  6565. // 删除
  6566. int res1 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6567. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-出站解绑SN{c1ProductSN_Check}---{res1}");
  6568. }
  6569. else
  6570. {
  6571. string data_new = string.Join(".", cavitySNs);
  6572. // 删除再插入
  6573. int res2 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6574. int res3 = XiaomiMES_RouteCommunication.SNBindData(c1ProductSN_Check, data_new);
  6575. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-出站解绑SN{c1ProductSN_Check}---{res2},{res3}");
  6576. }
  6577. #endregion 产品从 来源载具(二穴载具)中删除
  6578. // MES_Flag 为MES报错
  6579. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6580. //Funs[plcNo].WriteMultipleRegisters<short>(2150, result); // 4代表上位机报警
  6581. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6582. writeToPLC_Flag.Name = "c1MES_FLAG";
  6583. writeToPLC_Flag.Adress = 2150;
  6584. writeToPLC_Flag.Value = result;
  6585. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
  6586. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  6587. }
  6588. catch (Exception ex)
  6589. {
  6590. stopwatch2.Restart();
  6591. // MES_Flag 为4上位机报错
  6592. //Funs[plcNo].WriteMultipleRegisters<short>(2150, (short)4); // 4代表上位机报警
  6593. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6594. writeToPLC_Flag.Name = "c1MES_FLAG";
  6595. writeToPLC_Flag.Adress = 2150;
  6596. writeToPLC_Flag.Value = (short)4;
  6597. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
  6598. stopwatch2.Stop();
  6599. string str = ex.StackTrace;
  6600. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6601. }
  6602. stopwatch1.Stop();
  6603. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6604. }
  6605. /// <summary>
  6606. /// [S3] 值板机- 节拍接口
  6607. /// </summary>
  6608. /// <param name="plcNo">PLC编号</param>
  6609. /// <param name="stationNameStr">工站全称</param>
  6610. private void S3节拍接口(int plcNo, string stationNameStr)
  6611. {
  6612. Stopwatch stopwatch1 = new Stopwatch();
  6613. Stopwatch stopwatch2 = new Stopwatch();
  6614. string resultStr = string.Empty;
  6615. try
  6616. {
  6617. stopwatch1.Start();
  6618. string oEEType = ((int)s3PLCData["c1OEEType"]).ToString(); // 节拍类型(plc写入)
  6619. string c1OEEProductSN = (string)s3PLCData["c1OEEProductSN"]; // 载具SN
  6620. c1OEEProductSN = c1OEEProductSN.Replace("\0", "");
  6621. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  6622. if (!actionBool)
  6623. {
  6624. stopwatch2.Start();
  6625. // MES_Flag
  6626. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6627. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6628. writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
  6629. writeToPLC_Flag1.Adress = 2204;
  6630. writeToPLC_Flag1.Value = (short)4;
  6631. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
  6632. stopwatch2.Stop();
  6633. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6634. return;
  6635. }
  6636. string c1OEEPartNo = string.Empty; // 物料码
  6637. if (string.IsNullOrEmpty(c1OEEProductSN))
  6638. {
  6639. stopwatch2.Start();
  6640. // MES_Flag
  6641. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6642. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6643. writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
  6644. writeToPLC_Flag1.Adress = 2204;
  6645. writeToPLC_Flag1.Value = (short)1;
  6646. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
  6647. stopwatch2.Stop();
  6648. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6649. return;
  6650. }
  6651. else
  6652. { // 查产品SN
  6653. c1OEEPartNo = "Test"; // ZS
  6654. }
  6655. short c1OEEMES_FLAG = 0;
  6656. // 上传OEE
  6657. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, c1OEEPartNo, c1OEEProductSN);
  6658. c1OEEMES_FLAG = result.Item1;
  6659. resultStr = result.Item2;
  6660. stopwatch2.Start();
  6661. // MES_Flag
  6662. //Funs[plcNo].WriteMultipleRegisters<short>(2204, c1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6663. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6664. writeToPLC_Flag.Name = "c1OEEMES_FLAG";
  6665. writeToPLC_Flag.Adress = 2204;
  6666. writeToPLC_Flag.Value = c1OEEMES_FLAG;
  6667. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
  6668. stopwatch2.Stop();
  6669. }
  6670. catch (Exception ex)
  6671. {
  6672. string str = ex.StackTrace;
  6673. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6674. // MES_Flag
  6675. stopwatch2.Start();
  6676. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 4代表上位机报警
  6677. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6678. writeToPLC_Flag.Name = "c1OEEMES_FLAG";
  6679. writeToPLC_Flag.Adress = 2204;
  6680. writeToPLC_Flag.Value = (short)4;
  6681. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
  6682. stopwatch2.Stop();
  6683. }
  6684. stopwatch1.Stop();
  6685. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6686. }
  6687. #endregion [S3] 值板机
  6688. #endregion PLC3 刘永村
  6689. #region PLC4 刘果段
  6690. #region [S4] 取放桁架
  6691. /// <summary>
  6692. /// S4工位的数据- 触发信号上次的值
  6693. /// </summary>
  6694. private Dictionary<string, object> s4PLCSignal_Old = new Dictionary<string, object>();
  6695. /// <summary>
  6696. /// S4工位的数据(含触发信号)
  6697. /// </summary>
  6698. private Dictionary<string, object> s4PLCData = new Dictionary<string, object>();
  6699. /// <summary>
  6700. /// S4工位的数据- 回写点位
  6701. /// </summary>
  6702. private Dictionary<string, WriteToPLC_Flag> s4PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  6703. /// <summary>
  6704. /// [S4] 取放桁架
  6705. /// </summary>
  6706. /// <param name="plcNo">PLC编号</param>
  6707. //private void ReadStation_S4(int plcNo)
  6708. //{
  6709. // // [S1] Tray盘上料装备
  6710. // // [S2] FCT
  6711. // // [S3] 值板机
  6712. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  6713. // // [S5] Tray盘下料装备
  6714. // /// 上位机心跳
  6715. // /// 获取设备报警数据与状态信息
  6716. // string stationCode = "[S4_1]";
  6717. // string stationName = "载具下线装备";
  6718. // string stationNameStr = stationCode + stationName;
  6719. // string stationCode2 = "[S4_2]";
  6720. // string stationName2 = "桁架";
  6721. // string stationNameStr2 = stationCode2 + stationName2;
  6722. // string stationCode3 = "[S4_3]";
  6723. // string stationName3 = "提升机1";
  6724. // string stationNameStr3 = stationCode3 + stationName3;
  6725. // string stationCode4 = "[S4_4]";
  6726. // string stationName4 = "提升机2";
  6727. // string stationNameStr4 = stationCode4 + stationName4;
  6728. // string stationCode5 = "[S4_5]";
  6729. // string stationName5 = "载具上线装备";
  6730. // string stationNameStr5 = stationCode5 + stationName5;
  6731. // #region 创建字典
  6732. // // 触发信号字典 赋值
  6733. // s4PLCSignal_Old.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  6734. // s4PLCSignal_Old.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
  6735. // s4PLCSignal_Old.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
  6736. // s4PLCSignal_Old.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  6737. // s4PLCSignal_Old.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
  6738. // s4PLCSignal_Old.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
  6739. // s4PLCSignal_Old.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
  6740. // s4PLCSignal_Old.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  6741. // s4PLCSignal_Old.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
  6742. // s4PLCSignal_Old.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
  6743. // s4PLCSignal_Old.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  6744. // // PLC数据字典 赋值
  6745. // // 载具下线装备(弹夹上线)
  6746. // s4PLCData.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  6747. // s4PLCData.Add("d1BulletclipCode", ""); // 扫到的码
  6748. // s4PLCData.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
  6749. // s4PLCData.Add("d1VehicleCode", ""); // 扫到的码
  6750. // s4PLCData.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
  6751. // s4PLCData.Add("d1MES_FLAG", 0); // MES_FLAG
  6752. // s4PLCData.Add("d1ProductSN", ""); // 产品SN(弹夹码)
  6753. // s4PLCData.Add("d1VehicleCode1", ""); // 载具1码(弹夹穴位1)
  6754. // s4PLCData.Add("d1VehicleCode2", ""); // 载具2码(弹夹穴位2)
  6755. // s4PLCData.Add("d1VehicleCode3", ""); // 载具3码(弹夹穴位3)
  6756. // s4PLCData.Add("d1VehicleCode4", ""); // 载具4码(弹夹穴位4)
  6757. // s4PLCData.Add("d1VehicleCode5", ""); // 载具5码(弹夹穴位5)
  6758. // s4PLCData.Add("d1VehicleCode6", ""); // 载具6码(弹夹穴位6)
  6759. // s4PLCData.Add("d1VehicleCode7", ""); // 载具7码(弹夹穴位7)
  6760. // s4PLCData.Add("d1VehicleCode8", ""); // 载具8码(弹夹穴位8)
  6761. // s4PLCData.Add("d1VehicleCode9", ""); // 载具9码(弹夹穴位9)
  6762. // s4PLCData.Add("d1VehicleCode10", ""); // 载具10码(弹夹穴位10)
  6763. // s4PLCData.Add("d1Result", 0); // 产品结果
  6764. // s4PLCData.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  6765. // s4PLCData.Add("d1OEEMES_FLAG", 0); // MES_FLAG
  6766. // s4PLCData.Add("d1OEEProductSN", "");// 产品SN(载具SN)
  6767. // s4PLCData.Add("d1OEEType", 0); // 节拍类型(plc写入)
  6768. // s4PLCData.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
  6769. // s4PLCData.Add("d2BulletclipStates", 0); // 弹夹状态
  6770. // s4PLCData.Add("d2BulletclipCode", ""); // 扫到的码
  6771. // // 真空标机(提升机)
  6772. // s4PLCData.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
  6773. // s4PLCData.Add("d3MES_FLAG", 0); // MES_FLAG
  6774. // s4PLCData.Add("d3Type", 0); // 进站还是出站
  6775. // s4PLCData.Add("d3ProductSN", ""); // 产品SN(弹夹码)
  6776. // s4PLCData.Add("d3Result", 0); // 产品结果
  6777. // s4PLCData.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
  6778. // s4PLCData.Add("d4MES_FLAG", 0); // MES_FLAG
  6779. // s4PLCData.Add("d4Type", 0); // 进站还是出站
  6780. // s4PLCData.Add("d4ProductSN", ""); // 产品SN(弹夹码)
  6781. // s4PLCData.Add("d4Result", 0); // 产品结果
  6782. // // 载具上线装备(弹夹下线)
  6783. // s4PLCData.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  6784. // s4PLCData.Add("d5BulletclipCode", ""); // 扫到的码
  6785. // s4PLCData.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
  6786. // s4PLCData.Add("d5VehicleCode", ""); // 扫到的码
  6787. // s4PLCData.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
  6788. // s4PLCData.Add("d5MES_FLAG", 0); // MES_FLAG
  6789. // s4PLCData.Add("d5ProductSN", ""); // 产品SN(弹夹码)
  6790. // s4PLCData.Add("d5VehicleCode1", ""); // 载具1码(弹夹穴位1)
  6791. // s4PLCData.Add("d5VehicleCode2", ""); // 载具2码(弹夹穴位2)
  6792. // s4PLCData.Add("d5VehicleCode3", ""); // 载具3码(弹夹穴位3)
  6793. // s4PLCData.Add("d5VehicleCode4", ""); // 载具4码(弹夹穴位4)
  6794. // s4PLCData.Add("d5VehicleCode5", ""); // 载具5码(弹夹穴位5)
  6795. // s4PLCData.Add("d5VehicleCode6", ""); // 载具6码(弹夹穴位6)
  6796. // s4PLCData.Add("d5VehicleCode7", ""); // 载具7码(弹夹穴位7)
  6797. // s4PLCData.Add("d5VehicleCode8", ""); // 载具8码(弹夹穴位8)
  6798. // s4PLCData.Add("d5VehicleCode9", ""); // 载具9码(弹夹穴位9)
  6799. // s4PLCData.Add("d5VehicleCode10", ""); // 载具10码(弹夹穴位10)
  6800. // s4PLCData.Add("d5Result", 0); // 产品结果
  6801. // s4PLCData.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  6802. // s4PLCData.Add("d5OEEMES_FLAG", 0); // MES_FLAG
  6803. // s4PLCData.Add("d5OEEProductSN", "");// 产品SN(载具SN)
  6804. // s4PLCData.Add("d5OEEType", 0); // 节拍类型(plc写入)
  6805. // #endregion 创建字典
  6806. // while (IsRun)
  6807. // {
  6808. // try
  6809. // {
  6810. // if (!GlobalContext._IsCon_Funs4)
  6811. // {
  6812. // UpdatePLCMonitor(1, plcNo, 0);
  6813. // continue;
  6814. // }
  6815. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  6816. // {
  6817. // Stopwatch stopwatch1 = new Stopwatch();
  6818. // Stopwatch stopwatch2 = new Stopwatch();
  6819. // stopwatch1.Start();
  6820. // stopwatch2.Start();
  6821. // #region 一次性读取所有数据
  6822. // // 载具下线装备(弹夹上线)
  6823. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  6824. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
  6825. // int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 100);
  6826. // int[] data4 = Funs[plcNo].ReadHoldingRegisters(2300, 100);
  6827. // int[] data5 = Funs[plcNo].ReadHoldingRegisters(2400, 100);
  6828. // int[] data6 = Funs[plcNo].ReadHoldingRegisters(2500, 100);
  6829. // int[] data7 = Funs[plcNo].ReadHoldingRegisters(2600, 100);
  6830. // int[] data8 = Funs[plcNo].ReadHoldingRegisters(2700, 100);
  6831. // int[] data9 = Funs[plcNo].ReadHoldingRegisters(2800, 100);
  6832. // int[] data10 = Funs[plcNo].ReadHoldingRegisters(2900, 56);
  6833. // int[] datas = data1.Concat(data2).ToArray();
  6834. // datas = datas.Concat(data3).ToArray();
  6835. // datas = datas.Concat(data4).ToArray();
  6836. // datas = datas.Concat(data5).ToArray();
  6837. // datas = datas.Concat(data6).ToArray();
  6838. // datas = datas.Concat(data7).ToArray();
  6839. // datas = datas.Concat(data8).ToArray();
  6840. // datas = datas.Concat(data9).ToArray();
  6841. // datas = datas.Concat(data10).ToArray();
  6842. // // 载具下线装备(弹夹上线)
  6843. // s4PLCData["d1BulletclipScanCode"] = datas[2]; // 扫码信号 弹夹扫码
  6844. // int[] d1BulletclipCodeData = datas.Skip(3).Take(20).ToArray();
  6845. // s4PLCData["d1BulletclipCode"] = ModbusClient.ConvertRegistersToString(d1BulletclipCodeData, 0, 40);
  6846. // s4PLCData["d1VehicleScanCode"] = datas[33]; // 扫码信号 载具扫码
  6847. // int[] d1VehicleCodeData = datas.Skip(34).Take(20).ToArray();
  6848. // s4PLCData["d1VehicleCode"] = ModbusClient.ConvertRegistersToString(d1VehicleCodeData, 0, 40);
  6849. // s4PLCData["d1PLC_FLAG"] = datas[64]; // PLC_FLAG 出站接口
  6850. // s4PLCData["d1MES_FLAG"] = datas[65];
  6851. // int[] d1ProductSNData = datas.Skip(66).Take(20).ToArray();
  6852. // s4PLCData["d1ProductSN"] = ModbusClient.ConvertRegistersToString(d1ProductSNData, 0, 40); // 产品SN(物料码)
  6853. // int[] d1VehicleCode1Data = datas.Skip(86).Take(20).ToArray();
  6854. // s4PLCData["d1VehicleCode1"] = ModbusClient.ConvertRegistersToString(d1VehicleCode1Data, 0, 40);
  6855. // int[] d1VehicleCode2Data = datas.Skip(106).Take(20).ToArray();
  6856. // s4PLCData["d1VehicleCode2"] = ModbusClient.ConvertRegistersToString(d1VehicleCode2Data, 0, 40);
  6857. // int[] d1VehicleCode3Data = datas.Skip(126).Take(20).ToArray();
  6858. // s4PLCData["d1VehicleCode3"] = ModbusClient.ConvertRegistersToString(d1VehicleCode3Data, 0, 40);
  6859. // int[] d1VehicleCode4Data = datas.Skip(146).Take(20).ToArray();
  6860. // s4PLCData["d1VehicleCode4"] = ModbusClient.ConvertRegistersToString(d1VehicleCode4Data, 0, 40);
  6861. // int[] d1VehicleCode5Data = datas.Skip(166).Take(20).ToArray();
  6862. // s4PLCData["d1VehicleCode5"] = ModbusClient.ConvertRegistersToString(d1VehicleCode5Data, 0, 40);
  6863. // int[] d1VehicleCode6Data = datas.Skip(186).Take(20).ToArray();
  6864. // s4PLCData["d1VehicleCode6"] = ModbusClient.ConvertRegistersToString(d1VehicleCode6Data, 0, 40);
  6865. // int[] d1VehicleCode7Data = datas.Skip(206).Take(20).ToArray();
  6866. // s4PLCData["d1VehicleCode7"] = ModbusClient.ConvertRegistersToString(d1VehicleCode7Data, 0, 40);
  6867. // int[] d1VehicleCode8Data = datas.Skip(226).Take(20).ToArray();
  6868. // s4PLCData["d1VehicleCode8"] = ModbusClient.ConvertRegistersToString(d1VehicleCode8Data, 0, 40);
  6869. // int[] d1VehicleCode9Data = datas.Skip(246).Take(20).ToArray();
  6870. // s4PLCData["d1VehicleCode9"] = ModbusClient.ConvertRegistersToString(d1VehicleCode9Data, 0, 40);
  6871. // int[] d1VehicleCode10Data = datas.Skip(266).Take(20).ToArray();
  6872. // s4PLCData["d1VehicleCode10"] = ModbusClient.ConvertRegistersToString(d1VehicleCode10Data, 0, 40);
  6873. // int[] d1VehicleCode11Data = datas.Skip(286).Take(20).ToArray();
  6874. // s4PLCData["d1VehicleCode11"] = ModbusClient.ConvertRegistersToString(d1VehicleCode11Data, 0, 40);
  6875. // int[] d1VehicleCode12Data = datas.Skip(306).Take(20).ToArray();
  6876. // s4PLCData["d1VehicleCode12"] = ModbusClient.ConvertRegistersToString(d1VehicleCode12Data, 0, 40);
  6877. // int[] d1VehicleCode13Data = datas.Skip(326).Take(20).ToArray();
  6878. // s4PLCData["d1VehicleCode13"] = ModbusClient.ConvertRegistersToString(d1VehicleCode13Data, 0, 40);
  6879. // int[] d1VehicleCode14Data = datas.Skip(346).Take(20).ToArray();
  6880. // s4PLCData["d1VehicleCode14"] = ModbusClient.ConvertRegistersToString(d1VehicleCode14Data, 0, 40);
  6881. // int[] d1VehicleCode15Data = datas.Skip(366).Take(20).ToArray();
  6882. // s4PLCData["d1VehicleCode15"] = ModbusClient.ConvertRegistersToString(d1VehicleCode15Data, 0, 40);
  6883. // s4PLCData["d1Result"] = datas[386];
  6884. // s4PLCData["d1OEEPLC_FLAG"] = datas[397]; // PLC_FLAG 节拍接口
  6885. // s4PLCData["d1OEEMES_FLAG"] = datas[398];
  6886. // int[] d1OEEProductSNData = datas.Skip(399).Take(20).ToArray();
  6887. // s4PLCData["d1OEEProductSN"] = ModbusClient.ConvertRegistersToString(d1OEEProductSNData, 0, 40);
  6888. // s4PLCData["d1OEEType"] = datas[419];
  6889. // // 桁架(查询标机中弹夹的状态)
  6890. // s4PLCData["d2BulletclipScanCode"] = datas[430];
  6891. // s4PLCData["d2BulletclipStates"] = datas[431];
  6892. // int[] d2BulletclipCodeData = datas.Skip(432).Take(20).ToArray();
  6893. // s4PLCData["d2BulletclipCode"] = ModbusClient.ConvertRegistersToString(d2BulletclipCodeData, 0, 40);
  6894. // // 真空标机
  6895. // s4PLCData["d3PLC_FLAG"] = datas[462]; // 真空标机1 出站接口
  6896. // s4PLCData["d3MES_FLAG"] = datas[463];
  6897. // int[] d3ProductSNData = datas.Skip(464).Take(20).ToArray();
  6898. // s4PLCData["d3ProductSN"] = ModbusClient.ConvertRegistersToString(d3ProductSNData, 0, 40);
  6899. // s4PLCData["d3Result"] = datas[484];
  6900. // s4PLCData["d3Type"] = datas[485];
  6901. // s4PLCData["d4PLC_FLAG"] = datas[495]; // 真空标机2 出站接口
  6902. // s4PLCData["d4MES_FLAG"] = datas[496];
  6903. // int[] d4ProductSNData = datas.Skip(497).Take(20).ToArray();
  6904. // s4PLCData["d4ProductSN"] = ModbusClient.ConvertRegistersToString(d4ProductSNData, 0, 40);
  6905. // s4PLCData["d4Result"] = datas[517];
  6906. // s4PLCData["d4Type"] = datas[518];
  6907. // // 载具上线装备(弹夹下线)
  6908. // s4PLCData["d5BulletclipScanCode"] = datas[528]; // 扫码信号 弹夹扫码
  6909. // int[] d5BulletclipCodeData = datas.Skip(529).Take(20).ToArray();
  6910. // s4PLCData["d5BulletclipCode"] = ModbusClient.ConvertRegistersToString(d5BulletclipCodeData, 0, 40);
  6911. // s4PLCData["d5VehicleScanCode"] = datas[559]; // 扫码信号 载具扫码
  6912. // int[] d5VehicleCodeData = datas.Skip(560).Take(20).ToArray();
  6913. // s4PLCData["d5VehicleCode"] = ModbusClient.ConvertRegistersToString(d5VehicleCodeData, 0, 40);
  6914. // s4PLCData["d5PLC_FLAG"] = datas[590]; // PLC_FLAG 出站接口
  6915. // s4PLCData["d5MES_FLAG"] = datas[591];
  6916. // int[] d5ProductSNData = datas.Skip(592).Take(20).ToArray();
  6917. // s4PLCData["d5ProductSN"] = ModbusClient.ConvertRegistersToString(d5ProductSNData, 0, 40); // 产品SN(物料码)
  6918. // int[] d5VehicleCode1Data = datas.Skip(612).Take(20).ToArray();
  6919. // s4PLCData["d5VehicleCode1"] = ModbusClient.ConvertRegistersToString(d5VehicleCode1Data, 0, 40);
  6920. // int[] d5VehicleCode2Data = datas.Skip(632).Take(20).ToArray();
  6921. // s4PLCData["d5VehicleCode2"] = ModbusClient.ConvertRegistersToString(d5VehicleCode2Data, 0, 40);
  6922. // int[] d5VehicleCode3Data = datas.Skip(652).Take(20).ToArray();
  6923. // s4PLCData["d5VehicleCode3"] = ModbusClient.ConvertRegistersToString(d5VehicleCode3Data, 0, 40);
  6924. // int[] d5VehicleCode4Data = datas.Skip(672).Take(20).ToArray();
  6925. // s4PLCData["d5VehicleCode4"] = ModbusClient.ConvertRegistersToString(d5VehicleCode4Data, 0, 40);
  6926. // int[] d5VehicleCode5Data = datas.Skip(692).Take(20).ToArray();
  6927. // s4PLCData["d5VehicleCode5"] = ModbusClient.ConvertRegistersToString(d5VehicleCode5Data, 0, 40);
  6928. // int[] d5VehicleCode6Data = datas.Skip(712).Take(20).ToArray();
  6929. // s4PLCData["d5VehicleCode6"] = ModbusClient.ConvertRegistersToString(d5VehicleCode6Data, 0, 40);
  6930. // int[] d5VehicleCode7Data = datas.Skip(732).Take(20).ToArray();
  6931. // s4PLCData["d5VehicleCode7"] = ModbusClient.ConvertRegistersToString(d5VehicleCode7Data, 0, 40);
  6932. // int[] d5VehicleCode8Data = datas.Skip(752).Take(20).ToArray();
  6933. // s4PLCData["d5VehicleCode8"] = ModbusClient.ConvertRegistersToString(d5VehicleCode8Data, 0, 40);
  6934. // int[] d5VehicleCode9Data = datas.Skip(772).Take(20).ToArray();
  6935. // s4PLCData["d5VehicleCode9"] = ModbusClient.ConvertRegistersToString(d5VehicleCode9Data, 0, 40);
  6936. // int[] d5VehicleCode10Data = datas.Skip(792).Take(20).ToArray();
  6937. // s4PLCData["d5VehicleCode10"] = ModbusClient.ConvertRegistersToString(d5VehicleCode10Data, 0, 40);
  6938. // int[] d5VehicleCode11Data = datas.Skip(812).Take(20).ToArray();
  6939. // s4PLCData["d5VehicleCode11"] = ModbusClient.ConvertRegistersToString(d5VehicleCode11Data, 0, 40);
  6940. // int[] d5VehicleCode12Data = datas.Skip(832).Take(20).ToArray();
  6941. // s4PLCData["d5VehicleCode12"] = ModbusClient.ConvertRegistersToString(d5VehicleCode12Data, 0, 40);
  6942. // int[] d5VehicleCode13Data = datas.Skip(852).Take(20).ToArray();
  6943. // s4PLCData["d5VehicleCode13"] = ModbusClient.ConvertRegistersToString(d5VehicleCode13Data, 0, 40);
  6944. // int[] d5VehicleCode14Data = datas.Skip(872).Take(20).ToArray();
  6945. // s4PLCData["d5VehicleCode14"] = ModbusClient.ConvertRegistersToString(d5VehicleCode14Data, 0, 40);
  6946. // int[] d5VehicleCode15Data = datas.Skip(892).Take(20).ToArray();
  6947. // s4PLCData["d5VehicleCode15"] = ModbusClient.ConvertRegistersToString(d5VehicleCode15Data, 0, 40);
  6948. // s4PLCData["d5Result"] = datas[912];
  6949. // s4PLCData["d5OEEPLC_FLAG"] = datas[923]; // PLC_FLAG 节拍接口
  6950. // s4PLCData["d5OEEMES_FLAG"] = datas[924];
  6951. // int[] d5OEEProductSNData = datas.Skip(925).Take(20).ToArray();
  6952. // s4PLCData["d5OEEProductSN"] = ModbusClient.ConvertRegistersToString(d5OEEProductSNData, 0, 40);
  6953. // s4PLCData["d5OEEType"] = datas[945];
  6954. // #endregion 一次性读取所有数据
  6955. // stopwatch2.Stop();
  6956. // #region 回写操作,写后清空flag
  6957. // PLCWriteData(Funs[plcNo], ref s4PLCData, ref s4PLCWriteData);
  6958. // #endregion 回写操作,写后清空flag
  6959. // // N801A-S4_1 弹夹扫码
  6960. // #region N801A-S4_1 弹夹扫码
  6961. // try
  6962. // {
  6963. // int d1BulletclipScanCode = (int)s4PLCData["d1BulletclipScanCode"];
  6964. // int d1BulletclipScanCodeOld = (int)s4PLCSignal_Old["d1BulletclipScanCode"];
  6965. // if (d1BulletclipScanCode != d1BulletclipScanCodeOld)
  6966. // {
  6967. // if (d1BulletclipScanCode == 1) // 0->1
  6968. // Task.Run(() => S4_1弹夹扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
  6969. // s4PLCSignal_Old["d1BulletclipScanCode"] = s4PLCData["d1BulletclipScanCode"];
  6970. // }
  6971. // }
  6972. // catch (Exception ex)
  6973. // {
  6974. // Funs[plcNo].WriteMultipleRegisters<short>(2002, (short)6); // 6代表上位机报警
  6975. // string str = ex.StackTrace;
  6976. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6977. // }
  6978. // #endregion N801A-S4_1 弹夹扫码
  6979. // // N801A-S4_1 载具扫码
  6980. // #region N801A-S4_1 载具扫码
  6981. // try
  6982. // {
  6983. // int d1VehicleScanCode = (int)s4PLCData["d1VehicleScanCode"];
  6984. // int d1VehicleScanCodeOld = (int)s4PLCSignal_Old["d1VehicleScanCode"];
  6985. // if (d1VehicleScanCode != d1VehicleScanCodeOld)
  6986. // {
  6987. // if (d1VehicleScanCode == 1) // 0->1
  6988. // Task.Run(() => S4_1载具扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
  6989. // s4PLCSignal_Old["d1VehicleScanCode"] = s4PLCData["d1VehicleScanCode"];
  6990. // }
  6991. // }
  6992. // catch (Exception ex)
  6993. // {
  6994. // Funs[plcNo].WriteMultipleRegisters<short>(2033, (short)6); // 6代表上位机报警
  6995. // string str = ex.StackTrace;
  6996. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6997. // }
  6998. // #endregion N801A-S4_1 载具扫码
  6999. // // N801A-S4_1 出站接口
  7000. // #region N801A-S4_1 出站接口
  7001. // try
  7002. // {
  7003. // int d1PLC_FLAG = (int)s4PLCData["d1PLC_FLAG"];
  7004. // int d1MES_FLAG = (int)s4PLCData["d1MES_FLAG"];
  7005. // int d1PLC_FLAGOld = (int)s4PLCSignal_Old["d1PLC_FLAG"];
  7006. // if (d1PLC_FLAG != d1PLC_FLAGOld)
  7007. // {
  7008. // if (d1PLC_FLAG == 1 && d1MES_FLAG == 0) // 0->1
  7009. // Task.Run(() => S4_1出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  7010. // else if (d1PLC_FLAG == 0 && d1MES_FLAG != 0)
  7011. // Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)0);
  7012. // s4PLCSignal_Old["d1PLC_FLAG"] = s4PLCData["d1PLC_FLAG"];
  7013. // }
  7014. // }
  7015. // catch (Exception ex)
  7016. // {
  7017. // Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)6); // 6代表上位机报警
  7018. // string str = ex.StackTrace;
  7019. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7020. // }
  7021. // #endregion N801A-S4_1 出站接口
  7022. // // N801A-S4_1 节拍接口
  7023. // #region N801A-S4_1 节拍接口
  7024. // try
  7025. // {
  7026. // int d1OEEPLC_FLAG = (int)s4PLCData["d1OEEPLC_FLAG"];
  7027. // int d1OEEMES_FLAG = (int)s4PLCData["d1OEEMES_FLAG"];
  7028. // int d1OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d1OEEPLC_FLAG"];
  7029. // if (d1OEEPLC_FLAG != d1OEEPLC_FLAGOld)
  7030. // {
  7031. // if (d1OEEPLC_FLAG == 1 && d1OEEMES_FLAG == 0) // 0->1
  7032. // Task.Run(() => S4_1节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  7033. // else if (d1OEEPLC_FLAG == 0 && d1OEEMES_FLAG != 0)
  7034. // Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)0);
  7035. // s4PLCSignal_Old["d1OEEPLC_FLAG"] = s4PLCData["d1OEEPLC_FLAG"];
  7036. // }
  7037. // }
  7038. // catch (Exception ex)
  7039. // {
  7040. // Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 4代表上位机报警
  7041. // string str = ex.StackTrace;
  7042. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7043. // }
  7044. // #endregion N801A-S4_1 节拍接口
  7045. // // N801A-S4_2 桁架(查询标机中弹夹的状态) 数据
  7046. // #region N801A-S4_2 桁架(查询标机中弹夹的状态)
  7047. // try
  7048. // {
  7049. // int d2BulletclipScanCode = (int)s4PLCData["d2BulletclipScanCode"];
  7050. // int d2BulletclipScanCodeOld = (int)s4PLCSignal_Old["d2BulletclipScanCode"];
  7051. // if (d2BulletclipScanCode != d2BulletclipScanCodeOld)
  7052. // {
  7053. // if (d2BulletclipScanCode == 1) // 0->1
  7054. // Task.Run(() => S4_2桁架(plcNo, stationNameStr2)); // MreTasks[1].Set();
  7055. // s4PLCSignal_Old["d2BulletclipScanCode"] = s4PLCData["d2BulletclipScanCode"];
  7056. // }
  7057. // }
  7058. // catch (Exception ex)
  7059. // {
  7060. // Funs[plcNo].WriteMultipleRegisters<short>(2430, (short)6); // 6代表上位机报警
  7061. // string str = ex.StackTrace;
  7062. // AddMessage_Station(stationNameStr2, LogType.Error, $"PLC{plcNo}_{stationNameStr2} 桁架出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7063. // }
  7064. // #endregion N801A-S4_2 桁架(查询标机中弹夹的状态)
  7065. // // N801A-S4_3 真空标机1 数据
  7066. // #region N801A-S4_3 真空标机1
  7067. // try
  7068. // {
  7069. // int d3PLC_FLAG = (int)s4PLCData["d3PLC_FLAG"];
  7070. // int d3MES_FLAG = (int)s4PLCData["d3MES_FLAG"];
  7071. // int d3PLC_FLAGOld = (int)s4PLCSignal_Old["d3PLC_FLAG"];
  7072. // if (d3PLC_FLAG != d3PLC_FLAGOld)
  7073. // {
  7074. // if (d3PLC_FLAG == 1 && d3MES_FLAG == 0) // 0->1
  7075. // {
  7076. // int stationType = (int)s4PLCData["d3Type"];
  7077. // if (stationType == 1)
  7078. // {
  7079. // // S4_3进站接口
  7080. // Task.Run(() => S4_3进站接口(plcNo, stationNameStr3)); // MreTasks[3].Set();
  7081. // }
  7082. // else if (stationType == 2)
  7083. // {
  7084. // // S4_3出站接口
  7085. // Task.Run(() => S4_3出站接口(plcNo, stationCode3, stationName3)); // MreTasks[3].Set();
  7086. // }
  7087. // }
  7088. // else if (d3PLC_FLAG == 0 && d3MES_FLAG != 0)
  7089. // Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)0);
  7090. // s4PLCSignal_Old["d3PLC_FLAG"] = s4PLCData["d3PLC_FLAG"];
  7091. // }
  7092. // }
  7093. // catch (Exception ex)
  7094. // {
  7095. // Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  7096. // string str = ex.StackTrace;
  7097. // AddMessage_Station(stationNameStr3, LogType.Error, $"PLC{plcNo}_{stationNameStr3} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7098. // }
  7099. // #endregion N801A-S4_3 真空标机1
  7100. // // N801A-S4_4 真空标机2 数据
  7101. // #region N801A-S4_4 真空标机2
  7102. // try
  7103. // {
  7104. // int d4PLC_FLAG = (int)s4PLCData["d4PLC_FLAG"];
  7105. // int d4MES_FLAG = (int)s4PLCData["d4MES_FLAG"];
  7106. // int d4PLC_FLAGOld = (int)s4PLCSignal_Old["d4PLC_FLAG"];
  7107. // if (d4PLC_FLAG != d4PLC_FLAGOld)
  7108. // {
  7109. // if (d4PLC_FLAG == 1 && d4MES_FLAG == 0) // 0->1
  7110. // {
  7111. // int stationType = (int)s4PLCData["d4Type"];
  7112. // if (stationType == 1)
  7113. // {
  7114. // // S4_4进站接口
  7115. // Task.Run(() => S4_4进站接口(plcNo, stationNameStr4)); // MreTasks[3].Set();
  7116. // }
  7117. // else if (stationType == 2)
  7118. // {
  7119. // // S4_4出站接口
  7120. // Task.Run(() => S4_4出站接口(plcNo, stationCode4, stationName4)); // MreTasks[3].Set();
  7121. // }
  7122. // }
  7123. // else if (d4PLC_FLAG == 0 && d4MES_FLAG != 0)
  7124. // Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)0);
  7125. // s4PLCSignal_Old["d4PLC_FLAG"] = s4PLCData["d4PLC_FLAG"];
  7126. // }
  7127. // }
  7128. // catch (Exception ex)
  7129. // {
  7130. // Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  7131. // string str = ex.StackTrace;
  7132. // AddMessage_Station(stationNameStr4, LogType.Error, $"PLC{plcNo}_{stationNameStr4} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7133. // }
  7134. // #endregion N801A-S4_4 真空标机2
  7135. // // N801A-S4_5 弹夹扫码 数据
  7136. // #region N801A-S4_5 弹夹扫码
  7137. // try
  7138. // {
  7139. // int d5BulletclipScanCode = (int)s4PLCData["d5BulletclipScanCode"];
  7140. // int d5BulletclipScanCodeOld = (int)s4PLCSignal_Old["d5BulletclipScanCode"];
  7141. // if (d5BulletclipScanCode != d5BulletclipScanCodeOld)
  7142. // {
  7143. // if (d5BulletclipScanCode == 1) // 0->1
  7144. // Task.Run(() => S4_5弹夹扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
  7145. // s4PLCSignal_Old["d5BulletclipScanCode"] = s4PLCData["d5BulletclipScanCode"];
  7146. // }
  7147. // }
  7148. // catch (Exception ex)
  7149. // {
  7150. // Funs[plcNo].WriteMultipleRegisters<short>(2528, (short)6); // 6代表上位机报警
  7151. // string str = ex.StackTrace;
  7152. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7153. // }
  7154. // #endregion N801A-S4_5 弹夹扫码
  7155. // // N801A-S4_5 载具扫码 数据
  7156. // #region N801A-S4_5 载具扫码
  7157. // try
  7158. // {
  7159. // int d5VehicleScanCode = (int)s4PLCData["d5VehicleScanCode"];
  7160. // int d5VehicleScanCodeOld = (int)s4PLCSignal_Old["d5VehicleScanCode"];
  7161. // if (d5VehicleScanCode != d5VehicleScanCodeOld)
  7162. // {
  7163. // if (d5VehicleScanCode == 1) // 0->1
  7164. // Task.Run(() => S4_5载具扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
  7165. // s4PLCSignal_Old["d5VehicleScanCode"] = s4PLCData["d5VehicleScanCode"];
  7166. // }
  7167. // }
  7168. // catch (Exception ex)
  7169. // {
  7170. // Funs[plcNo].WriteMultipleRegisters<short>(2559, (short)6); // 6代表上位机报警
  7171. // string str = ex.StackTrace;
  7172. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7173. // }
  7174. // #endregion N801A-S4_5 载具扫码
  7175. // // N801A-S4_5 出站接口(扫完所有码后立即上传) 数据
  7176. // #region N801A-S4_5 出站接口
  7177. // try
  7178. // {
  7179. // int d5PLC_FLAG = (int)s4PLCData["d5PLC_FLAG"];
  7180. // int d5MES_FLAG = (int)s4PLCData["d5MES_FLAG"];
  7181. // int d5PLC_FLAGOld = (int)s4PLCSignal_Old["d5PLC_FLAG"];
  7182. // if (d5PLC_FLAG != d5PLC_FLAGOld)
  7183. // {
  7184. // if (d5PLC_FLAG == 1 && d5MES_FLAG == 0) // 0->1
  7185. // Task.Run(() => S4_5出站接口(plcNo, stationCode5, stationName5)); // MreTasks[3].Set();
  7186. // else if (d5PLC_FLAG == 0 && d5MES_FLAG != 0)
  7187. // Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)0);
  7188. // s4PLCSignal_Old["d5PLC_FLAG"] = s4PLCData["d5PLC_FLAG"];
  7189. // }
  7190. // }
  7191. // catch (Exception ex)
  7192. // {
  7193. // Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)6); // 6代表上位机报警
  7194. // string str = ex.StackTrace;
  7195. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7196. // }
  7197. // #endregion N801A-S4_5 出站接口
  7198. // // N801A-S4_5 节拍接口 数据
  7199. // #region N801A-S4_5 节拍接口
  7200. // try
  7201. // {
  7202. // int d5OEEPLC_FLAG = (int)s4PLCData["d5OEEPLC_FLAG"];
  7203. // int d5OEEMES_FLAG = (int)s4PLCData["d5OEEMES_FLAG"];
  7204. // int d5OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d5OEEPLC_FLAG"];
  7205. // if (d5OEEPLC_FLAG != d5OEEPLC_FLAGOld)
  7206. // {
  7207. // if (d5OEEPLC_FLAG == 1 && d5OEEMES_FLAG == 0) // 0->1
  7208. // Task.Run(() => S4_5节拍接口(plcNo, stationNameStr5)); // MreTasks[4].Set();
  7209. // else if (d5OEEPLC_FLAG == 0 && d5OEEMES_FLAG != 0)
  7210. // Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)0);
  7211. // s4PLCSignal_Old["d5OEEPLC_FLAG"] = s4PLCData["d5OEEPLC_FLAG"];
  7212. // }
  7213. // }
  7214. // catch (Exception ex)
  7215. // {
  7216. // Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 4代表上位机报警
  7217. // string str = ex.StackTrace;
  7218. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7219. // }
  7220. // #endregion N801A-S4_5 节拍接口
  7221. // #region 心跳
  7222. // try
  7223. // {
  7224. // short states = 0;
  7225. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  7226. // }
  7227. // catch (Exception ex)
  7228. // {
  7229. // string str = ex.StackTrace;
  7230. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7231. // }
  7232. // #endregion 心跳
  7233. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  7234. // stopwatch1.Stop();
  7235. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  7236. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  7237. // }
  7238. // else
  7239. // {
  7240. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  7241. // AddMessage_Station(stationNameStr5, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr5 + "连接失败!");
  7242. // Funs[plcNo].Connect();
  7243. // }
  7244. // }
  7245. // catch (Exception ex)
  7246. // {
  7247. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  7248. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5}运行出错!错误信息:" + ex.Message.ToString());
  7249. // Funs[plcNo].ReConnect();
  7250. // }
  7251. // Thread.Sleep(IntervalReadPLC);
  7252. // }
  7253. //}
  7254. /// <summary>
  7255. /// [S4] 取放桁架 - S4_1弹夹扫码
  7256. /// </summary>
  7257. /// <param name="plcNo">PLC编号</param>
  7258. /// <param name="stationNameStr">工站全称</param>
  7259. private void S4_1弹夹扫码(int plcNo, string stationNameStr)
  7260. {
  7261. Stopwatch stopwatch1 = new Stopwatch();
  7262. Stopwatch stopwatch2 = new Stopwatch();
  7263. try
  7264. {
  7265. stopwatch1.Start();
  7266. // ZS 弹夹扫码
  7267. string d1BulletclipCode = " "; // 扫到的码
  7268. short d1BulletclipScanCode = 2;
  7269. stopwatch2.Start();
  7270. //Funs[plcNo].WriteMultipleRegisters<string>(2003, d1BulletclipCode, 20);
  7271. //// MES_Flag
  7272. //Funs[plcNo].WriteMultipleRegisters<short>(2002, d1BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  7273. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7274. writeToPLC_Flag.Name = "d1BulletclipScanCode";
  7275. writeToPLC_Flag.Adress = 2002;
  7276. writeToPLC_Flag.Value = d1BulletclipScanCode;
  7277. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  7278. {
  7279. Name = "d1BulletclipCode",
  7280. Adress = 2003,
  7281. ValueType = PLCValueType.String,
  7282. ValueTypeStrLength = 20,
  7283. Value = d1BulletclipCode
  7284. });
  7285. SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
  7286. stopwatch2.Stop();
  7287. }
  7288. catch (Exception ex)
  7289. {
  7290. string str = ex.StackTrace;
  7291. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7292. stopwatch2.Start();
  7293. //Funs[plcNo].WriteMultipleRegisters<string>(2003, " ", 20);
  7294. //// MES_Flag
  7295. //Funs[plcNo].WriteMultipleRegisters<short>(2002, (short)6); // 6代表上位机报警
  7296. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7297. writeToPLC_Flag.Name = "d1BulletclipScanCode";
  7298. writeToPLC_Flag.Adress = 2002;
  7299. writeToPLC_Flag.Value = (short)6;
  7300. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  7301. {
  7302. Name = "d1BulletclipCode",
  7303. Adress = 2003,
  7304. ValueType = PLCValueType.String,
  7305. ValueTypeStrLength = 20,
  7306. Value = " "
  7307. });
  7308. SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
  7309. stopwatch2.Stop();
  7310. }
  7311. stopwatch1.Stop();
  7312. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7313. }
  7314. /// <summary>
  7315. /// [S4] 取放桁架 - S4_1载具扫码
  7316. /// </summary>
  7317. /// <param name="plcNo">PLC编号</param>
  7318. /// <param name="stationNameStr">工站全称</param>
  7319. private void S4_1载具扫码(int plcNo, string stationNameStr)
  7320. {
  7321. Stopwatch stopwatch1 = new Stopwatch();
  7322. Stopwatch stopwatch2 = new Stopwatch();
  7323. try
  7324. {
  7325. stopwatch1.Start();
  7326. // ZS 载具扫码
  7327. string d1VehicleCode = ""; // 扫到的码
  7328. short d1VehicleScanCode = 2;
  7329. #region 进站
  7330. if (d1VehicleScanCode == 2 && !string.IsNullOrEmpty(d1VehicleCode))
  7331. {
  7332. #region 查询载具上的产品信息
  7333. string cavityData = string.Empty;
  7334. int snResult = XiaomiMES_RouteCommunication.SNQueryData(d1VehicleCode, ref cavityData);
  7335. if (string.IsNullOrEmpty(cavityData))
  7336. cavityData = "";
  7337. if (snResult != 0)
  7338. {
  7339. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7340. writeToPLC_Flag1.Name = "d1VehicleScanCode";
  7341. writeToPLC_Flag1.Adress = 2033;
  7342. writeToPLC_Flag1.Value = (short)6; // 6代表上位机报警
  7343. writeToPLC_Flag1.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7344. {
  7345. Name = "d1VehicleCode",
  7346. Adress = 2034,
  7347. ValueType = PLCValueType.String,
  7348. ValueTypeStrLength = 20,
  7349. Value = "\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0"
  7350. });
  7351. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag1);
  7352. stopwatch1.Stop();
  7353. AddMessage(LogType.Info, stationNameStr + $"_载具扫码失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  7354. return;
  7355. }
  7356. string[] cavitySNs = cavityData.Split('.');
  7357. string partNo = "";
  7358. if (cavitySNs != null && cavitySNs.Length >= 1)
  7359. {
  7360. partNo = cavitySNs[0];
  7361. }
  7362. #endregion 查询载具上的产品信息
  7363. List<TestItem> item = new List<TestItem>();
  7364. item.Add(new TestItem()
  7365. {
  7366. Parameter_name = "载具码",
  7367. Parameter_value = d1VehicleCode,
  7368. });
  7369. item.Add(new TestItem()
  7370. {
  7371. Parameter_name = "载具穴号",
  7372. Parameter_value = "1",
  7373. });
  7374. stopwatch2.Start();
  7375. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item, out string errorMsg);
  7376. stopwatch2.Stop();
  7377. d1VehicleScanCode = (short)result == 1 ? d1VehicleScanCode : (short)result;
  7378. }
  7379. #endregion 进站
  7380. //Funs[plcNo].WriteMultipleRegisters<string>(2034, d1VehicleCode, 20);
  7381. //// MES_Flag
  7382. //Funs[plcNo].WriteMultipleRegisters<short>(2033, d1VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  7383. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7384. writeToPLC_Flag.Name = "d1VehicleScanCode";
  7385. writeToPLC_Flag.Adress = 2033;
  7386. writeToPLC_Flag.Value = d1VehicleScanCode;
  7387. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7388. {
  7389. Name = "d1VehicleCode",
  7390. Adress = 2034,
  7391. ValueType = PLCValueType.String,
  7392. ValueTypeStrLength = 20,
  7393. Value = d1VehicleCode
  7394. });
  7395. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
  7396. }
  7397. catch (Exception ex)
  7398. {
  7399. string str = ex.StackTrace;
  7400. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7401. stopwatch2.Start();
  7402. //Funs[plcNo].WriteMultipleRegisters<string>(2034, " ", 20);
  7403. //// MES_Flag
  7404. //Funs[plcNo].WriteMultipleRegisters<short>(2033, (short)6); // 6代表上位机报警
  7405. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7406. writeToPLC_Flag.Name = "d1VehicleScanCode";
  7407. writeToPLC_Flag.Adress = 2033;
  7408. writeToPLC_Flag.Value = (short)6; // 6代表上位机报警
  7409. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7410. {
  7411. Name = "d1VehicleCode",
  7412. Adress = 2034,
  7413. ValueType = PLCValueType.String,
  7414. ValueTypeStrLength = 20,
  7415. Value = "\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0"
  7416. });
  7417. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
  7418. stopwatch2.Stop();
  7419. }
  7420. stopwatch1.Stop();
  7421. AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7422. }
  7423. // 上次采集到的SN
  7424. //private string sn_S4_1出站接口 = string.Empty;
  7425. /// <summary>
  7426. /// [S4] 取放桁架 - S4_1出站接口
  7427. /// </summary>
  7428. private void S4_1出站接口(int plcNo, string stationCode, string stationName)
  7429. {
  7430. Stopwatch stopwatch1 = new Stopwatch();
  7431. Stopwatch stopwatch2 = new Stopwatch();
  7432. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  7433. string stationNameStr = stationCode + stationName;
  7434. string processItem = stationName; // 测试项目
  7435. try
  7436. {
  7437. stopwatch1.Start();
  7438. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  7439. //string batch_num = GlobalContext.BatchNumber; // 批次号
  7440. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  7441. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  7442. string sn = (string)s4PLCData["d1ProductSN"]; // 产品SN(弹夹码)
  7443. sn = sn.Replace("\0", "");
  7444. string d1VehicleCode1 = (string)s4PLCData["d1VehicleCode1"]; // 载具1码(弹夹穴位1)
  7445. d1VehicleCode1 = d1VehicleCode1.Replace("\0", "");
  7446. string d1VehicleCode2 = (string)s4PLCData["d1VehicleCode2"]; // 载具2码(弹夹穴位2)
  7447. d1VehicleCode2 = d1VehicleCode2.Replace("\0", "");
  7448. string d1VehicleCode3 = (string)s4PLCData["d1VehicleCode3"]; // 载具3码(弹夹穴位3)
  7449. d1VehicleCode3 = d1VehicleCode3.Replace("\0", "");
  7450. string d1VehicleCode4 = (string)s4PLCData["d1VehicleCode4"]; // 载具4码(弹夹穴位4)
  7451. d1VehicleCode4 = d1VehicleCode4.Replace("\0", "");
  7452. string d1VehicleCode5 = (string)s4PLCData["d1VehicleCode5"]; // 载具5码(弹夹穴位5)
  7453. d1VehicleCode5 = d1VehicleCode5.Replace("\0", "");
  7454. string d1VehicleCode6 = (string)s4PLCData["d1VehicleCode6"]; // 载具6码(弹夹穴位6)
  7455. d1VehicleCode6 = d1VehicleCode6.Replace("\0", "");
  7456. string d1VehicleCode7 = (string)s4PLCData["d1VehicleCode7"]; // 载具7码(弹夹穴位7)
  7457. d1VehicleCode7 = d1VehicleCode7.Replace("\0", "");
  7458. string d1VehicleCode8 = (string)s4PLCData["d1VehicleCode8"]; // 载具8码(弹夹穴位8)
  7459. d1VehicleCode8 = d1VehicleCode8.Replace("\0", "");
  7460. string d1VehicleCode9 = (string)s4PLCData["d1VehicleCode9"]; // 载具9码(弹夹穴位9)
  7461. d1VehicleCode9 = d1VehicleCode9.Replace("\0", "");
  7462. string d1VehicleCode10 = (string)s4PLCData["d1VehicleCode10"]; // 载具10码(弹夹穴位10)
  7463. d1VehicleCode10 = d1VehicleCode10.Replace("\0", "");
  7464. string d1VehicleCode11 = (string)s4PLCData["d1VehicleCode11"]; // 载具11码(弹夹穴位11)
  7465. d1VehicleCode11 = d1VehicleCode11.Replace("\0", "");
  7466. string d1VehicleCode12 = (string)s4PLCData["d1VehicleCode12"]; // 载具12码(弹夹穴位12)
  7467. d1VehicleCode12 = d1VehicleCode12.Replace("\0", "");
  7468. string d1VehicleCode13 = (string)s4PLCData["d1VehicleCode13"]; // 载具13码(弹夹穴位13)
  7469. d1VehicleCode13 = d1VehicleCode13.Replace("\0", "");
  7470. string d1VehicleCode14 = (string)s4PLCData["d1VehicleCode14"]; // 载具14码(弹夹穴位14)
  7471. d1VehicleCode14 = d1VehicleCode14.Replace("\0", "");
  7472. string d1VehicleCode15 = (string)s4PLCData["d1VehicleCode15"]; // 载具15码(弹夹穴位15)
  7473. d1VehicleCode15 = d1VehicleCode15.Replace("\0", "");
  7474. int d1Result = (int)s4PLCData["d1Result"]; // 产品结果
  7475. bool pass = d1Result == 1;
  7476. // 存 载具SN列表
  7477. List<string> vehicleCodes = new List<string>()
  7478. {
  7479. d1VehicleCode1,d1VehicleCode2,d1VehicleCode3,d1VehicleCode4,d1VehicleCode5,
  7480. d1VehicleCode6,d1VehicleCode7,d1VehicleCode8,d1VehicleCode9,d1VehicleCode10,
  7481. d1VehicleCode11,d1VehicleCode12,d1VehicleCode13,d1VehicleCode14,d1VehicleCode15
  7482. };
  7483. // 统一查 产品SN列表
  7484. List<string> partNos = new List<string>();
  7485. foreach (string vehicleCode in vehicleCodes)
  7486. {
  7487. if (string.IsNullOrEmpty(vehicleCode))
  7488. partNos.Add("");
  7489. else
  7490. {
  7491. string partNo = "";
  7492. #region 查询载具上的产品信息
  7493. string cavityData = string.Empty;
  7494. int snResult = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  7495. if (string.IsNullOrEmpty(cavityData))
  7496. cavityData = "";
  7497. if (snResult != 0)
  7498. {
  7499. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7500. writeToPLC_Flag1.Name = "d1MES_FLAG";
  7501. writeToPLC_Flag1.Adress = 2065;
  7502. writeToPLC_Flag1.Value = (short)4;
  7503. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag1);
  7504. stopwatch1.Stop();
  7505. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  7506. return;
  7507. }
  7508. string[] cavitySNs = cavityData.Split('.');
  7509. if (cavitySNs != null && cavitySNs.Length >= 1)
  7510. partNo = cavitySNs[0];
  7511. #endregion 查询载具上的产品信息
  7512. partNos.Add(partNo);
  7513. }
  7514. }
  7515. // 统一上传
  7516. stopwatch2.Start();
  7517. List<int> results = new List<int>();
  7518. for (int i = 0; i < partNos.Count; i++)
  7519. {
  7520. string index = (i + 1).ToString(); // 弹夹穴号
  7521. if (string.IsNullOrEmpty(partNos[i]))
  7522. results.Add(1);
  7523. else
  7524. {
  7525. List<TestItem> items1 = new List<TestItem>();
  7526. items1.Add(new TestItem()
  7527. {
  7528. Parameter_name = "弹夹码",
  7529. Parameter_value = sn,
  7530. Parameter_unit = ""
  7531. });
  7532. items1.Add(new TestItem()
  7533. {
  7534. Parameter_name = "弹夹穴号",
  7535. Parameter_value = index,
  7536. Parameter_unit = ""
  7537. });
  7538. items1.Add(new TestItem()
  7539. {
  7540. Parameter_name = "载具码",
  7541. Parameter_value = vehicleCodes[i],
  7542. Parameter_unit = ""
  7543. });
  7544. items1.Add(new TestItem()
  7545. {
  7546. Parameter_name = "载具穴号",
  7547. Parameter_value = "1",
  7548. Parameter_unit = ""
  7549. });
  7550. items1.Add(new TestItem()
  7551. {
  7552. Parameter_name = "产品结果",
  7553. Parameter_value = d1Result == 1 ? "OK" : "NG",
  7554. Parameter_unit = ""
  7555. });
  7556. int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  7557. , workorder_code, mtltmrk, partNos[i], pass, sn, index);
  7558. results.Add(result1);
  7559. }
  7560. }
  7561. short result = 0;
  7562. if (results.All(a => a == 1))
  7563. result = 1;
  7564. else if (results.Contains(3))
  7565. result = 3;
  7566. else if (results.Contains(2))
  7567. result = 2;
  7568. else if (results.Contains(4))
  7569. result = 4;
  7570. else
  7571. result = 4;
  7572. stopwatch2.Stop();
  7573. #region 存储绑定数据到 边线MES系统中
  7574. if (result == 1)
  7575. {
  7576. string data = string.Join(".", vehicleCodes);
  7577. int resultMesR = XiaomiMES_RouteCommunication.SNBindData(sn, data);
  7578. if (resultMesR != 0)
  7579. {
  7580. result = 4;
  7581. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}_出站接口失败!MES边线程序返回:{resultMesR}");
  7582. }
  7583. }
  7584. #endregion 存储绑定数据到 边线MES系统中
  7585. // MES_Flag 为4MES报错
  7586. //Funs[plcNo].WriteMultipleRegisters<short>(2065, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7587. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7588. writeToPLC_Flag.Name = "d1MES_FLAG";
  7589. writeToPLC_Flag.Adress = 2065;
  7590. writeToPLC_Flag.Value = result;
  7591. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
  7592. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  7593. }
  7594. catch (Exception ex)
  7595. {
  7596. stopwatch2.Restart();
  7597. // MES_Flag 为4上位机报错
  7598. //Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)4); // 4代表上位机报警
  7599. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7600. writeToPLC_Flag.Name = "d1MES_FLAG";
  7601. writeToPLC_Flag.Adress = 2065;
  7602. writeToPLC_Flag.Value = (short)4;
  7603. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
  7604. stopwatch2.Stop();
  7605. string str = ex.StackTrace;
  7606. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7607. }
  7608. stopwatch1.Stop();
  7609. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7610. }
  7611. /// <summary>
  7612. /// [S4] 取放桁架 - S4_1节拍接口
  7613. /// </summary>
  7614. /// <param name="plcNo">PLC编号</param>
  7615. /// <param name="stationNameStr">工站全称</param>
  7616. private void S4_1节拍接口(int plcNo, string stationNameStr)
  7617. {
  7618. Stopwatch stopwatch1 = new Stopwatch();
  7619. Stopwatch stopwatch2 = new Stopwatch();
  7620. string resultStr = string.Empty;
  7621. try
  7622. {
  7623. stopwatch1.Start();
  7624. string oEEType = ((int)s4PLCData["d1OEEType"]).ToString(); // 节拍类型(plc写入)
  7625. string d1OEEProductSN = (string)s4PLCData["d1OEEProductSN"]; // 载具SN
  7626. d1OEEProductSN = d1OEEProductSN.Replace("\0", "");
  7627. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  7628. if (!actionBool)
  7629. {
  7630. stopwatch2.Start();
  7631. // MES_Flag
  7632. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7633. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7634. writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
  7635. writeToPLC_Flag1.Adress = 2398;
  7636. writeToPLC_Flag1.Value = (short)4;
  7637. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
  7638. stopwatch2.Stop();
  7639. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7640. return;
  7641. }
  7642. string d1OEEPartNo = string.Empty; // 物料码
  7643. if (string.IsNullOrEmpty(d1OEEProductSN))
  7644. {
  7645. stopwatch2.Start();
  7646. // MES_Flag
  7647. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7648. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7649. writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
  7650. writeToPLC_Flag1.Adress = 2398;
  7651. writeToPLC_Flag1.Value = (short)1;
  7652. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
  7653. stopwatch2.Stop();
  7654. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7655. return;
  7656. }
  7657. else
  7658. { // 查产品SN ZS
  7659. d1OEEPartNo = "Test";
  7660. }
  7661. short d1OEEMES_FLAG = 0;
  7662. // 上传OEE
  7663. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d1OEEPartNo, d1OEEProductSN);
  7664. d1OEEMES_FLAG = result.Item1;
  7665. resultStr = result.Item2;
  7666. stopwatch2.Start();
  7667. // MES_Flag
  7668. //Funs[plcNo].WriteMultipleRegisters<short>(2398, d1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7669. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7670. writeToPLC_Flag.Name = "d1OEEMES_FLAG";
  7671. writeToPLC_Flag.Adress = 2398;
  7672. writeToPLC_Flag.Value = d1OEEMES_FLAG;
  7673. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
  7674. stopwatch2.Stop();
  7675. }
  7676. catch (Exception ex)
  7677. {
  7678. string str = ex.StackTrace;
  7679. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7680. // MES_Flag
  7681. stopwatch2.Start();
  7682. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 4代表上位机报警
  7683. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7684. writeToPLC_Flag.Name = "d1OEEMES_FLAG";
  7685. writeToPLC_Flag.Adress = 2398;
  7686. writeToPLC_Flag.Value = (short)4;
  7687. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
  7688. stopwatch2.Stop();
  7689. }
  7690. stopwatch1.Stop();
  7691. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7692. }
  7693. /// <summary>
  7694. /// [S4] 取放桁架 - S4_2桁架
  7695. /// </summary>
  7696. /// <param name="plcNo">PLC编号</param>
  7697. /// <param name="stationNameStr">工站全称</param>
  7698. private void S4_2桁架(int plcNo, string stationNameStr)
  7699. {
  7700. Stopwatch stopwatch1 = new Stopwatch();
  7701. Stopwatch stopwatch2 = new Stopwatch();
  7702. try
  7703. {
  7704. stopwatch1.Start();
  7705. // ZS 弹夹扫码
  7706. string d2BulletclipCode = " "; // 扫到的码
  7707. short d2BulletclipStates = 1; // 弹夹状态(上位机写入)
  7708. short d2BulletclipScanCode = 2;
  7709. stopwatch2.Start();
  7710. //Funs[plcNo].WriteMultipleRegisters<string>(2432, d2BulletclipCode, 20); // 扫到的码
  7711. //Funs[plcNo].WriteMultipleRegisters<short>(2431, d2BulletclipStates); // 弹夹状态(上位机写入)
  7712. //// MES_Flag
  7713. //Funs[plcNo].WriteMultipleRegisters<short>(2430, d2BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  7714. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7715. writeToPLC_Flag.Name = "d2BulletclipScanCode";
  7716. writeToPLC_Flag.Adress = 2430;
  7717. writeToPLC_Flag.Value = d2BulletclipScanCode;
  7718. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7719. {
  7720. Name = "d2BulletclipCode",
  7721. Adress = 2432,
  7722. ValueType = PLCValueType.String,
  7723. ValueTypeStrLength = 20,
  7724. Value = d2BulletclipCode
  7725. });
  7726. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7727. {
  7728. Name = "d2BulletclipStates",
  7729. Adress = 2431,
  7730. ValueType = PLCValueType.Short,
  7731. Value = d2BulletclipStates
  7732. });
  7733. SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
  7734. stopwatch2.Stop();
  7735. }
  7736. catch (Exception ex)
  7737. {
  7738. string str = ex.StackTrace;
  7739. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7740. stopwatch2.Start();
  7741. Funs[plcNo].WriteMultipleRegisters<string>(2432, " ", 20);
  7742. Funs[plcNo].WriteMultipleRegisters<short>(2431, (short)0);
  7743. // MES_Flag
  7744. Funs[plcNo].WriteMultipleRegisters<short>(2430, (short)6); // 6代表上位机报警
  7745. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7746. writeToPLC_Flag.Name = "d2BulletclipScanCode";
  7747. writeToPLC_Flag.Adress = 2430;
  7748. writeToPLC_Flag.Value = (short)6;
  7749. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7750. {
  7751. Name = "d2BulletclipCode",
  7752. Adress = 2432,
  7753. ValueType = PLCValueType.String,
  7754. ValueTypeStrLength = 20,
  7755. Value = " "
  7756. });
  7757. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7758. {
  7759. Name = "d2BulletclipStates",
  7760. Adress = 2431,
  7761. ValueType = PLCValueType.Short,
  7762. Value = (short)0
  7763. });
  7764. SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
  7765. stopwatch2.Stop();
  7766. }
  7767. stopwatch1.Stop();
  7768. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7769. }
  7770. // 上次采集到的SN
  7771. //private string sn_S4_3进站接口 = string.Empty;
  7772. /// <summary>
  7773. /// [S4] 取放桁架 - S4_3进站接口(提升机1)
  7774. /// </summary>
  7775. private void S4_3进站接口(int plcNo, string stationNameStr)
  7776. {
  7777. Stopwatch stopwatch1 = new Stopwatch();
  7778. Stopwatch stopwatch2 = new Stopwatch();
  7779. try
  7780. {
  7781. stopwatch1.Start();
  7782. string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
  7783. sn = sn.Replace("\0", "");
  7784. int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
  7785. #region 查询15个载具码
  7786. List<string> vehicleCodes = new List<string>(); // 15个载具码
  7787. string vehicleData = string.Empty;
  7788. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref vehicleData);
  7789. if (string.IsNullOrEmpty(vehicleData))
  7790. vehicleData = "";
  7791. if (snResult != 0)
  7792. {
  7793. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7794. writeToPLC_Flag1.Name = "d3MES_FLAG";
  7795. writeToPLC_Flag1.Adress = 2463;
  7796. writeToPLC_Flag1.Value = (short)4;
  7797. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  7798. stopwatch1.Stop();
  7799. AddMessage(LogType.Info, stationNameStr + $"_进站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  7800. return;
  7801. }
  7802. string[] cavitySNs = vehicleData.Split('.');
  7803. if (cavitySNs != null && cavitySNs.Length > 0)
  7804. {
  7805. for (int i = 0; i < cavitySNs.Length; i++)
  7806. {
  7807. if (string.IsNullOrEmpty(cavitySNs[i]))
  7808. vehicleCodes.Add("");
  7809. else
  7810. vehicleCodes.Add(cavitySNs[i]);
  7811. }
  7812. }
  7813. #endregion 查询15个载具码
  7814. #region 查询15个产品SN
  7815. List<string> portNos = new List<string>(); // 15个产品SN
  7816. foreach (string vehicleCode in vehicleCodes)
  7817. {
  7818. if (string.IsNullOrEmpty(vehicleCode))
  7819. portNos.Add("");
  7820. else
  7821. {
  7822. // 查询
  7823. string cavityData = string.Empty;
  7824. int snResult1 = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  7825. if (string.IsNullOrEmpty(cavityData))
  7826. cavityData = "";
  7827. if (snResult1 != 0)
  7828. {
  7829. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7830. writeToPLC_Flag1.Name = "d3MES_FLAG";
  7831. writeToPLC_Flag1.Adress = 2463;
  7832. writeToPLC_Flag1.Value = (short)4;
  7833. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  7834. stopwatch1.Stop();
  7835. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult1};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  7836. return;
  7837. }
  7838. string[] partSNs = cavityData.Split('.');
  7839. if (partSNs != null && partSNs.Length >= 1)
  7840. portNos.Add(partSNs[0]);
  7841. else
  7842. portNos.Add("");
  7843. }
  7844. }
  7845. #endregion 查询15个产品SN
  7846. // 调用MES进站(最多15个)
  7847. stopwatch2.Start();
  7848. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  7849. for (int i = 0; i < vehicleCodes.Count; i++)
  7850. {
  7851. // 循环进站
  7852. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  7853. {
  7854. // 产品SN(物料码)校验
  7855. string portNo = portNos[i];
  7856. List<TestItem> item = new List<TestItem>();
  7857. item.Add(new TestItem()
  7858. {
  7859. Parameter_name = "弹夹码",
  7860. Parameter_value = sn,
  7861. });
  7862. item.Add(new TestItem()
  7863. {
  7864. Parameter_name = "弹夹穴位",
  7865. Parameter_value = (i + 1).ToString(),
  7866. });
  7867. item.Add(new TestItem()
  7868. {
  7869. Parameter_name = "载具码",
  7870. Parameter_value = vehicleCodes[i],
  7871. });
  7872. item.Add(new TestItem()
  7873. {
  7874. Parameter_name = "载具穴号",
  7875. Parameter_value = "1",
  7876. });
  7877. results[i] = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item, out string errorMsg);
  7878. }
  7879. }
  7880. stopwatch2.Stop();
  7881. short result = 0;
  7882. bool haveMesWarn = results.Contains(5);
  7883. bool havePCWarn = results.Contains(6);
  7884. if (haveMesWarn)
  7885. result = 2; // 5->2
  7886. else if (havePCWarn)
  7887. result = 6; // 6->4
  7888. else
  7889. result = 1;
  7890. // MES_Flag 为4MES报错
  7891. //Funs[plcNo].WriteMultipleRegisters<short>(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7892. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7893. writeToPLC_Flag.Name = "d3MES_FLAG";
  7894. writeToPLC_Flag.Adress = 2463;
  7895. writeToPLC_Flag.Value = result;
  7896. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  7897. OnMessage(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  7898. }
  7899. catch (Exception ex)
  7900. {
  7901. stopwatch2.Stop();
  7902. // MES_Flag 为4上位机报错
  7903. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  7904. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7905. writeToPLC_Flag.Name = "d3MES_FLAG";
  7906. writeToPLC_Flag.Adress = 2463;
  7907. writeToPLC_Flag.Value = (short)4;
  7908. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  7909. string str = ex.StackTrace;
  7910. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7911. }
  7912. stopwatch1.Stop();
  7913. AddMessage(LogType.Info, stationNameStr + "_S4_3进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7914. }
  7915. // 上次采集到的SN
  7916. //private string sn_S4_3出站接口 = string.Empty;
  7917. /// <summary>
  7918. /// [S4] 取放桁架 - S4_3出站接口(提升机1)
  7919. /// </summary>
  7920. private void S4_3出站接口(int plcNo, string stationCode, string stationName)
  7921. {
  7922. Stopwatch stopwatch1 = new Stopwatch();
  7923. Stopwatch stopwatch2 = new Stopwatch();
  7924. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  7925. string stationNameStr = stationCode + stationName;
  7926. string processItem = stationName; // 测试项目
  7927. try
  7928. {
  7929. stopwatch1.Start();
  7930. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  7931. //string batch_num = GlobalContext.BatchNumber; // 批次号
  7932. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  7933. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  7934. string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
  7935. sn = sn.Replace("\0", "");
  7936. int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
  7937. bool isPass = d3Result == 1; // 产品结果 bool
  7938. #region 查询15个载具码
  7939. List<string> vehicleCodes = new List<string>(); // 15个载具码
  7940. string vehicleData = string.Empty;
  7941. int snResult1 = XiaomiMES_RouteCommunication.SNQueryData(sn, ref vehicleData);
  7942. if (string.IsNullOrEmpty(vehicleData))
  7943. vehicleData = "";
  7944. if (snResult1 != 0)
  7945. {
  7946. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7947. writeToPLC_Flag1.Name = "d3MES_FLAG";
  7948. writeToPLC_Flag1.Adress = 2463;
  7949. writeToPLC_Flag1.Value = (short)4;
  7950. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  7951. stopwatch1.Stop();
  7952. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult1};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  7953. return;
  7954. }
  7955. string[] cavitySNs = vehicleData.Split('.');
  7956. if (cavitySNs != null && cavitySNs.Length > 0)
  7957. {
  7958. for (int i = 0; i < cavitySNs.Length; i++)
  7959. {
  7960. if (string.IsNullOrEmpty(cavitySNs[i]))
  7961. vehicleCodes.Add("");
  7962. else
  7963. vehicleCodes.Add(cavitySNs[i]);
  7964. }
  7965. }
  7966. #endregion 查询15个载具码
  7967. // 统一查 产品SN列表
  7968. List<string> partNos = new List<string>();
  7969. foreach (string vehicleCode in vehicleCodes)
  7970. {
  7971. if (string.IsNullOrEmpty(vehicleCode))
  7972. partNos.Add("");
  7973. else
  7974. {
  7975. string partNo = "";
  7976. #region 查询载具上的产品信息
  7977. string cavityData = string.Empty;
  7978. int snResult = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  7979. if (string.IsNullOrEmpty(cavityData))
  7980. cavityData = "";
  7981. if (snResult != 0)
  7982. {
  7983. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7984. writeToPLC_Flag1.Name = "d3MES_FLAG";
  7985. writeToPLC_Flag1.Adress = 2463;
  7986. writeToPLC_Flag1.Value = (short)4;
  7987. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  7988. stopwatch1.Stop();
  7989. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  7990. return;
  7991. }
  7992. string[] partSNs = cavityData.Split('.');
  7993. if (partSNs != null && partSNs.Length >= 1)
  7994. partNo = partSNs[0];
  7995. #endregion 查询载具上的产品信息
  7996. partNos.Add(partNo);
  7997. }
  7998. }
  7999. // 统一上传 - 调用MES出站
  8000. stopwatch2.Start();
  8001. List<int> results = new List<int>();
  8002. for (int i = 0; i < partNos.Count; i++)
  8003. {
  8004. string index = (i + 1).ToString(); // 弹夹穴号
  8005. if (string.IsNullOrEmpty(partNos[i]))
  8006. results.Add(1);
  8007. else
  8008. {
  8009. List<TestItem> items1 = new List<TestItem>();
  8010. items1.Add(new TestItem()
  8011. {
  8012. Parameter_name = "弹夹码",
  8013. Parameter_value = sn,
  8014. Parameter_unit = ""
  8015. });
  8016. items1.Add(new TestItem()
  8017. {
  8018. Parameter_name = "弹夹穴号",
  8019. Parameter_value = index,
  8020. Parameter_unit = ""
  8021. });
  8022. items1.Add(new TestItem()
  8023. {
  8024. Parameter_name = "载具码",
  8025. Parameter_value = vehicleCodes[i],
  8026. Parameter_unit = ""
  8027. });
  8028. items1.Add(new TestItem()
  8029. {
  8030. Parameter_name = "载具穴号",
  8031. Parameter_value = "1",
  8032. Parameter_unit = ""
  8033. });
  8034. items1.Add(new TestItem()
  8035. {
  8036. Parameter_name = "产品结果",
  8037. Parameter_value = d3Result == 1 ? "OK" : "NG",
  8038. Parameter_unit = ""
  8039. });
  8040. int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  8041. , workorder_code, mtltmrk, partNos[i], isPass, sn, index);
  8042. results.Add(result1);
  8043. }
  8044. }
  8045. short result = 0;
  8046. if (results.All(a => a == 1))
  8047. result = 1;
  8048. else if (results.Contains(3))
  8049. result = 3;
  8050. else if (results.Contains(2))
  8051. result = 2;
  8052. else if (results.Contains(4))
  8053. result = 4;
  8054. else
  8055. result = 4;
  8056. stopwatch2.Stop();
  8057. // MES_Flag 为4MES报错
  8058. //Funs[plcNo].WriteMultipleRegisters<short>(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8059. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8060. writeToPLC_Flag.Name = "d3MES_FLAG";
  8061. writeToPLC_Flag.Adress = 2463;
  8062. writeToPLC_Flag.Value = result;
  8063. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  8064. OnMessage(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  8065. }
  8066. catch (Exception ex)
  8067. {
  8068. stopwatch2.Restart();
  8069. // MES_Flag 为4上位机报错
  8070. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  8071. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8072. writeToPLC_Flag.Name = "d3MES_FLAG";
  8073. writeToPLC_Flag.Adress = 2463;
  8074. writeToPLC_Flag.Value = (short)4;
  8075. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  8076. string str = ex.StackTrace;
  8077. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8078. stopwatch2.Stop();
  8079. }
  8080. stopwatch1.Stop();
  8081. AddMessage(LogType.Info, stationNameStr + "_S4_3出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8082. }
  8083. // 上次采集到的SN
  8084. //private string sn_S4_4进站接口 = string.Empty;
  8085. /// <summary>
  8086. /// [S4] 取放桁架 - S4_4进站接口(提升机2)
  8087. /// </summary>
  8088. private void S4_4进站接口(int plcNo, string stationNameStr)
  8089. {
  8090. Stopwatch stopwatch1 = new Stopwatch();
  8091. Stopwatch stopwatch2 = new Stopwatch();
  8092. try
  8093. {
  8094. stopwatch1.Start();
  8095. string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
  8096. sn = sn.Replace("\0", "");
  8097. int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
  8098. #region 查询15个载具码
  8099. List<string> vehicleCodes = new List<string>(); // 15个载具码
  8100. string vehicleData = string.Empty;
  8101. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref vehicleData);
  8102. if (string.IsNullOrEmpty(vehicleData))
  8103. vehicleData = "";
  8104. if (snResult != 0)
  8105. {
  8106. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8107. writeToPLC_Flag1.Name = "d3MES_FLAG";
  8108. writeToPLC_Flag1.Adress = 2463;
  8109. writeToPLC_Flag1.Value = (short)4;
  8110. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  8111. stopwatch1.Stop();
  8112. AddMessage(LogType.Info, stationNameStr + $"_进站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8113. return;
  8114. }
  8115. string[] cavitySNs = vehicleData.Split('.');
  8116. if (cavitySNs != null && cavitySNs.Length > 0)
  8117. {
  8118. for (int i = 0; i < cavitySNs.Length; i++)
  8119. {
  8120. if (string.IsNullOrEmpty(cavitySNs[i]))
  8121. vehicleCodes.Add("");
  8122. else
  8123. vehicleCodes.Add(cavitySNs[i]);
  8124. }
  8125. }
  8126. #endregion 查询15个载具码
  8127. #region 查询15个产品SN
  8128. List<string> portNos = new List<string>(); // 15个产品SN
  8129. foreach (string vehicleCode in vehicleCodes)
  8130. {
  8131. if (string.IsNullOrEmpty(vehicleCode))
  8132. portNos.Add("");
  8133. else
  8134. {
  8135. // 查询
  8136. string cavityData = string.Empty;
  8137. int snResult1 = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  8138. if (string.IsNullOrEmpty(cavityData))
  8139. cavityData = "";
  8140. if (snResult1 != 0)
  8141. {
  8142. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8143. writeToPLC_Flag1.Name = "d3MES_FLAG";
  8144. writeToPLC_Flag1.Adress = 2463;
  8145. writeToPLC_Flag1.Value = (short)4;
  8146. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  8147. stopwatch1.Stop();
  8148. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult1};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8149. return;
  8150. }
  8151. string[] partSNs = cavityData.Split('.');
  8152. if (partSNs != null && partSNs.Length >= 1)
  8153. portNos.Add(partSNs[0]);
  8154. else
  8155. portNos.Add("");
  8156. }
  8157. }
  8158. #endregion 查询15个产品SN
  8159. // 调用MES进站(最多15个)
  8160. stopwatch2.Start();
  8161. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  8162. for (int i = 0; i < vehicleCodes.Count; i++)
  8163. {
  8164. // 循环进站
  8165. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  8166. {
  8167. // 产品SN(物料码)校验
  8168. string portNo = portNos[i];
  8169. List<TestItem> item = new List<TestItem>();
  8170. item.Add(new TestItem()
  8171. {
  8172. Parameter_name = "弹夹码",
  8173. Parameter_value = sn,
  8174. });
  8175. item.Add(new TestItem()
  8176. {
  8177. Parameter_name = "弹夹穴位",
  8178. Parameter_value = (i + 1).ToString(),
  8179. });
  8180. item.Add(new TestItem()
  8181. {
  8182. Parameter_name = "载具码",
  8183. Parameter_value = vehicleCodes[i],
  8184. });
  8185. item.Add(new TestItem()
  8186. {
  8187. Parameter_name = "载具穴号",
  8188. Parameter_value = "1",
  8189. });
  8190. results[i] = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item, out string errorMsg);
  8191. }
  8192. }
  8193. stopwatch2.Stop();
  8194. short result = 0;
  8195. bool haveMesWarn = results.Contains(5);
  8196. bool havePCWarn = results.Contains(6);
  8197. if (haveMesWarn)
  8198. result = 2; // 5->2
  8199. else if (havePCWarn)
  8200. result = 6; // 6->4
  8201. else
  8202. result = 1;
  8203. // MES_Flag 为4MES报错
  8204. //Funs[plcNo].WriteMultipleRegisters<short>(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8205. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8206. writeToPLC_Flag.Name = "d4MES_FLAG";
  8207. writeToPLC_Flag.Adress = 2496;
  8208. writeToPLC_Flag.Value = result;
  8209. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  8210. OnMessage(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  8211. }
  8212. catch (Exception ex)
  8213. {
  8214. stopwatch2.Stop();
  8215. // MES_Flag 为4上位机报错
  8216. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  8217. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8218. writeToPLC_Flag.Name = "d4MES_FLAG";
  8219. writeToPLC_Flag.Adress = 2496;
  8220. writeToPLC_Flag.Value = (short)4;
  8221. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  8222. string str = ex.StackTrace;
  8223. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8224. }
  8225. stopwatch1.Stop();
  8226. AddMessage(LogType.Info, stationNameStr + "_S4_4进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8227. }
  8228. // 上次采集到的SN
  8229. //private string sn_S4_4出站接口 = string.Empty;
  8230. /// <summary>
  8231. /// [S4] 取放桁架 - S4_4出站接口(提升机2)
  8232. /// </summary>
  8233. private void S4_4出站接口(int plcNo, string stationCode, string stationName)
  8234. {
  8235. Stopwatch stopwatch1 = new Stopwatch();
  8236. Stopwatch stopwatch2 = new Stopwatch();
  8237. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  8238. string stationNameStr = stationCode + stationName;
  8239. string processItem = stationName; // 测试项目
  8240. try
  8241. {
  8242. stopwatch1.Start();
  8243. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  8244. //string batch_num = GlobalContext.BatchNumber; // 批次号
  8245. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  8246. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  8247. string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
  8248. sn = sn.Replace("\0", "");
  8249. int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
  8250. bool isPass = d4Result == 1; // 产品结果 bool
  8251. #region 查询15个载具码
  8252. List<string> vehicleCodes = new List<string>(); // 15个载具码
  8253. string vehicleData = string.Empty;
  8254. int snResult1 = XiaomiMES_RouteCommunication.SNQueryData(sn, ref vehicleData);
  8255. if (string.IsNullOrEmpty(vehicleData))
  8256. vehicleData = "";
  8257. if (snResult1 != 0)
  8258. {
  8259. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8260. writeToPLC_Flag1.Name = "d4MES_FLAG";
  8261. writeToPLC_Flag1.Adress = 2496;
  8262. writeToPLC_Flag1.Value = (short)4;
  8263. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag1);
  8264. stopwatch1.Stop();
  8265. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult1};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8266. return;
  8267. }
  8268. string[] cavitySNs = vehicleData.Split('.');
  8269. if (cavitySNs != null && cavitySNs.Length > 0)
  8270. {
  8271. for (int i = 0; i < cavitySNs.Length; i++)
  8272. {
  8273. if (string.IsNullOrEmpty(cavitySNs[i]))
  8274. vehicleCodes.Add("");
  8275. else
  8276. vehicleCodes.Add(cavitySNs[i]);
  8277. }
  8278. }
  8279. #endregion 查询15个载具码
  8280. // 统一查 产品SN列表
  8281. List<string> partNos = new List<string>();
  8282. foreach (string vehicleCode in vehicleCodes)
  8283. {
  8284. if (string.IsNullOrEmpty(vehicleCode))
  8285. partNos.Add("");
  8286. else
  8287. {
  8288. string partNo = "";
  8289. #region 查询载具上的产品信息
  8290. string cavityData = string.Empty;
  8291. int snResult = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  8292. if (string.IsNullOrEmpty(cavityData))
  8293. cavityData = "";
  8294. if (snResult != 0)
  8295. {
  8296. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8297. writeToPLC_Flag1.Name = "d4MES_FLAG";
  8298. writeToPLC_Flag1.Adress = 2496;
  8299. writeToPLC_Flag1.Value = (short)4;
  8300. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag1);
  8301. stopwatch1.Stop();
  8302. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8303. return;
  8304. }
  8305. string[] partSNs = cavityData.Split('.');
  8306. if (partSNs != null && partSNs.Length >= 1)
  8307. partNo = partSNs[0];
  8308. #endregion 查询载具上的产品信息
  8309. partNos.Add(partNo);
  8310. }
  8311. }
  8312. // 调用MES出站
  8313. stopwatch2.Start();
  8314. // 统一上传
  8315. List<int> results = new List<int>();
  8316. for (int i = 0; i < partNos.Count; i++)
  8317. {
  8318. string index = (i + 1).ToString(); // 弹夹穴号
  8319. if (string.IsNullOrEmpty(partNos[i]))
  8320. results.Add(1);
  8321. else
  8322. {
  8323. List<TestItem> items1 = new List<TestItem>();
  8324. items1.Add(new TestItem()
  8325. {
  8326. Parameter_name = "弹夹码",
  8327. Parameter_value = sn,
  8328. Parameter_unit = ""
  8329. });
  8330. items1.Add(new TestItem()
  8331. {
  8332. Parameter_name = "弹夹穴号",
  8333. Parameter_value = index,
  8334. Parameter_unit = ""
  8335. });
  8336. items1.Add(new TestItem()
  8337. {
  8338. Parameter_name = "载具码",
  8339. Parameter_value = vehicleCodes[i],
  8340. Parameter_unit = ""
  8341. });
  8342. items1.Add(new TestItem()
  8343. {
  8344. Parameter_name = "载具穴号",
  8345. Parameter_value = "1",
  8346. Parameter_unit = ""
  8347. });
  8348. items1.Add(new TestItem()
  8349. {
  8350. Parameter_name = "产品结果",
  8351. Parameter_value = d4Result == 1 ? "OK" : "NG",
  8352. Parameter_unit = ""
  8353. });
  8354. int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  8355. , workorder_code, mtltmrk, partNos[i], isPass, sn, index);
  8356. results.Add(result1);
  8357. }
  8358. }
  8359. short result = 0;
  8360. if (results.All(a => a == 1))
  8361. result = 1;
  8362. else if (results.Contains(3))
  8363. result = 3;
  8364. else if (results.Contains(2))
  8365. result = 2;
  8366. else if (results.Contains(4))
  8367. result = 4;
  8368. else
  8369. result = 4;
  8370. stopwatch2.Stop();
  8371. // MES_Flag 为4MES报错
  8372. //Funs[plcNo].WriteMultipleRegisters<short>(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8373. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8374. writeToPLC_Flag.Name = "d4MES_FLAG";
  8375. writeToPLC_Flag.Adress = 2496;
  8376. writeToPLC_Flag.Value = result;
  8377. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  8378. OnMessage(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  8379. }
  8380. catch (Exception ex)
  8381. {
  8382. stopwatch2.Restart();
  8383. // MES_Flag 为4上位机报错
  8384. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  8385. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8386. writeToPLC_Flag.Name = "d4MES_FLAG";
  8387. writeToPLC_Flag.Adress = 2496;
  8388. writeToPLC_Flag.Value = (short)4;
  8389. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  8390. string str = ex.StackTrace;
  8391. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8392. stopwatch2.Stop();
  8393. }
  8394. stopwatch1.Stop();
  8395. AddMessage(LogType.Info, stationNameStr + "_S4_4出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8396. }
  8397. /// <summary>
  8398. /// [S4] 取放桁架 - S4_5弹夹扫码
  8399. /// </summary>
  8400. /// <param name="plcNo">PLC编号</param>
  8401. /// <param name="stationNameStr">工站全称</param>
  8402. private void S4_5弹夹扫码(int plcNo, string stationNameStr)
  8403. {
  8404. Stopwatch stopwatch1 = new Stopwatch();
  8405. Stopwatch stopwatch2 = new Stopwatch();
  8406. try
  8407. {
  8408. stopwatch1.Start();
  8409. // ZS 弹夹扫码
  8410. string d5BulletclipCode = " "; // 扫到的码
  8411. short d5BulletclipScanCode = 2;
  8412. stopwatch2.Start();
  8413. //Funs[plcNo].WriteMultipleRegisters<string>(2529, d5BulletclipCode, 20);
  8414. //// MES_Flag
  8415. //Funs[plcNo].WriteMultipleRegisters<short>(2528, d5BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  8416. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8417. writeToPLC_Flag.Name = "d5BulletclipScanCode";
  8418. writeToPLC_Flag.Adress = 2528;
  8419. writeToPLC_Flag.Value = d5BulletclipScanCode;
  8420. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8421. {
  8422. Name = "d5BulletclipCode",
  8423. Adress = 2529,
  8424. ValueType = PLCValueType.String,
  8425. ValueTypeStrLength = 20,
  8426. Value = d5BulletclipCode
  8427. });
  8428. SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
  8429. stopwatch2.Stop();
  8430. }
  8431. catch (Exception ex)
  8432. {
  8433. string str = ex.StackTrace;
  8434. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8435. stopwatch2.Start();
  8436. //Funs[plcNo].WriteMultipleRegisters<string>(2529, " ", 20);
  8437. //// MES_Flag
  8438. //Funs[plcNo].WriteMultipleRegisters<short>(2528, (short)6); // 6代表上位机报警
  8439. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8440. writeToPLC_Flag.Name = "d5BulletclipScanCode";
  8441. writeToPLC_Flag.Adress = 2528;
  8442. writeToPLC_Flag.Value = (short)6;
  8443. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8444. {
  8445. Name = "d5BulletclipCode",
  8446. Adress = 2529,
  8447. ValueType = PLCValueType.String,
  8448. ValueTypeStrLength = 20,
  8449. Value = " "
  8450. });
  8451. SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
  8452. stopwatch2.Stop();
  8453. }
  8454. stopwatch1.Stop();
  8455. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8456. }
  8457. /// <summary>
  8458. /// [S4] 取放桁架 - S4_5载具扫码
  8459. /// </summary>
  8460. /// <param name="plcNo">PLC编号</param>
  8461. /// <param name="stationNameStr">工站全称</param>
  8462. private void S4_5载具扫码(int plcNo, string stationNameStr)
  8463. {
  8464. Stopwatch stopwatch1 = new Stopwatch();
  8465. Stopwatch stopwatch2 = new Stopwatch();
  8466. try
  8467. {
  8468. stopwatch1.Start();
  8469. // ZS 载具扫码
  8470. string d5VehicleCode = " "; // 扫到的码
  8471. short d5VehicleScanCode = 2;
  8472. #region 进站
  8473. if (d5VehicleScanCode == 2 && !string.IsNullOrEmpty(d5VehicleCode))
  8474. {
  8475. // 查产品SN
  8476. #region 查询载具上的产品信息
  8477. string cavityData = string.Empty;
  8478. int snResult = XiaomiMES_RouteCommunication.SNQueryData(d5VehicleCode, ref cavityData);
  8479. if (string.IsNullOrEmpty(cavityData))
  8480. cavityData = "";
  8481. if (snResult != 0)
  8482. {
  8483. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8484. writeToPLC_Flag1.Name = "d5VehicleScanCode";
  8485. writeToPLC_Flag1.Adress = 2559;
  8486. writeToPLC_Flag1.Value = (short)6;
  8487. writeToPLC_Flag1.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8488. {
  8489. Name = "d5VehicleCode",
  8490. Adress = 2560,
  8491. ValueType = PLCValueType.String,
  8492. ValueTypeStrLength = 20,
  8493. Value = "\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0"
  8494. });
  8495. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag1);
  8496. stopwatch1.Stop();
  8497. AddMessage(LogType.Info, stationNameStr + $"_载具扫码失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8498. return;
  8499. }
  8500. string[] cavitySNs = cavityData.Split('.');
  8501. string partNo = "";
  8502. if (cavitySNs != null && cavitySNs.Length >= 1)
  8503. {
  8504. partNo = cavitySNs[0];
  8505. }
  8506. #endregion 查询载具上的产品信息
  8507. List<TestItem> item = new List<TestItem>();
  8508. item.Add(new TestItem()
  8509. {
  8510. Parameter_name = "载具码",
  8511. Parameter_value = d5VehicleCode,
  8512. });
  8513. item.Add(new TestItem()
  8514. {
  8515. Parameter_name = "载具穴号",
  8516. Parameter_value = "1",
  8517. });
  8518. stopwatch2.Start();
  8519. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item, out string errorMsg);
  8520. stopwatch2.Stop();
  8521. d5VehicleScanCode = (short)result == 1 ? d5VehicleScanCode : (short)result;
  8522. }
  8523. #endregion 进站
  8524. //Funs[plcNo].WriteMultipleRegisters<string>(2560, d5VehicleCode, 20);
  8525. //// MES_Flag
  8526. //Funs[plcNo].WriteMultipleRegisters<short>(2559, d5VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  8527. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8528. writeToPLC_Flag.Name = "d5VehicleScanCode";
  8529. writeToPLC_Flag.Adress = 2559;
  8530. writeToPLC_Flag.Value = d5VehicleScanCode;
  8531. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8532. {
  8533. Name = "d5VehicleCode",
  8534. Adress = 2560,
  8535. ValueType = PLCValueType.String,
  8536. ValueTypeStrLength = 20,
  8537. Value = d5VehicleCode
  8538. });
  8539. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
  8540. }
  8541. catch (Exception ex)
  8542. {
  8543. string str = ex.StackTrace;
  8544. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8545. stopwatch2.Start();
  8546. //Funs[plcNo].WriteMultipleRegisters<string>(2560, " ", 20);
  8547. //// MES_Flag
  8548. //Funs[plcNo].WriteMultipleRegisters<short>(2559, (short)6); // 6代表上位机报警
  8549. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8550. writeToPLC_Flag.Name = "d5VehicleScanCode";
  8551. writeToPLC_Flag.Adress = 2559;
  8552. writeToPLC_Flag.Value = (short)6;
  8553. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8554. {
  8555. Name = "d5VehicleCode",
  8556. Adress = 2560,
  8557. ValueType = PLCValueType.String,
  8558. ValueTypeStrLength = 20,
  8559. Value = " "
  8560. });
  8561. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
  8562. stopwatch2.Stop();
  8563. }
  8564. stopwatch1.Stop();
  8565. AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8566. }
  8567. // 上次采集到的SN
  8568. //private string sn_S4_5出站接口 = string.Empty;
  8569. /// <summary>
  8570. /// [S4] 取放桁架 - S4_5出站接口
  8571. /// </summary>
  8572. private void S4_5出站接口(int plcNo, string stationCode, string stationName)
  8573. {
  8574. Stopwatch stopwatch1 = new Stopwatch();
  8575. Stopwatch stopwatch2 = new Stopwatch();
  8576. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  8577. string stationNameStr = stationCode + stationName;
  8578. string processItem = stationName; // 测试项目
  8579. try
  8580. {
  8581. stopwatch1.Start();
  8582. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  8583. //string batch_num = GlobalContext.BatchNumber; // 批次号
  8584. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  8585. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  8586. string sn = (string)s4PLCData["d5ProductSN"]; // 产品SN(弹夹码)
  8587. sn = sn.Replace("\0", "");
  8588. string d5VehicleCode1 = (string)s4PLCData["d5VehicleCode1"]; // 载具1码(弹夹穴位1)
  8589. d5VehicleCode1 = d5VehicleCode1.Replace("\0", "");
  8590. string d5VehicleCode2 = (string)s4PLCData["d5VehicleCode2"]; // 载具2码(弹夹穴位2)
  8591. d5VehicleCode2 = d5VehicleCode2.Replace("\0", "");
  8592. string d5VehicleCode3 = (string)s4PLCData["d5VehicleCode3"]; // 载具3码(弹夹穴位3)
  8593. d5VehicleCode3 = d5VehicleCode3.Replace("\0", "");
  8594. string d5VehicleCode4 = (string)s4PLCData["d5VehicleCode4"]; // 载具4码(弹夹穴位4)
  8595. d5VehicleCode4 = d5VehicleCode4.Replace("\0", "");
  8596. string d5VehicleCode5 = (string)s4PLCData["d5VehicleCode5"]; // 载具5码(弹夹穴位5)
  8597. d5VehicleCode5 = d5VehicleCode5.Replace("\0", "");
  8598. string d5VehicleCode6 = (string)s4PLCData["d5VehicleCode6"]; // 载具6码(弹夹穴位6)
  8599. d5VehicleCode6 = d5VehicleCode6.Replace("\0", "");
  8600. string d5VehicleCode7 = (string)s4PLCData["d5VehicleCode7"]; // 载具7码(弹夹穴位7)
  8601. d5VehicleCode7 = d5VehicleCode7.Replace("\0", "");
  8602. string d5VehicleCode8 = (string)s4PLCData["d5VehicleCode8"]; // 载具8码(弹夹穴位8)
  8603. d5VehicleCode8 = d5VehicleCode8.Replace("\0", "");
  8604. string d5VehicleCode9 = (string)s4PLCData["d5VehicleCode9"]; // 载具9码(弹夹穴位9)
  8605. d5VehicleCode9 = d5VehicleCode9.Replace("\0", "");
  8606. string d5VehicleCode10 = (string)s4PLCData["d5VehicleCode10"]; // 载具10码(弹夹穴位10)
  8607. d5VehicleCode10 = d5VehicleCode10.Replace("\0", "");
  8608. string d5VehicleCode11 = (string)s4PLCData["d5VehicleCode11"]; // 载具11码(弹夹穴位11)
  8609. d5VehicleCode11 = d5VehicleCode11.Replace("\0", "");
  8610. string d5VehicleCode12 = (string)s4PLCData["d5VehicleCode12"]; // 载具12码(弹夹穴位12)
  8611. d5VehicleCode12 = d5VehicleCode12.Replace("\0", "");
  8612. string d5VehicleCode13 = (string)s4PLCData["d5VehicleCode13"]; // 载具13码(弹夹穴位13)
  8613. d5VehicleCode13 = d5VehicleCode13.Replace("\0", "");
  8614. string d5VehicleCode14 = (string)s4PLCData["d5VehicleCode14"]; // 载具14码(弹夹穴位14)
  8615. d5VehicleCode14 = d5VehicleCode14.Replace("\0", "");
  8616. string d5VehicleCode15 = (string)s4PLCData["d5VehicleCode15"]; // 载具15码(弹夹穴位15)
  8617. d5VehicleCode15 = d5VehicleCode15.Replace("\0", "");
  8618. int d5Result = (int)s4PLCData["d5Result"]; // 产品结果
  8619. bool pass = d5Result == 1;
  8620. // 存 载具SN列表
  8621. List<string> vehicleCodes = new List<string>()
  8622. {
  8623. d5VehicleCode1,d5VehicleCode2,d5VehicleCode3,d5VehicleCode4,d5VehicleCode5,
  8624. d5VehicleCode6,d5VehicleCode7,d5VehicleCode8,d5VehicleCode9,d5VehicleCode10,
  8625. d5VehicleCode11,d5VehicleCode12,d5VehicleCode13,d5VehicleCode14,d5VehicleCode15
  8626. };
  8627. // 统一查 产品SN列表
  8628. List<string> partNos = new List<string>();
  8629. foreach (string vehicleCode in vehicleCodes)
  8630. {
  8631. if (string.IsNullOrEmpty(vehicleCode))
  8632. partNos.Add("");
  8633. else
  8634. {
  8635. string partNo = "";
  8636. #region 查询载具上的产品信息
  8637. string cavityData = string.Empty;
  8638. int snResult = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  8639. if (string.IsNullOrEmpty(cavityData))
  8640. cavityData = "";
  8641. if (snResult != 0)
  8642. {
  8643. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8644. writeToPLC_Flag1.Name = "d5MES_FLAG";
  8645. writeToPLC_Flag1.Adress = 2591;
  8646. writeToPLC_Flag1.Value = (short)4;
  8647. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag1);
  8648. stopwatch1.Stop();
  8649. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8650. return;
  8651. }
  8652. string[] cavitySNs = cavityData.Split('.');
  8653. if (cavitySNs != null && cavitySNs.Length >= 1)
  8654. partNo = cavitySNs[0];
  8655. #endregion 查询载具上的产品信息
  8656. partNos.Add(partNo);
  8657. }
  8658. }
  8659. // 统一上传
  8660. stopwatch2.Start();
  8661. List<int> results = new List<int>();
  8662. for (int i = 0; i < partNos.Count; i++)
  8663. {
  8664. string index = (i + 1).ToString(); // 弹夹穴号
  8665. if (string.IsNullOrEmpty(partNos[i]))
  8666. results.Add(1);
  8667. else
  8668. {
  8669. List<TestItem> items1 = new List<TestItem>();
  8670. items1.Add(new TestItem()
  8671. {
  8672. Parameter_name = "弹夹码",
  8673. Parameter_value = sn,
  8674. Parameter_unit = ""
  8675. });
  8676. items1.Add(new TestItem()
  8677. {
  8678. Parameter_name = "弹夹穴号",
  8679. Parameter_value = index,
  8680. Parameter_unit = ""
  8681. });
  8682. items1.Add(new TestItem()
  8683. {
  8684. Parameter_name = "载具码",
  8685. Parameter_value = vehicleCodes[i],
  8686. Parameter_unit = ""
  8687. });
  8688. items1.Add(new TestItem()
  8689. {
  8690. Parameter_name = "载具穴号",
  8691. Parameter_value = "1",
  8692. Parameter_unit = ""
  8693. });
  8694. items1.Add(new TestItem()
  8695. {
  8696. Parameter_name = "产品结果",
  8697. Parameter_value = d5Result == 1 ? "OK" : "NG",
  8698. Parameter_unit = ""
  8699. });
  8700. int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  8701. , workorder_code, mtltmrk, partNos[i], pass, sn, index);
  8702. results.Add(result1);
  8703. }
  8704. }
  8705. short result = 0;
  8706. if (results.All(a => a == 1))
  8707. result = 1;
  8708. else if (results.Contains(3))
  8709. result = 3;
  8710. else if (results.Contains(2))
  8711. result = 2;
  8712. else if (results.Contains(4))
  8713. result = 4;
  8714. else
  8715. result = 4;
  8716. stopwatch2.Stop();
  8717. #region 存储绑定数据到 边线MES系统中
  8718. if (result == 1)
  8719. {
  8720. // 删除绑定信息
  8721. int resultMesR = XiaomiMES_RouteCommunication.SNDeleteData(sn);
  8722. if (resultMesR != 0)
  8723. {
  8724. result = 4;
  8725. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}_出站接口失败!MES边线程序返回:{resultMesR}");
  8726. }
  8727. }
  8728. #endregion 存储绑定数据到 边线MES系统中
  8729. // MES_Flag 为4MES报错
  8730. //Funs[plcNo].WriteMultipleRegisters<short>(2591, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8731. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8732. writeToPLC_Flag.Name = "d5MES_FLAG";
  8733. writeToPLC_Flag.Adress = 2591;
  8734. writeToPLC_Flag.Value = result;
  8735. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
  8736. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  8737. }
  8738. catch (Exception ex)
  8739. {
  8740. stopwatch2.Restart();
  8741. // MES_Flag 为4上位机报错
  8742. //Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)4); // 4代表上位机报警
  8743. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8744. writeToPLC_Flag.Name = "d5MES_FLAG";
  8745. writeToPLC_Flag.Adress = 2591;
  8746. writeToPLC_Flag.Value = (short)4;
  8747. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
  8748. stopwatch2.Stop();
  8749. string str = ex.StackTrace;
  8750. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8751. }
  8752. stopwatch1.Stop();
  8753. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8754. }
  8755. /// <summary>
  8756. /// [S4] 取放桁架 - S4_5节拍接口
  8757. /// </summary>
  8758. /// <param name="plcNo">PLC编号</param>
  8759. /// <param name="stationNameStr">工站全称</param>
  8760. private void S4_5节拍接口(int plcNo, string stationNameStr)
  8761. {
  8762. Stopwatch stopwatch1 = new Stopwatch();
  8763. Stopwatch stopwatch2 = new Stopwatch();
  8764. string resultStr = string.Empty;
  8765. try
  8766. {
  8767. stopwatch1.Start();
  8768. string oEEType = ((int)s4PLCData["d5OEEType"]).ToString(); // 节拍类型(plc写入)
  8769. string d5OEEProductSN = (string)s4PLCData["d5OEEProductSN"]; // 载具SN
  8770. d5OEEProductSN = d5OEEProductSN.Replace("\0", "");
  8771. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  8772. if (!actionBool)
  8773. {
  8774. stopwatch2.Start();
  8775. // MES_Flag
  8776. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 上位机;发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警
  8777. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8778. writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
  8779. writeToPLC_Flag1.Adress = 2924;
  8780. writeToPLC_Flag1.Value = (short)4;
  8781. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
  8782. stopwatch2.Stop();
  8783. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8784. return;
  8785. }
  8786. string d5OEEPartNo = string.Empty; // 物料码
  8787. if (string.IsNullOrEmpty(d5OEEProductSN))
  8788. {
  8789. stopwatch2.Start();
  8790. // MES_Flag
  8791. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8792. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8793. writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
  8794. writeToPLC_Flag1.Adress = 2924;
  8795. writeToPLC_Flag1.Value = (short)1;
  8796. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
  8797. stopwatch2.Stop();
  8798. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8799. return;
  8800. }
  8801. else
  8802. { // 查产品SN
  8803. d5OEEPartNo = "Test"; // ZS
  8804. }
  8805. short d5OEEMES_FLAG = 0;
  8806. // 上传OEE
  8807. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d5OEEPartNo, d5OEEProductSN);
  8808. d5OEEMES_FLAG = result.Item1;
  8809. resultStr = result.Item2;
  8810. stopwatch2.Start();
  8811. // MES_Flag
  8812. //Funs[plcNo].WriteMultipleRegisters<short>(2924, d5OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8813. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8814. writeToPLC_Flag.Name = "d5OEEMES_FLAG";
  8815. writeToPLC_Flag.Adress = 2924;
  8816. writeToPLC_Flag.Value = d5OEEMES_FLAG;
  8817. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
  8818. stopwatch2.Stop();
  8819. }
  8820. catch (Exception ex)
  8821. {
  8822. string str = ex.StackTrace;
  8823. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8824. // MES_Flag
  8825. stopwatch2.Start();
  8826. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 4代表上位机报警
  8827. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8828. writeToPLC_Flag.Name = "d5OEEMES_FLAG";
  8829. writeToPLC_Flag.Adress = 2924;
  8830. writeToPLC_Flag.Value = (short)4;
  8831. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
  8832. stopwatch2.Stop();
  8833. }
  8834. stopwatch1.Stop();
  8835. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8836. }
  8837. #endregion [S4] 取放桁架
  8838. #endregion PLC4 刘果段
  8839. #region PLC5 张超凡
  8840. #region [S5] Tray盘下料装备
  8841. /// <summary>
  8842. /// S5工位的数据- 触发信号上次的值
  8843. /// </summary>
  8844. private Dictionary<string, object> s5PLCSignal_Old = new Dictionary<string, object>();
  8845. /// <summary>
  8846. /// S5工位的数据(含触发信号)
  8847. /// </summary>
  8848. private Dictionary<string, object> s5PLCData = new Dictionary<string, object>();
  8849. /// <summary>
  8850. /// S5工位的数据- 回写点位
  8851. /// </summary>
  8852. private Dictionary<string, WriteToPLC_Flag> s5PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  8853. /// <summary>
  8854. /// [S5] Tray盘下料装备
  8855. /// </summary>
  8856. /// <param name="plcNo">PLC编号</param>
  8857. //private void ReadStation_S5(int plcNo)
  8858. //{
  8859. // // [S1] Tray盘上料装备
  8860. // // [S2] FCT
  8861. // // [S3] 值板机
  8862. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  8863. // // [S5] Tray盘下料装备
  8864. // /// 上位机心跳
  8865. // /// 获取设备报警数据与状态信息
  8866. // string stationCode = "[S5]";
  8867. // string stationName = "Tray盘下料装备";
  8868. // string stationNameStr = stationCode + stationName;
  8869. // #region 创建字典
  8870. // // 触发信号字典 赋值
  8871. // s5PLCSignal_Old.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  8872. // s5PLCSignal_Old.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
  8873. // s5PLCSignal_Old.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  8874. // s5PLCSignal_Old.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  8875. // s5PLCSignal_Old.Add("e1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  8876. // s5PLCSignal_Old.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  8877. // s5PLCSignal_Old.Add("e1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  8878. // // PLC数据字典 赋值
  8879. // s5PLCData.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  8880. // s5PLCData.Add("e1MES_FLAG_Check", 0); // MES_FLAG
  8881. // s5PLCData.Add("e1ProductSN_Check", ""); //
  8882. // s5PLCData.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
  8883. // s5PLCData.Add("e1MES_FLAG", 0); // MES_FLAG
  8884. // s5PLCData.Add("e1ProductSN", ""); // 产品SN
  8885. // s5PLCData.Add("e1PartNo", ""); // 物料码
  8886. // s5PLCData.Add("e1Result", 0); // 产品结果
  8887. // s5PLCData.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  8888. // s5PLCData.Add("e1OEEMES_FLAG", 0); // MES_FLAG
  8889. // s5PLCData.Add("e1OEEProductSN", "");// 产品SN(载具SN)
  8890. // s5PLCData.Add("e1OEEType", 0); // 节拍类型(plc写入)
  8891. // s5PLCData.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  8892. // s5PLCData.Add("e1AGVUpStart", 0); // AGV上料开始信号
  8893. // s5PLCData.Add("e1AGVUpEnd", 0); // AGV上料完成信号
  8894. // s5PLCData.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  8895. // s5PLCData.Add("e1AGVDownStart", 0); // AGV下料开始信号
  8896. // s5PLCData.Add("e1AGVDownEnd", 0); // AGV下料完成信号
  8897. // #endregion 创建字典
  8898. // while (IsRun)
  8899. // {
  8900. // try
  8901. // {
  8902. // if (!GlobalContext._IsCon_Funs5)
  8903. // {
  8904. // UpdatePLCMonitor(1, plcNo, 0);
  8905. // continue;
  8906. // }
  8907. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  8908. // {
  8909. // Stopwatch stopwatch1 = new Stopwatch();
  8910. // Stopwatch stopwatch2 = new Stopwatch();
  8911. // stopwatch1.Start();
  8912. // stopwatch2.Start();
  8913. // #region 一次性读取所有数据
  8914. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  8915. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 46);
  8916. // int[] datas = data1.Concat(data2).ToArray();
  8917. // s5PLCData["e1PLC_FLAG_Check"] = datas[2]; // 进站校验
  8918. // s5PLCData["e1MES_FLAG_Check"] = datas[3];
  8919. // int[] e1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
  8920. // s5PLCData["e1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(e1ProductSN_CheckData, 0, 40);
  8921. // s5PLCData["e1PLC_FLAG"] = datas[34]; // 出站接口
  8922. // s5PLCData["e1MES_FLAG"] = datas[35];
  8923. // int[] e1ProductSNData = datas.Skip(36).Take(20).ToArray();
  8924. // s5PLCData["e1ProductSN"] = ModbusClient.ConvertRegistersToString(e1ProductSNData, 0, 40);
  8925. // int[] e1PartNoData = datas.Skip(56).Take(20).ToArray();
  8926. // s5PLCData["e1PartNo"] = ModbusClient.ConvertRegistersToString(e1PartNoData, 0, 40);
  8927. // s5PLCData["e1Result"] = datas[76];
  8928. // s5PLCData["e1OEEPLC_FLAG"] = datas[87]; // 节拍接口
  8929. // s5PLCData["e1OEEMES_FLAG"] = datas[88];
  8930. // int[] e1OEEProductSNData = datas.Skip(89).Take(20).ToArray();
  8931. // s5PLCData["e1OEEProductSN"] = ModbusClient.ConvertRegistersToString(e1OEEProductSNData, 0, 40);
  8932. // s5PLCData["e1OEEType"] = datas[109];
  8933. // s5PLCData["e1AGVUpCall"] = datas[120]; // AGV上料
  8934. // s5PLCData["e1AGVUpStart"] = datas[121];
  8935. // s5PLCData["e1AGVUpEnd"] = datas[122];
  8936. // s5PLCData["e1AGVDownCall"] = datas[133]; // AGV下料
  8937. // s5PLCData["e1AGVDownStart"] = datas[134];
  8938. // s5PLCData["e1AGVDownEnd"] = datas[135];
  8939. // #endregion 一次性读取所有数据
  8940. // stopwatch2.Stop();
  8941. // #region 回写操作,写后清空flag
  8942. // PLCWriteData(Funs[plcNo], ref s5PLCData, ref s5PLCWriteData);
  8943. // #endregion 回写操作,写后清空flag
  8944. // #region 进站校验
  8945. // try
  8946. // {
  8947. // int e1PLC_FLAG_Check = (int)s5PLCData["e1PLC_FLAG_Check"];
  8948. // int e1MES_FLAG_Check = (int)s5PLCData["e1MES_FLAG_Check"];
  8949. // int e1PLC_FLAG_CheckOld = (int)s5PLCSignal_Old["e1PLC_FLAG_Check"];
  8950. // if (e1PLC_FLAG_Check != e1PLC_FLAG_CheckOld)
  8951. // {
  8952. // if (e1PLC_FLAG_Check == 1 && e1MES_FLAG_Check == 0) // 0->1
  8953. // Task.Run(() => S5进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  8954. // else if (e1PLC_FLAG_Check == 0 && e1MES_FLAG_Check != 0)
  8955. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  8956. // s5PLCSignal_Old["e1PLC_FLAG_Check"] = s5PLCData["e1PLC_FLAG_Check"];
  8957. // }
  8958. // }
  8959. // catch (Exception ex)
  8960. // {
  8961. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  8962. // string str = ex.StackTrace;
  8963. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8964. // }
  8965. // #endregion 进站校验
  8966. // #region 出站接口
  8967. // try
  8968. // {
  8969. // int e1PLC_FLAG = (int)s5PLCData["e1PLC_FLAG"];
  8970. // int e1MES_FLAG = (int)s5PLCData["e1MES_FLAG"];
  8971. // int e1PLC_FLAGOld = (int)s5PLCSignal_Old["e1PLC_FLAG"];
  8972. // if (e1PLC_FLAG != e1PLC_FLAGOld)
  8973. // {
  8974. // if (e1PLC_FLAG == 1 && e1MES_FLAG == 0) // 0->1
  8975. // Task.Run(() => S5出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  8976. // else if (e1PLC_FLAG == 0 && e1MES_FLAG != 0)
  8977. // Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)0);
  8978. // s5PLCSignal_Old["e1PLC_FLAG"] = s5PLCData["e1PLC_FLAG"];
  8979. // }
  8980. // }
  8981. // catch (Exception ex)
  8982. // {
  8983. // Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)6); // 6代表上位机报警
  8984. // string str = ex.StackTrace;
  8985. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8986. // }
  8987. // #endregion 出站接口
  8988. // #region 节拍接口
  8989. // try
  8990. // {
  8991. // int e1OEEPLC_FLAG = (int)s5PLCData["e1OEEPLC_FLAG"];
  8992. // int e1OEEMES_FLAG = (int)s5PLCData["e1OEEMES_FLAG"];
  8993. // int e1OEEPLC_FLAGOld = (int)s5PLCSignal_Old["e1OEEPLC_FLAG"];
  8994. // if (e1OEEPLC_FLAG != e1OEEPLC_FLAGOld)
  8995. // {
  8996. // if (e1OEEPLC_FLAG == 1 && e1OEEMES_FLAG == 0) // 0->1
  8997. // Task.Run(() => S5节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  8998. // else if (e1OEEPLC_FLAG == 0 && e1OEEMES_FLAG != 0)
  8999. // Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)0);
  9000. // s5PLCSignal_Old["e1OEEPLC_FLAG"] = s5PLCData["e1OEEPLC_FLAG"];
  9001. // }
  9002. // }
  9003. // catch (Exception ex)
  9004. // {
  9005. // Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 4代表上位机报警
  9006. // string str = ex.StackTrace;
  9007. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9008. // }
  9009. // #endregion 节拍接口
  9010. // #region AGV上料
  9011. // // AGV上料叫AGV信号
  9012. // try
  9013. // {
  9014. // int e1AGVUpCall = (int)s5PLCData["e1AGVUpCall"];
  9015. // int e1AGVUpCallOld = (int)s5PLCSignal_Old["e1AGVUpCall"];
  9016. // if (e1AGVUpCall != e1AGVUpCallOld)
  9017. // {
  9018. // if (e1AGVUpCall == 1) // 0->1
  9019. // Task.Run(() => S5AGV上料叫agv(plcNo, stationNameStr)); // MreTasks[5].Set();
  9020. // s5PLCSignal_Old["e1AGVUpCall"] = s5PLCData["e1AGVUpCall"];
  9021. // }
  9022. // }
  9023. // catch (Exception ex)
  9024. // {
  9025. // Funs[plcNo].WriteMultipleRegisters<short>(2120, (short)4); // 4代表上位机报警
  9026. // string str = ex.StackTrace;
  9027. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9028. // }
  9029. // // AGV上料完成信号
  9030. // try
  9031. // {
  9032. // int e1AGVUpEnd = (int)s5PLCData["e1AGVUpEnd"];
  9033. // int e1AGVUpEndOld = (int)s5PLCSignal_Old["e1AGVUpEnd"];
  9034. // if (e1AGVUpEnd != e1AGVUpEndOld)
  9035. // {
  9036. // if (e1AGVUpEnd == 1) // 0->1
  9037. // Task.Run(() => S5AGV上料完成(plcNo, stationNameStr)); // MreTasks[6].Set();
  9038. // s5PLCSignal_Old["e1AGVUpEnd"] = s5PLCData["e1AGVUpEnd"];
  9039. // }
  9040. // }
  9041. // catch (Exception ex)
  9042. // {
  9043. // Funs[plcNo].WriteMultipleRegisters<short>(2122, (short)4); // 4代表上位机报警
  9044. // string str = ex.StackTrace;
  9045. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9046. // }
  9047. // #endregion AGV上料
  9048. // #region AGV下料
  9049. // // AGV下料叫agv信号
  9050. // try
  9051. // {
  9052. // int e1AGVDownCall = (int)s5PLCData["e1AGVDownCall"];
  9053. // int e1AGVDownCallOld = (int)s5PLCSignal_Old["e1AGVDownCall"];
  9054. // if (e1AGVDownCall != e1AGVDownCallOld)
  9055. // {
  9056. // if (e1AGVDownCall == 1) // 0->1
  9057. // Task.Run(() => S5AGV下料叫agv(plcNo, stationNameStr)); // MreTasks[7].Set();
  9058. // s5PLCSignal_Old["e1AGVDownCall"] = s5PLCData["e1AGVDownCall"];
  9059. // }
  9060. // }
  9061. // catch (Exception ex)
  9062. // {
  9063. // Funs[plcNo].WriteMultipleRegisters<short>(2133, (short)4); // 4代表上位机报警
  9064. // string str = ex.StackTrace;
  9065. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9066. // }
  9067. // // AGV下料完成信号
  9068. // try
  9069. // {
  9070. // int e1AGVDownEnd = (int)s5PLCData["e1AGVDownEnd"];
  9071. // int e1AGVDownEndOld = (int)s5PLCSignal_Old["e1AGVDownEnd"];
  9072. // if (e1AGVDownEnd != e1AGVDownEndOld)
  9073. // {
  9074. // if (e1AGVDownEnd == 1) // 0->1
  9075. // Task.Run(() => S5AGV下料完成(plcNo, stationNameStr)); // MreTasks[8].Set();
  9076. // s5PLCSignal_Old["e1AGVDownEnd"] = s5PLCData["e1AGVDownEnd"];
  9077. // }
  9078. // }
  9079. // catch (Exception ex)
  9080. // {
  9081. // Funs[plcNo].WriteMultipleRegisters<short>(2135, (short)4); // 4代表上位机报警
  9082. // string str = ex.StackTrace;
  9083. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9084. // }
  9085. // #endregion AGV下料
  9086. // #region 心跳
  9087. // try
  9088. // {
  9089. // short states = 0;
  9090. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  9091. // }
  9092. // catch (Exception ex)
  9093. // {
  9094. // string str = ex.StackTrace;
  9095. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9096. // }
  9097. // #endregion 心跳
  9098. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  9099. // stopwatch1.Stop();
  9100. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  9101. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  9102. // }
  9103. // else
  9104. // {
  9105. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  9106. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  9107. // Funs[plcNo].Connect();
  9108. // }
  9109. // }
  9110. // catch (Exception ex)
  9111. // {
  9112. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  9113. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  9114. // Funs[plcNo].ReConnect();
  9115. // }
  9116. // Thread.Sleep(IntervalReadPLC);
  9117. // }
  9118. //}
  9119. /// <summary>
  9120. /// [S5] Tray盘下料装备 - 进站校验
  9121. /// </summary>
  9122. /// <param name="plcNo">PLC编号</param>
  9123. /// <param name="stationNameStr">工站全称</param>
  9124. private void S5进站校验(int plcNo, string stationNameStr)
  9125. {
  9126. Stopwatch stopwatch1 = new Stopwatch();
  9127. Stopwatch stopwatch2 = new Stopwatch();
  9128. try
  9129. {
  9130. stopwatch1.Start();
  9131. string sn = (string)s5PLCData["e1ProductSN_Check"]; // 产品SN(载具码)
  9132. sn = sn.Replace("\0", "");
  9133. // 获取产品SN By 载具码
  9134. #region 查询载具上的产品信息
  9135. string cavityData = string.Empty;
  9136. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  9137. if (string.IsNullOrEmpty(cavityData))
  9138. cavityData = "";
  9139. if (snResult != 0)
  9140. {
  9141. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9142. writeToPLC_Flag1.Name = "e1MES_FLAG_Check";
  9143. writeToPLC_Flag1.Adress = 2003;
  9144. writeToPLC_Flag1.Value = (short)6;
  9145. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag1);
  9146. stopwatch1.Stop();
  9147. AddMessage(LogType.Info, stationNameStr + $"_进站校验失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  9148. return;
  9149. }
  9150. string[] cavitySNs = cavityData.Split('.');
  9151. string partNo = string.Empty;
  9152. if (cavitySNs != null && cavitySNs.Length >= 1)
  9153. partNo = cavitySNs[0];
  9154. #endregion 查询载具上的产品信息
  9155. // 产品SN(物料码)校验
  9156. List<TestItem> item = new List<TestItem>();
  9157. item.Add(new TestItem()
  9158. {
  9159. Parameter_name = "载具码",
  9160. Parameter_value = sn,
  9161. });
  9162. item.Add(new TestItem()
  9163. {
  9164. Parameter_name = "载具穴号",
  9165. Parameter_value = "1",
  9166. });
  9167. stopwatch2.Start();
  9168. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item, out string errorMsg);
  9169. stopwatch2.Stop();
  9170. short e1MES_FLAG_Check = (short)result;
  9171. // MES_Flag
  9172. //Funs[plcNo].WriteMultipleRegisters<short>(2003, e1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  9173. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9174. writeToPLC_Flag.Name = "e1MES_FLAG_Check";
  9175. writeToPLC_Flag.Adress = 2003;
  9176. writeToPLC_Flag.Value = e1MES_FLAG_Check;
  9177. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
  9178. }
  9179. catch (Exception ex)
  9180. {
  9181. string str = ex.StackTrace;
  9182. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9183. // MES_Flag
  9184. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  9185. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9186. writeToPLC_Flag.Name = "e1MES_FLAG_Check";
  9187. writeToPLC_Flag.Adress = 2003;
  9188. writeToPLC_Flag.Value = (short)6;
  9189. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
  9190. }
  9191. stopwatch1.Stop();
  9192. AddMessage(LogType.Info, stationNameStr + "_进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9193. }
  9194. /// <summary>
  9195. /// [S5] Tray盘下料装备 - 出站接口
  9196. /// </summary>
  9197. /// <param name="plcNo"></param>
  9198. /// <param name="stationCode"></param>
  9199. /// <param name="stationName"></param>
  9200. private void S5出站接口(int plcNo, string stationCode, string stationName)
  9201. {
  9202. Stopwatch stopwatch1 = new Stopwatch();
  9203. Stopwatch stopwatch2 = new Stopwatch();
  9204. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  9205. string stationNameStr = stationCode + stationName;
  9206. string processItem = stationName; // 测试项目
  9207. try
  9208. {
  9209. stopwatch1.Start();
  9210. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  9211. //string batch_num = GlobalContext.BatchNumber; // 批次号
  9212. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  9213. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  9214. string sn = (string)s5PLCData["e1ProductSN"]; // 产品SN(载具SN码)
  9215. sn = sn.Replace("\0", "");
  9216. //string partNo = (string)s5PLCData["e1PartNo"]; // 物料码
  9217. //partNo = partNo.Replace("\0", "");
  9218. #region 查询载具上的产品信息
  9219. string cavityData = string.Empty;
  9220. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  9221. if (string.IsNullOrEmpty(cavityData))
  9222. cavityData = "";
  9223. if (snResult != 0)
  9224. {
  9225. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9226. writeToPLC_Flag1.Name = "e1MES_FLAG";
  9227. writeToPLC_Flag1.Adress = 2035;
  9228. writeToPLC_Flag1.Value = (short)4;
  9229. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag1);
  9230. stopwatch1.Stop();
  9231. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  9232. return;
  9233. }
  9234. string[] cavitySNs = cavityData.Split('.');
  9235. string partNo = string.Empty;
  9236. if (cavitySNs != null && cavitySNs.Length >= 1)
  9237. partNo = cavitySNs[0];
  9238. #endregion 查询载具上的产品信息
  9239. int e1Result = (int)s5PLCData["e1Result"]; // 产品结果
  9240. bool pass = e1Result == 1;
  9241. stopwatch2.Start();
  9242. // 上传MES
  9243. List<TestItem> items = new List<TestItem>();
  9244. items.Add(new TestItem()
  9245. {
  9246. Parameter_name = "载具码",
  9247. Parameter_value = sn,
  9248. Parameter_unit = ""
  9249. });
  9250. items.Add(new TestItem()
  9251. {
  9252. Parameter_name = "载具穴号",
  9253. Parameter_value = "1",
  9254. Parameter_unit = ""
  9255. });
  9256. items.Add(new TestItem()
  9257. {
  9258. Parameter_name = "产品结果",
  9259. Parameter_value = e1Result == 1 ? "OK" : "NG",
  9260. Parameter_unit = ""
  9261. });
  9262. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  9263. , workorder_code, mtltmrk, partNo, pass, sn, "1");
  9264. //int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
  9265. short result = result1 == 1 ? (short)1 : (short)3;
  9266. stopwatch2.Stop();
  9267. #region 存储绑定数据到 边线MES系统中
  9268. if (result == 1)
  9269. {
  9270. // 删除绑定信息
  9271. int resultMesR = XiaomiMES_RouteCommunication.SNDeleteData(sn);
  9272. if (resultMesR != 0)
  9273. {
  9274. result = 4;
  9275. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}_出站接口失败!MES边线程序返回:{resultMesR}");
  9276. }
  9277. }
  9278. #endregion 存储绑定数据到 边线MES系统中
  9279. // MES_Flag 为MES报错
  9280. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9281. //Funs[plcNo].WriteMultipleRegisters<short>(2035, result); // 4代表上位机报警
  9282. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9283. writeToPLC_Flag.Name = "e1MES_FLAG";
  9284. writeToPLC_Flag.Adress = 2035;
  9285. writeToPLC_Flag.Value = result;
  9286. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
  9287. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  9288. }
  9289. catch (Exception ex)
  9290. {
  9291. stopwatch2.Restart();
  9292. // MES_Flag 为4上位机报错
  9293. //Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)4); // 4代表上位机报警
  9294. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9295. writeToPLC_Flag.Name = "e1MES_FLAG";
  9296. writeToPLC_Flag.Adress = 2035;
  9297. writeToPLC_Flag.Value = (short)4;
  9298. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
  9299. stopwatch2.Stop();
  9300. string str = ex.StackTrace;
  9301. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9302. }
  9303. stopwatch1.Stop();
  9304. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9305. }
  9306. /// <summary>
  9307. /// [S5] Tray盘下料装备 - 节拍接口
  9308. /// </summary>
  9309. /// <param name="plcNo">PLC编号</param>
  9310. /// <param name="stationNameStr">工站全称</param>
  9311. private void S5节拍接口(int plcNo, string stationNameStr)
  9312. {
  9313. Stopwatch stopwatch1 = new Stopwatch();
  9314. Stopwatch stopwatch2 = new Stopwatch();
  9315. string resultStr = string.Empty;
  9316. try
  9317. {
  9318. stopwatch1.Start();
  9319. string oEEType = ((int)s5PLCData["e1OEEType"]).ToString(); // 节拍类型(plc写入)
  9320. string e1OEEProductSN = (string)s5PLCData["e1OEEProductSN"]; // 载具SN
  9321. e1OEEProductSN = e1OEEProductSN.Replace("\0", "");
  9322. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  9323. if (!actionBool)
  9324. {
  9325. stopwatch2.Start();
  9326. // MES_Flag
  9327. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9328. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9329. writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
  9330. writeToPLC_Flag1.Adress = 2088;
  9331. writeToPLC_Flag1.Value = (short)4;
  9332. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
  9333. stopwatch2.Stop();
  9334. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9335. return;
  9336. }
  9337. string e1OEEPartNo = string.Empty; // 物料码
  9338. if (string.IsNullOrEmpty(e1OEEProductSN))
  9339. {
  9340. stopwatch2.Start();
  9341. // MES_Flag
  9342. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9343. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9344. writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
  9345. writeToPLC_Flag1.Adress = 2088;
  9346. writeToPLC_Flag1.Value = (short)1;
  9347. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
  9348. stopwatch2.Stop();
  9349. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9350. return;
  9351. }
  9352. else
  9353. { // 查产品SN
  9354. e1OEEPartNo = "Test"; // ZS
  9355. }
  9356. short e1OEEMES_FLAG = 0;
  9357. // 上传OEE
  9358. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, e1OEEPartNo, e1OEEProductSN);
  9359. e1OEEMES_FLAG = result.Item1;
  9360. resultStr = result.Item2;
  9361. stopwatch2.Start();
  9362. // MES_Flag
  9363. //Funs[plcNo].WriteMultipleRegisters<short>(2088, e1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9364. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9365. writeToPLC_Flag.Name = "e1OEEMES_FLAG";
  9366. writeToPLC_Flag.Adress = 2088;
  9367. writeToPLC_Flag.Value = e1OEEMES_FLAG;
  9368. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
  9369. stopwatch2.Stop();
  9370. }
  9371. catch (Exception ex)
  9372. {
  9373. string str = ex.StackTrace;
  9374. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9375. // MES_Flag
  9376. stopwatch2.Start();
  9377. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 4代表上位机报警
  9378. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9379. writeToPLC_Flag.Name = "e1OEEMES_FLAG";
  9380. writeToPLC_Flag.Adress = 2088;
  9381. writeToPLC_Flag.Value = (short)4;
  9382. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
  9383. stopwatch2.Stop();
  9384. }
  9385. stopwatch1.Stop();
  9386. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9387. }
  9388. /// <summary>
  9389. /// [S5] Tray盘下料装备 - AGV上料叫agv
  9390. /// </summary>
  9391. /// <param name="plcNo">PLC编号</param>
  9392. /// <param name="stationNameStr">工站全称</param>
  9393. private void S5AGV上料叫agv(int plcNo, string stationNameStr)
  9394. {
  9395. Stopwatch stopwatch1 = new Stopwatch();
  9396. Stopwatch stopwatch2 = new Stopwatch();
  9397. try
  9398. {
  9399. stopwatch1.Start();
  9400. // ZS 呼叫AGV
  9401. short e1AGVUpCall = 2;
  9402. stopwatch2.Start();
  9403. // e1AGVUpCall
  9404. //Funs[plcNo].WriteMultipleRegisters<short>(2120, e1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  9405. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9406. writeToPLC_Flag.Name = "e1AGVUpCall";
  9407. writeToPLC_Flag.Adress = 2120;
  9408. writeToPLC_Flag.Value = e1AGVUpCall;
  9409. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
  9410. stopwatch2.Stop();
  9411. }
  9412. catch (Exception ex)
  9413. {
  9414. string str = ex.StackTrace;
  9415. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9416. // e1AGVUpCall
  9417. stopwatch2.Start();
  9418. //Funs[plcNo].WriteMultipleRegisters<short>(2120, (short)4); // 4代表上位机报警
  9419. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9420. writeToPLC_Flag.Name = "e1AGVUpCall";
  9421. writeToPLC_Flag.Adress = 2120;
  9422. writeToPLC_Flag.Value = (short)4;
  9423. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
  9424. stopwatch2.Stop();
  9425. }
  9426. stopwatch1.Stop();
  9427. AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9428. }
  9429. /// <summary>
  9430. /// [S5] Tray盘下料装备 - AGV上料完成
  9431. /// </summary>
  9432. /// <param name="plcNo">PLC编号</param>
  9433. /// <param name="stationNameStr">工站全称</param>
  9434. private void S5AGV上料完成(int plcNo, string stationNameStr)
  9435. {
  9436. Stopwatch stopwatch1 = new Stopwatch();
  9437. Stopwatch stopwatch2 = new Stopwatch();
  9438. try
  9439. {
  9440. stopwatch1.Start();
  9441. // ZS AGV上料完成,让小车离开
  9442. short e1AGVUpEnd = 2;
  9443. stopwatch2.Start();
  9444. // e1AGVUpEnd
  9445. //Funs[plcNo].WriteMultipleRegisters<short>(2122, e1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  9446. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9447. writeToPLC_Flag.Name = "e1AGVUpEnd";
  9448. writeToPLC_Flag.Adress = 2122;
  9449. writeToPLC_Flag.Value = e1AGVUpEnd;
  9450. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
  9451. stopwatch2.Stop();
  9452. }
  9453. catch (Exception ex)
  9454. {
  9455. string str = ex.StackTrace;
  9456. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9457. // e1AGVUpEnd
  9458. stopwatch2.Start();
  9459. //Funs[plcNo].WriteMultipleRegisters<short>(2122, (short)4); // 4代表上位机报警
  9460. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9461. writeToPLC_Flag.Name = "e1AGVUpEnd";
  9462. writeToPLC_Flag.Adress = 2122;
  9463. writeToPLC_Flag.Value = (short)4;
  9464. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
  9465. stopwatch2.Stop();
  9466. }
  9467. stopwatch1.Stop();
  9468. AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9469. }
  9470. /// <summary>
  9471. /// [S5] Tray盘下料装备 - AGV下料叫agv
  9472. /// </summary>
  9473. /// <param name="plcNo">PLC编号</param>
  9474. /// <param name="stationNameStr">工站全称</param>
  9475. private void S5AGV下料叫agv(int plcNo, string stationNameStr)
  9476. {
  9477. Stopwatch stopwatch1 = new Stopwatch();
  9478. Stopwatch stopwatch2 = new Stopwatch();
  9479. try
  9480. {
  9481. stopwatch1.Start();
  9482. // ZS 呼叫AGV
  9483. short e1AGVDownCall = 2;
  9484. stopwatch2.Start();
  9485. // e1AGVDownCall
  9486. //Funs[plcNo].WriteMultipleRegisters<short>(2133, e1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  9487. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9488. writeToPLC_Flag.Name = "e1AGVDownCall";
  9489. writeToPLC_Flag.Adress = 2133;
  9490. writeToPLC_Flag.Value = e1AGVDownCall;
  9491. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
  9492. stopwatch2.Stop();
  9493. }
  9494. catch (Exception ex)
  9495. {
  9496. string str = ex.StackTrace;
  9497. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9498. // e1AGVDownCall
  9499. stopwatch2.Start();
  9500. //Funs[plcNo].WriteMultipleRegisters<short>(2133, (short)4); // 4代表上位机报警
  9501. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9502. writeToPLC_Flag.Name = "e1AGVDownCall";
  9503. writeToPLC_Flag.Adress = 2133;
  9504. writeToPLC_Flag.Value = (short)4;
  9505. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
  9506. stopwatch2.Stop();
  9507. }
  9508. stopwatch1.Stop();
  9509. AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9510. }
  9511. /// <summary>
  9512. /// [S5] Tray盘下料装备 - AGV下料完成
  9513. /// </summary>
  9514. /// <param name="plcNo">PLC编号</param>
  9515. /// <param name="stationNameStr">工站全称</param>
  9516. private void S5AGV下料完成(int plcNo, string stationNameStr)
  9517. {
  9518. Stopwatch stopwatch1 = new Stopwatch();
  9519. Stopwatch stopwatch2 = new Stopwatch();
  9520. try
  9521. {
  9522. stopwatch1.Start();
  9523. // ZS AGV上料完成,让小车离开
  9524. short e1AGVDownEnd = 2;
  9525. stopwatch2.Start();
  9526. // e1AGVDownEnd
  9527. //Funs[plcNo].WriteMultipleRegisters<short>(2135, e1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  9528. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9529. writeToPLC_Flag.Name = "e1AGVDownEnd";
  9530. writeToPLC_Flag.Adress = 2135;
  9531. writeToPLC_Flag.Value = e1AGVDownEnd;
  9532. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
  9533. stopwatch2.Stop();
  9534. }
  9535. catch (Exception ex)
  9536. {
  9537. string str = ex.StackTrace;
  9538. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9539. // e1AGVDownEnd
  9540. stopwatch2.Start();
  9541. //Funs[plcNo].WriteMultipleRegisters<short>(2135, (short)4); // 4代表上位机报警
  9542. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9543. writeToPLC_Flag.Name = "e1AGVDownEnd";
  9544. writeToPLC_Flag.Adress = 2135;
  9545. writeToPLC_Flag.Value = (short)4;
  9546. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
  9547. stopwatch2.Stop();
  9548. }
  9549. stopwatch1.Stop();
  9550. AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9551. }
  9552. #endregion [S5] Tray盘下料装备
  9553. #endregion PLC5 张超凡
  9554. #region 缓存读取到的PLC数据 与 需要写入的PLC数据
  9555. /// <summary>
  9556. /// PLC读取到的数据 -添加数据
  9557. /// </summary>
  9558. public static void SxPLCData_Add(ref Dictionary<string, object> sxPlcData, string newKey, object newValue)
  9559. {
  9560. if (sxPlcData.ContainsKey(newKey))
  9561. sxPlcData[newKey] = newValue;
  9562. else
  9563. sxPlcData.Add(newKey, newValue);
  9564. }
  9565. /// <summary>
  9566. /// PLC需要写入的数据 -添加数据
  9567. /// </summary>
  9568. public static void SxPLCWriteData_Add(ref Dictionary<string, WriteToPLC_Flag> sxPLCWriteData, string newKey, WriteToPLC_Flag newValue)
  9569. {
  9570. if (sxPLCWriteData.ContainsKey(newKey))
  9571. sxPLCWriteData[newKey] = newValue;
  9572. else
  9573. sxPLCWriteData.Add(newKey, newValue);
  9574. }
  9575. /// <summary>
  9576. /// PLC回写操作,写后清空flag
  9577. /// </summary>
  9578. /// <param name="modbusClient">modbus对象</param>
  9579. /// <param name="pLCReadDatas">读取到的数据字典</param>
  9580. /// <param name="pLCWriteDatas">需要写入的数据</param>
  9581. public static void PLCWriteData(ModbusClientHelper modbusClient, ref Dictionary<string, object> pLCReadDatas, ref Dictionary<string, WriteToPLC_Flag> pLCWriteDataDic)
  9582. {
  9583. if (pLCWriteDataDic != null && pLCWriteDataDic.Count > 0)
  9584. {
  9585. List<WriteToPLC_Flag> pLCWriteDatas = pLCWriteDataDic.Values.ToList();
  9586. for (int i = 0; i < pLCWriteDatas.Count; i++)
  9587. {
  9588. string mesFlagName = pLCWriteDatas[i].Name;
  9589. int mesFlagAdress = pLCWriteDatas[i].Adress;
  9590. short mesFlagValue = (short)pLCWriteDatas[i].Value; // short
  9591. if (mesFlagValue != 0) // 不为0则证明需要写入结果信息
  9592. {
  9593. // 先回写数据
  9594. List<WriteToPLC_Data> writeToPLCDatas = pLCWriteDatas[i].WriteToPLCDatas;
  9595. for (int j = 0; j < writeToPLCDatas.Count; j++)
  9596. {
  9597. int mesDataAdress = writeToPLCDatas[j].Adress;
  9598. PLCValueType mesDataType = writeToPLCDatas[j].ValueType;
  9599. switch (mesDataType)
  9600. {
  9601. case PLCValueType.Short:
  9602. short mesDataValueShort = (short)writeToPLCDatas[j].Value;
  9603. modbusClient.WriteMultipleRegisters<short>(mesDataAdress, mesDataValueShort);
  9604. break;
  9605. case PLCValueType.String:
  9606. string mesDataValueStr = (string)writeToPLCDatas[j].Value;
  9607. int mesDataValueStrLength = writeToPLCDatas[j].ValueTypeStrLength;
  9608. modbusClient.WriteMultipleRegisters<string>(mesDataAdress, mesDataValueStr, mesDataValueStrLength);
  9609. break;
  9610. }
  9611. }
  9612. // 再回写信号
  9613. modbusClient.WriteMultipleRegisters<short>(mesFlagAdress, mesFlagValue);
  9614. // 存储读取数据的字典
  9615. pLCReadDatas[mesFlagName] = (int)mesFlagValue;
  9616. // 存储写入数据的字典 - 清空写入值
  9617. pLCWriteDatas[i].Value = (short)0;
  9618. pLCWriteDataDic[mesFlagName] = pLCWriteDatas[i];
  9619. }
  9620. }
  9621. }
  9622. }
  9623. /// <summary>
  9624. /// 提交点检数据到MES - 取数据库中缓存的 点检数据
  9625. /// </summary>
  9626. /// <param name="no">3</param>
  9627. /// <param name="stationCode">设备编号</param>
  9628. /// <param name="stationNameStr">设备名称</param>
  9629. /// <param name="plcOrder">车间订单号</param>
  9630. private void SubmitOneCheckDataToMESByDB(int plcNo, int stationCode, string stationNameStr, string plcOrder)
  9631. {
  9632. try
  9633. {
  9634. /// [S2]FCT (2-上传点检数据;102-清空该工单该工单的所有点检项缓存)
  9635. /// [S3]值板机 (3-上传点检数据;103-清空该工单该工单的所有点检项缓存)
  9636. /// [S4]取放桁架 (4-上传点检数据;104-清空该工单该工单的所有点检项缓存)
  9637. /// [S6]CCD检测 (6-上传点检数据;106-清空该工单该工单的所有点检项缓存)
  9638. int result1 = 0;
  9639. switch (stationCode)
  9640. {
  9641. case 2:
  9642. case 3:
  9643. case 4:
  9644. case 6:
  9645. result1 = SubmitToMESByDB(stationCode.ToString(), stationNameStr, plcOrder);
  9646. break;
  9647. case 102:
  9648. result1 = ClearOneCheckDataByDB("2", stationNameStr, plcOrder);
  9649. break;
  9650. case 103:
  9651. result1 = ClearOneCheckDataByDB("3", stationNameStr, plcOrder);
  9652. break;
  9653. case 104:
  9654. result1 = ClearOneCheckDataByDB("4", stationNameStr, plcOrder);
  9655. break;
  9656. case 106:
  9657. result1 = ClearOneCheckDataByDB("6", stationNameStr, plcOrder);
  9658. break;
  9659. default:
  9660. // MES_Flag 为“6未找到正确设备编号”
  9661. Funs[plcNo].WriteMultipleRegisters<int>(2406, 6);
  9662. AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!未找到需要点检的正确设备编号");
  9663. return;
  9664. }
  9665. short result = result1 == 1 ? (short)1 : (short)2;
  9666. Funs[plcNo].WriteMultipleRegisters<int>(2406, result); // MES_Flag 为4MES报错
  9667. OnMessage(LogType.Debug, $"PLC{plcNo}_PLC通知MES上传点检数据运行完毕!-Write" + (result == 1 ? "成功!" : "失败!"));
  9668. }
  9669. catch (Exception ex)
  9670. {
  9671. // MES_Flag 为2上位机报错
  9672. Funs[plcNo].WriteMultipleRegisters<int>(2406, 2);
  9673. string str = ex.StackTrace;
  9674. AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9675. }
  9676. }
  9677. #endregion 缓存读取到的PLC数据 与 需要写入的PLC数据
  9678. #region UI刷新
  9679. /// <summary>
  9680. /// 更新商品信息的UI + 下发产品信息(SN)
  9681. /// </summary>
  9682. private void UpdateProductInfo()
  9683. {
  9684. currentWC.Text = GlobalContext.WorkOrderCode; // 订单号
  9685. currentMtltmrk.Text = GlobalContext.Mtltmrk; // 产品型号
  9686. //currentBN.Text = GlobalContext.BatchNumber; // 批次号
  9687. //txt_CurSupplierCode.Text = ""; // 供应商代号
  9688. }
  9689. /// <summary>
  9690. /// 更新PLC连接状态的UI
  9691. /// </summary>
  9692. /// <param name="no">PLC编号</param>
  9693. /// <param name="status">状态</param>
  9694. private void UpdatePLCMonitor(int imgNo, int plcNo, int status)
  9695. {
  9696. if (this != null && !this.IsDisposed)
  9697. {
  9698. switch (imgNo)
  9699. {
  9700. case 1:
  9701. this.BeginInvoke(new Action(() =>
  9702. {
  9703. picPLC.Image = imageListState.Images[status];
  9704. }));
  9705. break;
  9706. case 2:
  9707. this.BeginInvoke(new Action(() =>
  9708. {
  9709. pictureBox2.Image = imageListState.Images[status];
  9710. }));
  9711. break;
  9712. case 3:
  9713. this.BeginInvoke(new Action(() =>
  9714. {
  9715. pictureBox3.Image = imageListState.Images[status];
  9716. }));
  9717. break;
  9718. case 4:
  9719. this.BeginInvoke(new Action(() =>
  9720. {
  9721. pictureBox4.Image = imageListState.Images[status];
  9722. }));
  9723. break;
  9724. case 5:
  9725. this.BeginInvoke(new Action(() =>
  9726. {
  9727. pictureBox5.Image = imageListState.Images[status];
  9728. }));
  9729. break;
  9730. case 6:
  9731. this.BeginInvoke(new Action(() =>
  9732. {
  9733. pictureBox6.Image = imageListState.Images[status];
  9734. }));
  9735. break;
  9736. case 7:
  9737. this.BeginInvoke(new Action(() =>
  9738. {
  9739. pictureBox7.Image = imageListState.Images[status];
  9740. }));
  9741. break;
  9742. case 8:
  9743. this.BeginInvoke(new Action(() =>
  9744. {
  9745. pictureBox8.Image = imageListState.Images[status];
  9746. }));
  9747. break;
  9748. default:
  9749. break;
  9750. }
  9751. }
  9752. Task.Run(() => // 更新PLC交互页的指示灯
  9753. {
  9754. try
  9755. {
  9756. if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
  9757. {
  9758. Form_Main.formPLCDB.UpdatePLCFunMonitor(plcNo, status);
  9759. }
  9760. }
  9761. catch { }
  9762. });
  9763. }
  9764. #endregion UI刷新
  9765. #region 日志
  9766. /// <summary>
  9767. /// 添加各工位运行日志(同步至PLC交互页面)
  9768. /// </summary>
  9769. /// <param name="stationNameStr">工站名称</param>
  9770. /// <param name="logType">日志类型</param>
  9771. /// <param name="message">日志内容</param>
  9772. /// <param name="snNumber">产品数字SN</param>
  9773. public void AddMessage_Station(string stationNameStr, LogType logType, string message, string snNumber = "")
  9774. {
  9775. if (!(stationNameStr.Equals("获取设备报警数据与状态信息")
  9776. && (message.Contains("更新整线运行数据完毕") || message.Contains("更新整线报警数据完毕"))
  9777. ))
  9778. {
  9779. AddMessage(logType, message); // 首页展示+日志记录
  9780. }
  9781. PLCDBFormMessage plcMessage = new PLCDBFormMessage()
  9782. {
  9783. StationName = stationNameStr,
  9784. SnNumber = snNumber,
  9785. Message = message,
  9786. CreateTime = DateTime.Now
  9787. };
  9788. // PLC交互页展示
  9789. Task.Run(() =>
  9790. {
  9791. try
  9792. {
  9793. if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
  9794. {
  9795. Form_Main.formPLCDB.UpdateMessage(plcMessage);
  9796. }
  9797. }
  9798. catch { }
  9799. });
  9800. }
  9801. /// <summary>
  9802. /// 添加运行日志
  9803. /// </summary>
  9804. /// <param name="logType">日志类型</param>
  9805. /// <param name="message">日志内容</param>
  9806. public void AddMessage(LogType logType, string message)
  9807. {
  9808. OnMessage(logType, message);
  9809. string date = DateTime.Now.ToString("yyyy/MM/dd");
  9810. string time = DateTime.Now.ToString("HH:mm:ss:fff");
  9811. string msgShow = time + "--> " + message + "\r\n";
  9812. this.BeginInvoke(new Action(() =>
  9813. {
  9814. systemLog.Rows.Insert(0, date, time, message);
  9815. if (systemLog.Rows.Count >= 100)
  9816. systemLog.Rows.RemoveAt(systemLog.Rows.Count - 1);
  9817. }));
  9818. }
  9819. /// <summary>
  9820. /// 添加运行日志-保存
  9821. /// </summary>
  9822. /// <param name="logType">日志类型</param>
  9823. /// <param name="message">日志内容</param>
  9824. private void OnMessage(LogType logType, string msg)
  9825. {
  9826. MessageEvent?.Invoke(logType, msg);
  9827. }
  9828. /// <summary>
  9829. /// 保存PLC写入日志
  9830. /// </summary>
  9831. /// <param name="logType"></param>
  9832. /// <param name="logValue"></param>
  9833. private void WritePLCLog(LogType logType, string logValue)
  9834. {
  9835. switch ((int)logType)
  9836. {
  9837. case 0:
  9838. _PLCLogNet.WriteDebug(logValue);
  9839. break;
  9840. case 1:
  9841. _PLCLogNet.WriteInfo(logValue);
  9842. break;
  9843. case 2:
  9844. _PLCLogNet.WriteWarn(logValue);
  9845. break;
  9846. case 3:
  9847. _PLCLogNet.WriteError(logValue);
  9848. break;
  9849. default:
  9850. _PLCLogNet.WriteFatal(logValue);
  9851. break;
  9852. }
  9853. }
  9854. /// <summary>
  9855. /// IOT Mqtt回调方法- With DataId
  9856. /// </summary>
  9857. /// <param name="id"></param>
  9858. /// <param name="v"></param>
  9859. /// <param name="dataId"></param>
  9860. public void CallbackWithDataId(string id, string msg, string dataId)
  9861. {
  9862. //_MqttLogNet.WriteInfo("-------CallbackWithDataId-------");
  9863. //byte[] buffer1 = Encoding.Default.GetBytes(v);
  9864. //byte[] buffer2 = Encoding.Convert(Encoding.UTF8, Encoding.Default, buffer1, 0, buffer1.Length);
  9865. //string strBuffer = Encoding.Default.GetString(buffer2, 0, buffer2.Length);
  9866. //Console.WriteLine("{0} -> {1} {2}", id, strBuffer, dataId);
  9867. string datetime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff");
  9868. _IOTMqttLogNet.WriteInfo($"{datetime}-> [消息ID:{id}][事件ID:{dataId}]{msg}");
  9869. }
  9870. /// <summary>
  9871. /// AGV Mqtt回调方法- 记录Log并处理数据
  9872. /// </summary>
  9873. /// <param name="obj"></param>
  9874. private void AGVMqttShowLog(ResultData_MQTT resultData_MQTT)
  9875. {
  9876. string datetime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff");
  9877. _AGVMqttLogNet.WriteInfo($"{datetime}->返回结果:{resultData_MQTT.ResultCode},返回信息:{resultData_MQTT.ResultMsg}");
  9878. // 接收到的信息
  9879. string topic = (string)resultData_MQTT.ResultObject1; // 订阅的标识
  9880. string jsonData = (string)resultData_MQTT.ResultObject2; // 订阅的数据
  9881. if (resultData_MQTT.ResultCode == 1 && !string.IsNullOrEmpty(topic)) // 是接收到的数据
  9882. {
  9883. }
  9884. }
  9885. #endregion 日志
  9886. /// <summary>
  9887. /// 实例化报警字典
  9888. /// </summary>
  9889. private void InitalDicAlarm()
  9890. {
  9891. #region 第一个工站(这里未区分工位,所以下面出现的‘工位代码’使用‘线别代码’代替)
  9892. List<Alarm> keyValues1 = new List<Alarm>
  9893. {
  9894. #region 第一组报警(电机)
  9895. new Alarm { 报警类型 = "电机故障", 报警详情 = "料盘搬运_Y轴电机故障" ,关联的PLC地址 = 5100 },
  9896. new Alarm { 报警类型 = "电机故障", 报警详情 = "壳体取料_X轴电机故障" ,关联的PLC地址 = 5101 },
  9897. new Alarm { 报警类型 = "电机故障", 报警详情 = "壳体取料_Z轴电机故障" ,关联的PLC地址 = 5102 },
  9898. new Alarm { 报警类型 = "电机故障", 报警详情 = "载具搬运_X轴电机故障" ,关联的PLC地址 = 5103 },
  9899. new Alarm { 报警类型 = "电机故障", 报警详情 = "镭射_X轴电机故障" ,关联的PLC地址 = 5104 },
  9900. new Alarm { 报警类型 = "电机故障", 报警详情 = "上相机_X轴电机故障" ,关联的PLC地址 = 5105 },
  9901. new Alarm { 报警类型 = "电机故障", 报警详情 = "上相机_Z轴电机故障" ,关联的PLC地址 = 5106 },
  9902. new Alarm { 报警类型 = "电机故障", 报警详情 = "下相机_X轴电机故障" ,关联的PLC地址 = 5107 },
  9903. new Alarm { 报警类型 = "电机故障", 报警详情 = "下料_Y轴电机故障" ,关联的PLC地址 = 5108 },
  9904. new Alarm { 报警类型 = "电机故障", 报警详情 = "下料_X轴电机故障" ,关联的PLC地址 = 5109 },
  9905. #endregion 第一组报警(电机)
  9906. #region 第二组报警(气缸)
  9907. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓分料进退气缸故障" ,关联的PLC地址 = 5200 },
  9908. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓分料升降气缸故障" ,关联的PLC地址 = 5201 },
  9909. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓顶升气缸故障" ,关联的PLC地址 = 5202 },
  9910. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体取料夹爪气缸故障" ,关联的PLC地址 = 5203 },
  9911. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料仓顶升气缸故障" ,关联的PLC地址 = 5204 },
  9912. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料平移气缸故障" ,关联的PLC地址 = 5205 },
  9913. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料升降气缸故障" ,关联的PLC地址 = 5206 },
  9914. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料夹爪气缸故障" ,关联的PLC地址 = 5207 },
  9915. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料旋转气缸故障" ,关联的PLC地址 = 5208 },
  9916. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装平移气缸故障" ,关联的PLC地址 = 5209 },
  9917. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装升降气缸故障" ,关联的PLC地址 = 5210 },
  9918. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装夹爪气缸故障" ,关联的PLC地址 = 5211 },
  9919. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装撑开气缸故障" ,关联的PLC地址 = 5212 },
  9920. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具定位气缸1故障" ,关联的PLC地址 = 5213 },
  9921. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具定位气缸2故障" ,关联的PLC地址 = 5214 },
  9922. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具下料移载气缸故障" ,关联的PLC地址 = 5215 },
  9923. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具侧推气缸故障" ,关联的PLC地址 = 5216 },
  9924. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具回流气缸故障" ,关联的PLC地址 = 5217 },
  9925. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2压料气缸故障" ,关联的PLC地址 = 5218 },
  9926. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2电测气缸故障" ,关联的PLC地址 = 5219 },
  9927. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2气密气缸故障" ,关联的PLC地址 = 5220 },
  9928. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位3下压气缸故障" ,关联的PLC地址 = 5221 },
  9929. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位3上顶气缸故障" ,关联的PLC地址 = 5222 },
  9930. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位5相机升降气缸故障" ,关联的PLC地址 = 5223 },
  9931. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组升降气缸故障" ,关联的PLC地址 = 5224 },
  9932. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组夹爪气缸1故障" ,关联的PLC地址 = 5225 },
  9933. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组夹爪气缸2故障" ,关联的PLC地址 = 5226 },
  9934. new Alarm { 报警类型 = "气缸故障", 报警详情 = "机械手夹爪气缸故障" ,关联的PLC地址 = 5227 },
  9935. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位4:镭射压料气缸故障" ,关联的PLC地址 = 5228 },
  9936. #endregion 第二组报警(气缸)
  9937. #region 第三组报警(其他故障)
  9938. new Alarm { 报警类型 = "其他故障", 报警详情 = "上料处缺料报警" ,关联的PLC地址 = 5300 },
  9939. new Alarm { 报警类型 = "其他故障", 报警详情 = "震盘缺料报警" ,关联的PLC地址 = 5301 },
  9940. new Alarm { 报警类型 = "其他故障", 报警详情 = "成品仓料满报警" ,关联的PLC地址 = 5302 },
  9941. new Alarm { 报警类型 = "其他故障", 报警详情 = "检测拍照超时报警" ,关联的PLC地址 = 5303 },
  9942. new Alarm { 报警类型 = "其他故障", 报警详情 = "检测拍照NG报警" ,关联的PLC地址 = 5304 },
  9943. new Alarm { 报警类型 = "其他故障", 报警详情 = "玻璃门打开报警" ,关联的PLC地址 = 5305 },
  9944. #endregion 第三组报警(其他故障)
  9945. };
  9946. DicAlarms_Cur.Add(GlobalContext.LineCode, keyValues1); // 这里使用线体代替工位
  9947. #endregion 第一个工站(这里使用线体代替工位)
  9948. # region 第二个工站-原来的写法(废弃)
  9949. //keyValues = new Dictionary<int, AlarmData[]>();
  9950. ////1
  9951. //dicAlarmName = new Dictionary<int, Alarm>();
  9952. //dicAlarmName.Add(0, new Alarm { Name = "M01衬套组模组X电机报警" });
  9953. //dicAlarmName.Add(1, new Alarm { Name = "M02衬套组模组Y电机报警" });
  9954. //dicAlarmName.Add(2, new Alarm { Name = "M03衬套组模组Z电机报警" });
  9955. //dicAlarmName.Add(3, new Alarm { Name = "M04衬套组模组U电机报警" });
  9956. //dicAlarmName.Add(4, new Alarm { Name = "M05外流线皮带电机报警" });
  9957. //alarmDatas = new AlarmData[dicAlarmName.Count];
  9958. //for (int i = 0; i < dicAlarmName.Count; i++)
  9959. //{
  9960. // alarmDatas[i] = new AlarmData();
  9961. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-2";
  9962. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  9963. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  9964. // alarmDatas[i].AlarmType = 1;
  9965. //}
  9966. //keyValues.Add(1, alarmDatas);
  9967. ////2
  9968. //dicAlarmName = new Dictionary<int, Alarm>();
  9969. //dicAlarmName.Add(0, new Alarm { Name = "C01定位气缸故障" });
  9970. //dicAlarmName.Add(1, new Alarm { Name = "C02左推料气缸故障" });
  9971. //dicAlarmName.Add(2, new Alarm { Name = "C03右推料气缸故障" });
  9972. //dicAlarmName.Add(3, new Alarm { Name = "C04左压料气缸故障" });
  9973. //dicAlarmName.Add(4, new Alarm { Name = "C05右压料气缸故障" });
  9974. //dicAlarmName.Add(5, new Alarm { Name = "C06切料气缸故障" });
  9975. //dicAlarmName.Add(6, new Alarm { Name = "C07左入料吹气气缸故障" });
  9976. //dicAlarmName.Add(7, new Alarm { Name = "C08右入料吹气气缸故障" });
  9977. //alarmDatas = new AlarmData[dicAlarmName.Count];
  9978. //for (int i = 0; i < dicAlarmName.Count; i++)
  9979. //{
  9980. // alarmDatas[i] = new AlarmData();
  9981. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-2";
  9982. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  9983. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  9984. // alarmDatas[i].AlarmType = 2;
  9985. //}
  9986. //keyValues.Add(2, alarmDatas);
  9987. ////3
  9988. //dicAlarmName = new Dictionary<int, Alarm>();
  9989. //dicAlarmName.Add(0, new Alarm { Name = "安全门报警" });
  9990. //dicAlarmName.Add(1, new Alarm { Name = "联机通信故障" });
  9991. //dicAlarmName.Add(2, new Alarm { Name = "连续NG报警" });
  9992. //dicAlarmName.Add(3, new Alarm { Name = "合格率低于设定值报警" });
  9993. //alarmDatas = new AlarmData[dicAlarmName.Count];
  9994. //for (int i = 0; i < dicAlarmName.Count; i++)
  9995. //{
  9996. // alarmDatas[i] = new AlarmData();
  9997. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-3";
  9998. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  9999. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  10000. // alarmDatas[i].AlarmType = 3;
  10001. //}
  10002. //keyValues.Add(3, alarmDatas);
  10003. //DicAlarms.Add(2, keyValues);
  10004. #endregion 第二个工站-原来的写法(废弃)
  10005. }
  10006. private void button1_Click(object sender, EventArgs e)
  10007. {
  10008. string stationCode = "[OP40]";
  10009. string stationName = "胶线检测";
  10010. OP40_MesData_t OP40_MesData_t = new OP40_MesData_t();
  10011. OP40_MesData_t.BarcodeSet.strCarrierBarcode = "AAA111";
  10012. OP40_MesData_t.BarcodeSet.strProductBarcode = "CP20250217001";
  10013. SaveDBbyFileInfo(OP40_MesData_t, stationCode, stationName);
  10014. }
  10015. }
  10016. }