AtlasScrew.cs 21 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.IO;
  4. using System.Linq;
  5. using System.Text;
  6. using System.Threading;
  7. using MainForm;
  8. using MathNet.Numerics.RootFinding;
  9. using Newtonsoft.Json;
  10. namespace CommonLib
  11. {
  12. public class AtlasScrew : BaseScrew
  13. {
  14. MTF6KConnStus connFlow = new MTF6KConnStus();
  15. public TightResult tightResult = new TightResult();
  16. string receiveMsg;
  17. //连接状态
  18. //public bool connectStaus = false;
  19. public Thread MTF6KThread;
  20. public AtlasScrew(object ip, object port, int connectTimeOut,int sendDataTimeOut,string direction)
  21. {
  22. Ip = ip.ToString();
  23. Port = port.ToString();
  24. ConnectTimeOut = connectTimeOut;
  25. SendDataTimeOut = sendDataTimeOut;
  26. IsCarriage = true;
  27. IsShield = false;
  28. Direction = direction;
  29. }
  30. /// <summary>
  31. /// MTF6K连接流程结构体
  32. /// </summary>
  33. enum MTF6KConnStus
  34. {
  35. Idle,
  36. Disconnect,
  37. Connected,
  38. CheckConnect,
  39. SelectPSET,
  40. CheckSelectPSET,
  41. SelectBatch,
  42. CheckSelectBatch,
  43. SubscribeResult,
  44. CheckSubscribeResult1,
  45. CheckSubscribeResult2,
  46. CheckSubscribeResult3,
  47. SubscribeCurve,
  48. CheckSubscribeCurve,
  49. Ready,
  50. UnsubcribeResult,
  51. UnsubscribeCurve,
  52. };
  53. /// <summary>
  54. /// 拧紧结果
  55. /// </summary>
  56. public class TightResult
  57. {
  58. /// <summary>
  59. /// 扭矩数组
  60. /// </summary>
  61. public double[] torque;
  62. /// <summary>
  63. /// 角度数组
  64. /// </summary>
  65. public double[] angle;
  66. /// <summary>
  67. ///
  68. /// </summary>
  69. public double torCoef = 0.0;
  70. /// <summary>
  71. ///
  72. /// </summary>
  73. public double angCoef = 0.0;
  74. /// <summary>
  75. /// 峰值扭矩
  76. /// </summary>
  77. public double PearkTorque = 0.0;
  78. /// <summary>
  79. /// 总角度
  80. /// </summary>
  81. public double TotalAngle = 0.0;//总角度
  82. /// <summary>
  83. /// 总持续时间
  84. /// </summary>
  85. public double TotalDuration;//总持续时间
  86. /// <summary>
  87. /// 结果代码
  88. /// </summary>
  89. public int ResultCode = 0;//结果代码
  90. public TightResult()
  91. {
  92. }
  93. public void Reset()
  94. {
  95. torCoef = 0.0;
  96. angCoef = 0.0;
  97. ResultCode = 0;
  98. PearkTorque = 0.0;//峰值扭矩
  99. TotalAngle = 0.0;//总角度
  100. TotalDuration = 0.0;//总持续时间
  101. MTF6K.isDataRecvFinish = false;
  102. }
  103. }
  104. private Communicate TCP;
  105. public override void Initial()
  106. {
  107. base.Initial();
  108. try
  109. {
  110. // 如果线程已经存在,先关闭旧线程
  111. if (MTF6KThread != null && MTF6KThread.IsAlive)
  112. {
  113. MTF6KThread.Abort(); // 强制终止线程(注意:Abort 不推荐使用,建议改用信号机制)
  114. MTF6KThread = null;
  115. }
  116. // 如果 TCP 已经连接,先关闭连接
  117. if (TCP != null)
  118. {
  119. TCP.ConnectedResult -= new Communicate.ConnectResultEventHandler(Comm_ConnectedResult);
  120. TCP.MessageReceived -= new Communicate.MessageReceivedEventHandler(Comm_MessageReceived);
  121. TCP.closeSocket();
  122. TCP = null;
  123. }
  124. TCP = new Communicate("TCP1", Ip, Convert.ToInt32(Port));
  125. TCP.FormOpening = true;
  126. TCP.ConnectedResult += new Communicate.ConnectResultEventHandler(Comm_ConnectedResult);
  127. TCP.MessageReceived += new Communicate.MessageReceivedEventHandler(Comm_MessageReceived);
  128. MTF6KThread = new Thread(MTF6KFlow);
  129. MTF6KThread.IsBackground = true;
  130. MTF6KThread.Start();
  131. IsOk = true;
  132. }
  133. catch (Exception)
  134. {
  135. IsOk = IsShield ? true : false;
  136. }
  137. }
  138. /// <summary>
  139. /// MTF6K -TCP连接状态
  140. /// </summary>
  141. /// <param name="sender"></param>
  142. /// <param name="e"></param>
  143. public void Comm_ConnectedResult(object sender, Communicate.ResultEventArgs e)
  144. {
  145. if (e.conResult)
  146. {
  147. connFlow = MTF6KConnStus.Connected;
  148. connectStaus = true;
  149. }
  150. else
  151. {
  152. connectStaus = false;
  153. }
  154. }
  155. /// <summary>
  156. /// 接收数据-MTF6K
  157. /// </summary>
  158. /// <param name="sender"></param>
  159. /// <param name="e"></param>
  160. public void Comm_MessageReceived(object sender, Communicate.MessageEventArgs e)
  161. {
  162. if (connFlow == MTF6KConnStus.Ready)
  163. MTF6K.ParseKerwords(e.byteMes, false);
  164. else
  165. {
  166. MTF6K.ParseKerwords(e.byteMes, true);
  167. }
  168. }
  169. /// <summary>
  170. /// 连接MTF6K流程
  171. /// </summary>
  172. private void MTF6KFlow()
  173. {
  174. while (true)
  175. {
  176. Thread.Sleep(20);
  177. while (connectStaus)
  178. {
  179. Thread.Sleep(20);
  180. try
  181. {
  182. switch (connFlow)
  183. {
  184. case MTF6KConnStus.Idle:
  185. break;
  186. case MTF6KConnStus.Disconnect:
  187. {
  188. TCP.SendMessage(MTF6K.disconnect);
  189. connectStaus = false;
  190. TCP.FormOpening = false;
  191. TCP.ConnectedResult -= new Communicate.ConnectResultEventHandler(Comm_ConnectedResult);
  192. TCP.MessageReceived -= new Communicate.MessageReceivedEventHandler(Comm_MessageReceived);
  193. TCP.closeSocket();
  194. TCP = null;
  195. }
  196. break;
  197. case MTF6KConnStus.Connected:
  198. TCP.SendMessage(MTF6K.disconnect);
  199. Thread.Sleep(20);
  200. TCP.SendMessage(MTF6K.connect);
  201. connFlow = MTF6KConnStus.CheckConnect;
  202. break;
  203. case MTF6KConnStus.CheckConnect:
  204. if (MTF6K.MID == "0002")
  205. {
  206. TCP.SendMessage(MTF6K.keepAlive);
  207. connFlow = MTF6KConnStus.SelectPSET;
  208. }
  209. else
  210. { }
  211. break;
  212. case MTF6KConnStus.SelectPSET:
  213. TCP.SendMessage(MTF6K.switchPSET1);
  214. connFlow = MTF6KConnStus.CheckSelectPSET;
  215. break;
  216. case MTF6KConnStus.CheckSelectPSET:
  217. if (MTF6K.MID == "0005")
  218. {
  219. connFlow = MTF6KConnStus.SubscribeResult;
  220. }
  221. else if (MTF6K.MID == "0004")
  222. {
  223. connFlow = MTF6KConnStus.SubscribeResult;
  224. }
  225. break;
  226. case MTF6KConnStus.SubscribeResult:
  227. TCP.SendMessage(MTF6K.subscribeTightingResult);
  228. connFlow = MTF6KConnStus.CheckSubscribeResult1;
  229. break;
  230. case MTF6KConnStus.CheckSubscribeResult1:
  231. if (MTF6K.MID == "1202")
  232. {
  233. connFlow = MTF6KConnStus.SubscribeCurve;
  234. }
  235. else
  236. { }
  237. break;
  238. case MTF6KConnStus.SubscribeCurve:
  239. TCP.SendMessage(MTF6K.subscribeLastTightingCurve);
  240. connFlow = MTF6KConnStus.CheckSubscribeCurve;
  241. break;
  242. case MTF6KConnStus.CheckSubscribeCurve:
  243. if (MTF6K.MID == "0005")
  244. {
  245. connFlow = MTF6KConnStus.Ready;
  246. }
  247. else
  248. { }
  249. break;
  250. case MTF6KConnStus.Ready:
  251. {
  252. if (MTF6K.MID == "0901" && MTF6K.isDataRecvFinish == true)
  253. {
  254. MTF6K.MID = "error";
  255. MTF6K.TightingResult.Convert(out tightResult.ResultCode, out tightResult.PearkTorque, out tightResult.TotalAngle, out tightResult.TotalDuration);
  256. tightResult.torque = new double[MTF6K.CurveResult.SampleCount];
  257. tightResult.angle = new double[MTF6K.CurveResult.SampleCount];
  258. MTF6K.CurveResult.Convert(out tightResult.torque, out tightResult.torCoef, out tightResult.angle, out tightResult.angCoef);
  259. #region 保存数据
  260. string dic = GlobalContext.MainDir + "\\扭力曲线_临时\\";
  261. if (!Directory.Exists(dic))
  262. {
  263. Directory.CreateDirectory(dic);
  264. }
  265. string 扭力曲线文件名 = dic + DateTime.Now.ToString("yyyy_MM_dd HH:mm:ss:FFF")+".csv" ;
  266. StringBuilder sbStr =new StringBuilder();
  267. if (!File.Exists(扭力曲线文件名))
  268. {
  269. sbStr.AppendLine("扭力数组,角度数组,峰值扭矩,总角度,总持续时间,结果代码");
  270. }
  271. sbStr.AppendLine($"{tightResult.torque},{tightResult.angle},{tightResult.PearkTorque},{tightResult.TotalAngle},{tightResult.TotalDuration},{tightResult.ResultCode}");
  272. sbStr.AppendLine();
  273. File.WriteAllText(扭力曲线文件名, sbStr.ToString());
  274. #endregion 保存数据
  275. tightResult.PearkTorque = tightResult.PearkTorque / 98;
  276. #region
  277. double preDegree = 0;
  278. double curDegree = 0;
  279. bool Step3 = false;
  280. double PearkTorque = 0.0;
  281. double Pearkdegree = 0.0;
  282. double mindegree = 0;
  283. double minvalue = 0;
  284. JD.Clear();
  285. NL.Clear();
  286. List<double> pearkTorqueList = new List<double>(); // 存储 PearkTorque
  287. List<double> pearkDegreeList = new List<double>(); // 存储 Pearkdegree
  288. for (int i = 0; i < tightResult.angle.Length; i++)
  289. {
  290. double degree = tightResult.angle[i] * tightResult.angCoef;
  291. double torque = tightResult.torque[i] * tightResult.torCoef / 98;
  292. preDegree = curDegree;
  293. curDegree = degree;
  294. if (i > tightResult.angle.Length - 5 && torque <= 0)
  295. {
  296. continue;
  297. }
  298. JD.Add(Math.Round(degree,0).ToString());
  299. NL.Add(Math.Round(torque,2).ToString());
  300. //反转
  301. if (curDegree - preDegree <= 0 && degree < 0)
  302. {
  303. if (torque > PearkTorque)
  304. {
  305. PearkTorque = torque;
  306. Pearkdegree = degree;
  307. }
  308. if (torque < mindegree)
  309. {
  310. mindegree = torque;
  311. minvalue = degree;
  312. }
  313. }
  314. else if (curDegree - preDegree > 0)//正转
  315. {
  316. if (degree < 360 && !Step3)//切换扭矩值
  317. {
  318. if (torque > PearkTorque)
  319. {
  320. PearkTorque = torque;
  321. Pearkdegree = degree;
  322. }
  323. }
  324. else
  325. {
  326. Step3 = true;
  327. if (torque > PearkTorque)
  328. {
  329. PearkTorque = torque;
  330. Pearkdegree = degree;
  331. }
  332. }
  333. }
  334. pearkTorqueList.Add(Math.Round(Pearkdegree)); // 添加到列表
  335. pearkDegreeList.Add(Math.Round(PearkTorque, 2)); // 添加到列表
  336. }
  337. //精度
  338. JD_MEAN = Math.Round(Pearkdegree);
  339. //扭力
  340. NL_MEAN = Math.Round(PearkTorque, 2);
  341. // 调用 AddData 方法,存储数据
  342. AddData(JD_MEAN, NL_MEAN, pearkTorqueList.ToArray(), pearkDegreeList.ToArray());
  343. #endregion
  344. }
  345. }
  346. break;
  347. case MTF6KConnStus.UnsubscribeCurve:
  348. TCP.SendMessage(MTF6K.unsubscribeLastTightingCurve);
  349. break;
  350. case MTF6KConnStus.UnsubcribeResult:
  351. TCP.SendMessage(MTF6K.unsubscribeTightingResult);
  352. break;
  353. }
  354. }
  355. catch (Exception e)
  356. {
  357. //logHelper.WriteLog("阿特拉斯通讯异常:" + e.StackTrace);
  358. }
  359. }
  360. }
  361. }
  362. // 线程安全锁对象
  363. private readonly object _queueLock = new object();
  364. // 添加数据到缓存
  365. private readonly Queue<(double JD_MEAN, double NL_MEAN, double[] PearkTorque, double[] Pearkdegree)> _dataQueueLeft = new Queue<(double JD_MEAN, double NL_MEAN, double[] PearkTorque, double[] Pearkdegree)>();
  366. private readonly Queue<(double JD_MEAN, double NL_MEAN, double[] PearkTorque, double[] Pearkdegree)> _dataQueueRight = new Queue<(double JD_MEAN, double NL_MEAN, double[] PearkTorque, double[] Pearkdegree)>();
  367. // 添加数据到缓存
  368. public void AddData(double jdMean, double nlMean, double[] pearkTorque, double[] pearkDegree)
  369. {
  370. lock (_queueLock)
  371. {
  372. if (Direction == "Left")
  373. {
  374. _dataQueueLeft.Enqueue((jdMean, nlMean, pearkTorque, pearkDegree));
  375. }
  376. else if (Direction == "Right")
  377. {
  378. _dataQueueRight.Enqueue((jdMean, nlMean, pearkTorque, pearkDegree));
  379. }
  380. }
  381. }
  382. // 获取并清空缓存中的所有数据(左侧)
  383. public IEnumerable<(double JD_MEAN, double NL_MEAN, double[] PearkTorque, double[] Pearkdegree)> GetCachedDataLeft()
  384. {
  385. lock (_queueLock)
  386. {
  387. var cachedData = _dataQueueLeft.ToList(); // 将当前队列内容复制到列表
  388. _dataQueueLeft.Clear(); // 清空队列
  389. return cachedData;
  390. }
  391. }
  392. // 获取并清空缓存中的所有数据(右侧)
  393. public IEnumerable<(double JD_MEAN, double NL_MEAN, double[] PearkTorque, double[] Pearkdegree)> GetCachedDataRight()
  394. {
  395. lock (_queueLock)
  396. {
  397. var cachedData = _dataQueueRight.ToList(); // 将当前队列内容复制到列表
  398. _dataQueueRight.Clear(); // 清空队列
  399. return cachedData;
  400. }
  401. }
  402. public void DrawCurveDegTor()
  403. {
  404. double preDegree = 0;
  405. double curDegree = 0;
  406. bool Step3 = false;
  407. double PearkTorque = 0.0;
  408. double Pearkdegree = 0.0;
  409. for (int i = 0; i < tightResult.angle.Length; i++)
  410. {
  411. double degree = tightResult.angle[i] * tightResult.angCoef;
  412. double torque = tightResult.torque[i] * tightResult.torCoef / 98;
  413. preDegree = curDegree;
  414. curDegree = degree;
  415. //反转
  416. if (curDegree - preDegree <= 0 && degree < 0)
  417. {
  418. if (torque > PearkTorque)
  419. {
  420. PearkTorque = torque;
  421. Pearkdegree = degree;
  422. }
  423. }
  424. else if (curDegree - preDegree > 0)//正转
  425. {
  426. if (degree < 360 && !Step3)//切换扭矩值
  427. {
  428. if (torque > PearkTorque)
  429. {
  430. PearkTorque = torque;
  431. Pearkdegree = degree;
  432. }
  433. }
  434. else
  435. {
  436. Step3 = true;
  437. if (torque > PearkTorque)
  438. {
  439. PearkTorque = torque;
  440. Pearkdegree = degree;
  441. }
  442. }
  443. //bianliang.NL_MEAN = PearkTorque;
  444. // bianliang.JD_MEAN = Pearkdegree;
  445. }
  446. }
  447. }
  448. }
  449. }