Form_Home.cs 604 KB

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  1. using Newtonsoft.Json;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Data;
  5. using System.IO;
  6. using System.Linq;
  7. using System.Text;
  8. using Microsoft.Win32;
  9. using System.Threading;
  10. using System.Threading.Tasks;
  11. using System.Windows.Forms;
  12. using HslCommunication.LogNet;
  13. using MainForm.FaForm;
  14. using Sunny.UI;
  15. using MainForm.ClassFile.XiaomiAPI;
  16. using System.Diagnostics;
  17. using MainForm.Models;
  18. using SqlSugar;
  19. using EasyModbus;
  20. using ModBusClientSimple.Util;
  21. using csharp_networkprotocol_hpsocket;
  22. using MqttnetServerWin;
  23. using Sunny.UI.Win32;
  24. using MainForm.ClassFile.XiaomiAPI_AGV;
  25. using MainForm.ClassFile.XiaomiAPI_RouteCom;
  26. using HslCommunication.Controls;
  27. using EIP_Protocol;
  28. using MainForm.ClassFile.XiaomiAPI_MES;
  29. using NPOI.Util;
  30. using static MainForm.SQLHelper;
  31. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationInbound;
  32. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationOutbound;
  33. using MainForm.ClassFile.ProjectClass;
  34. using CommonLib;
  35. using Org.BouncyCastle.Asn1.IsisMtt;
  36. using System.Web.Services.Description;
  37. using System.Numerics;
  38. using MathNet.Numerics.RootFinding;
  39. using static System.Windows.Forms.VisualStyles.VisualStyleElement.Tab;
  40. using static MainForm.ClassFile.XiaomiClass.MesHelper;
  41. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationOutbound.XmMES_StationOutRequest_Body;
  42. using System.Text.RegularExpressions;
  43. /*
  44. * 注:本源码对外提供,所以有些地方使用中文命名方法及变量
  45. */
  46. namespace MainForm
  47. {
  48. /// <summary>
  49. /// 记录日志的委托
  50. /// </summary>
  51. /// <param name="logType">日志类型</param>
  52. /// <param name="message">日志信息</param>
  53. public delegate void HomeMessageHandler(LogType logType, string message);
  54. /// <summary>
  55. /// 主页窗体
  56. /// </summary>
  57. public partial class Form_Home : Form
  58. {
  59. #region 常量
  60. //文本常量
  61. private const string Head = "开始采集";
  62. private const string Tail = "采集完成";
  63. private const string Body = "工位出站数据";
  64. private const string BodyCheck = "工位点检数据";
  65. private const string BodyRun = "整线运行数据";
  66. private const string BodyAlarm = "整线报警数据";
  67. #endregion 常量
  68. #region 变量
  69. /// <summary>
  70. /// 委托-记录日志的方法
  71. /// </summary>
  72. public event HomeMessageHandler MessageEvent;
  73. /// <summary>
  74. /// 日志接口
  75. /// </summary>
  76. ILogNet _PLCLogNet;
  77. /// <summary>
  78. /// 用于记录IOT MQTT日志
  79. /// </summary>
  80. ILogNet _IOTMqttLogNet;
  81. /// <summary>
  82. /// 用于记录AGV MQTT日志
  83. /// </summary>
  84. ILogNet _AGVMqttLogNet;
  85. //private int DataSwitch = 1; // 1-SQLServer;2-Excel
  86. // 定义信号量,index0给MES(true有信号,false无信号;set()让被控线程运行,Reset()让被控线程停止;WaitOne(等待时间)等待线程运行)
  87. // 间隔时间
  88. private int IntervalReadPLC = 300; //ms 读PLC
  89. private int IntervalMonitorMES = 1000; //ms MES心跳
  90. private int IntervalAlarm = 1000; //ms 数据(报警)查询与设备运行信息
  91. // 软件状态
  92. private bool IsRun = true;
  93. #region PLC 与 TCP对象
  94. // 定义一个字典,存plc对象(通讯)
  95. ModbusClientHelper plc1Alarm; // PLC‘运行数据’与‘报警数据’线程用ModbusTCP
  96. Dictionary<int, ModbusClientHelper> Funs = new Dictionary<int, ModbusClientHelper>();
  97. // 定义TCPClient对象列表
  98. Dictionary<int, HPSocket_TcpClientHelper> _HPSocket_TcpClients = new Dictionary<int, HPSocket_TcpClientHelper>();
  99. // 定义MQTTHelper对象
  100. MQTTHelper _MQTTHelper = new MQTTHelper();
  101. #endregion PLC 与 TCP对象
  102. /// <summary>
  103. /// 上次的设备运行信息
  104. /// </summary>
  105. private string lineWorkingData1_OldStr = string.Empty;
  106. /// <summary>
  107. /// 设备报警字典-当前结果
  108. /// Dictionary<工位代码,List<报警信息>>
  109. /// </summary>
  110. private Dictionary<string, List<Alarm>> DicAlarms_Cur = new Dictionary<string, List<Alarm>>();
  111. Dictionary<int, Inovance_EIP> FunsEip = new Dictionary<int, Inovance_EIP>();
  112. #endregion 变量
  113. #region 窗体基础事件
  114. /// <summary>
  115. /// 初始化
  116. /// </summary>
  117. public Form_Home()
  118. {
  119. InitializeComponent();
  120. CheckForIllegalCrossThreadCalls = false; // 不检查跨线程访问
  121. _PLCLogNet = new LogNetDateTime(GlobalContext.PlcLogDir, GenerateMode.ByEveryDay); // 按天记录日志
  122. _IOTMqttLogNet = new LogNetDateTime(GlobalContext.MqttLogDir, GenerateMode.ByEveryDay); // 按天记录日志
  123. _AGVMqttLogNet = new LogNetDateTime(GlobalContext.MqttLogDir, GenerateMode.ByEveryDay); // 按天记录日志
  124. GlobalContext.Set += new Action(UpdateProductInfo); // 产品信息变化时更新UI
  125. }
  126. /// <summary>
  127. /// 窗体加载事件
  128. /// </summary>
  129. private void Form_Home_Load(object sender, EventArgs e)
  130. {
  131. try
  132. {
  133. AddMessage(LogType.Info, "开始初始化程序");
  134. InitalDicAlarm(); // 实例化报警字典
  135. //组建plc对象字典
  136. //plc1Alarm = new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort);
  137. //plc1Alarm = new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine1Address);
  138. if (GlobalContext.IsUsePLC1)
  139. FunsEip.Add(1, new Inovance_EIP(GlobalContext.PC1Address, GlobalContext.Machine1Address)); //OP10 壳体清洁上料装备
  140. //Funs.Add(1, new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort, 2001)); // Tray盘上料装备(板测)
  141. if (GlobalContext.IsUsePLC2)
  142. //Funs.Add(2, new ModbusClientHelper(GlobalContext.Machine2Address, GlobalContext.MachinePort, 2001)); // FCT(板测),
  143. FunsEip.Add(2, new Inovance_EIP(GlobalContext.PC2Address, GlobalContext.Machine2Address)); //OP20 顶盖上料设备
  144. if (GlobalContext.IsUsePLC3)
  145. FunsEip.Add(3, new Inovance_EIP(GlobalContext.PC3Address, GlobalContext.Machine3Address)); //OP30 点胶设备
  146. //Funs.Add(3, new ModbusClientHelper(GlobalContext.Machine3Address, GlobalContext.MachinePort, 2001)); // 值板机,
  147. if (GlobalContext.IsUsePLC4)
  148. FunsEip.Add(4, new Inovance_EIP(GlobalContext.PC4Address, GlobalContext.Machine4Address)); //OP40 3D胶线检测
  149. //Funs.Add(4, new ModbusClientHelper(GlobalContext.Machine4Address, GlobalContext.MachinePort, 2001)); // 取放桁
  150. if (GlobalContext.IsUsePLC5)
  151. FunsEip.Add(5, new Inovance_EIP(GlobalContext.PC5Address, GlobalContext.Machine5Address)); //OP50 ADD PCB板上料
  152. //Funs.Add(5, new ModbusClientHelper(GlobalContext.Machine5Address, GlobalContext.MachinePort, 2001)); //Tray盘下料装备
  153. if (GlobalContext.IsUsePLC6)
  154. FunsEip.Add(6, new Inovance_EIP(GlobalContext.PC6Address, GlobalContext.Machine6Address)); //OP60 顶盖装配
  155. if (GlobalContext.IsUsePLC7)
  156. FunsEip.Add(7, new Inovance_EIP(GlobalContext.PC7Address, GlobalContext.Machine7Address)); //OP70 锁螺丝
  157. if (GlobalContext.IsUsePLC8)
  158. FunsEip.Add(8, new Inovance_EIP(GlobalContext.PC8Address, GlobalContext.Machine8Address)); //OP80 3D螺丝高度检测,NG出料站
  159. if (GlobalContext.IsUsePLC9)
  160. FunsEip.Add(9, new Inovance_EIP(GlobalContext.PC9Address, GlobalContext.Machine9Address)); //OP90 下料站
  161. foreach (Inovance_EIP plcEIP in FunsEip.Values)
  162. {
  163. if (plcEIP != null)
  164. {
  165. try
  166. {
  167. (int, string) result = plcEIP.Connect();
  168. }
  169. catch (Exception ex)
  170. {
  171. MessageBox.Show($"PLC[{plcEIP._pcIPStr}]连接失败!失败信息:" + ex.Message,
  172. "PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
  173. }
  174. }
  175. }
  176. /*
  177. //plc1Alarm.Connect();
  178. foreach (ModbusClientHelper modbusClient in Funs.Values)
  179. {
  180. if (modbusClient != null)
  181. {
  182. try
  183. {
  184. modbusClient.Connect();
  185. }
  186. catch (Exception ex)
  187. {
  188. MessageBox.Show($"PLC[{modbusClient.IPAddress}:{modbusClient.Port}]连接失败!失败信息:" + ex.Message,
  189. "PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
  190. }
  191. }
  192. }
  193. */
  194. // 采集任务
  195. Task TaskReadAlarm = new Task(ReadAlarmAllPLC); // 线程-获取线体报警数据
  196. List<Task> TaskReadProcess = new List<Task>(); // 线程-触发点位(PLC)的线程
  197. //TaskReadProcess.Add(new Task(() => { ReadStation_DownOrderInfo(1); })); // 下发机种
  198. if (GlobalContext.IsUsePLC1)
  199. TaskReadProcess.Add(new Task(() => { ReadStation_S1(1); })); //OP10 壳体清洁上料装备
  200. if (GlobalContext.IsUsePLC2)
  201. TaskReadProcess.Add(new Task(() => { ReadStation_S2(2); })); //OP20 顶盖上料设备
  202. if (GlobalContext.IsUsePLC3)
  203. TaskReadProcess.Add(new Task(() => { ReadStation_S3(3); })); //OP30 点胶设备
  204. if (GlobalContext.IsUsePLC4)
  205. TaskReadProcess.Add(new Task(() => { ReadStation_S4(4); })); //OP40 点胶检测设备
  206. if (GlobalContext.IsUsePLC5)
  207. TaskReadProcess.Add(new Task(() => { ReadStation_S5(5); })); //OP50 ADD PCB板上料设备
  208. if (GlobalContext.IsUsePLC6)
  209. TaskReadProcess.Add(new Task(() => { ReadStation_S6(6); })); //OP60 顶盖装配设备
  210. if (GlobalContext.IsUsePLC7)
  211. TaskReadProcess.Add(new Task(() => { ReadStation_S7(7); })); //OP70 锁螺丝设备
  212. if (GlobalContext.IsUsePLC8)
  213. TaskReadProcess.Add(new Task(() => { ReadStation_S8(8); })); //OP80 3D螺丝高度检测设备
  214. if (GlobalContext.IsUsePLC9)
  215. TaskReadProcess.Add(new Task(() => { ReadStation_S9(9); }));
  216. #region 初始化
  217. try
  218. {
  219. // 开启边线MES(绑定/查询数据)
  220. //int mesRoute = XiaomiMES_RouteCommunication.Init();
  221. //if (mesRoute == 0)
  222. //{
  223. // //picMESStatus.Image = imageListState.Images[1];
  224. // //GlobalContext.MESIsConnect = true;
  225. // AddMessage(LogType.Info, "小米MES边线初始连接成功!");
  226. //}
  227. //else
  228. //{
  229. // //picMESStatus.Image = imageListState.Images[0];
  230. // //GlobalContext.MESIsConnect = false;
  231. // AddMessage(LogType.Info, $"小米MES边线初始连接失败!");
  232. //}
  233. // 开启MES(Http)
  234. if (GlobalContext.IsUseMES)
  235. {
  236. bool mesret = HttpUitls.PingIP(GlobalContext.ServerIp);
  237. if (mesret)
  238. {
  239. picMESStatus.Image = imageListState.Images[1];
  240. GlobalContext.MESIsConnect = true;
  241. AddMessage(LogType.Info, "小米MES初始连接成功!");
  242. }
  243. else
  244. {
  245. picMESStatus.Image = imageListState.Images[0];
  246. GlobalContext.MESIsConnect = false;
  247. AddMessage(LogType.Info, $"小米MES[{GlobalContext.ServerHost}]初始连接失败!");
  248. }
  249. }
  250. // 开启IOT(MQTT)
  251. if (GlobalContext.IsUseIot)
  252. {
  253. string addr = GlobalContext.MQTTServerHost;
  254. int port = GlobalContext.MQTTServerPort;
  255. //生产环境需要修改
  256. int qmttResult = XiaomiMqttClient_Extend.OpenWithMqttServer("127.0.0.1", 6666, GlobalContext.MqttServerPath, GlobalContext.MqttServerName);
  257. XiaomiMqttResponse_ErrCode response_ErrCode = (XiaomiMqttResponse_ErrCode)qmttResult;
  258. if (response_ErrCode == XiaomiMqttResponse_ErrCode.OK)
  259. {
  260. picIot.Image = imageListState.Images[1];
  261. AddMessage(LogType.Info, "小米IOT MQTT初始连接成功!");
  262. // 设置回调函数
  263. //XiaomiMqttClient_Extend.SetCallbackWithDataId(CallbackWithDataId);
  264. // 配置参数
  265. XiaomiMqttLoginFunAndParam param = new XiaomiMqttLoginFunAndParam();
  266. // fds
  267. param.parameter.fds.address = "http://file-cm.be.mi.com/file/x5/file/upload/mqtt";
  268. param.parameter.fds.appId = "Auto-Soft";
  269. param.parameter.fds.appKey = "d11ec2b9-0e7a-4086-a80c-a1ec716e0896";
  270. // mes
  271. param.parameter.mes.address = GlobalContext.ServerIp;
  272. param.parameter.mes.appId = GlobalContext.MESAppId;
  273. param.parameter.mes.appKey = GlobalContext.MESAppKey;
  274. // mqtt
  275. param.parameter.mqtt.address = GlobalContext.MQTTServerHost;
  276. param.parameter.mqtt.port = GlobalContext.MQTTServerPort;
  277. param.parameter.mqtt.username = GlobalContext.MQTTAppId;
  278. param.parameter.mqtt.password = GlobalContext.MQTTAppPwd;
  279. // 设备配置
  280. param.parameter.equipment.factoryCode = GlobalContext.Factory_Code;
  281. if (GlobalContext.IsUsePLC1)
  282. {
  283. param.parameter.equipment.deviceCode = GlobalContext.S1_device_code; // 装备编码
  284. param.parameter.equipment.stationCode = GlobalContext.S1_station; // ⼯位Id
  285. }
  286. if (GlobalContext.IsUsePLC2)
  287. {
  288. param.parameter.equipment.deviceCode = GlobalContext.S2_device_code; // 装备编码
  289. param.parameter.equipment.stationCode = GlobalContext.S2_station; // ⼯位Id
  290. }
  291. if (GlobalContext.IsUsePLC3)
  292. {
  293. param.parameter.equipment.deviceCode = GlobalContext.S3_device_code; // 装备编码
  294. param.parameter.equipment.stationCode = GlobalContext.S3_station; // ⼯位Id
  295. }
  296. if (GlobalContext.IsUsePLC4)
  297. {
  298. param.parameter.equipment.deviceCode = GlobalContext.S4_1_device_code; // 装备编码
  299. param.parameter.equipment.stationCode = GlobalContext.S4_1_station; // ⼯位Id
  300. }
  301. if (GlobalContext.IsUsePLC5)
  302. {
  303. param.parameter.equipment.deviceCode = GlobalContext.S5_device_code; // 装备编码
  304. param.parameter.equipment.stationCode = GlobalContext.S5_station; // ⼯位Id
  305. }
  306. if (GlobalContext.IsUsePLC6)
  307. {
  308. param.parameter.equipment.deviceCode = GlobalContext.S6_device_code; // 装备编码
  309. param.parameter.equipment.stationCode = GlobalContext.S6_station; // ⼯位Id
  310. }
  311. if (GlobalContext.IsUsePLC7)
  312. {
  313. param.parameter.equipment.deviceCode = GlobalContext.S7_device_code; // 装备编码
  314. param.parameter.equipment.stationCode = GlobalContext.S7_station; // ⼯位Id
  315. }
  316. if (GlobalContext.IsUsePLC8)
  317. {
  318. param.parameter.equipment.deviceCode = GlobalContext.S8_device_code; // 装备编码
  319. param.parameter.equipment.stationCode = GlobalContext.S8_station; // ⼯位Id
  320. }
  321. if (GlobalContext.IsUsePLC9)
  322. {
  323. param.parameter.equipment.deviceCode = GlobalContext.S9_device_code; // 装备编码
  324. param.parameter.equipment.stationCode = GlobalContext.S9_station; // ⼯位Id
  325. }
  326. param.parameter.equipment.project = GlobalContext.Project_Code;
  327. param.parameter.equipment.productMode = "debug";
  328. //
  329. param.parameter.other.logLevel = 0;
  330. param.parameter.other.LogPath = "D:\\Test";
  331. XiaomiMqttClient_Extend.ParameterConfig(param);
  332. }
  333. else
  334. {
  335. picIot.Image = imageListState.Images[0];
  336. AddMessage(LogType.Info, $"小米IOT MQTT[{GlobalContext.MQTTServerHost}:{GlobalContext.MQTTServerPort}]初始连接失败!--- {response_ErrCode.ToString()}");
  337. }
  338. }
  339. // 开启AGV(Http与MQTT)
  340. if (GlobalContext.IsUseAGV)
  341. {
  342. // AGV HTTP
  343. bool mesret1 = HttpUitls.PingIP(GlobalContext.AGVHttpIp);
  344. if (mesret1)
  345. {
  346. picAgvHttp.Image = imageListState.Images[1];
  347. AddMessage(LogType.Info, "AGV Http初始连接成功!");
  348. }
  349. else
  350. {
  351. picAgvHttp.Image = imageListState.Images[0];
  352. AddMessage(LogType.Info, $"AGV Http[{GlobalContext.AGVHttpHost}]初始连接失败!");
  353. }
  354. string agvMqttIp = GlobalContext.MQTTServerHost;
  355. int agvMqttPort = GlobalContext.MQTTServerPort;
  356. Action<ResultData_MQTT> callback = AGVMqttShowLog;
  357. ResultData_MQTT result_MQTT = _MQTTHelper.CreateMQTTClientAndStart(agvMqttIp, agvMqttPort, null, null, callback).Result; // 连接MQTT服务器
  358. // AGV MQTT
  359. if (result_MQTT.ResultCode == 1)
  360. {
  361. picAgvMqtt.Image = imageListState.Images[1];
  362. GlobalContext.AGVMQTTIsConnect = true;
  363. AddMessage(LogType.Info, "小米AGV MQTT初始连接成功!");
  364. ResultData_MQTT result = XiaomiAGVMQTT_Base.DeviceTopicAGV(ref _MQTTHelper, GlobalContext.AGVMQTTDeviceCode);
  365. AddMessage(LogType.Info, $"小米AGV MQTT订阅{GlobalContext.AGVMQTTDeviceCode}--- [{result.ResultCode}]{result.ResultMsg}!");
  366. }
  367. else
  368. {
  369. picAgvMqtt.Image = imageListState.Images[0];
  370. GlobalContext.AGVMQTTIsConnect = false;
  371. AddMessage(LogType.Info, $"小米AGV MQTT[{GlobalContext.AGVMQTTHost}:{GlobalContext.AGVMQTTPort}]初始连接失败!--- [{result_MQTT.ResultCode}]{result_MQTT.ResultMsg}");
  372. }
  373. }
  374. // 持续监视MES、IOT、AGV HTTP、AGV MQTT连接状态
  375. Task.Run(MonitorMESConnect);
  376. // 查询PLC连接状态
  377. foreach (int plcNo in FunsEip.Keys)
  378. {
  379. bool connected = FunsEip[plcNo].IsConnected;
  380. if (connected)
  381. {
  382. string msg = plcNo.ToString() + "工位初始连接成功---" + FunsEip[plcNo]._pcIPStr;
  383. AddMessage(LogType.Info, msg);
  384. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI
  385. }
  386. else
  387. {
  388. string msg = plcNo.ToString() + "工位初始连接失败---" + FunsEip[plcNo]._pcIPStr;
  389. AddMessage(LogType.Info, msg);
  390. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  391. }
  392. }
  393. // PLC4时 初始化扫码器TCP
  394. //if (GlobalContext.IsUsePLC4)
  395. // HpTCPClientInit();
  396. // 开启PLC的业务处理线程-监听PLC点位+状态
  397. foreach (Task task in TaskReadProcess)
  398. {
  399. if (task != null)
  400. task.Start();
  401. }
  402. //// 开启“获取线体报警数据”的线程
  403. //TaskReadAlarm.Start();
  404. ////下传MES信息给1工位(先判断下plc对象数量)
  405. //if (Funs.Count > 1)
  406. // DownLoadProductInfo(1);
  407. AddMessage(LogType.Info, "程序初始化完成");
  408. }
  409. catch (Exception ex)
  410. {
  411. string str = ex.StackTrace;
  412. this.BeginInvoke(new Action(() =>
  413. {
  414. AddMessage(LogType.Error, "初始化PLC连接失败!异常信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  415. }));
  416. }
  417. #endregion
  418. }
  419. catch (Exception ex)
  420. {
  421. string str = ex.StackTrace;
  422. OnMessage(LogType.Info, "主窗体的首页初始化出错!异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1) + ";异常信息:" + ex.Message.ToString());
  423. if (ex.Message != null && ex.Message.Contains("timed out"))
  424. MessageBox.Show("主窗体的首页初始化出错!异常信息:PLC连接超时!" + ex.Message);
  425. else
  426. MessageBox.Show("主窗体的首页初始化出错!异常信息:" + ex.Message);
  427. }
  428. }
  429. /// <summary>
  430. /// 窗体关闭事件
  431. /// </summary>
  432. private void Form_Home_FormClosed(object sender, FormClosedEventArgs e)
  433. {
  434. Closed2();
  435. }
  436. public void Closed2()
  437. {
  438. try
  439. {
  440. IsRun = false;
  441. Thread.Sleep(IntervalReadPLC);
  442. // 断开TCP
  443. int count = _HPSocket_TcpClients.Count();
  444. for (int i = 0; i < count; i++)
  445. {
  446. try
  447. {
  448. if (_HPSocket_TcpClients[i] != null && _HPSocket_TcpClients[i]._client.IsConnected)
  449. {
  450. _HPSocket_TcpClients[i].Stop();
  451. _HPSocket_TcpClients[i]._client.OnPrepareConnect -= OnPrepareConnect; // 准备连接了事件
  452. _HPSocket_TcpClients[i]._client.OnConnect -= OnConnect; // 连接事件
  453. _HPSocket_TcpClients[i]._client.OnSend -= OnSend; // 数据包发送事件
  454. _HPSocket_TcpClients[i]._client.OnReceive -= OnReceive; // 数据包到达事件
  455. _HPSocket_TcpClients[i]._client.OnClose -= OnClose; // TCP连接关闭事件
  456. }
  457. }
  458. catch { }
  459. }
  460. // 关闭Iot
  461. try { XiaomiMqttClient_Extend.CloseWithMqttServer(GlobalContext.MqttServerPath, GlobalContext.MqttServerName); } catch { }
  462. // 关闭AGV Mqtt
  463. try { _MQTTHelper.DisconnectAsync_Client().Wait(); } catch { }
  464. }
  465. catch { }
  466. }
  467. #endregion 窗体基础事件
  468. #region 监控MES状态
  469. /// <summary>
  470. /// 监控MES连接状态
  471. /// </summary>
  472. private void MonitorMESConnect()
  473. {
  474. while (IsRun) // 运行被控线程
  475. {
  476. try
  477. {
  478. // 开启MES(Http)
  479. if (GlobalContext.IsUseMES)
  480. {
  481. bool mesret = HttpUitls.PingIP(GlobalContext.ServerIp);
  482. if (mesret)
  483. {
  484. picMESStatus.Image = imageListState.Images[1];
  485. GlobalContext.MESIsConnect = true;
  486. }
  487. else
  488. {
  489. picMESStatus.Image = imageListState.Images[0];
  490. GlobalContext.MESIsConnect = false;
  491. OnMessage(LogType.Info, $"小米MES[{GlobalContext.ServerHost}]连接失败");
  492. }
  493. }
  494. // 开启IOT(MQTT)
  495. if (GlobalContext.IsUseIot)
  496. {
  497. bool iIot = XiaomiMqttClient.IsOpen;
  498. if (iIot)
  499. picIot.Image = imageListState.Images[1];
  500. else
  501. {
  502. picIot.Image = imageListState.Images[0];
  503. OnMessage(LogType.Info, $"小米IOT MQTT[{GlobalContext.MQTTServerHost}:{GlobalContext.MQTTServerPort}]连接失败");
  504. }
  505. }
  506. // 开启AGV(Http与MQTT)
  507. if (GlobalContext.IsUseAGV)
  508. {
  509. // AGV Http
  510. bool mesret1 = HttpUitls.PingIP(GlobalContext.AGVHttpIp);
  511. if (mesret1)
  512. picAgvHttp.Image = imageListState.Images[1];
  513. else
  514. {
  515. picAgvHttp.Image = imageListState.Images[0];
  516. OnMessage(LogType.Info, $"小米AGV Http[{GlobalContext.AGVHttpHost}]连接失败");
  517. }
  518. // AGV MQTT
  519. if (GlobalContext.AGVMQTTIsConnect)
  520. picAgvMqtt.Image = imageListState.Images[1];
  521. else
  522. {
  523. picAgvMqtt.Image = imageListState.Images[0];
  524. OnMessage(LogType.Info, $"小米AGV MQTT[{GlobalContext.AGVMQTTHost}:{GlobalContext.AGVMQTTPort}]连接失败");
  525. }
  526. }
  527. }
  528. catch (Exception ex)
  529. {
  530. string str = ex.StackTrace;
  531. AddMessage(LogType.Error, "监控MES心跳失败!异常信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  532. }
  533. Thread.Sleep(IntervalMonitorMES);
  534. }
  535. }
  536. #endregion 监控MES连接状态
  537. #region 采集设备状态、运行数据、报警数据
  538. /// <summary>
  539. /// 请求设备状态 5000
  540. /// </summary>
  541. /// <param name="no">1</param>
  542. /// <param name="stationNameStr"></param>
  543. /// <returns>0:证明未连接到PLC;1,代表设备控制状态处于运行状态;2,代表设备控制状态处于故障状态;3,代表设备控制状态处于缺料状态;4,代表设备控制状态处于待机状态;5,代表设备控制状态处于维修状态;</returns>
  544. public int GetDeviceStatus(int plcNo, string stationNameStr = "[S0]壳体上料")
  545. {
  546. try
  547. {
  548. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  549. {
  550. short result = Funs[plcNo].ReadHoldingRegisters<short>(5000); // 5000
  551. return result;
  552. }
  553. else
  554. {
  555. return 0;
  556. }
  557. }
  558. catch (Exception ex)
  559. {
  560. string str = ex.StackTrace;
  561. AddMessage_Station(stationNameStr, LogType.Error, "请求设备状态失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  562. return 0;
  563. }
  564. }
  565. /// <summary>
  566. /// 检查是否可采集点检数据 - 不取新值
  567. /// 5000不为1时可点检
  568. /// </summary>
  569. /// <returns></returns>
  570. public bool CheckCanSpotcheck1(int deviceState)
  571. {
  572. //return true;
  573. //D5000 = 1,代表设备控制状态处于运行状态
  574. //D5000 = 2, 代表设备控制状态处于故障状态
  575. //D5000 = 3,代表设备控制状态处于缺料状态
  576. //D5000 = 4, 代表设备控制状态处于待机状态
  577. //D5000 = 5,代表设备控制状态处于维修状态
  578. return deviceState != 1;
  579. }
  580. /// <summary>
  581. /// 检查是否可采集产品数据 - 不取新值
  582. /// </summary>
  583. /// <returns></returns>
  584. public bool CheckCanCollData(int deviceState)
  585. {
  586. return deviceState == 0; // 点检时该值不为0
  587. }
  588. /// <summary>
  589. /// 获取设备报警数据与获取设备运行信息
  590. /// </summary>
  591. private async void ReadAlarmAllPLC()
  592. {
  593. // [S1] Tray盘上料装备(板测)
  594. // [S2] FCT(板测)
  595. // [S3] 值板机
  596. // [S4] 取放桁架
  597. // [S5] Tray盘下料装备
  598. /// 上位机心跳
  599. /// 获取设备报警数据与状态信息
  600. string stationNameStr = "获取设备报警数据与状态信息";
  601. while (IsRun)
  602. {
  603. try
  604. {
  605. if (!GlobalContext._IsCon_plc1Alarm)
  606. {
  607. UpdatePLCMonitor(1, -2, 0);
  608. continue;
  609. }
  610. if (plc1Alarm.IsConnected) // 检查PLC是否已连接上
  611. {
  612. DateTime dtNow = DateTime.Now;
  613. #region 获取设备运行信息
  614. try
  615. {
  616. LineWorkingData_ThisTime lineWorkingData1 = new LineWorkingData_ThisTime();
  617. lineWorkingData1.GUID = Guid.NewGuid().ToString();
  618. lineWorkingData1.LineName = GlobalContext.LineCode;
  619. //
  620. lineWorkingData1.BootTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5500); // 本次开机时间(整线)D5500 h
  621. lineWorkingData1.NormalTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5502); // 本次开机运行时间(整线)D5502 h
  622. lineWorkingData1.StandbyTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5504); // 本次开机待机时间(整线)D5504 h
  623. lineWorkingData1.FaultTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5506); // 本次开机故障时间(整线)D5506 h
  624. lineWorkingData1.MaterialShortageTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5508); // 本次开机缺料时间(整线)D5508 h
  625. lineWorkingData1.MaintenanceTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5510); // 本次开机维修时间(整线)D5510 h
  626. lineWorkingData1.FaultNumber = plc1Alarm.ReadHoldingRegisters<short>(5514); // 本次开机故障停机次数(整线)D5514
  627. lineWorkingData1.OutputNumber = plc1Alarm.ReadHoldingRegisters<short>(5700); // 本次开机产量(整线) D5700
  628. lineWorkingData1.QualifiedNumber = plc1Alarm.ReadHoldingRegisters<short>(5704); // 本次开机合格数量(整线) D5704
  629. lineWorkingData1.QualifiedRate = plc1Alarm.ReadHoldingRegisters<float>(5710); // 本次开机合格率(整线) D5710
  630. lineWorkingData1.DesignRhythm = plc1Alarm.ReadHoldingRegisters<float>(5714); // 设计节拍(整线) D5714
  631. lineWorkingData1.RealityRhythm = plc1Alarm.ReadHoldingRegisters<float>(5716); // 本次开机实际节拍(整线) D5716
  632. lineWorkingData1.CreateTime = DateTime.Now;
  633. string lineWorkingData1_Str = JsonConvert.SerializeObject(lineWorkingData1);
  634. // UI展示-展示到设备状态页
  635. if (string.IsNullOrEmpty(lineWorkingData1_OldStr)) // 软件启动后第一次运行
  636. {
  637. // 查询数据库最新一条数据,确定是不是更新
  638. string qSql = @"SELECT top(1) [GUID]
  639. ,[LineName]
  640. ,[BootTimeLong]
  641. ,[NormalTimeLong]
  642. ,[StandbyTimeLong]
  643. ,[FaultTimeLong]
  644. ,[MaterialShortageTimeLong]
  645. ,[MaintenanceTimeLong]
  646. ,[FaultNumber]
  647. ,[OutputNumber]
  648. ,[QualifiedNumber]
  649. ,[QualifiedRate]
  650. ,[DesignRhythm]
  651. ,[RealityRhythm]
  652. ,[CreateTime]
  653. FROM [LineWorkingData]
  654. where [CreateTime] > '{0}'
  655. and [LineName]='{1}'
  656. order by [CreateTime] desc
  657. ";
  658. qSql = string.Format(qSql, DateTime.Now.ToString("yyyy-MM-dd") + " 00:00:00", lineWorkingData1.LineName);
  659. var ds = SQLHelper_New.Query(qSql, null);
  660. if (ds != null && ds.Tables.Count > 0 && ds.Tables[0].Rows.Count > 0)
  661. {
  662. var dataDBlast = new LineWorkingData_ThisTime();
  663. dataDBlast.GUID = ds.Tables[0].Rows[0][0].ToString(); // 主键
  664. dataDBlast.LineName = ds.Tables[0].Rows[0][1].ToString(); // 线体名称
  665. dataDBlast.BootTimeLong = Convert.ToSingle(ds.Tables[0].Rows[0][2].ToString()); // 本次开机时间(整线)
  666. dataDBlast.CreateTime = Convert.ToDateTime(ds.Tables[0].Rows[0][14].ToString()); // 创建时间
  667. if (lineWorkingData1.BootTimeLong > dataDBlast.BootTimeLong) // 需要更新的情况;不需要更新的走后面的插入
  668. {
  669. dataDBlast.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
  670. dataDBlast.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
  671. dataDBlast.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
  672. dataDBlast.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
  673. dataDBlast.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
  674. dataDBlast.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
  675. dataDBlast.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
  676. dataDBlast.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
  677. dataDBlast.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
  678. dataDBlast.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
  679. dataDBlast.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
  680. dataDBlast.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
  681. string usql = dataDBlast.ToStringUpdate();
  682. SQLHelper_New.ExecuteSQL(usql, null);
  683. lineWorkingData1_OldStr = JsonConvert.SerializeObject(dataDBlast);
  684. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  685. //AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
  686. }
  687. }
  688. else
  689. {
  690. // 插入
  691. SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
  692. lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
  693. AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  694. //AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
  695. }
  696. }
  697. else if (!lineWorkingData1_Str.Equals(lineWorkingData1_OldStr)) // 非“软件启动后第一次运行”
  698. {
  699. LineWorkingData_ThisTime lineWorkingData1_Old = string.IsNullOrEmpty(lineWorkingData1_OldStr) ? lineWorkingData1 : JsonConvert.DeserializeObject<LineWorkingData_ThisTime>(lineWorkingData1_OldStr); // 上次的状态信息
  700. //// 本次开机设备运行情况
  701. //LineWorkingData1_ThisTime lineWorkingData_UI = JsonConvert.DeserializeObject<LineWorkingData1_ThisTime>(lineWorkingData1_OldStr);
  702. //Task.Run(() =>
  703. //{
  704. // if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
  705. // {
  706. // Form_Main.formDevAlarm.UpdDeviceStatus_ThisTime(lineWorkingData_UI); // UI更新
  707. // }
  708. //});
  709. // 本日设备运行情况
  710. // 存数据库(开机时间>上次的开机时间,则更新上次记录;<则作为新数据插入)
  711. if (lineWorkingData1.BootTimeLong > lineWorkingData1_Old.BootTimeLong)
  712. {
  713. // 更新
  714. lineWorkingData1_Old.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
  715. lineWorkingData1_Old.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
  716. lineWorkingData1_Old.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
  717. lineWorkingData1_Old.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
  718. lineWorkingData1_Old.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
  719. lineWorkingData1_Old.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
  720. lineWorkingData1_Old.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
  721. lineWorkingData1_Old.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
  722. lineWorkingData1_Old.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
  723. lineWorkingData1_Old.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
  724. lineWorkingData1_Old.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
  725. lineWorkingData1_Old.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
  726. SQLHelper_New.ExecuteSQL(lineWorkingData1_Old.ToStringUpdate(), null);
  727. lineWorkingData1_OldStr = JsonConvert.SerializeObject(lineWorkingData1_Old);
  728. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  729. //AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
  730. }
  731. else if (lineWorkingData1.BootTimeLong < lineWorkingData1_Old.BootTimeLong)
  732. {
  733. // 插入
  734. SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
  735. lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
  736. AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  737. //AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
  738. }
  739. await Task.Run(() =>
  740. {
  741. try
  742. {
  743. if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
  744. {
  745. Form_Main.formDevAlarm.UpdDeviceStatus_Today(); // UI更新
  746. }
  747. }
  748. catch { }
  749. });
  750. }
  751. }
  752. catch (Exception ex)
  753. {
  754. string str = ex.StackTrace;
  755. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取设备运行信息出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  756. }
  757. #endregion 获取设备运行信息
  758. #region 报警数据
  759. try
  760. {
  761. List<DeviceAlarm_Cur> deviceAlarm_Curs = new List<DeviceAlarm_Cur>(); // 同步到报警页面用传输载体
  762. bool isNeedUpdUI = false; // 是否需要更新历史报警UI
  763. // 同步“设备报警信息”到“设备报警临时字典DicAlarms_Cur”
  764. var dicAlarms_Cur_PLC1 = DicAlarms_Cur[GlobalContext.LineCode];
  765. for (int i = 0; i < dicAlarms_Cur_PLC1.Count; i++) // 读取
  766. {
  767. short shortBuf = plc1Alarm.ReadHoldingRegisters<short>(dicAlarms_Cur_PLC1[i].关联的PLC地址);
  768. dicAlarms_Cur_PLC1[i].是否报警 = shortBuf != 0;
  769. if (dicAlarms_Cur_PLC1[i].上次的运行状态 != dicAlarms_Cur_PLC1[i].是否报警)
  770. {
  771. isNeedUpdUI = true; // 需要更新历史报警UI信息
  772. // 记录
  773. dicAlarms_Cur_PLC1[i].上次的运行状态 = dicAlarms_Cur_PLC1[i].是否报警;
  774. switch (dicAlarms_Cur_PLC1[i].是否报警)
  775. {
  776. case true: // 报警
  777. dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
  778. {
  779. GUID = Guid.NewGuid().ToString(),
  780. LineName = GlobalContext.LineCode, // 线体
  781. AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
  782. AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
  783. StartTime = dtNow // 开始时间
  784. };
  785. // 传输到页面
  786. deviceAlarm_Curs.Add(new DeviceAlarm_Cur()
  787. {
  788. 线体名称 = dicAlarms_Cur_PLC1[i].报警数据.LineName,
  789. 报警类型 = dicAlarms_Cur_PLC1[i].报警数据.AlarmType,
  790. 报警内容 = dicAlarms_Cur_PLC1[i].报警数据.AlarmDesc,
  791. 开始时间 = dtNow
  792. });
  793. // 新增到数据库
  794. var data1 = dicAlarms_Cur_PLC1[i].报警数据;
  795. SaveAlarmDataByDB(stationNameStr, data1, false);
  796. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  797. break;
  798. case false: // 消除报警
  799. if (dicAlarms_Cur_PLC1[i].报警数据 == null || string.IsNullOrEmpty(dicAlarms_Cur_PLC1[i].报警数据.GUID))
  800. {
  801. dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
  802. {
  803. GUID = Guid.NewGuid().ToString(),
  804. LineName = GlobalContext.LineCode, // 线体
  805. AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
  806. AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
  807. StartTime = dtNow, // 开始时间
  808. EndTime = dtNow, // 开始时间
  809. PersistTime = 1, // 耗时1s
  810. };
  811. // 新增
  812. var data2 = dicAlarms_Cur_PLC1[i].报警数据;
  813. SaveAlarmDataByDB(stationNameStr, data2, false);
  814. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  815. }
  816. else
  817. {
  818. dicAlarms_Cur_PLC1[i].报警数据.EndTime = dtNow; // 开始时间
  819. dicAlarms_Cur_PLC1[i].报警数据.PersistTime = Convert.ToInt32((dicAlarms_Cur_PLC1[i].报警数据.EndTime
  820. - dicAlarms_Cur_PLC1[i].报警数据.StartTime).TotalSeconds); // 耗时s
  821. // 修改
  822. var data3 = dicAlarms_Cur_PLC1[i].报警数据;
  823. SaveAlarmDataByDB(stationNameStr, data3, true);
  824. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  825. }
  826. break;
  827. default:
  828. break;
  829. }
  830. }
  831. }
  832. DicAlarms_Cur[GlobalContext.LineCode] = dicAlarms_Cur_PLC1;
  833. // 有新报警则更新
  834. if (isNeedUpdUI)
  835. {
  836. // UI展示 - 展示到设备状态页
  837. await Task.Run(() =>
  838. {
  839. try
  840. {
  841. if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed)
  842. {
  843. Form_Main.formDevAlarm.UpdDeviceAlarm_Cur(deviceAlarm_Curs); // 报警UI 更新
  844. if (Form_Main.formDevAlarm.Visible)
  845. {
  846. Form_Main.formDevAlarm.UpdDeviceAlarm_History_48H(); // 历史报警UI 更新
  847. }
  848. }
  849. }
  850. catch { }
  851. });
  852. }
  853. }
  854. catch (Exception ex)
  855. {
  856. string str = ex.StackTrace;
  857. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取报警数据出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  858. }
  859. #endregion 报警数据
  860. UpdatePLCMonitor(1, -2, 1);
  861. }
  862. else
  863. {
  864. UpdatePLCMonitor(1, -2, 0);
  865. }
  866. }
  867. catch (Exception ex)
  868. {
  869. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  870. }
  871. Thread.Sleep(IntervalAlarm);
  872. }
  873. }
  874. #endregion 轮询PLC
  875. #region 下发订单信息
  876. ///// <summary>
  877. ///// 壳体上料(下发工单)的交互逻辑
  878. ///// </summary>
  879. ///// <param name="no"></param>
  880. ///// <exception cref="NotImplementedException"></exception>
  881. //private void ReadStation_DownOrderInfo(int plcNo)
  882. //{
  883. // // [S1] Tray盘上料装备(板测)
  884. // // [S2] FCT(板测)
  885. // // [S3] 值板机
  886. // // [S4] 取放桁架
  887. // // [S5] Tray盘下料装备
  888. // /// 上位机心跳
  889. // /// 获取设备报警数据与状态信息
  890. // string stationNameStr = "[S0]壳体上料";
  891. // while (IsRun)
  892. // {
  893. // try
  894. // {
  895. // if (!GlobalContext._IsCon_Funs1)
  896. // {
  897. // UpdatePLCMonitor(plcNo, 0);
  898. // continue;
  899. // }
  900. // if (Funs[plcNo].isConnected) // 检查PLC是否已连接上
  901. // {
  902. // #region 壳体上料(下发工单)
  903. // try
  904. // {
  905. // Funs[plcNo].Read_Int_Tag("500", 1, out short[] iiMes0);
  906. // Funs[plcNo].Read_Int_Tag("501", 1, out short[] iiPlc0);
  907. // bool mES_FLAG_1 = iiMes0[0] == 1 ? true : false; // MES_FLAG_1
  908. // bool pLC_Flag_1 = iiPlc0[0] == 1 ? true : false; // PLC_FLAG_1
  909. // // 重置数据和信号
  910. // if (mES_FLAG_1 && pLC_Flag_1) // 1 1
  911. // {
  912. // // 清空写给PLC的数据
  913. // int[] i497 = new int[1] { 0 };
  914. // Funs[plcNo].Write_DInt_Tag("497", 1, i497); // SN号(数字部分)重置信号
  915. // // MES_Flag重置为0
  916. // int[] i500 = new int[1] { 0 };
  917. // Funs[plcNo].Write_DInt_Tag("500", 1, i500); // MES_FLAG_1
  918. // }
  919. // }
  920. // catch (Exception ex)
  921. // {
  922. // string str = ex.StackTrace;
  923. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}下发订单信息运行出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  924. // }
  925. // #endregion 壳体上料(下发工单)
  926. // UpdatePLCMonitor(plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  927. // }
  928. // else
  929. // {
  930. // UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
  931. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  932. //
  933. // Funs[plcNo].Connect();
  934. // }
  935. // }
  936. // catch (Exception ex)
  937. // {
  938. // UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
  939. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  940. //
  941. // Funs[plcNo].ReConnect();
  942. // }
  943. // Thread.Sleep(IntervalReadPLC);
  944. // }
  945. //}
  946. ///// <summary>
  947. ///// 下发订单信息到PLC
  948. ///// </summary>
  949. ///// <param name="no">PLC编号</param>
  950. //private void DownLoadProductInfo(int plcNo, string stationNameStr = "[S0]壳体上料")
  951. //{
  952. // try
  953. // {
  954. // if (!string.IsNullOrEmpty(GlobalContext.Mtltmrk))
  955. // {
  956. // Funs[plcNo].Write_String_Tag("568", 1, GlobalContext.Mtltmrk); // 产品型号(mtltmrk)
  957. // WritePLCLog(LogType.Debug, GlobalContext.Mtltmrk);
  958. // }
  959. // Funs[plcNo].Write_DInt_Tag("500", 1, new Int32[1] { 1 }); // MES_FLAG_1
  960. // }
  961. // catch (Exception ex)
  962. // {
  963. // string str = ex.StackTrace;
  964. // AddMessage_Station(stationNameStr, LogType.Error, "下发订单信息到PLC失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  965. // }
  966. //}
  967. /// <summary>
  968. /// 下发清料信号
  969. /// </summary>
  970. /// <param name="no">PLC编号</param>
  971. public bool ClearProducts(int plcNo, string stationNameStr = "[S0]壳体上料")
  972. {
  973. try
  974. {
  975. //Funs[plcNo].ReadHoldingRegisters<int>(496); //
  976. AddMessage_Station(stationNameStr, LogType.Info, "下发了清料信号!");
  977. return true;
  978. }
  979. catch (Exception ex)
  980. {
  981. string str = ex.StackTrace;
  982. AddMessage_Station(stationNameStr, LogType.Error, "下发清料信号失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  983. return false;
  984. }
  985. }
  986. #endregion 下发订单信息
  987. #region Xiaomi 贲流
  988. #region 公共方法
  989. private static bool ProgressState = false;
  990. private static readonly object lockObj = new object(); // 锁对象
  991. private static bool isCollectingFlagLeft;
  992. private static bool isCollectingFlagRight;
  993. private bool OpenDailogFalg = true;//是否开启扫码弹窗标识
  994. /// <summary>
  995. /// float[]转为string
  996. /// </summary>
  997. public string FloatArrayToString(float[] nScrewResults)
  998. {
  999. // 使用 "R" 格式说明符来保证浮点数的往返精度,不添加 'f' 后缀
  1000. return string.Join(",", Array.ConvertAll(nScrewResults, element => element.ToString("R")));
  1001. }
  1002. /// <summary>
  1003. /// short[]转为string
  1004. /// </summary>
  1005. public string ShortArrayToString(short[] nScrewResults)
  1006. {
  1007. // 使用 string.Join 来连接数组元素,并使用逗号作为分隔符
  1008. return string.Join(",", nScrewResults);
  1009. }
  1010. /// <summary>
  1011. /// 写入PLC重复三次
  1012. /// </summary>
  1013. public (int, string) WriteResultToPlc<T>(int plcNo, string stationNameStr, string strTagName, int nCount, T inObj)
  1014. {
  1015. int i = 0;
  1016. int nRet = 0;
  1017. string strRet = "";
  1018. try
  1019. {
  1020. while (i < 3) // 最多上传三次
  1021. {
  1022. (nRet, strRet) = FunsEip[plcNo].Write_SingleTag<T>(strTagName, nCount, inObj);
  1023. if (nRet == 0) //成功
  1024. {
  1025. break;
  1026. }
  1027. else
  1028. {
  1029. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站结果写入PLC出错!错误信息:" + strRet);
  1030. i++;
  1031. }
  1032. }
  1033. return (nRet, strRet);
  1034. }
  1035. catch (Exception ex)
  1036. {
  1037. return (1, ex.Message);
  1038. }
  1039. }
  1040. public (int, string) SaveScrewDataToTxt(string direction, string ProductBarcode, float[] fScrewTimes, short[] nScrewOrders, short[] nScrewResults)
  1041. {
  1042. try
  1043. {
  1044. // 获取当前日期
  1045. string dateFolder = DateTime.Now.ToString("yyyyMMdd");
  1046. // 构建保存路径
  1047. string basePath = AppDomain.CurrentDomain.BaseDirectory; // 获取执行文件的目录
  1048. string savePath = Path.Combine(basePath, "screw", dateFolder, ProductBarcode, direction,"螺丝Mes数据");
  1049. // 确保目录存在
  1050. Directory.CreateDirectory(savePath);
  1051. // 文件名
  1052. string fileName = $"{ProductBarcode}_{DateTime.Now.ToString("HHmmss")}.txt";
  1053. string filePath = Path.Combine(savePath, fileName);
  1054. // 确保不会超出数组长度,只取前14个或数组的实际长度
  1055. int count = Math.Min(14, fScrewTimes.Length);
  1056. using (StreamWriter sw = new StreamWriter(filePath))
  1057. {
  1058. for (int i = 0; i < count; i++)
  1059. {
  1060. sw.WriteLine($"{ProductBarcode}{"_"}{i + 1}");
  1061. sw.WriteLine($"锁附时间:{fScrewTimes[i]}");
  1062. sw.WriteLine($"锁附顺序:{nScrewOrders[i]}");
  1063. sw.WriteLine($"锁附结果:{nScrewResults[i]}");
  1064. sw.WriteLine(); // 空行分隔不同螺丝的信息
  1065. }
  1066. }
  1067. return (0, "");
  1068. }
  1069. catch (Exception ex)
  1070. {
  1071. return (1, ex.Message);
  1072. }
  1073. }
  1074. public Dictionary<string, string> GetLastLineCompensation(string path,string direction,string sn)
  1075. {
  1076. // 创建字典存储补偿点及其对应的值
  1077. Dictionary<string, string> compensationDict = new Dictionary<string, string>();
  1078. try
  1079. {
  1080. //string path = GlobalContext.MESLaserRPath;
  1081. // 获取当前日期并格式化为 "yyyy-MM-dd" 格式
  1082. string currentDate = DateTime.Now.ToString("yyyy-MM-dd");
  1083. string filename = $"Laser-{currentDate}-W0.txt";
  1084. // 拼接完整路径
  1085. string fullPath = Path.Combine(path, filename);
  1086. string lastNonEmptyLine = "";
  1087. // 判断文件是否存在
  1088. if (File.Exists(fullPath))
  1089. {
  1090. //读取文件内容
  1091. string[] lines = File.ReadAllLines(fullPath);
  1092. // 获取最后一行数据(忽略标题行)
  1093. if (lines.Length > 1)
  1094. {
  1095. string lastLine = "";
  1096. for (int i = lines.Length - 1; i > 0; i--)
  1097. {
  1098. if (!string.IsNullOrEmpty(lines[i]))
  1099. {
  1100. lastLine = lines[i];
  1101. break;
  1102. }
  1103. }
  1104. // 将最后一行按逗号分隔
  1105. string[] values = lastLine.Split(',');
  1106. values[1] = sn;
  1107. string key = "三点激光_"+ direction; // 构造键名
  1108. string value = string.Join(",", values); // 获取值并去除多余空格
  1109. compensationDict[key] = value;
  1110. //// 提取“1点补偿”到“6点补偿”的值
  1111. //for (int i = 2; i <= 7 && i < values.Length; i++) // 从索引2开始,最多提取6个值
  1112. //{
  1113. // string key = $"{i - 1}点补偿"; // 构造键名
  1114. // string value = values[i].Trim(); // 获取值并去除多余空格
  1115. // compensationDict[key] = value;
  1116. //}
  1117. }
  1118. }
  1119. else
  1120. {
  1121. Console.WriteLine($"文件不存在: {fullPath}");
  1122. }
  1123. }
  1124. catch (Exception ex)
  1125. {
  1126. // 捕获异常并输出错误信息
  1127. Console.WriteLine($"发生错误: {ex.Message}");
  1128. }
  1129. return compensationDict;
  1130. }
  1131. public int PCBStationOutData(BarcodeSet_t Barcode,IoT_DataSet_t iotData)
  1132. {
  1133. int res = 0;
  1134. string jsonstr1 = "";
  1135. try
  1136. {
  1137. XmMES_StationOutRequest_Body outRequest_Body = new XmMES_StationOutRequest_Body();
  1138. outRequest_Body.machineId = GlobalContext.S5_MachineId; // 装备id(可配置)
  1139. outRequest_Body.stationId = GlobalContext.S5_station; // ⼯位ID(可配置)
  1140. outRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  1141. outRequest_Body.clientTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss"); // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  1142. outRequest_Body.unitSn = Barcode.strPCBBarcode; // 产品SN
  1143. int a1Result = (int)iotData.testStatus;
  1144. //bool pass = a1Result == 1;
  1145. //outRequest_Body.state = pass ? "PASS" : "FAIL"; ; // 出站条件 PASS或FAIL
  1146. outRequest_Body.state = "PASS";
  1147. outRequest_Body.userId = GlobalContext.MESUserId; // ⽤⼾ID
  1148. outRequest_Body.factoryId = GlobalContext.Factory_Code; // ⼯⼚id
  1149. XmStationOut_KeyMaterial keyMaterial = new XmStationOut_KeyMaterial();
  1150. keyMaterial.bindSort = 1;
  1151. keyMaterial.materialSn = Barcode.strProductBarcode;
  1152. outRequest_Body.unitData.keyMaterial.Add(keyMaterial); // 产品码
  1153. jsonstr1 = JsonConvert.SerializeObject(outRequest_Body);
  1154. XmMES_StationOutResponse response = new XmMES_StationOutResponse();
  1155. response = XiaomiMESHttp_StationOutbound.StationOut(outRequest_Body);
  1156. if (response != null && response.header.code == "200")
  1157. {
  1158. res = 1;
  1159. AddMessage(LogType.Info, "上传PCB出站数据到MES服务器---成功!请求信息:" + jsonstr1 + ",返回信息:" + JsonConvert.SerializeObject(response.body));
  1160. }
  1161. else
  1162. {
  1163. res = 0;
  1164. AddMessage(LogType.Error, "上传PCB出站数据到MES服务器---失败!错误信息:"+ response.header.desc + ",请求信息:" + jsonstr1 + ",返回信息:" + JsonConvert.SerializeObject(response.body));
  1165. }
  1166. }
  1167. catch (Exception e)
  1168. {
  1169. res = 0;
  1170. AddMessage(LogType.Info, "上传PCB出站数据到MES服务器---失败!请求信息:" + jsonstr1 + ",返回信息:" + e.Message);
  1171. }
  1172. return res;
  1173. }
  1174. public int PCBStationInData(BarcodeSet_t Barcode, IoT_DataSet_t iotData)
  1175. {
  1176. int res = 0;
  1177. string json_Body = "";
  1178. try
  1179. {
  1180. XmMES_StationInRequest_Body inRequest_Body = new XmMES_StationInRequest_Body();
  1181. inRequest_Body.machineId = GlobalContext.S5_MachineId; // 装备ID(可配置)
  1182. inRequest_Body.stationId = GlobalContext.S5_station; // ⼯位ID(可配置)
  1183. inRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  1184. inRequest_Body.clientTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"); // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  1185. inRequest_Body.unitSn = Barcode.strPCBBarcode; // 产品SN
  1186. inRequest_Body.userId = GlobalContext.MESUserId; // 用户ID;
  1187. inRequest_Body.factoryId = GlobalContext.Factory_Code; // 工厂ID;
  1188. json_Body = JsonConvert.SerializeObject(inRequest_Body);
  1189. var response = XiaomiMESHttp_StationInbound.StationIn(inRequest_Body);
  1190. string resultJson = JsonConvert.SerializeObject(response);
  1191. if (response != null && response.header.code == "200")
  1192. {
  1193. res = 1;
  1194. AddMessage(LogType.Info, "上传PCB进站数据到MES服务器---成功!请求信息:" + json_Body + ",返回信息:" + JsonConvert.SerializeObject(response.body));
  1195. }
  1196. else
  1197. {
  1198. res = 0;
  1199. AddMessage(LogType.Error, "上传PCB进站数据到MES服务器---失败!错误信息:" + response.header.desc + ",请求信息:" + json_Body + ",返回信息:" + JsonConvert.SerializeObject(response.body));
  1200. }
  1201. }
  1202. catch (Exception e)
  1203. {
  1204. res = 0;
  1205. AddMessage(LogType.Info, "上传PCB进站数据到MES服务器---失败!请求信息:" + json_Body + ",返回信息:" + e.Message);
  1206. }
  1207. return res;
  1208. }
  1209. /// <summary>
  1210. /// 调用进站接口并保存进站数据
  1211. /// </summary>
  1212. /// <param name="stationNameStr">工站信息</param>
  1213. /// <param name="workorder_code">工单号</param>
  1214. /// <param name="mtltmrk">型号(物料号)</param>
  1215. /// <param name="sn">产品SN</param>
  1216. /// <param name="items">进站数据</param>
  1217. /// <returns>1成功;5MES报警;6上位机报警</returns>
  1218. public int SaveStationInData(string stationNameStr, string workorder_code, string mtltmrk, string sn, List<TestItem> items, string MachineId, string StationId)
  1219. {
  1220. int result = 0;
  1221. XmMES_StationInRequest_Body inRequest_Body = new XmMES_StationInRequest_Body();
  1222. inRequest_Body.machineId = MachineId; // 装备ID(可配置)
  1223. inRequest_Body.stationId = StationId; // ⼯位ID(可配置)
  1224. inRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  1225. inRequest_Body.clientTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"); // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  1226. inRequest_Body.unitSn = sn; // 产品SN
  1227. inRequest_Body.userId = GlobalContext.MESUserId; // 用户ID;
  1228. inRequest_Body.factoryId = GlobalContext.Factory_Code; // 工厂ID;
  1229. string json_Body = JsonConvert.SerializeObject(inRequest_Body);
  1230. StationIn stationIn = new StationIn()
  1231. {
  1232. Workorder_code = workorder_code, // 车间订单号
  1233. Mtltmrk = mtltmrk, // 产品型号(物料号)
  1234. Sn = sn, // SN
  1235. StationIn_body = json_Body, // 进站接口Json数据 - Body
  1236. Parameter_values = items, // 进站数据
  1237. Write_user = inRequest_Body.userId, // 员工Id
  1238. Test_time = inRequest_Body.clientTime // 进站时间
  1239. };
  1240. // 本地数据
  1241. string sql = stationIn.ToStringInsert(0);
  1242. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  1243. result = ret == "成功" ? 1 : 6;
  1244. //await Task.Delay(200);
  1245. // 上传MES
  1246. if (GlobalContext.IsSendStationIn)
  1247. {
  1248. try
  1249. {
  1250. XmMES_StationInResponse response = new XmMES_StationInResponse();
  1251. string resultJson = "";
  1252. string mesRet = string.Empty;
  1253. int i = 0;
  1254. while (i < 2) // 1009会多次尝试上传
  1255. {
  1256. response = XiaomiMESHttp_StationInbound.StationIn(inRequest_Body);
  1257. resultJson = JsonConvert.SerializeObject(response);
  1258. if (response != null && response.header.code == "200")
  1259. break;
  1260. else if (!mesRet.Contains("1009")) // 1009是未知错误
  1261. i++;
  1262. i++;
  1263. mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
  1264. // 记录失败原因
  1265. OnMessage(LogType.Error, $"上传出站数据到MES服务器---失败!正在重新上传!请求参数:{json_Body},接口报错信息:" + mesRet);
  1266. }
  1267. if (response?.header?.code == "200")
  1268. {
  1269. string sql_Upd = stationIn.ToStringUpdateStatusByID(1);
  1270. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  1271. result = ret_Upd == "成功" ? 1 : 6;
  1272. AddMessage( LogType.Info, $"【进站数据 SN {stationIn.Sn}】上传MES服务器---成功,请求参数:{json_Body},返回参数:{resultJson}");
  1273. }
  1274. else
  1275. {
  1276. result = 5;
  1277. AddMessage(LogType.Info, $"【进站数据 SN {stationIn.Sn}】上传MES服务器---失败!请求参数:{json_Body},接口报错信息:" + mesRet);
  1278. }
  1279. string sql_response = stationIn.ToStringUpdateStationInReturn_body(JsonConvert.SerializeObject(response));
  1280. SQLHelper_New.ExecuteNonQuery(sql_response, null);
  1281. }
  1282. catch (Exception ex)
  1283. {
  1284. result = 6;
  1285. string str = ex.StackTrace;
  1286. AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传进站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1287. }
  1288. }
  1289. return result;
  1290. }
  1291. /// <summary>
  1292. /// 选择如何记录出站数据
  1293. /// </summary>
  1294. /// <param name="items">出站数据</param>
  1295. /// <param name="equipmentCode">设备编号</param>
  1296. /// <param name="processItem">测试项目</param>
  1297. /// <param name="workorder_code">车间订单号</param>
  1298. /// <param name="batch_num">批次号</param>
  1299. /// <param name="mtltmrk">型号</param>
  1300. /// <param name="proDate">日期</param>
  1301. /// <param name="supplierCode">供应商代码</param>
  1302. /// <param name="sn_Number">产品序列号的 数字序列部分</param>
  1303. /// <returns>上传成功时返回1;失败返回0</returns>
  1304. private int SwitctProcessData(string stationNameStr, List<TestItem> items, string equipmentCode, string processItem,
  1305. string workorder_code, string batch_num, string mtltmrk, string proDate,
  1306. string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot, string MachineId, string StationId, string PartBarcode,string jsonParm, string direction="")
  1307. {
  1308. return SaveProcessDataByDB(stationNameStr, items, equipmentCode, processItem, workorder_code, batch_num, mtltmrk,
  1309. proDate, supplierCode, sn, pass, vehicleSn, vehicleSlot, MachineId, StationId, PartBarcode, jsonParm, direction);
  1310. }
  1311. /// <summary>
  1312. /// 添加出站数据(提交到MES+本地保存到数据库)
  1313. /// </summary>
  1314. /// <param name="items">出站数据</param>
  1315. /// <param name="equipmentCode">设备编号</param>
  1316. /// <param name="processItem">测试项目</param>
  1317. /// <param name="workorder_code">车间订单号</param>
  1318. /// <param name="batch_num">批次号</param>
  1319. /// <param name="mtltmrk">型号</param>
  1320. /// <param name="proDate">日期</param>
  1321. /// <param name="supplierCode">供应商代码</param>
  1322. /// <param name="sn_Number">产品序列号的 数字序列部分</param>
  1323. /// <returns>上传成功时返回1;失败返回0</returns>
  1324. public int SaveProcessDataByDB(string stationNameStr, List<TestItem> items, string equipmentCode,
  1325. string processItem, string workorder_code, string batch_num, string mtltmrk,
  1326. string proDate, string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot, string machineId, string stationId, string partBarcode,string jsonParm,string direction="")
  1327. {
  1328. int upload = 0;
  1329. int result = 0;
  1330. ProcessData processData = new ProcessData()
  1331. {
  1332. Equipment_code = equipmentCode,
  1333. Workorder_code = workorder_code,
  1334. Batch_number = batch_num,
  1335. Sn = sn, // SN
  1336. Testitem = processItem,
  1337. Parameter_values = items,
  1338. Write_user = GlobalContext.CurrentUser,
  1339. Test_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
  1340. };
  1341. // 本地数据
  1342. string sql = processData.ToStringInsert(upload);
  1343. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  1344. //AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地出站数据---" + ret));
  1345. // 上传MES
  1346. if (GlobalContext.IsSendProcessData)
  1347. {
  1348. try
  1349. {
  1350. string id = processData.ID.Copy();
  1351. XmMES_StationOutRequest_Body outRequest_Body = new XmMES_StationOutRequest_Body();
  1352. outRequest_Body.machineId = machineId; // 装备id(可配置)
  1353. outRequest_Body.stationId = stationId; // ⼯位ID(可配置)
  1354. outRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  1355. outRequest_Body.clientTime = processData.Test_time; // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  1356. outRequest_Body.unitSn = sn; // 产品SN
  1357. outRequest_Body.state = pass ? "PASS" : "FAIL"; // 出站条件 PASS或FAIL
  1358. outRequest_Body.userId = GlobalContext.MESUserId; // ⽤⼾ID
  1359. outRequest_Body.factoryId = GlobalContext.Factory_Code; // ⼯⼚id
  1360. outRequest_Body.unitData.vehicleData.vehicleSn = vehicleSn;
  1361. outRequest_Body.unitData.vehicleData.vehicleType = string.Empty;
  1362. outRequest_Body.unitData.vehicleData.slot = vehicleSlot;
  1363. if (!string.IsNullOrEmpty(partBarcode))
  1364. {
  1365. outRequest_Body.unitData.keyMaterial.Add(
  1366. new XmMES_StationOutRequest_Body.XmStationOut_KeyMaterial()
  1367. {
  1368. bindSort = 1,
  1369. materialSn = partBarcode
  1370. }); // 设备数据 - 部件码
  1371. }
  1372. //OP30站读txt数据
  1373. if (stationNameStr.Contains("CPAPHD"))
  1374. {
  1375. string path = "";
  1376. if (direction == "Left")
  1377. path = GlobalContext.MESLaserLPath;
  1378. else
  1379. path= GlobalContext.MESLaserRPath;
  1380. //字典存储数据
  1381. Dictionary<string, string> compensationDict = GetLastLineCompensation(path, direction,sn);
  1382. foreach (var kvp in compensationDict)
  1383. {
  1384. outRequest_Body.unitData.processData.Add(
  1385. new XmMES_StationOutRequest_Body.XmStationOut_ProcessData()
  1386. {
  1387. dataName = kvp.Key.ToString(),
  1388. dataValue = kvp.Value.ToString()
  1389. });
  1390. }
  1391. }
  1392. string jsonstr1 = JsonConvert.SerializeObject(outRequest_Body);
  1393. if (GlobalContext.IsSendProcessData)
  1394. {
  1395. XmMES_StationOutResponse response = new XmMES_StationOutResponse();
  1396. string mesRet = string.Empty;
  1397. int i = 0;
  1398. while (i < 2) // 1009会多次尝试上传
  1399. {
  1400. response = XiaomiMESHttp_StationOutbound.StationOut(outRequest_Body);
  1401. if (response != null && response.header.code == "200")
  1402. {
  1403. OnMessage(LogType.Error, "上传出站数据到MES服务器---成功!请求信息:" + jsonstr1 + "返回信息:" + JsonConvert.SerializeObject(response.body));
  1404. break;
  1405. }
  1406. else if (!mesRet.Contains("1009")) // 1009是未知错误
  1407. i++;
  1408. i++;
  1409. mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
  1410. // 记录失败原因
  1411. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + jsonstr1);
  1412. }
  1413. if (response?.header?.code == "200")
  1414. {
  1415. string sql_Upd = ProcessData.ToStringUpdateStatusByID(1, id);
  1416. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  1417. result = 1;
  1418. //AddMessage_Station(stationNameStr, LogType.Info, $"更新【出站数据 id {id}】上传状态---" + ret_Upd);
  1419. AddMessage(LogType.Info, $"【出站数据 SN {sn}】上传MES服务器---成功");
  1420. }
  1421. else
  1422. {
  1423. AddMessage(LogType.Info, $"【出站数据 SN {sn}】上传MES服务器---失败!接口报错信息:"+ mesRet);
  1424. }
  1425. string sql_UpStationout = ProcessData.ToStringUpdateStationOut_body(JsonConvert.SerializeObject(outRequest_Body),
  1426. JsonConvert.SerializeObject(response), id);
  1427. SQLHelper_New.ExecuteNonQuery(sql_UpStationout, null);
  1428. }
  1429. }
  1430. catch (Exception ex)
  1431. {
  1432. string str = ex.StackTrace;
  1433. AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传出站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1434. }
  1435. }
  1436. return result;
  1437. }
  1438. //private void CollectAndProcessDataLeft(string sn, string direction, string ip, string port, int connectTimeOut, int sendDataTimeOut)
  1439. //{
  1440. // Stopwatch stopwatch = new Stopwatch();
  1441. // stopwatch.Start();
  1442. // try
  1443. // {
  1444. // // 初始化 AtlasScrew 实例
  1445. // AtlasScrew atlasScrew1 = new AtlasScrew(ip, port, connectTimeOut, sendDataTimeOut);
  1446. // atlasScrew1.Initial();
  1447. // // 存储结果的列表
  1448. // List<(double Angle, double Torque, double StartTorque, double MaxTorque)> results = new List<(double, double, double, double)>();
  1449. // // 存储角度和扭力的字符串列表
  1450. // List<string> angleStrs = new List<string>();
  1451. // List<string> torqueStrs = new List<string>();
  1452. // // 上一次获取的数据
  1453. // (double JD_MEAN, double NL_MEAN) lastResult = (-1, -1);
  1454. // while (isExitAtlasLeft) // 检查是否收集数据
  1455. // {
  1456. // // 获取当前数据
  1457. // var currentResult = atlasScrew1.GetResults();
  1458. // // 判断是否为新数据
  1459. // if (currentResult.JD_MEAN != lastResult.JD_MEAN || currentResult.NL_MEAN != lastResult.NL_MEAN)
  1460. // {
  1461. // OnMessage(LogType.Info, $"检测到新数据: JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN}");
  1462. // // 更新角度和扭力的字符串列表
  1463. // angleStrs.Add(currentResult.JD_MEAN.ToString());
  1464. // torqueStrs.Add(currentResult.NL_MEAN.ToString());
  1465. // // 计算角度、扭力、起始扭力和最大扭力
  1466. // double[] angles = angleStrs.Select(a => double.Parse(a)).ToArray();
  1467. // double[] torques = torqueStrs.Select(a => double.Parse(a)).ToArray();
  1468. // double startTorque = torques.Length > 0 ? torques[0] : -1; // 起始扭力
  1469. // double maxTorque = torques.Length > 0 ? torques.Max() : -1; // 最大扭力
  1470. // // 将新数据添加到结果列表
  1471. // results.Add((angles.Last(), torques.Last(), startTorque, maxTorque));
  1472. // // 更新上一次获取的数据
  1473. // lastResult = currentResult;
  1474. // }
  1475. // // 等待一段时间后再次检查
  1476. // Thread.Sleep(20); // 轮询间隔时间
  1477. // // 如果触发了出站,则退出循环
  1478. // if (!isExitAtlasLeft)
  1479. // {
  1480. // break;
  1481. // }
  1482. // }
  1483. // // 生成文件名
  1484. // string fileName = $"{sn}_{direction}_{DateTime.Now:yyyyMMddHHmmss}.txt";
  1485. // // 写入数据到文件
  1486. // using (StreamWriter writer = new StreamWriter(fileName))
  1487. // {
  1488. // // 写入标题行
  1489. // writer.WriteLine("角度, 扭力, 起始扭力, 最大扭力");
  1490. // // 写入每一行数据
  1491. // foreach (var result in results)
  1492. // {
  1493. // writer.WriteLine($"{result.Angle}, {result.Torque}, {result.StartTorque}, {result.MaxTorque}");
  1494. // }
  1495. // }
  1496. // stopwatch.Stop();
  1497. // AddMessage(LogType.Info, $"数据采集完成并保存到文件 {fileName}; 总用时 {stopwatch.ElapsedMilliseconds}ms");
  1498. // }
  1499. // catch (Exception ex)
  1500. // {
  1501. // AddMessage(LogType.Error, $"数据采集过程中发生错误: {ex.Message}");
  1502. // }
  1503. // finally
  1504. // {
  1505. // // 重置标志变量
  1506. // isExitAtlasLeft = false;
  1507. // }
  1508. //}
  1509. //private void CollectAndProcessDataRight(string sn, string direction, string ip, string port, int connectTimeOut, int sendDataTimeOut)
  1510. //{
  1511. // Stopwatch stopwatch = new Stopwatch();
  1512. // stopwatch.Start();
  1513. // try
  1514. // {
  1515. // // 初始化 AtlasScrew 实例
  1516. // AtlasScrew atlasScrew2 = new AtlasScrew(ip, port, connectTimeOut, sendDataTimeOut);
  1517. // atlasScrew2.Initial();
  1518. // // 存储结果的列表
  1519. // List<(double JD_MEAN, double NL_MEAN)> results = new List<(double JD_MEAN, double NL_MEAN)>();
  1520. // // 上一次获取的数据
  1521. // (double JD_MEAN, double NL_MEAN) lastResult = (-1, -1);
  1522. // while (isExitAtlasRight) // 检查是否收集数据
  1523. // {
  1524. // // 获取当前数据
  1525. // var currentResult = atlasScrew2.GetResults();
  1526. // // 判断是否为新数据
  1527. // if (currentResult.JD_MEAN != lastResult.JD_MEAN || currentResult.NL_MEAN != lastResult.NL_MEAN)
  1528. // {
  1529. // AddMessage(LogType.Info, $"检测到新数据: JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN}");
  1530. // // 将新数据写入PLC
  1531. // //WriteDataToPlc(plcNo, stationNameStr, tagMesCommName, currentResult.JD_MEAN, currentResult.NL_MEAN);
  1532. // // 将新数据添加到结果列表
  1533. // results.Add(currentResult);
  1534. // // 更新上一次获取的数据
  1535. // lastResult = currentResult;
  1536. // }
  1537. // // 等待一段时间后再次检查
  1538. // Thread.Sleep(20); // 轮询间隔时间
  1539. // // 如果触发了出站,则退出循环
  1540. // if (!isExitAtlasRight)
  1541. // {
  1542. // break;
  1543. // }
  1544. // }
  1545. // // 将所有数据写入文件
  1546. // //WriteDataToFile(sn, direction, results);
  1547. // stopwatch.Stop();
  1548. // OnMessage(LogType.Info, $"螺丝数据采集完成;总用时{stopwatch.ElapsedMilliseconds}ms");
  1549. // }
  1550. // catch (Exception ex)
  1551. // {
  1552. // OnMessage(LogType.Error, $"螺丝数据采集过程中发生错误: {ex.Message}");
  1553. // }
  1554. // finally
  1555. // {
  1556. // // 重置标志变量
  1557. // isExitAtlasRight = false;
  1558. // }
  1559. //}
  1560. private void CollectAndProcessDataLeft(AtlasScrew atlasScrew, string sn, string direction)
  1561. {
  1562. Stopwatch stopwatch = new Stopwatch();
  1563. stopwatch.Start();
  1564. int nRet = 0;
  1565. string strRet = "";
  1566. try
  1567. {
  1568. int fileCounter = 1; // 文件计数器,用于生成文件名中的序号
  1569. while (isCollectingFlagLeft)
  1570. {
  1571. // 从缓存中获取所有未处理的数据
  1572. var cachedData = atlasScrew.GetCachedDataLeft();
  1573. foreach (var currentResult in cachedData)
  1574. {
  1575. if (currentResult.JD_MEAN == 0 || currentResult.NL_MEAN == 0)
  1576. {
  1577. continue; // 跳过无效数据
  1578. }
  1579. OnMessage(LogType.Info, $"检测到新数据: JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN}");
  1580. // 写入PLC
  1581. OP70_ScrewDataSet_t resultToPlC = new OP70_ScrewDataSet_t
  1582. {
  1583. fTorque = float.Parse(currentResult.NL_MEAN.ToString()),
  1584. fCircles = float.Parse(currentResult.JD_MEAN.ToString())
  1585. };
  1586. (nRet, strRet) = WriteResultToPlc(7, "", $"g_OP70_MES.{direction}.screwDriver", 1, resultToPlC);
  1587. if (nRet != 0)
  1588. {
  1589. OnMessage(LogType.Info, $"SN:{sn}, JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN} 写入PLC失败");
  1590. }
  1591. else
  1592. {
  1593. OnMessage(LogType.Info, $"SN:{sn}, JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN} 写入PLC成功");
  1594. }
  1595. // 构建保存路径
  1596. string dateFolder = DateTime.Now.ToString("yyyyMMdd");
  1597. string basePath = AppDomain.CurrentDomain.BaseDirectory;
  1598. string savePath = Path.Combine(basePath, "screw", dateFolder, sn, direction, "曲线");
  1599. Directory.CreateDirectory(savePath); // 确保目录存在
  1600. // 构建文件名(以 SN + 序号命名)
  1601. string fileName = $"{sn}_{fileCounter}.txt";
  1602. string filePath = Path.Combine(savePath, fileName);
  1603. // 写入文件
  1604. using (StreamWriter writer = new StreamWriter(filePath))
  1605. {
  1606. writer.WriteLine("精度, 扭力");
  1607. // 遍历 Pearkdegree 和 PearkTorque 的所有值
  1608. for (int i = 0; i < currentResult.Pearkdegree.Length && i < currentResult.PearkTorque.Length; i++)
  1609. {
  1610. double precision = Math.Round(currentResult.Pearkdegree[i]); // 精度
  1611. double torque = Math.Round(currentResult.PearkTorque[i], 2); // 扭力
  1612. writer.WriteLine($"{precision}, {torque}");
  1613. }
  1614. }
  1615. OnMessage(LogType.Info, $"保存文件成功: {filePath}");
  1616. // 增加文件计数器
  1617. fileCounter++;
  1618. }
  1619. // 如果没有更多数据,则短暂休眠以节省资源
  1620. if (!cachedData.Any())
  1621. {
  1622. Thread.Sleep(10); // 根据需要调整休眠时间
  1623. }
  1624. // 如果触发了出站,则退出循环
  1625. if (!isCollectingFlagLeft)
  1626. {
  1627. break;
  1628. }
  1629. }
  1630. stopwatch.Stop();
  1631. OnMessage(LogType.Info, $"数据采集完成; 总用时 {stopwatch.ElapsedMilliseconds}ms");
  1632. }
  1633. catch (Exception ex)
  1634. {
  1635. OnMessage(LogType.Error, $"数据采集过程中发生错误: {ex.Message}");
  1636. }
  1637. finally
  1638. {
  1639. isCollectingFlagLeft = false;
  1640. }
  1641. }
  1642. private void CollectAndProcessDataRight(AtlasScrew atlasScrew, string sn, string direction)
  1643. {
  1644. Stopwatch stopwatch = new Stopwatch();
  1645. stopwatch.Start();
  1646. int nRet = 0;
  1647. string strRet = "";
  1648. try
  1649. {
  1650. int fileCounter = 1; // 文件计数器,用于生成文件名中的序号
  1651. while (isCollectingFlagRight)
  1652. {
  1653. // 从缓存中获取所有未处理的数据
  1654. var cachedData = atlasScrew.GetCachedDataLeft();
  1655. foreach (var currentResult in cachedData)
  1656. {
  1657. if (currentResult.JD_MEAN == 0 || currentResult.NL_MEAN == 0)
  1658. {
  1659. continue; // 跳过无效数据
  1660. }
  1661. OnMessage(LogType.Info, $"检测到新数据: JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN}");
  1662. // 写入PLC
  1663. OP70_ScrewDataSet_t resultToPlC = new OP70_ScrewDataSet_t
  1664. {
  1665. fTorque = float.Parse(currentResult.NL_MEAN.ToString()),
  1666. fCircles = float.Parse(currentResult.JD_MEAN.ToString())
  1667. };
  1668. (nRet, strRet) = WriteResultToPlc(7, "", $"g_OP70_MES.{direction}.screwDriver", 1, resultToPlC);
  1669. if (nRet != 0)
  1670. {
  1671. OnMessage(LogType.Info, $"SN:{sn}, JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN} 写入PLC失败");
  1672. }
  1673. else
  1674. {
  1675. OnMessage(LogType.Info, $"SN:{sn}, JD_MEAN={currentResult.JD_MEAN}, NL_MEAN={currentResult.NL_MEAN} 写入PLC成功");
  1676. }
  1677. // 构建保存路径
  1678. string dateFolder = DateTime.Now.ToString("yyyyMMdd");
  1679. string basePath = AppDomain.CurrentDomain.BaseDirectory;
  1680. string savePath = Path.Combine(basePath, "screw", dateFolder, sn, direction,"曲线");
  1681. Directory.CreateDirectory(savePath); // 确保目录存在
  1682. // 构建文件名(以 SN + 序号命名)
  1683. string fileName = $"{sn}_{fileCounter}.txt";
  1684. string filePath = Path.Combine(savePath, fileName);
  1685. // 写入文件
  1686. using (StreamWriter writer = new StreamWriter(filePath))
  1687. {
  1688. writer.WriteLine("精度, 扭力");
  1689. // 遍历 Pearkdegree 和 PearkTorque 的所有值
  1690. for (int i = 0; i < currentResult.Pearkdegree.Length && i < currentResult.PearkTorque.Length; i++)
  1691. {
  1692. double precision = Math.Round(currentResult.Pearkdegree[i]); // 精度
  1693. double torque = Math.Round(currentResult.PearkTorque[i], 2); // 扭力
  1694. writer.WriteLine($"{precision}, {torque}");
  1695. }
  1696. }
  1697. OnMessage(LogType.Info, $"保存文件成功: {filePath}");
  1698. // 增加文件计数器
  1699. fileCounter++;
  1700. }
  1701. // 如果没有更多数据,则短暂休眠以节省资源
  1702. if (!cachedData.Any())
  1703. {
  1704. Thread.Sleep(10); // 根据需要调整休眠时间
  1705. }
  1706. // 如果触发了出站,则退出循环
  1707. if (!isCollectingFlagRight)
  1708. {
  1709. break;
  1710. }
  1711. }
  1712. stopwatch.Stop();
  1713. OnMessage(LogType.Info, $"数据采集完成; 总用时 {stopwatch.ElapsedMilliseconds}ms");
  1714. }
  1715. catch (Exception ex)
  1716. {
  1717. OnMessage(LogType.Error, $"数据采集过程中发生错误: {ex.Message}");
  1718. }
  1719. finally
  1720. {
  1721. isCollectingFlagRight = false;
  1722. }
  1723. }
  1724. /// <summary>
  1725. /// 去除常见特殊字符,如 \r, \n, \t 等
  1726. /// </summary>
  1727. /// <param name="format"></param>
  1728. /// <returns></returns>
  1729. private static string FormatStrbyPLC(string format) {
  1730. string cleanedString = Regex.Replace(format, @"[\r\n\t]", "");
  1731. return cleanedString;
  1732. }
  1733. #endregion
  1734. #region S1
  1735. /// <summary>
  1736. /// [S1] 壳体清洁上料装备
  1737. /// </summary>
  1738. /// <param name="plcNo">PLC编号</param>
  1739. private void ReadStation_S1(int plcNo)
  1740. {
  1741. string stationCode = "[OP10]";
  1742. string stationName = "壳体清洁上料";
  1743. string stationNameStr = stationCode + stationName;
  1744. string tagBaseName = "g_OP10_MES"; //标签变量名称
  1745. string tagMesCommName = "mesCommToPC"; //标签变量名称
  1746. string tagAgvCommName = "agvCommFrmPC";
  1747. string tagBarsetName = "BarcodeSet";
  1748. OP10_MesData_t stPLC_MesData; //PLC的MES数据
  1749. (int, string) result;
  1750. while (true)
  1751. {
  1752. try
  1753. {
  1754. if (!GlobalContext._IsCon_Funs1)
  1755. {
  1756. UpdatePLCMonitor(1, plcNo, 0);
  1757. continue;
  1758. }
  1759. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  1760. {
  1761. Stopwatch stopwatch1 = new Stopwatch();
  1762. Stopwatch stopwatch2 = new Stopwatch();
  1763. stopwatch1.Start();
  1764. stopwatch2.Start();
  1765. #region 一次性读取所有数据
  1766. // 一次性读取所有数据
  1767. result = FunsEip[plcNo].Read_SingleTag<OP10_MesData_t>(tagBaseName, 1, out stPLC_MesData,this); //读取单个结构体数据
  1768. if (result.Item1 != 0)
  1769. {
  1770. //richTextBox1.AppendText("\n" + strRet);
  1771. }
  1772. else
  1773. {
  1774. //richTextBox1.AppendText("\n" + "读取成功");
  1775. stPLC_MesData.BarcodeSet.strProductBarcode=FormatStrbyPLC(stPLC_MesData.BarcodeSet.strProductBarcode);
  1776. stPLC_MesData.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPartBarcode);
  1777. stPLC_MesData.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strCarrierBarcode);
  1778. stPLC_MesData.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPCBBarcode);
  1779. }
  1780. #endregion 一次性读取所有数据
  1781. stopwatch2.Stop();
  1782. #region 进站
  1783. try
  1784. {
  1785. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  1786. {
  1787. lock (lockObj)
  1788. {
  1789. if (!ProgressState)
  1790. {
  1791. ProgressState = true;
  1792. Task.Run(() => S1进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, out ProgressState));
  1793. }
  1794. }
  1795. }
  1796. }
  1797. catch (Exception ex)
  1798. {
  1799. ProgressState = false;
  1800. string str = ex.StackTrace;
  1801. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1802. }
  1803. #endregion 进站
  1804. #region 出站
  1805. try
  1806. {
  1807. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  1808. {
  1809. lock (lockObj)
  1810. {
  1811. if (!ProgressState)
  1812. {
  1813. ProgressState = true;
  1814. Task.Run(() => S1出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  1815. stPLC_MesData.mesCommFrmPLC.cmd = 0;//清除入站申请
  1816. }
  1817. }
  1818. }
  1819. }
  1820. catch (Exception ex)
  1821. {
  1822. ProgressState = false;
  1823. string str = ex.StackTrace;
  1824. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1825. }
  1826. #endregion 出站
  1827. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  1828. stopwatch1.Stop();
  1829. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  1830. }
  1831. else
  1832. {
  1833. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1834. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  1835. FunsEip[plcNo].Connect(); // 重连
  1836. }
  1837. }
  1838. catch (Exception ex)
  1839. {
  1840. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1841. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  1842. }
  1843. Thread.Sleep(IntervalReadPLC);
  1844. }
  1845. }
  1846. /// <summary>
  1847. /// [S1] 壳体清洁上料 - 进站
  1848. /// </summary>
  1849. /// <param name="plcNo">PLC编号</param>
  1850. /// <param name="stationNameStr">工站全称</param>
  1851. /// <param name="stPLC_MesData"></param>
  1852. /// <param name="tagMesCommName"></param>
  1853. private void S1进站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName, out bool ProgressState)
  1854. {
  1855. Stopwatch stopwatch1 = new Stopwatch();
  1856. Stopwatch stopwatch2 = new Stopwatch();
  1857. try
  1858. {
  1859. stopwatch1.Start();
  1860. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  1861. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码),现在PLC只有OP10和OP50返回
  1862. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1863. string MachineId = GlobalContext.S1_MachineId; // 装备ID(可配置)
  1864. string StationId = GlobalContext.S1_StationId; // 工位ID(可配置)
  1865. if (string.IsNullOrEmpty(sn))
  1866. {
  1867. ProgressState = false;
  1868. return;
  1869. }
  1870. //正式生产就用PLC中取的
  1871. //sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode;
  1872. //测试先用9码,正式直接用PLC得到的SN码,截取成9位码
  1873. //sn = sn.Substring(sn.Length - 11, 4) + sn.Substring(sn.Length - 5, 5);
  1874. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  1875. //绑定载具和产品
  1876. ResponseMessage message = new ResponseMessage();
  1877. message = SQLHelper.InsertCarrierBind(CarrierBarcode, sn);
  1878. if (message.result == false)
  1879. {
  1880. AddMessage(LogType.Error, stationNameStr + "_载具码与产品码绑定失败,错误:" + message.text);
  1881. }
  1882. // 产品SN进站
  1883. List<TestItem> item = new List<TestItem>();
  1884. stopwatch2.Start();
  1885. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  1886. stopwatch2.Stop();
  1887. //指令执行结果 1:OK 110:失败
  1888. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  1889. //进站结果写入PLC
  1890. CommandFromPLC resultToPlC = new CommandFromPLC();
  1891. resultToPlC.cmd = 0;
  1892. resultToPlC.cmdParam = 0;
  1893. resultToPlC.cmdResult = mesResultFrmWeb;
  1894. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1895. }
  1896. catch (Exception ex)
  1897. {
  1898. string str = ex.StackTrace;
  1899. AddMessage( LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1900. CommandFromPLC resultToPlC = new CommandFromPLC();
  1901. resultToPlC.cmd = 0;
  1902. resultToPlC.cmdParam = 0; //指令参数
  1903. resultToPlC.cmdResult = 110;
  1904. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1905. }
  1906. stopwatch1.Stop();
  1907. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  1908. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1909. ProgressState = false;
  1910. }
  1911. /// <summary>
  1912. /// [S1] 壳体清洁上料 - 出站接口
  1913. /// </summary>
  1914. private void S1出站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  1915. {
  1916. Stopwatch stopwatch1 = new Stopwatch();
  1917. Stopwatch stopwatch2 = new Stopwatch();
  1918. try
  1919. {
  1920. stopwatch1.Start();
  1921. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  1922. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  1923. string processItem = stationName; // 项目
  1924. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  1925. string supplierCode = ""; // 供应商代码
  1926. string workorder_code = GlobalContext.WorkOrderCode; // 工单号 现在没用上
  1927. string batch_num = GlobalContext.BatchNumber; // 批次号 现在没用上
  1928. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号 现在没用上
  1929. string sn = string.Empty;
  1930. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1931. string MachineId = GlobalContext.S1_MachineId; // 装备id(可配置)
  1932. string StationId = GlobalContext.S1_StationId; // ⼯位ID(可配置)
  1933. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  1934. //a1Result = 1;
  1935. bool pass = a1Result == 1;
  1936. //根据载具码获取产品码
  1937. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  1938. if (string.IsNullOrEmpty(strProductBarcode))
  1939. {
  1940. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  1941. }
  1942. sn = strProductBarcode;
  1943. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  1944. List<TestItem> items = new List<TestItem>();
  1945. items.Add(new TestItem()
  1946. {
  1947. Parameter_name = "载具码",
  1948. Parameter_value = CarrierBarcode,
  1949. Parameter_unit = ""
  1950. });
  1951. items.Add(new TestItem()
  1952. {
  1953. Parameter_name = "产品码",
  1954. Parameter_value = sn,
  1955. Parameter_unit = ""
  1956. });
  1957. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  1958. //出站接口
  1959. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  1960. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", paramJson);
  1961. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  1962. stopwatch2.Start();
  1963. //进站结果写入PLC
  1964. CommandFromPLC resultToPlC = new CommandFromPLC();
  1965. resultToPlC.cmd = 0;
  1966. resultToPlC.cmdParam = 0; //指令参数
  1967. resultToPlC.cmdResult = mesResultFrmWeb;
  1968. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1969. stopwatch2.Stop();
  1970. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  1971. //保存PLC返回MES数据到本地
  1972. ResponseMessage message = new ResponseMessage();
  1973. message = SQLHelper.InsertOp10Data(CarrierBarcode, sn, 1,
  1974. stPLC_MesData.mesData.nThrowCount, stPLC_MesData.mesData.fCleanAirPress, stPLC_MesData.mesData.fCleanSpeed,
  1975. stPLC_MesData.mesData.fWindBladeHeight, stPLC_MesData.mesData.fCleanTime, stPLC_MesData.mesData.nCleanCount,
  1976. stPLC_MesData.mesData.nRemainCount);
  1977. if (message.result == false)
  1978. {
  1979. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  1980. }
  1981. AddMessage(LogType.Info, stationNameStr + "_保存出站数据结束");
  1982. }
  1983. catch (Exception ex)
  1984. {
  1985. stopwatch2.Start();
  1986. CommandFromPLC resultToPlC = new CommandFromPLC();
  1987. resultToPlC.cmd = 0;
  1988. resultToPlC.cmdParam = 0; //指令参数
  1989. resultToPlC.cmdResult = 110;
  1990. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  1991. stopwatch2.Stop();
  1992. string str = ex.StackTrace;
  1993. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1994. }
  1995. stopwatch1.Stop();
  1996. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1997. ProgressState = false;
  1998. }
  1999. #endregion
  2000. #region S2
  2001. /// <summary>
  2002. /// [S2] 上盖板上料装备
  2003. /// </summary>
  2004. /// <param name="plcNo">PLC编号</param>
  2005. private void ReadStation_S2(int plcNo)
  2006. {
  2007. string stationCode = "[OP20]";
  2008. string stationName = "上盖板上料装备";
  2009. string stationNameStr = stationCode + stationName;
  2010. string tagBaseName = "g_OP20_MES"; //标签变量名称
  2011. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2012. string tagAgvCommName = "agvCommFrmPC";
  2013. string tagBarsetName = "BarcodeSet";
  2014. OP20_MesData_t stPLC_MesData; //PLC的MES数据
  2015. (int, string) result;
  2016. while (true)
  2017. {
  2018. try
  2019. {
  2020. if (!GlobalContext._IsCon_Funs2)
  2021. {
  2022. UpdatePLCMonitor(1, plcNo, 0);
  2023. continue;
  2024. }
  2025. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  2026. {
  2027. Stopwatch stopwatch1 = new Stopwatch();
  2028. Stopwatch stopwatch2 = new Stopwatch();
  2029. stopwatch1.Start();
  2030. stopwatch2.Start();
  2031. #region 一次性读取所有数据
  2032. // 一次性读取所有数据
  2033. result = FunsEip[plcNo].Read_SingleTag<OP20_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  2034. if (result.Item1 != 0)
  2035. {
  2036. //richTextBox1.AppendText("\n" + strRet);
  2037. }
  2038. else
  2039. {
  2040. //richTextBox1.AppendText("\n" + "读取成功");
  2041. stPLC_MesData.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strProductBarcode);
  2042. stPLC_MesData.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPartBarcode);
  2043. stPLC_MesData.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strCarrierBarcode);
  2044. stPLC_MesData.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPCBBarcode);
  2045. }
  2046. #endregion 一次性读取所有数据
  2047. stopwatch2.Stop();
  2048. #region 进站
  2049. try
  2050. {
  2051. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2052. {
  2053. lock (lockObj)
  2054. {
  2055. if (!ProgressState)
  2056. {
  2057. ProgressState = true;
  2058. Task.Run(() => S2进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  2059. }
  2060. }
  2061. }
  2062. }
  2063. catch (Exception ex)
  2064. {
  2065. ProgressState = false;
  2066. string str = ex.StackTrace;
  2067. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2068. }
  2069. #endregion 进站
  2070. #region 出站
  2071. try
  2072. {
  2073. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2074. {
  2075. lock (lockObj)
  2076. {
  2077. if (!ProgressState)
  2078. {
  2079. ProgressState = true;
  2080. Task.Run(() => S2出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  2081. stPLC_MesData.mesCommFrmPLC.cmd = 0;//清除入站申请
  2082. }
  2083. }
  2084. }
  2085. }
  2086. catch (Exception ex)
  2087. {
  2088. ProgressState = false;
  2089. string str = ex.StackTrace;
  2090. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2091. }
  2092. #endregion 出站
  2093. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2094. stopwatch1.Stop();
  2095. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  2096. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2097. }
  2098. else
  2099. {
  2100. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2101. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2102. FunsEip[plcNo].Connect();
  2103. }
  2104. }
  2105. catch (Exception ex)
  2106. {
  2107. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2108. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2109. //Funs[plcNo].ReConnect();
  2110. }
  2111. Thread.Sleep(IntervalReadPLC);
  2112. }
  2113. }
  2114. /// <summary>
  2115. /// [S2] 上盖板上料装备
  2116. /// </summary>
  2117. /// <param name="plcNo">PLC编号</param>
  2118. /// <param name="stationNameStr">工站全称</param>
  2119. private void S2进站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  2120. {
  2121. Stopwatch stopwatch1 = new Stopwatch();
  2122. Stopwatch stopwatch2 = new Stopwatch();
  2123. try
  2124. {
  2125. stopwatch1.Start();
  2126. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  2127. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码),现在PLC只有10和50返回
  2128. //sn = sn.Substring(sn.Length - 11, 4) + sn.Substring(sn.Length - 5, 5);
  2129. string MachineId = GlobalContext.S2_MachineId; // 装备ID(可配置)
  2130. string StationId = GlobalContext.S2_StationId; // 工位ID(可配置)
  2131. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  2132. //根据载具码获取产品码
  2133. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  2134. if (string.IsNullOrEmpty(strProductBarcode))
  2135. {
  2136. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  2137. }
  2138. //这个地方之后PLC可能会返回SN码,到时用返回的和数据库中的比较下对错,结果faalse怎么办现在不知道
  2139. //if (sn != strProductBarcode)
  2140. //{
  2141. // AddMessage(LogType.Info, $"进站产品码错误!与载具绑定的产品码不匹配,进站产品码:{sn};载具绑定产品码:{strProductBarcode}");
  2142. //}
  2143. sn = strProductBarcode;
  2144. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  2145. // 产品SN(物料码)校验
  2146. List<TestItem> item = new List<TestItem>();
  2147. stopwatch2.Start();
  2148. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  2149. stopwatch2.Stop();
  2150. //指令执行结果 1:OK 110:失败
  2151. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  2152. //进站结果写入PLC
  2153. CommandFromPLC resultToPlC = new CommandFromPLC();
  2154. resultToPlC.cmd = 0;
  2155. resultToPlC.cmdParam = 0; //指令参数
  2156. resultToPlC.cmdResult = mesResultFrmWeb;
  2157. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2158. }
  2159. catch (Exception ex)
  2160. {
  2161. string str = ex.StackTrace;
  2162. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2163. CommandFromPLC resultToPlC = new CommandFromPLC();
  2164. resultToPlC.cmd = 0;
  2165. resultToPlC.cmdParam = 0; //指令参数
  2166. resultToPlC.cmdResult = 110;
  2167. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2168. }
  2169. stopwatch1.Stop();
  2170. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  2171. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2172. ProgressState = false;
  2173. }
  2174. /// <summary>
  2175. /// [S2] 上盖板上料装备 - 出站接口
  2176. /// </summary>
  2177. private void S2出站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  2178. {
  2179. Stopwatch stopwatch1 = new Stopwatch();
  2180. Stopwatch stopwatch2 = new Stopwatch();
  2181. try
  2182. {
  2183. stopwatch1.Start();
  2184. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  2185. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2186. string processItem = stationName; // 测试项目
  2187. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2188. string supplierCode = ""; // 供应商代码
  2189. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2190. string batch_num = GlobalContext.BatchNumber; // 批次号
  2191. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2192. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  2193. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  2194. string PartBarcode = (string)stPLC_MesData.BarcodeSet.strPartBarcode; //部件码
  2195. string MachineId = GlobalContext.S2_MachineId; // 装备id(可配置) // ZS
  2196. string StationId = GlobalContext.S2_StationId; // ⼯位ID(可配置) // ZS
  2197. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  2198. bool pass = a1Result == 1;
  2199. //根据载具码获取产品码
  2200. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  2201. if (string.IsNullOrEmpty(strProductBarcode))
  2202. {
  2203. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  2204. }
  2205. sn = strProductBarcode;
  2206. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  2207. List<TestItem> items = new List<TestItem>();
  2208. items.Add(new TestItem()
  2209. {
  2210. Parameter_name = "载具码",
  2211. Parameter_value = CarrierBarcode,
  2212. Parameter_unit = ""
  2213. });
  2214. items.Add(new TestItem()
  2215. {
  2216. Parameter_name = "产品码",
  2217. Parameter_value = sn,
  2218. Parameter_unit = ""
  2219. });
  2220. items.Add(new TestItem()
  2221. {
  2222. Parameter_name = "部件码",
  2223. Parameter_value = PartBarcode,
  2224. Parameter_unit = ""
  2225. });
  2226. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  2227. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2228. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, PartBarcode, paramJson);
  2229. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  2230. stopwatch2.Start();
  2231. //进站结果写入PLC
  2232. CommandFromPLC resultToPlC = new CommandFromPLC();
  2233. resultToPlC.cmd = 0;
  2234. resultToPlC.cmdParam = 0; //指令参数
  2235. resultToPlC.cmdResult = mesResultFrmWeb;
  2236. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2237. stopwatch2.Stop();
  2238. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  2239. //保存PLC返回MES数据到本地
  2240. ResponseMessage message = new ResponseMessage();
  2241. message = SQLHelper.InsertOp20Data(CarrierBarcode, sn, stPLC_MesData.mesData.nThrowCount, stPLC_MesData.mesData.nRemainCount);
  2242. if (message.result == false)
  2243. {
  2244. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  2245. }
  2246. if (!string.IsNullOrEmpty(PartBarcode))
  2247. {
  2248. message = SQLHelper.InsertOp20Product(CarrierBarcode, sn, PartBarcode);
  2249. if (message.result == false)
  2250. {
  2251. AddMessage(LogType.Error, message.text);
  2252. }
  2253. }
  2254. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  2255. }
  2256. catch (Exception ex)
  2257. {
  2258. stopwatch2.Start();
  2259. CommandFromPLC resultToPlC = new CommandFromPLC();
  2260. resultToPlC.cmd = 0;
  2261. resultToPlC.cmdParam = 0; //指令参数
  2262. resultToPlC.cmdResult = 110;
  2263. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2264. stopwatch2.Stop();
  2265. string str = ex.StackTrace;
  2266. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2267. }
  2268. stopwatch1.Stop();
  2269. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2270. ProgressState = false;
  2271. }
  2272. #endregion
  2273. #region S3
  2274. /// <summary>
  2275. /// [S3] 点散热胶装备
  2276. /// </summary>
  2277. /// <param name="plcNo">PLC编号</param>
  2278. private void ReadStation_S3(int plcNo)
  2279. {
  2280. string stationCode = "[OP30]";
  2281. string stationName = "点散热胶装备";
  2282. string stationNameStr = stationCode + stationName;
  2283. string tagBaseName = "g_OP30_MES"; //标签变量名称
  2284. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2285. string tagAgvCommName = "agvCommFrmPC";
  2286. string tagBarsetName = "BarcodeSet";
  2287. OP30_MesData_t stPLC_MesData; //PLC的MES数据
  2288. (int, string) result;
  2289. #region 创建字典
  2290. // 触发信号字典 赋值
  2291. s3PLCSignal_Old.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  2292. s3PLCSignal_Old.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  2293. s3PLCSignal_Old.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  2294. s3PLCSignal_Old.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2295. s3PLCSignal_Old.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2296. // PLC数据字典 赋值
  2297. s3PLCData.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  2298. s3PLCData.Add("c1MES_FLAG_Check", 0); // MES_FLAG
  2299. s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  2300. s3PLCData.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  2301. s3PLCData.Add("c1MES_FLAG_Unbind", 0); // MES_FLAG
  2302. //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  2303. s3PLCData.Add("c1VehicleCavity_Unbind", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  2304. s3PLCData.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  2305. s3PLCData.Add("c1MES_FLAG_Bind", 0); // MES_FLAG
  2306. //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  2307. s3PLCData.Add("c1CavityReverse_Bind", 0); // 是否是两个穴位交换
  2308. s3PLCData.Add("c1VehicleCavityFr_Bind", 0); // 来源穴位号(产品取自二穴载具哪个穴位)
  2309. s3PLCData.Add("c1VehicleCavityTo_Bind", 0); // 目标载具穴位号(产品放到二穴载具哪个穴位)
  2310. s3PLCData.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2311. s3PLCData.Add("c1MES_FLAG", 0); // MES_FLAG
  2312. s3PLCData.Add("c1ProductSN", ""); // 产品SN(一穴载具SN)
  2313. //s3PLCData.Add("c1ProductSN_Check", ""); // 二穴载具SN(产品取自哪个二穴载具)
  2314. s3PLCData.Add("c1VehicleCavity", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  2315. s3PLCData.Add("c1Result", 0); // 产品结果
  2316. s3PLCData.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2317. s3PLCData.Add("c1OEEMES_FLAG", 0); // MES_FLAG
  2318. s3PLCData.Add("c1OEEProductSN", "");// 产品SN(载具SN)
  2319. s3PLCData.Add("c1OEEType", 0); // 节拍类型(plc写入)
  2320. #endregion 创建字典
  2321. while (true)
  2322. {
  2323. try
  2324. {
  2325. if (!GlobalContext._IsCon_Funs2)
  2326. {
  2327. UpdatePLCMonitor(1, plcNo, 0);
  2328. continue;
  2329. }
  2330. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  2331. {
  2332. Stopwatch stopwatch1 = new Stopwatch();
  2333. Stopwatch stopwatch2 = new Stopwatch();
  2334. stopwatch1.Start();
  2335. stopwatch2.Start();
  2336. #region 一次性读取所有数据
  2337. // 一次性读取所有数据
  2338. result = FunsEip[plcNo].Read_SingleTag<OP30_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  2339. if (result.Item1 != 0)
  2340. {
  2341. //richTextBox1.AppendText("\n" + strRet);
  2342. }
  2343. else
  2344. {
  2345. #region 去除扫码产生的特殊字符
  2346. stPLC_MesData.Left.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.Left.BarcodeSet.strProductBarcode);
  2347. stPLC_MesData.Left.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.Left.BarcodeSet.strPartBarcode);
  2348. stPLC_MesData.Left.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.Left.BarcodeSet.strCarrierBarcode);
  2349. stPLC_MesData.Left.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.Left.BarcodeSet.strPCBBarcode);
  2350. stPLC_MesData.Right.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.Right.BarcodeSet.strProductBarcode);
  2351. stPLC_MesData.Right.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.Right.BarcodeSet.strPartBarcode);
  2352. stPLC_MesData.Right.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.Right.BarcodeSet.strCarrierBarcode);
  2353. stPLC_MesData.Right.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.Right.BarcodeSet.strPCBBarcode);
  2354. #endregion
  2355. }
  2356. #endregion 一次性读取所有数据
  2357. stopwatch2.Stop();
  2358. #region 左边进站
  2359. try
  2360. {
  2361. if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2362. {
  2363. lock (lockObj)
  2364. {
  2365. if (!ProgressState)
  2366. {
  2367. ProgressState = true;
  2368. Task.Run(() => S3进站(plcNo, stationNameStr, stPLC_MesData.Left, tagBaseName + ".Left." + tagMesCommName, tagBaseName + ".Left." + tagBarsetName, "Left", out ProgressState));
  2369. }
  2370. }
  2371. }
  2372. }
  2373. catch (Exception ex)
  2374. {
  2375. ProgressState = false;
  2376. string str = ex.StackTrace;
  2377. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2378. }
  2379. #endregion 左边进站
  2380. #region 左边出站
  2381. try
  2382. {
  2383. if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2384. {
  2385. lock (lockObj)
  2386. {
  2387. if (!ProgressState)
  2388. {
  2389. ProgressState = true;
  2390. Task.Run(() => S3出站(plcNo, stationNameStr, stPLC_MesData.Left, tagBaseName + ".Left." + tagMesCommName, stationCode, stationName, "Left", out ProgressState));
  2391. stPLC_MesData.Left.mesCommFrmPLC.cmd = 0;
  2392. }
  2393. }
  2394. }
  2395. }
  2396. catch (Exception ex)
  2397. {
  2398. ProgressState = false;
  2399. string str = ex.StackTrace;
  2400. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2401. }
  2402. #endregion 左边出站
  2403. #region 右边进站
  2404. try
  2405. {
  2406. if (stPLC_MesData.Right.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2407. {
  2408. lock (lockObj)
  2409. {
  2410. if (!ProgressState)
  2411. {
  2412. ProgressState = true;
  2413. Task.Run(() => S3进站(plcNo, stationNameStr, stPLC_MesData.Right, tagBaseName + ".Right." + tagMesCommName, tagBaseName + ".Right." + tagBarsetName,"Right", out ProgressState));
  2414. }
  2415. }
  2416. }
  2417. }
  2418. catch (Exception ex)
  2419. {
  2420. ProgressState = false;
  2421. string str = ex.StackTrace;
  2422. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2423. }
  2424. #endregion 右边进站
  2425. #region 右边出站
  2426. try
  2427. {
  2428. if (stPLC_MesData.Right.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2429. {
  2430. lock (lockObj)
  2431. {
  2432. if (!ProgressState)
  2433. {
  2434. ProgressState = true;
  2435. Task.Run(() => S3出站(plcNo, stationNameStr, stPLC_MesData.Right, tagBaseName + ".Right." + tagMesCommName, stationCode, stationName, "Right", out ProgressState));
  2436. stPLC_MesData.Right.mesCommFrmPLC.cmd = 0;
  2437. }
  2438. }
  2439. }
  2440. }
  2441. catch (Exception ex)
  2442. {
  2443. string str = ex.StackTrace;
  2444. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2445. }
  2446. #endregion 右边出站
  2447. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2448. stopwatch1.Stop();
  2449. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  2450. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2451. }
  2452. else
  2453. {
  2454. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2455. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2456. FunsEip[plcNo].Connect();
  2457. }
  2458. }
  2459. catch (Exception ex)
  2460. {
  2461. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2462. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2463. //Funs[plcNo].ReConnect();
  2464. }
  2465. Thread.Sleep(IntervalReadPLC);
  2466. }
  2467. }
  2468. /// <summary>
  2469. /// [S3] 点散热胶装备 - 进站
  2470. /// </summary>
  2471. /// <param name="plcNo">PLC编号</param>
  2472. /// <param name="stationNameStr">工站全称</param>
  2473. private void S3进站(int plcNo, string stationNameStr, OP30_stnDataSet_t stPLC_MesData, string tagMesCommName, string tagBarsetName,string direction, out bool ProgressState)
  2474. {
  2475. Stopwatch stopwatch1 = new Stopwatch();
  2476. Stopwatch stopwatch2 = new Stopwatch();
  2477. try
  2478. {
  2479. stopwatch1.Start();
  2480. AddMessage(LogType.Info, stationNameStr + "_"+ direction+"_进站开始");
  2481. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  2482. string MachineId = GlobalContext.S3_MachineId; // 装备ID(可配置)
  2483. string StationId=string.Empty;
  2484. if (direction=="Left")
  2485. {
  2486. StationId = GlobalContext.S3_StationId_1; // 工位ID(可配置)
  2487. }
  2488. if (direction == "Right")
  2489. {
  2490. StationId = GlobalContext.S3_StationId_2; // 工位ID(可配置)
  2491. }
  2492. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  2493. //载具码验证产品码
  2494. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  2495. if (string.IsNullOrEmpty(strProductBarcode))
  2496. {
  2497. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  2498. }
  2499. sn = strProductBarcode;
  2500. AddMessage(LogType.Info, $"载具码:{strProductBarcode};产品码:{sn}");
  2501. // 产品SN(物料码)校验
  2502. List<TestItem> item = new List<TestItem>();
  2503. stopwatch2.Start();
  2504. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  2505. stopwatch2.Stop();
  2506. //指令执行结果 1:OK 110:失败
  2507. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  2508. //进站结果写入PLC
  2509. CommandFromPLC resultToPlC = new CommandFromPLC();
  2510. resultToPlC.cmd = 0;
  2511. resultToPlC.cmdParam = 0; //指令参数
  2512. resultToPlC.cmdResult = mesResultFrmWeb;
  2513. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2514. }
  2515. catch (Exception ex)
  2516. {
  2517. string str = ex.StackTrace;
  2518. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2519. CommandFromPLC resultToPlC = new CommandFromPLC();
  2520. resultToPlC.cmd = 0;
  2521. resultToPlC.cmdParam = 0; //指令参数
  2522. resultToPlC.cmdResult = 110;
  2523. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2524. }
  2525. stopwatch1.Stop();
  2526. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_进站结束");
  2527. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2528. ProgressState = false;
  2529. }
  2530. /// <summary>
  2531. /// [S3] 点散热胶装备 - 出站
  2532. /// </summary>
  2533. private void S3出站(int plcNo, string stationNameStr, OP30_stnDataSet_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, string direction, out bool ProgressState)
  2534. {
  2535. Stopwatch stopwatch1 = new Stopwatch();
  2536. Stopwatch stopwatch2 = new Stopwatch();
  2537. try
  2538. {
  2539. stopwatch1.Start();
  2540. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_出站开始");
  2541. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2542. string processItem = stationName; // 测试项目
  2543. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2544. string supplierCode = ""; // 供应商代码
  2545. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2546. string batch_num = GlobalContext.BatchNumber; // 批次号
  2547. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2548. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  2549. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  2550. string MachineId = GlobalContext.S3_MachineId; // 装备id(可配置)
  2551. string StationId = string.Empty;
  2552. if (direction == "Left")
  2553. {
  2554. StationId = GlobalContext.S3_StationId_1; // 工位ID(可配置)
  2555. }
  2556. if (direction == "Right")
  2557. {
  2558. StationId = GlobalContext.S3_StationId_2; // 工位ID(可配置)
  2559. }
  2560. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  2561. bool pass = a1Result == 1;
  2562. //根据载具码获取产品码
  2563. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  2564. if (string.IsNullOrEmpty(strProductBarcode))
  2565. {
  2566. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  2567. }
  2568. sn = strProductBarcode;
  2569. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  2570. List<TestItem> items = new List<TestItem>();
  2571. items.Add(new TestItem()
  2572. {
  2573. Parameter_name = "载具码",
  2574. Parameter_value = CarrierBarcode,
  2575. Parameter_unit = ""
  2576. });
  2577. items.Add(new TestItem()
  2578. {
  2579. Parameter_name = "产品码",
  2580. Parameter_value = sn,
  2581. Parameter_unit = ""
  2582. });
  2583. int result1 = 1;
  2584. //if (direction == "Right")
  2585. //{
  2586. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  2587. result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2588. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", paramJson, direction);
  2589. //}
  2590. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  2591. stopwatch2.Start();
  2592. //进站结果写入PLC
  2593. CommandFromPLC resultToPlC = new CommandFromPLC();
  2594. resultToPlC.cmd = 0;
  2595. resultToPlC.cmdParam = 0; //指令参数
  2596. resultToPlC.cmdResult = mesResultFrmWeb;
  2597. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2598. stopwatch2.Stop();
  2599. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_出站结束");
  2600. //保存PLC返回MES数据到本地
  2601. ResponseMessage message = new ResponseMessage();
  2602. if (direction == "Left")
  2603. {
  2604. string strMesHeightInfos = FloatArrayToString(stPLC_MesData.mesData.fMesHeightInfos);
  2605. string strIntervalWeights = FloatArrayToString(stPLC_MesData.mesData.fIntervalWeights);
  2606. string strRemainGlues = FloatArrayToString(stPLC_MesData.mesData.fRemainGlues);
  2607. message = SQLHelper.InsertOp301Data(CarrierBarcode, sn, stPLC_MesData.mesData.fGlueSupplySpeed,
  2608. stPLC_MesData.mesData.fAB_AirPress, stPLC_MesData.mesData.fAB_AirPressDiff,
  2609. strMesHeightInfos, strIntervalWeights, strRemainGlues);
  2610. if (message.result == false)
  2611. {
  2612. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  2613. }
  2614. }
  2615. if (direction == "Right")
  2616. {
  2617. string strMesHeightInfos = FloatArrayToString(stPLC_MesData.mesData.fMesHeightInfos);
  2618. string strIntervalWeights = FloatArrayToString(stPLC_MesData.mesData.fIntervalWeights);
  2619. string strRemainGlues = FloatArrayToString(stPLC_MesData.mesData.fRemainGlues);
  2620. message = SQLHelper.InsertOp302Data(CarrierBarcode, sn, stPLC_MesData.mesData.fGlueSupplySpeed,
  2621. stPLC_MesData.mesData.fAB_AirPress, stPLC_MesData.mesData.fAB_AirPressDiff,
  2622. strMesHeightInfos, strIntervalWeights, strRemainGlues);
  2623. if (message.result == false)
  2624. {
  2625. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  2626. }
  2627. }
  2628. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  2629. }
  2630. catch (Exception ex)
  2631. {
  2632. stopwatch2.Start();
  2633. CommandFromPLC resultToPlC = new CommandFromPLC();
  2634. resultToPlC.cmd = 0;
  2635. resultToPlC.cmdParam = 0; //指令参数
  2636. resultToPlC.cmdResult = 110;
  2637. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2638. stopwatch2.Stop();
  2639. string str = ex.StackTrace;
  2640. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2641. }
  2642. stopwatch1.Stop();
  2643. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2644. ProgressState = false;
  2645. }
  2646. #endregion S3
  2647. #region S4
  2648. /// <summary>
  2649. /// [S4] 点胶检测设备
  2650. /// </summary>
  2651. /// <param name="plcNo">PLC编号</param>
  2652. private void ReadStation_S4(int plcNo)
  2653. {
  2654. string stationCode = "[OP40]";
  2655. string stationName = "胶线检测";
  2656. string stationNameStr = stationCode + stationName;
  2657. string tagBaseName = "g_OP40_MES"; //标签变量名称
  2658. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2659. string tagAgvCommName = "agvCommFrmPC";
  2660. string tagBarsetName = "BarcodeSet";
  2661. OP40_MesData_t stPLC_MesData; //PLC的MES数据
  2662. (int, string) result;
  2663. while (true)
  2664. {
  2665. try
  2666. {
  2667. if (!GlobalContext._IsCon_Funs1)
  2668. {
  2669. UpdatePLCMonitor(1, plcNo, 0);
  2670. continue;
  2671. }
  2672. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  2673. {
  2674. Stopwatch stopwatch1 = new Stopwatch();
  2675. Stopwatch stopwatch2 = new Stopwatch();
  2676. stopwatch1.Start();
  2677. stopwatch2.Start();
  2678. #region 一次性读取所有数据
  2679. // 一次性读取所有数据
  2680. result = FunsEip[plcNo].Read_SingleTag<OP40_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  2681. if (result.Item1 != 0)
  2682. {
  2683. //richTextBox1.AppendText("\n" + strRet);
  2684. }
  2685. else
  2686. {
  2687. //去除扫码产生的特殊字符
  2688. stPLC_MesData.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strProductBarcode);
  2689. stPLC_MesData.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPartBarcode);
  2690. stPLC_MesData.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strCarrierBarcode);
  2691. stPLC_MesData.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPCBBarcode);
  2692. }
  2693. #endregion 一次性读取所有数据
  2694. stopwatch2.Stop();
  2695. #region 进站
  2696. try
  2697. {
  2698. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2699. {
  2700. lock (lockObj)
  2701. {
  2702. if (!ProgressState)
  2703. {
  2704. ProgressState = true;
  2705. Task.Run(() => S4进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  2706. }
  2707. }
  2708. }
  2709. }
  2710. catch (Exception ex)
  2711. {
  2712. ProgressState = false;
  2713. string str = ex.StackTrace;
  2714. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2715. }
  2716. #endregion 进站
  2717. #region 出站
  2718. try
  2719. {
  2720. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2721. {
  2722. lock (lockObj)
  2723. {
  2724. if (!ProgressState)
  2725. {
  2726. ProgressState = true;
  2727. Task.Run(() => S4出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  2728. stPLC_MesData.mesCommFrmPLC.cmd = 0;
  2729. }
  2730. }
  2731. }
  2732. }
  2733. catch (Exception ex)
  2734. {
  2735. string str = ex.StackTrace;
  2736. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2737. }
  2738. #endregion 出站
  2739. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2740. stopwatch1.Stop();
  2741. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2742. }
  2743. else
  2744. {
  2745. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2746. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2747. FunsEip[plcNo].Connect(); // 重连
  2748. }
  2749. }
  2750. catch (Exception ex)
  2751. {
  2752. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2753. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2754. }
  2755. Thread.Sleep(IntervalReadPLC);
  2756. }
  2757. }
  2758. /// <summary>
  2759. /// [S4] 点胶检测设备 - 进站
  2760. /// </summary>
  2761. /// <param name="plcNo">PLC编号</param>
  2762. /// <param name="stationNameStr">工站全称</param>
  2763. /// <param name="stPLC_MesData"></param>
  2764. /// <param name="tagMesCommName"></param>
  2765. private void S4进站(int plcNo, string stationNameStr, OP40_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  2766. {
  2767. Stopwatch stopwatch1 = new Stopwatch();
  2768. Stopwatch stopwatch2 = new Stopwatch();
  2769. try
  2770. {
  2771. stopwatch1.Start();
  2772. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  2773. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  2774. string MachineId = GlobalContext.S4_MachineId; // 装备ID(可配置)
  2775. string StationId = GlobalContext.S4_StationId; // 工位ID(可配置)
  2776. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  2777. //载具码验证产品码
  2778. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  2779. if (string.IsNullOrEmpty(strProductBarcode))
  2780. {
  2781. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  2782. }
  2783. sn = strProductBarcode;
  2784. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  2785. // 产品SN(物料码)校验
  2786. List<TestItem> item = new List<TestItem>();
  2787. stopwatch2.Start();
  2788. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  2789. stopwatch2.Stop();
  2790. //指令执行结果 1:OK 110:失败
  2791. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  2792. //进站结果写入PLC
  2793. CommandFromPLC resultToPlC = new CommandFromPLC();
  2794. resultToPlC.cmd = 0;
  2795. resultToPlC.cmdParam = 0; //指令参数
  2796. resultToPlC.cmdResult = mesResultFrmWeb;
  2797. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2798. }
  2799. catch (Exception ex)
  2800. {
  2801. string str = ex.StackTrace;
  2802. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2803. CommandFromPLC resultToPlC = new CommandFromPLC();
  2804. resultToPlC.cmd = 0;
  2805. resultToPlC.cmdParam = 0; //指令参数
  2806. resultToPlC.cmdResult = 110;
  2807. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2808. }
  2809. stopwatch1.Stop();
  2810. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  2811. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2812. ProgressState = false;
  2813. }
  2814. /// <summary>
  2815. /// [S4] 点胶检测设备 - 出站接口
  2816. /// </summary>
  2817. private void S4出站(int plcNo, string stationNameStr, OP40_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  2818. {
  2819. Stopwatch stopwatch1 = new Stopwatch();
  2820. Stopwatch stopwatch2 = new Stopwatch();
  2821. try
  2822. {
  2823. stopwatch1.Start();
  2824. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  2825. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2826. string processItem = stationName; // 测试项目
  2827. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2828. string supplierCode = ""; // 供应商代码
  2829. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2830. string batch_num = GlobalContext.BatchNumber; // 批次号
  2831. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2832. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  2833. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  2834. string MachineId = GlobalContext.S4_MachineId; // 装备id(可配置) // ZS
  2835. string StationId = GlobalContext.S4_StationId; // ⼯位ID(可配置) // ZS
  2836. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  2837. bool pass = a1Result == 1;
  2838. //根据载具码获取产品码
  2839. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  2840. if (string.IsNullOrEmpty(strProductBarcode))
  2841. {
  2842. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  2843. }
  2844. sn = strProductBarcode;
  2845. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  2846. List<TestItem> items = new List<TestItem>();
  2847. items.Add(new TestItem()
  2848. {
  2849. Parameter_name = "载具码",
  2850. Parameter_value = CarrierBarcode,
  2851. Parameter_unit = ""
  2852. });
  2853. items.Add(new TestItem()
  2854. {
  2855. Parameter_name = "产品码",
  2856. Parameter_value = sn,
  2857. Parameter_unit = ""
  2858. });
  2859. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  2860. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2861. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", paramJson);
  2862. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  2863. stopwatch2.Start();
  2864. //进站结果写入PLC
  2865. CommandFromPLC resultToPlC = new CommandFromPLC();
  2866. resultToPlC.cmd = 0;
  2867. resultToPlC.cmdParam = 0; //指令参数
  2868. resultToPlC.cmdResult = mesResultFrmWeb;
  2869. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2870. stopwatch2.Stop();
  2871. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  2872. //保存PLC返回MES数据到本地
  2873. ResponseMessage message = new ResponseMessage();
  2874. string strGluePosX = FloatArrayToString(stPLC_MesData.mesData.fGluePosX);
  2875. string strGluePosY = FloatArrayToString(stPLC_MesData.mesData.fGluePosY);
  2876. string strGlue_Areas = FloatArrayToString(stPLC_MesData.mesData.fGlue_Areas);
  2877. string strGlue_Heights = FloatArrayToString(stPLC_MesData.mesData.fGlue_Heights);
  2878. message = SQLHelper.InsertOp40Data(CarrierBarcode, sn, strGluePosX,
  2879. strGluePosY, strGlue_Areas, strGlue_Heights, stPLC_MesData.mesData.nResult, "");
  2880. if (message.result == false)
  2881. {
  2882. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  2883. }
  2884. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  2885. }
  2886. catch (Exception ex)
  2887. {
  2888. stopwatch2.Start();
  2889. CommandFromPLC resultToPlC = new CommandFromPLC();
  2890. resultToPlC.cmd = 0;
  2891. resultToPlC.cmdParam = 0; //指令参数
  2892. resultToPlC.cmdResult = 110;
  2893. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  2894. stopwatch2.Stop();
  2895. string str = ex.StackTrace;
  2896. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2897. }
  2898. stopwatch1.Stop();
  2899. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2900. ProgressState = false;
  2901. }
  2902. #endregion
  2903. #region S5
  2904. private static bool isPCBStation = false;//控制PCB是否进出站的标识
  2905. /// <summary>
  2906. /// [S5] 点胶检测设备
  2907. /// </summary>
  2908. /// <param name="plcNo">PLC编号</param>
  2909. private void ReadStation_S5(int plcNo)
  2910. {
  2911. string stationCode = "[OP50]";
  2912. string stationName = "ADD板上料组装装备";
  2913. string stationNameStr = stationCode + stationName;
  2914. string tagBaseName = "g_OP50_MES"; //标签变量名称
  2915. string tagMesCommName = "mesCommToPC"; //标签变量名称
  2916. string tagAgvCommName = "agvCommFrmPC";
  2917. string tagBarsetName = "BarcodeSet";
  2918. string pcbBarcode = "";
  2919. string pcbBarcodeOld = "";
  2920. OP50_MesData_t stPLC_MesData; //PLC的MES数据
  2921. (int, string) result;
  2922. while (true)
  2923. {
  2924. try
  2925. {
  2926. if (!GlobalContext._IsCon_Funs1)
  2927. {
  2928. UpdatePLCMonitor(1, plcNo, 0);
  2929. continue;
  2930. }
  2931. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  2932. {
  2933. Stopwatch stopwatch1 = new Stopwatch();
  2934. Stopwatch stopwatch2 = new Stopwatch();
  2935. stopwatch1.Start();
  2936. stopwatch2.Start();
  2937. #region 一次性读取所有数据
  2938. // 一次性读取所有数据
  2939. result = FunsEip[plcNo].Read_SingleTag<OP50_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  2940. if (result.Item1 != 0)
  2941. {
  2942. //richTextBox1.AppendText("\n" + strRet);
  2943. }
  2944. else
  2945. {
  2946. stPLC_MesData.BarcodeSet.strPCBBarcode = "A1507V000239\r";
  2947. //stPLC_MesData.BarcodeSet.strCarrierBarcode = "A123456";
  2948. #region 去除扫码产生的特殊字符
  2949. stPLC_MesData.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strProductBarcode);
  2950. stPLC_MesData.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPartBarcode);
  2951. stPLC_MesData.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strCarrierBarcode);
  2952. stPLC_MesData.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPCBBarcode);
  2953. #endregion
  2954. }
  2955. #endregion 一次性读取所有数据
  2956. stopwatch2.Stop();
  2957. #region 进站
  2958. try
  2959. {
  2960. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  2961. {
  2962. lock (lockObj)
  2963. {
  2964. if (!ProgressState)
  2965. {
  2966. string PCBBarcode = stPLC_MesData.BarcodeSet.strPCBBarcode;
  2967. if (PCBBarcode != "ERROR" && !string.IsNullOrEmpty(PCBBarcode))
  2968. {
  2969. ProgressState = true;
  2970. Task.Run(() => S5进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  2971. }
  2972. }
  2973. }
  2974. }
  2975. }
  2976. catch (Exception ex)
  2977. {
  2978. ProgressState = false;
  2979. string str = ex.StackTrace;
  2980. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2981. }
  2982. #endregion 进站
  2983. #region 出站
  2984. try
  2985. {
  2986. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  2987. {
  2988. lock (lockObj)
  2989. {
  2990. if (!ProgressState)
  2991. {
  2992. ProgressState = true;
  2993. Task.Run(() => S5出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName
  2994. , stationCode, stationName, out ProgressState));
  2995. stPLC_MesData.mesCommFrmPLC.cmd = 0;
  2996. }
  2997. }
  2998. }
  2999. }
  3000. catch (Exception ex)
  3001. {
  3002. ProgressState = false;
  3003. string str = ex.StackTrace;
  3004. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3005. }
  3006. #endregion 出站
  3007. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3008. stopwatch1.Stop();
  3009. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3010. }
  3011. else
  3012. {
  3013. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3014. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  3015. FunsEip[plcNo].Connect(); // 重连
  3016. }
  3017. }
  3018. catch (Exception ex)
  3019. {
  3020. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3021. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  3022. }
  3023. Thread.Sleep(IntervalReadPLC);
  3024. }
  3025. }
  3026. /// <summary>
  3027. /// [S5] 点胶检测设备 - 进站
  3028. /// </summary>
  3029. /// <param name="plcNo">PLC编号</param>
  3030. /// <param name="stationNameStr">工站全称</param>
  3031. /// <param name="stPLC_MesData"></param>
  3032. /// <param name="tagMesCommName"></param>
  3033. private void S5进站(int plcNo, string stationNameStr, OP50_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  3034. {
  3035. Stopwatch stopwatch1 = new Stopwatch();
  3036. Stopwatch stopwatch2 = new Stopwatch();
  3037. try
  3038. {
  3039. stopwatch1.Start();
  3040. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  3041. //string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  3042. //sn = sn.Substring(sn.Length - 11, 4) + sn.Substring(sn.Length - 5, 5);
  3043. string MachineId = GlobalContext.S5_MachineId; // 装备ID(可配置)
  3044. string StationId = GlobalContext.S5_StationId; // 工位ID(可配置)
  3045. string strPCBBarcode = (string)stPLC_MesData.BarcodeSet.strPCBBarcode;
  3046. AddMessage(LogType.Info, $"ADD板编码(PCB码):{strPCBBarcode}");
  3047. //string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码
  3048. //载具码验证产品码 //载具码验证产品码
  3049. //string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  3050. //if (string.IsNullOrEmpty(strProductBarcode))
  3051. //{
  3052. // AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  3053. //}
  3054. //sn = strProductBarcode;
  3055. //AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  3056. // 产品SN(物料码)校验
  3057. List<TestItem> item = new List<TestItem>();
  3058. stopwatch2.Start();
  3059. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, strPCBBarcode, item, MachineId, StationId);
  3060. stopwatch2.Stop();
  3061. //指令执行结果 1:OK 110:失败
  3062. byte mesResultFrmWeb = (byte)(result == 1 ? 2 : 120);
  3063. //进站结果写入PLC
  3064. CommandFromPLC resultToPlC = new CommandFromPLC();
  3065. resultToPlC.cmd = 0;
  3066. resultToPlC.cmdParam = 0; //指令参数
  3067. resultToPlC.cmdResult = mesResultFrmWeb;
  3068. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3069. }
  3070. catch (Exception ex)
  3071. {
  3072. string str = ex.StackTrace;
  3073. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3074. CommandFromPLC resultToPlC = new CommandFromPLC();
  3075. resultToPlC.cmd = 0;
  3076. resultToPlC.cmdParam = 0; //指令参数
  3077. resultToPlC.cmdResult = 110;
  3078. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3079. }
  3080. stopwatch1.Stop();
  3081. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  3082. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3083. ProgressState = false;
  3084. }
  3085. /// <summary>
  3086. /// [S5] 点胶检测设备 - 出站接口
  3087. /// </summary>
  3088. private void S5出站(int plcNo, string stationNameStr, OP50_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  3089. {
  3090. Stopwatch stopwatch1 = new Stopwatch();
  3091. Stopwatch stopwatch2 = new Stopwatch();
  3092. try
  3093. {
  3094. stopwatch1.Start();
  3095. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  3096. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3097. string processItem = stationName; // 测试项目
  3098. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3099. string supplierCode = ""; // 供应商代码
  3100. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3101. string batch_num = GlobalContext.BatchNumber; // 批次号
  3102. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3103. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  3104. string PartBarcode = (string)stPLC_MesData.BarcodeSet.strPartBarcode; // 部件条码;
  3105. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  3106. string pcbBarcode = (string)stPLC_MesData.BarcodeSet.strPCBBarcode;
  3107. string MachineId = GlobalContext.S5_MachineId; // 装备id(可配置) // ZS
  3108. string StationId = GlobalContext.S5_StationId; // ⼯位ID(可配置) // ZS
  3109. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  3110. bool pass = a1Result == 1;
  3111. CommandFromPLC resultToPlC = new CommandFromPLC();
  3112. //根据载具码获取产品码
  3113. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  3114. if (string.IsNullOrEmpty(strProductBarcode))
  3115. {
  3116. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  3117. ProgressState=false;
  3118. //写入PLC
  3119. resultToPlC.cmd = 0;
  3120. resultToPlC.cmdParam = 0; //指令参数
  3121. resultToPlC.cmdResult = 110;
  3122. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3123. return;
  3124. }
  3125. stPLC_MesData.BarcodeSet.strProductBarcode = strProductBarcode;
  3126. sn = strProductBarcode;
  3127. //数据库绑定载具和PCB
  3128. ResponseMessage message = new ResponseMessage();
  3129. message = SQLHelper.PCBCarrierBind(CarrierBarcode, pcbBarcode);
  3130. if (message.result == false)
  3131. {
  3132. AddMessage(LogType.Error, stationNameStr + "_PCB码数据库绑定失败,错误:" + message.text);
  3133. ProgressState = true;//防止循环报错
  3134. return;
  3135. }
  3136. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn};PCB码:{pcbBarcode}");
  3137. List<TestItem> items = new List<TestItem>();
  3138. items.Add(new TestItem()
  3139. {
  3140. Parameter_name = "载具码",
  3141. Parameter_value = CarrierBarcode,
  3142. Parameter_unit = ""
  3143. });
  3144. items.Add(new TestItem()
  3145. {
  3146. Parameter_name = "产品码",
  3147. Parameter_value = sn,
  3148. Parameter_unit = ""
  3149. });
  3150. items.Add(new TestItem()
  3151. {
  3152. Parameter_name = "PCB码",
  3153. Parameter_value = pcbBarcode,
  3154. Parameter_unit = ""
  3155. });
  3156. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  3157. int result1 = 0;
  3158. byte mesResultFrmWeb = 0;
  3159. if (stPLC_MesData.mesCommFrmPLC.cmdParam == 2) {
  3160. result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem, workorder_code, batch_num
  3161. , mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, PartBarcode, paramJson);
  3162. }
  3163. else if (stPLC_MesData.mesCommFrmPLC.cmdParam == 1) {
  3164. result1=PCBStationOutData(stPLC_MesData.BarcodeSet, stPLC_MesData.iotData);
  3165. }
  3166. mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  3167. //进站结果写入PLC
  3168. resultToPlC.cmd = 0;
  3169. resultToPlC.cmdParam = 0; //指令参数
  3170. resultToPlC.cmdResult = mesResultFrmWeb;
  3171. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3172. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  3173. //保存PLC返回MES数据到本地
  3174. //ResponseMessage message = new ResponseMessage();
  3175. //message = SQLHelper.InsertOp50Data(CarrierBarcode, sn, stPLC_MesData.mesData.nIsAddPCBAsmOK,
  3176. // stPLC_MesData.mesData.nHaveAddPCB, stPLC_MesData.mesData.fForceAddPCB, stPLC_MesData.mesData.nRemainCount, "");
  3177. //if (message.result == false)
  3178. //{
  3179. // AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  3180. //}
  3181. ////保存部件码信息
  3182. //if (!string.IsNullOrEmpty(PartBarcode))
  3183. //{
  3184. // message = SQLHelper.InsertOp50Product(CarrierBarcode, sn, PartBarcode);
  3185. // if (message.result == false)
  3186. // {
  3187. // AddMessage(LogType.Info, stationNameStr + "_保存部件码信息失败");
  3188. // }
  3189. //}
  3190. //AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  3191. }
  3192. catch (Exception ex)
  3193. {
  3194. stopwatch2.Start();
  3195. CommandFromPLC resultToPlC = new CommandFromPLC();
  3196. resultToPlC.cmd = 0;
  3197. resultToPlC.cmdParam = 0; //指令参数
  3198. resultToPlC.cmdResult = 110;
  3199. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3200. stopwatch2.Stop();
  3201. string str = ex.StackTrace;
  3202. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3203. }
  3204. stopwatch1.Stop();
  3205. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3206. ProgressState = false;
  3207. }
  3208. private int S5_PCB进出站(OP50_MesData_t stPLC_MesData,int plcNo,string stationNameStr,string tagBaseName,string tagMesCommName) {
  3209. string PCBBarcode = stPLC_MesData.BarcodeSet.strPCBBarcode;
  3210. if (PCBBarcode != "ERROR" && !string.IsNullOrEmpty(PCBBarcode))
  3211. {
  3212. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(stPLC_MesData.BarcodeSet.strCarrierBarcode);
  3213. stPLC_MesData.BarcodeSet.strProductBarcode = strProductBarcode;
  3214. CommandFromPLC resultToPlC = new CommandFromPLC();
  3215. resultToPlC.cmd = 0;
  3216. resultToPlC.cmdParam = 0; //指令参数
  3217. if (GlobalContext.IsSendStationIn)
  3218. {
  3219. #region 进站
  3220. //int res1 = PCBStationInData(stPLC_MesData.BarcodeSet, stPLC_MesData.iotData);
  3221. //if (res1 == 1)
  3222. //{
  3223. // resultToPlC.cmdResult = 2;//OK
  3224. // WriteResultToPlc(plcNo, stationNameStr, tagBaseName + "." + tagMesCommName, 1, resultToPlC);
  3225. //}
  3226. //else
  3227. //{
  3228. // resultToPlC.cmdResult = 120;
  3229. // WriteResultToPlc(plcNo, stationNameStr, tagBaseName + "." + tagMesCommName, 1, resultToPlC);
  3230. // return 2;
  3231. //}
  3232. #endregion
  3233. #region 出站
  3234. int res2 = PCBStationOutData(stPLC_MesData.BarcodeSet, stPLC_MesData.iotData);
  3235. if (res2 == 1)
  3236. {
  3237. resultToPlC.cmdResult = 2;//OK
  3238. WriteResultToPlc(plcNo, stationNameStr, tagBaseName + "." + tagMesCommName, 1, resultToPlC);
  3239. return 1;
  3240. }
  3241. else
  3242. {
  3243. resultToPlC.cmdResult = 120;
  3244. WriteResultToPlc(plcNo, stationNameStr, tagBaseName + "." + tagMesCommName, 1, resultToPlC);
  3245. return 2;
  3246. }
  3247. #endregion
  3248. }
  3249. else {
  3250. return 2;
  3251. }
  3252. }
  3253. else
  3254. {
  3255. return 2;
  3256. }
  3257. }
  3258. #endregion
  3259. #region S6
  3260. /// <summary>
  3261. /// [S6] 顶盖装配设备
  3262. /// </summary>
  3263. /// <param name="plcNo">PLC编号</param>
  3264. private void ReadStation_S6(int plcNo)
  3265. {
  3266. string stationCode = "[OP60]";
  3267. string stationName = "组上盖板";
  3268. string stationNameStr = stationCode + stationName;
  3269. string tagBaseName = "g_OP60_MES"; //标签变量名称
  3270. string tagMesCommName = "mesCommToPC"; //标签变量名称
  3271. string tagAgvCommName = "agvCommFrmPC";
  3272. string tagBarsetName = "BarcodeSet";
  3273. OP60_MesData_t stPLC_MesData; //PLC的MES数据
  3274. (int, string) result;
  3275. while (true)
  3276. {
  3277. try
  3278. {
  3279. if (!GlobalContext._IsCon_Funs1)
  3280. {
  3281. UpdatePLCMonitor(1, plcNo, 0);
  3282. continue;
  3283. }
  3284. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  3285. {
  3286. Stopwatch stopwatch1 = new Stopwatch();
  3287. Stopwatch stopwatch2 = new Stopwatch();
  3288. stopwatch1.Start();
  3289. stopwatch2.Start();
  3290. #region 一次性读取所有数据
  3291. // 一次性读取所有数据
  3292. result = FunsEip[plcNo].Read_SingleTag<OP60_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  3293. if (result.Item1 != 0)
  3294. {
  3295. //richTextBox1.AppendText("\n" + strRet);
  3296. }
  3297. else
  3298. {
  3299. //去除扫码产生的特殊字符
  3300. stPLC_MesData.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strProductBarcode);
  3301. stPLC_MesData.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPartBarcode);
  3302. stPLC_MesData.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strCarrierBarcode);
  3303. stPLC_MesData.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPCBBarcode);
  3304. }
  3305. #endregion 一次性读取所有数据
  3306. stopwatch2.Stop();
  3307. #region 进站
  3308. try
  3309. {
  3310. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  3311. {
  3312. lock (lockObj)
  3313. {
  3314. if (!ProgressState)
  3315. {
  3316. ProgressState = true;
  3317. Task.Run(() => S6进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  3318. }
  3319. }
  3320. }
  3321. }
  3322. catch (Exception ex)
  3323. {
  3324. ProgressState = false;
  3325. string str = ex.StackTrace;
  3326. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3327. }
  3328. #endregion 进站
  3329. #region 出站
  3330. try
  3331. {
  3332. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  3333. {
  3334. lock (lockObj)
  3335. {
  3336. if (!ProgressState)
  3337. {
  3338. ProgressState = true; ;
  3339. Task.Run(() => S6出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  3340. stPLC_MesData.mesCommFrmPLC.cmd = 0;
  3341. }
  3342. }
  3343. }
  3344. }
  3345. catch (Exception ex)
  3346. {
  3347. ProgressState = false;
  3348. string str = ex.StackTrace;
  3349. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3350. }
  3351. #endregion 出站
  3352. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3353. stopwatch1.Stop();
  3354. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3355. }
  3356. else
  3357. {
  3358. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3359. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  3360. FunsEip[plcNo].Connect(); // 重连
  3361. }
  3362. }
  3363. catch (Exception ex)
  3364. {
  3365. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3366. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  3367. }
  3368. Thread.Sleep(IntervalReadPLC);
  3369. }
  3370. }
  3371. /// <summary>
  3372. /// [S6] 顶盖装配设备 - 进站
  3373. /// </summary>
  3374. /// <param name="plcNo">PLC编号</param>
  3375. /// <param name="stationNameStr">工站全称</param>
  3376. /// <param name="stPLC_MesData"></param>
  3377. /// <param name="tagMesCommName"></param>
  3378. private void S6进站(int plcNo, string stationNameStr, OP60_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  3379. {
  3380. Stopwatch stopwatch1 = new Stopwatch();
  3381. Stopwatch stopwatch2 = new Stopwatch();
  3382. try
  3383. {
  3384. stopwatch1.Start();
  3385. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  3386. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  3387. string MachineId = GlobalContext.S6_MachineId; // 装备ID(可配置)
  3388. string StationId = GlobalContext.S6_StationId; // 工位ID(可配置)
  3389. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  3390. //strCarrierBarcode = "N801A-003";
  3391. //载具码验证产品码
  3392. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  3393. if (string.IsNullOrEmpty(strProductBarcode))
  3394. {
  3395. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  3396. }
  3397. sn = strProductBarcode;
  3398. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  3399. if (OpenDailogFalg)
  3400. {
  3401. using (var dialog = new BandBarodeDialog())
  3402. {
  3403. dialog._CarrierBarcode = strCarrierBarcode;
  3404. dialog._ProductBarcode = sn;
  3405. var rs = dialog.ShowDialog();
  3406. if (rs == DialogResult.OK)
  3407. {
  3408. AddMessage(LogType.Info, $"扫码校验通过,载具码:{strCarrierBarcode};产品码:{sn};产品码:{sn}");
  3409. OpenDailogFalg = false;//关闭扫码
  3410. }
  3411. else {
  3412. ProgressState = false;
  3413. return;
  3414. }
  3415. }
  3416. }
  3417. // 产品SN(物料码)校验
  3418. List<TestItem> item = new List<TestItem>();
  3419. stopwatch2.Start();
  3420. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  3421. stopwatch2.Stop();
  3422. //指令执行结果 1:OK 110:失败
  3423. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  3424. //进站结果写入PLC
  3425. CommandFromPLC resultToPlC = new CommandFromPLC();
  3426. resultToPlC.cmd = 0;
  3427. resultToPlC.cmdParam = 0; //指令参数
  3428. resultToPlC.cmdResult = mesResultFrmWeb;
  3429. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3430. }
  3431. catch (Exception ex)
  3432. {
  3433. string str = ex.StackTrace;
  3434. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3435. CommandFromPLC resultToPlC = new CommandFromPLC();
  3436. resultToPlC.cmd = 0;
  3437. resultToPlC.cmdParam = 0; //指令参数
  3438. resultToPlC.cmdResult = 110;
  3439. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3440. }
  3441. stopwatch1.Stop();
  3442. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  3443. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3444. ProgressState = false;
  3445. OpenDailogFalg = true; //开启下一个物料的扫码
  3446. }
  3447. /// <summary>
  3448. /// [S6] 顶盖装配设备 - 出站接口
  3449. /// </summary>
  3450. private void S6出站(int plcNo, string stationNameStr, OP60_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  3451. {
  3452. Stopwatch stopwatch1 = new Stopwatch();
  3453. Stopwatch stopwatch2 = new Stopwatch();
  3454. try
  3455. {
  3456. stopwatch1.Start();
  3457. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  3458. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3459. string processItem = stationName; // 测试项目
  3460. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3461. string supplierCode = ""; // 供应商代码
  3462. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3463. string batch_num = GlobalContext.BatchNumber; // 批次号
  3464. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3465. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  3466. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  3467. string MachineId = GlobalContext.S6_MachineId; // 装备id(可配置) // ZS
  3468. string StationId = GlobalContext.S6_StationId; // ⼯位ID(可配置) // ZS
  3469. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  3470. bool pass = a1Result == 1;
  3471. //根据载具码获取产品码
  3472. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  3473. if (string.IsNullOrEmpty(strProductBarcode))
  3474. {
  3475. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  3476. }
  3477. sn = strProductBarcode;
  3478. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  3479. List<TestItem> items = new List<TestItem>();
  3480. items.Add(new TestItem()
  3481. {
  3482. Parameter_name = "载具码",
  3483. Parameter_value = CarrierBarcode,
  3484. Parameter_unit = ""
  3485. });
  3486. items.Add(new TestItem()
  3487. {
  3488. Parameter_name = "产品码",
  3489. Parameter_value = sn,
  3490. Parameter_unit = ""
  3491. });
  3492. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  3493. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  3494. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", paramJson);
  3495. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  3496. stopwatch2.Start();
  3497. //进站结果写入PLC
  3498. CommandFromPLC resultToPlC = new CommandFromPLC();
  3499. resultToPlC.cmd = 0;
  3500. resultToPlC.cmdParam = 0; //指令参数
  3501. resultToPlC.cmdResult = mesResultFrmWeb;
  3502. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3503. stopwatch2.Stop();
  3504. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  3505. //保存PLC返回MES数据到本地
  3506. ResponseMessage message = new ResponseMessage();
  3507. message = SQLHelper.InsertOp60Data(CarrierBarcode, sn, stPLC_MesData.mesData.nIsTopCoverAsmOK,
  3508. stPLC_MesData.mesData.nHaveTopCover, stPLC_MesData.mesData.fForceTopCover, "");
  3509. if (message.result == false)
  3510. {
  3511. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  3512. }
  3513. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  3514. }
  3515. catch (Exception ex)
  3516. {
  3517. stopwatch2.Start();
  3518. CommandFromPLC resultToPlC = new CommandFromPLC();
  3519. resultToPlC.cmd = 0;
  3520. resultToPlC.cmdParam = 0; //指令参数
  3521. resultToPlC.cmdResult = 110;
  3522. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3523. stopwatch2.Stop();
  3524. string str = ex.StackTrace;
  3525. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3526. }
  3527. stopwatch1.Stop();
  3528. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3529. ProgressState = false;
  3530. }
  3531. #endregion
  3532. #region S7
  3533. /// <summary>
  3534. /// [S7] 锁螺丝设备
  3535. /// </summary>
  3536. /// <param name="plcNo">PLC编号</param>
  3537. private void ReadStation_S7(int plcNo)
  3538. {
  3539. string stationCode = "[OP70]";
  3540. string stationName = "上盖板锁螺丝";
  3541. string stationNameStr = stationCode + stationName;
  3542. string tagBaseName = "g_OP70_MES"; //标签变量名称
  3543. string tagMesCommName = "mesCommToPC"; //标签变量名称
  3544. string tagAgvCommName = "agvCommFrmPC";
  3545. string tagBarsetName = "BarcodeSet";
  3546. string tagScrewDataset = "screwDataset";
  3547. OP70_MesData_t stPLC_MesData; //PLC的MES数据
  3548. (int, string) result;
  3549. AtlasScrew atlasScrewLeft= new AtlasScrew(GlobalContext.AtlasAddressLeft, GlobalContext.AtlasAddressPort, 3000, 3000,"Left");
  3550. atlasScrewLeft.Initial();
  3551. AtlasScrew atlasScrewRight = new AtlasScrew(GlobalContext.AtlasAddressRight, GlobalContext.AtlasAddressPort, 3000, 3000,"Right");
  3552. atlasScrewRight.Initial();
  3553. while (true)
  3554. {
  3555. try
  3556. {
  3557. if (!GlobalContext._IsCon_Funs1)
  3558. {
  3559. UpdatePLCMonitor(1, plcNo, 0);
  3560. continue;
  3561. }
  3562. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  3563. {
  3564. Stopwatch stopwatch1 = new Stopwatch();
  3565. Stopwatch stopwatch2 = new Stopwatch();
  3566. stopwatch1.Start();
  3567. stopwatch2.Start();
  3568. #region 一次性读取所有数据
  3569. // 一次性读取所有数据
  3570. result = FunsEip[plcNo].Read_SingleTag<OP70_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  3571. if (result.Item1 != 0)
  3572. {
  3573. //richTextBox1.AppendText("\n" + strRet);
  3574. }
  3575. else
  3576. {
  3577. #region 去除扫码产生的特殊字符
  3578. stPLC_MesData.Left.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.Left.BarcodeSet.strProductBarcode);
  3579. stPLC_MesData.Left.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.Left.BarcodeSet.strPartBarcode);
  3580. stPLC_MesData.Left.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.Left.BarcodeSet.strCarrierBarcode);
  3581. stPLC_MesData.Left.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.Left.BarcodeSet.strPCBBarcode);
  3582. stPLC_MesData.Right.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.Right.BarcodeSet.strProductBarcode);
  3583. stPLC_MesData.Right.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.Right.BarcodeSet.strPartBarcode);
  3584. stPLC_MesData.Right.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.Right.BarcodeSet.strCarrierBarcode);
  3585. stPLC_MesData.Right.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.Right.BarcodeSet.strPCBBarcode);
  3586. #endregion
  3587. }
  3588. #endregion 一次性读取所有数据
  3589. stopwatch2.Stop();
  3590. #region 左边进站
  3591. try
  3592. {
  3593. if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  3594. {
  3595. lock (lockObj)
  3596. {
  3597. if (!ProgressState)
  3598. {
  3599. ProgressState = true;
  3600. Task.Run(() => S7进站(plcNo, stationNameStr, stPLC_MesData.Left, tagBaseName + ".Left." + tagMesCommName, tagBaseName + ".Left." + tagBarsetName,"Left", out ProgressState, atlasScrewLeft));
  3601. }
  3602. }
  3603. }
  3604. }
  3605. catch (Exception ex)
  3606. {
  3607. ProgressState = false;
  3608. string str = ex.StackTrace;
  3609. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3610. }
  3611. #endregion 左边进站
  3612. #region 左边出站
  3613. try
  3614. {
  3615. if (stPLC_MesData.Left.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  3616. {
  3617. lock (lockObj)
  3618. {
  3619. if (!ProgressState)
  3620. {
  3621. ProgressState = true;
  3622. Task.Run(() => S7出站(plcNo, stationNameStr, stPLC_MesData.Left, tagBaseName + ".Left." + tagMesCommName, stationCode, stationName, "Left", out ProgressState));
  3623. stPLC_MesData.Left.mesCommFrmPLC.cmd = 0;
  3624. }
  3625. }
  3626. }
  3627. }
  3628. catch (Exception ex)
  3629. {
  3630. ProgressState = false;
  3631. string str = ex.StackTrace;
  3632. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3633. }
  3634. #endregion 左边出站
  3635. #region 右边进站
  3636. try
  3637. {
  3638. if (stPLC_MesData.Right.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  3639. {
  3640. lock (lockObj)
  3641. {
  3642. if (!ProgressState)
  3643. {
  3644. ProgressState = true;
  3645. Task.Run(() => S7进站(plcNo, stationNameStr, stPLC_MesData.Right, tagBaseName + ".Right." + tagMesCommName, tagBaseName + ".Right" + tagBarsetName,"Right", out ProgressState, atlasScrewRight));
  3646. }
  3647. }
  3648. }
  3649. }
  3650. catch (Exception ex)
  3651. {
  3652. ProgressState = false;
  3653. string str = ex.StackTrace;
  3654. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3655. }
  3656. #endregion 右边进站
  3657. #region 右边出站
  3658. try
  3659. {
  3660. if (stPLC_MesData.Right.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  3661. {
  3662. lock (lockObj)
  3663. {
  3664. if (!ProgressState)
  3665. {
  3666. ProgressState = true;
  3667. Task.Run(() => S7出站(plcNo, stationNameStr, stPLC_MesData.Right, tagBaseName + ".Right." + tagMesCommName, stationCode, stationName, "Right", out ProgressState));
  3668. stPLC_MesData.Right.mesCommFrmPLC.cmd = 0;
  3669. }
  3670. }
  3671. }
  3672. }
  3673. catch (Exception ex)
  3674. {
  3675. ProgressState = false;
  3676. string str = ex.StackTrace;
  3677. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3678. }
  3679. #endregion 右边出站
  3680. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3681. stopwatch1.Stop();
  3682. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3683. }
  3684. else
  3685. {
  3686. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3687. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  3688. FunsEip[plcNo].Connect(); // 重连
  3689. }
  3690. }
  3691. catch (Exception ex)
  3692. {
  3693. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  3694. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  3695. }
  3696. Thread.Sleep(IntervalReadPLC);
  3697. }
  3698. }
  3699. /// <summary>
  3700. /// [S7] 锁螺丝设备 - 进站
  3701. /// </summary>
  3702. /// <param name="plcNo">PLC编号</param>
  3703. /// <param name="stationNameStr">工站全称</param>
  3704. /// <param name="stPLC_MesData"></param>
  3705. /// <param name="tagMesCommName"></param>
  3706. private void S7进站(int plcNo, string stationNameStr, OP70_stnDataSet_t stPLC_MesData, string tagMesCommName, string tagBarsetName, string direction,out bool ProgressState, AtlasScrew atlasScrew)
  3707. {
  3708. Stopwatch stopwatch1 = new Stopwatch();
  3709. Stopwatch stopwatch2 = new Stopwatch();
  3710. string atlasSn=string.Empty;
  3711. try
  3712. {
  3713. stopwatch1.Start();
  3714. AddMessage(LogType.Info, stationNameStr +"_"+ direction+"_进站开始");
  3715. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  3716. string MachineId = GlobalContext.S7_MachineId; // 装备ID(可配置)
  3717. string StationId = string.Empty; // 工位ID(可配置)
  3718. if (direction == "Left")
  3719. {
  3720. StationId = GlobalContext.S7_StationId_1;
  3721. }
  3722. if (direction == "Right")
  3723. {
  3724. StationId = GlobalContext.S7_StationId_2;
  3725. }
  3726. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  3727. //载具码验证产品码
  3728. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  3729. if (string.IsNullOrEmpty(strProductBarcode))
  3730. {
  3731. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  3732. }
  3733. sn = strProductBarcode;
  3734. atlasSn= strProductBarcode;
  3735. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  3736. if (direction == "Left")
  3737. {
  3738. isCollectingFlagLeft = false;//采集螺丝数据结束
  3739. }
  3740. if (direction == "Right")
  3741. {
  3742. isCollectingFlagRight = false;//采集螺丝数据结束
  3743. }
  3744. // 产品SN(物料码)校验
  3745. List<TestItem> item = new List<TestItem>();
  3746. stopwatch2.Start();
  3747. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  3748. stopwatch2.Stop();
  3749. //指令执行结果 1:OK 110:失败
  3750. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  3751. //进站结果写入PLC
  3752. CommandFromPLC resultToPlC = new CommandFromPLC();
  3753. resultToPlC.cmd = 0;
  3754. resultToPlC.cmdParam = 0; //指令参数
  3755. resultToPlC.cmdResult = mesResultFrmWeb;
  3756. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3757. }
  3758. catch (Exception ex)
  3759. {
  3760. string str = ex.StackTrace;
  3761. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3762. CommandFromPLC resultToPlC = new CommandFromPLC();
  3763. resultToPlC.cmd = 0;
  3764. resultToPlC.cmdParam = 0; //指令参数
  3765. resultToPlC.cmdResult = 110;
  3766. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3767. }
  3768. stopwatch1.Stop();
  3769. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_进站结束");
  3770. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3771. ProgressState = false;
  3772. //开始采集螺丝数据
  3773. if (direction == "Left")
  3774. {
  3775. isCollectingFlagLeft = true;
  3776. CollectAndProcessDataLeft(atlasScrew, atlasSn, direction);
  3777. }
  3778. if (direction == "Right")
  3779. {
  3780. isCollectingFlagRight = true;
  3781. CollectAndProcessDataRight(atlasScrew, atlasSn, direction);
  3782. }
  3783. }
  3784. /// <summary>
  3785. /// [S7] 锁螺丝设备 - 出站
  3786. /// </summary>
  3787. private void S7出站(int plcNo, string stationNameStr, OP70_stnDataSet_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, string direction, out bool ProgressState)
  3788. {
  3789. Stopwatch stopwatch1 = new Stopwatch();
  3790. Stopwatch stopwatch2 = new Stopwatch();
  3791. try
  3792. {
  3793. stopwatch1.Start();
  3794. AddMessage(LogType.Info, stationNameStr +"_"+ direction+ "_出站开始");
  3795. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3796. string processItem = stationName; // 测试项目
  3797. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3798. string supplierCode = ""; // 供应商代码
  3799. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3800. string batch_num = GlobalContext.BatchNumber; // 批次号
  3801. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3802. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  3803. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  3804. string MachineId = GlobalContext.S7_MachineId; // 装备id(可配置)
  3805. string StationId = string.Empty; // 工位ID(可配置)
  3806. if (direction == "Left")
  3807. {
  3808. StationId = GlobalContext.S7_StationId_1;
  3809. }
  3810. if (direction == "Right")
  3811. {
  3812. StationId = GlobalContext.S7_StationId_2;
  3813. }
  3814. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  3815. //a1Result = 1;
  3816. bool pass = a1Result == 1;
  3817. //根据载具码获取产品码
  3818. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  3819. if (string.IsNullOrEmpty(strProductBarcode))
  3820. {
  3821. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  3822. }
  3823. sn = strProductBarcode;
  3824. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  3825. List<TestItem> items = new List<TestItem>();
  3826. items.Add(new TestItem()
  3827. {
  3828. Parameter_name = "载具码",
  3829. Parameter_value = CarrierBarcode,
  3830. Parameter_unit = ""
  3831. });
  3832. items.Add(new TestItem()
  3833. {
  3834. Parameter_name = "产品码",
  3835. Parameter_value = sn,
  3836. Parameter_unit = ""
  3837. });
  3838. int result1 = 1;
  3839. //if (direction == "Right")
  3840. //{
  3841. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  3842. SwitctProcessData(stationNameStr, items, equipmentCode, processItem , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode
  3843. , sn, pass, CarrierBarcode, "1", MachineId, StationId, "", paramJson);
  3844. //}
  3845. //if (direction == "Left")
  3846. //{
  3847. // isCollectingFlagLeft = false;//采集螺丝数据结束
  3848. //}
  3849. //if (direction == "Right")
  3850. //{
  3851. // isCollectingFlagRight = false;//采集螺丝数据结束
  3852. //}
  3853. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  3854. stopwatch2.Start();
  3855. //进站结果写入PLC
  3856. CommandFromPLC resultToPlC = new CommandFromPLC();
  3857. resultToPlC.cmd = 0;
  3858. resultToPlC.cmdParam = 0; //指令参数
  3859. resultToPlC.cmdResult = mesResultFrmWeb;
  3860. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3861. stopwatch2.Stop();
  3862. AddMessage(LogType.Info, stationNameStr + "_" + direction + "_出站结束");
  3863. //保存PLC返回MES数据到本地
  3864. ResponseMessage message = new ResponseMessage();
  3865. if (direction == "Left")
  3866. {
  3867. string strMesHeightInfos = FloatArrayToString(stPLC_MesData.mesData.fScrewTimes);
  3868. string strScrewOrders = ShortArrayToString(stPLC_MesData.mesData.nScrewOrders);
  3869. string strScrewResults = ShortArrayToString(stPLC_MesData.mesData.nScrewResults);
  3870. message = SQLHelper.InsertOp701Data(CarrierBarcode, sn, strMesHeightInfos,
  3871. strScrewOrders, strScrewResults, stPLC_MesData.mesData.nRemainCount);
  3872. if (message.result == false)
  3873. {
  3874. AddMessage(LogType.Info, stationNameStr + "_Left_保存加工数据失败");
  3875. }
  3876. }
  3877. if (direction == "Right")
  3878. {
  3879. string strMesHeightInfos = FloatArrayToString(stPLC_MesData.mesData.fScrewTimes);
  3880. string strScrewOrders = ShortArrayToString(stPLC_MesData.mesData.nScrewOrders);
  3881. string strScrewResults = ShortArrayToString(stPLC_MesData.mesData.nScrewResults);
  3882. message = SQLHelper.InsertOp702Data(CarrierBarcode, sn, strMesHeightInfos,
  3883. strScrewOrders, strScrewResults, stPLC_MesData.mesData.nRemainCount);
  3884. if (message.result == false)
  3885. {
  3886. AddMessage(LogType.Info, stationNameStr + "__Right_保存加工数据失败");
  3887. }
  3888. }
  3889. //保存螺丝数据到txt
  3890. (int, string) result = SaveScrewDataToTxt(direction, sn, stPLC_MesData.mesData.fScrewTimes, stPLC_MesData.mesData.nScrewOrders, stPLC_MesData.mesData.nScrewResults);
  3891. if (result.Item1 != 0)
  3892. {
  3893. AddMessage(LogType.Error, $"{stationNameStr}螺丝数据保存失败 " + message.text);
  3894. }
  3895. AddMessage(LogType.Info, stationNameStr + "_"+ direction+"_保存加工数据到本地成功");
  3896. }
  3897. catch (Exception ex)
  3898. {
  3899. stopwatch2.Start();
  3900. CommandFromPLC resultToPlC = new CommandFromPLC();
  3901. resultToPlC.cmd = 0;
  3902. resultToPlC.cmdParam = 0; //指令参数
  3903. resultToPlC.cmdResult = 110;
  3904. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  3905. stopwatch2.Stop();
  3906. string str = ex.StackTrace;
  3907. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3908. }
  3909. stopwatch1.Stop();
  3910. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3911. ProgressState = false;
  3912. }
  3913. #endregion
  3914. #region S8
  3915. /// <summary>
  3916. /// [S8] 3D螺丝高度检测设备
  3917. /// </summary>
  3918. /// <param name="plcNo">PLC编号</param>
  3919. private void ReadStation_S8(int plcNo)
  3920. {
  3921. string stationCode = "[OP80]";
  3922. string stationName = "NG下料";
  3923. string stationNameStr = stationCode + stationName;
  3924. string tagBaseName = "g_OP80_MES"; //标签变量名称
  3925. string tagMesCommName = "mesCommToPC"; //标签变量名称
  3926. string tagAgvCommName = "agvCommFrmPC";
  3927. string tagBarsetName = "BarcodeSet";
  3928. OP80_MesData_t stPLC_MesData; //PLC的MES数据
  3929. (int, string) result;
  3930. while (true)
  3931. {
  3932. try
  3933. {
  3934. if (!GlobalContext._IsCon_Funs1)
  3935. {
  3936. UpdatePLCMonitor(1, plcNo, 0);
  3937. continue;
  3938. }
  3939. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  3940. {
  3941. Stopwatch stopwatch1 = new Stopwatch();
  3942. Stopwatch stopwatch2 = new Stopwatch();
  3943. stopwatch1.Start();
  3944. stopwatch2.Start();
  3945. #region 一次性读取所有数据
  3946. // 一次性读取所有数据
  3947. result = FunsEip[plcNo].Read_SingleTag<OP80_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  3948. if (result.Item1 != 0)
  3949. {
  3950. //richTextBox1.AppendText("\n" + strRet);
  3951. }
  3952. else
  3953. {
  3954. //去除扫码产生的特殊字符
  3955. stPLC_MesData.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strProductBarcode);
  3956. stPLC_MesData.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPartBarcode);
  3957. stPLC_MesData.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strCarrierBarcode);
  3958. stPLC_MesData.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPCBBarcode);
  3959. }
  3960. #endregion 一次性读取所有数据
  3961. stopwatch2.Stop();
  3962. #region 进站
  3963. try
  3964. {
  3965. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  3966. {
  3967. lock (lockObj)
  3968. {
  3969. if (!ProgressState)
  3970. {
  3971. ProgressState = true;
  3972. Task.Run(() => S8进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  3973. }
  3974. }
  3975. }
  3976. }
  3977. catch (Exception ex)
  3978. {
  3979. ProgressState = false;
  3980. string str = ex.StackTrace;
  3981. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3982. }
  3983. #endregion 进站
  3984. #region 出站
  3985. try
  3986. {
  3987. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  3988. {
  3989. lock (lockObj)
  3990. {
  3991. if (!ProgressState)
  3992. {
  3993. ProgressState = true;
  3994. Task.Run(() => S8出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  3995. stPLC_MesData.mesCommFrmPLC.cmd = 0;
  3996. }
  3997. }
  3998. }
  3999. }
  4000. catch (Exception ex)
  4001. {
  4002. ProgressState = false;
  4003. string str = ex.StackTrace;
  4004. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4005. }
  4006. #endregion 出站
  4007. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  4008. stopwatch1.Stop();
  4009. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  4010. }
  4011. else
  4012. {
  4013. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4014. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  4015. FunsEip[plcNo].Connect(); // 重连
  4016. }
  4017. }
  4018. catch (Exception ex)
  4019. {
  4020. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4021. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  4022. }
  4023. Thread.Sleep(IntervalReadPLC);
  4024. }
  4025. }
  4026. /// <summary>
  4027. /// [S8] 3D螺丝高度检测设备 - 进站
  4028. /// </summary>
  4029. /// <param name="plcNo">PLC编号</param>
  4030. /// <param name="stationNameStr">工站全称</param>
  4031. /// <param name="stPLC_MesData"></param>
  4032. /// <param name="tagMesCommName"></param>
  4033. private void S8进站(int plcNo, string stationNameStr, OP80_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  4034. {
  4035. Stopwatch stopwatch1 = new Stopwatch();
  4036. Stopwatch stopwatch2 = new Stopwatch();
  4037. try
  4038. {
  4039. stopwatch1.Start();
  4040. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  4041. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  4042. string MachineId = GlobalContext.S8_MachineId; // 装备ID(可配置)
  4043. string StationId = GlobalContext.S8_StationId; // 工位ID(可配置)
  4044. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  4045. //载具码验证产品码
  4046. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  4047. if (string.IsNullOrEmpty(strProductBarcode))
  4048. {
  4049. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  4050. }
  4051. sn = strProductBarcode;
  4052. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  4053. // 产品SN(物料码)校验
  4054. List<TestItem> item = new List<TestItem>();
  4055. stopwatch2.Start();
  4056. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  4057. stopwatch2.Stop();
  4058. //指令执行结果 1:OK 110:失败
  4059. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  4060. //进站结果写入PLC
  4061. CommandFromPLC resultToPlC = new CommandFromPLC();
  4062. resultToPlC.cmd = 0;
  4063. resultToPlC.cmdParam = 0; //指令参数
  4064. resultToPlC.cmdResult = mesResultFrmWeb;
  4065. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4066. }
  4067. catch (Exception ex)
  4068. {
  4069. string str = ex.StackTrace;
  4070. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4071. CommandFromPLC resultToPlC = new CommandFromPLC();
  4072. resultToPlC.cmd = 0;
  4073. resultToPlC.cmdParam = 0; //指令参数
  4074. resultToPlC.cmdResult = 110;
  4075. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4076. }
  4077. stopwatch1.Stop();
  4078. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4079. ProgressState = false;
  4080. }
  4081. /// <summary>
  4082. /// [S8] 3D螺丝高度检测设备 - 出站接口
  4083. /// </summary>
  4084. private void S8出站(int plcNo, string stationNameStr, OP80_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  4085. {
  4086. Stopwatch stopwatch1 = new Stopwatch();
  4087. Stopwatch stopwatch2 = new Stopwatch();
  4088. try
  4089. {
  4090. stopwatch1.Start();
  4091. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  4092. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  4093. string processItem = stationName; // 测试项目
  4094. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  4095. string supplierCode = ""; // 供应商代码
  4096. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  4097. string batch_num = GlobalContext.BatchNumber; // 批次号
  4098. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  4099. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  4100. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  4101. string MachineId = GlobalContext.S8_MachineId; // 装备id(可配置) // ZS
  4102. string StationId = GlobalContext.S8_StationId; // ⼯位ID(可配置) // ZS
  4103. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  4104. bool pass = a1Result == 1;
  4105. //根据载具码获取产品码
  4106. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  4107. if (string.IsNullOrEmpty(strProductBarcode))
  4108. {
  4109. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  4110. }
  4111. sn = strProductBarcode;
  4112. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  4113. List<TestItem> items = new List<TestItem>();
  4114. items.Add(new TestItem()
  4115. {
  4116. Parameter_name = "载具码",
  4117. Parameter_value = CarrierBarcode,
  4118. Parameter_unit = ""
  4119. });
  4120. items.Add(new TestItem()
  4121. {
  4122. Parameter_name = "产品码",
  4123. Parameter_value = sn,
  4124. Parameter_unit = ""
  4125. });
  4126. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  4127. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  4128. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", paramJson);
  4129. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  4130. stopwatch2.Start();
  4131. //进站结果写入PLC
  4132. CommandFromPLC resultToPlC = new CommandFromPLC();
  4133. resultToPlC.cmd = 0;
  4134. resultToPlC.cmdParam = 0; //指令参数
  4135. resultToPlC.cmdResult = mesResultFrmWeb;
  4136. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4137. stopwatch2.Stop();
  4138. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  4139. //保存PLC返回MES数据到本地
  4140. ResponseMessage message = new ResponseMessage();
  4141. string strScrewHeights = FloatArrayToString(stPLC_MesData.mesData.fScrewHeights);
  4142. string strScrewResults = ShortArrayToString(stPLC_MesData.mesData.nScrewResults);
  4143. message = SQLHelper.InsertOp80Data(CarrierBarcode, sn, strScrewHeights, strScrewResults);
  4144. if (message.result == false)
  4145. {
  4146. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  4147. }
  4148. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  4149. }
  4150. catch (Exception ex)
  4151. {
  4152. stopwatch2.Start();
  4153. CommandFromPLC resultToPlC = new CommandFromPLC();
  4154. resultToPlC.cmd = 0;
  4155. resultToPlC.cmdParam = 0; //指令参数
  4156. resultToPlC.cmdResult = 110;
  4157. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4158. stopwatch2.Stop();
  4159. string str = ex.StackTrace;
  4160. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4161. }
  4162. stopwatch1.Stop();
  4163. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4164. ProgressState = false;
  4165. }
  4166. #endregion
  4167. #region S9
  4168. /// <summary>
  4169. /// [S9] 下料设备
  4170. /// </summary>
  4171. /// <param name="plcNo">PLC编号</param>
  4172. private void ReadStation_S9(int plcNo)
  4173. {
  4174. string stationCode = "[OP90]";
  4175. string stationName = "半成品下料";
  4176. string stationNameStr = stationCode + stationName;
  4177. string tagBaseName = "g_OP90_MES"; //标签变量名称
  4178. string tagMesCommName = "mesCommToPC"; //标签变量名称
  4179. string tagAgvCommName = "agvCommFrmPC";
  4180. string tagBarsetName = "BarcodeSet";
  4181. OP90_MesData_t stPLC_MesData; //PLC的MES数据
  4182. (int, string) result;
  4183. while (true)
  4184. {
  4185. try
  4186. {
  4187. if (!GlobalContext._IsCon_Funs1)
  4188. {
  4189. UpdatePLCMonitor(1, plcNo, 0);
  4190. continue;
  4191. }
  4192. if (FunsEip[plcNo].IsConnected) // 检查PLC是否已连接上
  4193. {
  4194. Stopwatch stopwatch1 = new Stopwatch();
  4195. Stopwatch stopwatch2 = new Stopwatch();
  4196. stopwatch1.Start();
  4197. stopwatch2.Start();
  4198. #region 一次性读取所有数据
  4199. // 一次性读取所有数据
  4200. result = FunsEip[plcNo].Read_SingleTag<OP90_MesData_t>(tagBaseName, 1, out stPLC_MesData, this); //读取单个结构体数据
  4201. if (result.Item1 != 0)
  4202. {
  4203. //richTextBox1.AppendText("\n" + strRet);
  4204. }
  4205. else
  4206. {
  4207. //去除扫码产生的特殊字符
  4208. stPLC_MesData.BarcodeSet.strProductBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strProductBarcode);
  4209. stPLC_MesData.BarcodeSet.strPartBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPartBarcode);
  4210. stPLC_MesData.BarcodeSet.strCarrierBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strCarrierBarcode);
  4211. stPLC_MesData.BarcodeSet.strPCBBarcode = FormatStrbyPLC(stPLC_MesData.BarcodeSet.strPCBBarcode);
  4212. }
  4213. #endregion 一次性读取所有数据
  4214. stopwatch2.Stop();
  4215. #region 进站
  4216. try
  4217. {
  4218. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  4219. {
  4220. lock (lockObj)
  4221. {
  4222. if (!ProgressState)
  4223. {
  4224. ProgressState = true;
  4225. Task.Run(() => S9进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName, out ProgressState));
  4226. }
  4227. }
  4228. }
  4229. }
  4230. catch (Exception ex)
  4231. {
  4232. ProgressState = false;
  4233. string str = ex.StackTrace;
  4234. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4235. }
  4236. #endregion 进站
  4237. #region 出站
  4238. try
  4239. {
  4240. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  4241. {
  4242. lock (lockObj)
  4243. {
  4244. if (!ProgressState)
  4245. {
  4246. ProgressState = true;
  4247. Task.Run(() => S9出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, stationCode, stationName, out ProgressState));
  4248. stPLC_MesData.mesCommFrmPLC.cmd = 0;
  4249. }
  4250. }
  4251. }
  4252. }
  4253. catch (Exception ex)
  4254. {
  4255. ProgressState = false;
  4256. string str = ex.StackTrace;
  4257. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4258. }
  4259. #endregion 出站
  4260. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  4261. stopwatch1.Stop();
  4262. //OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  4263. }
  4264. else
  4265. {
  4266. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4267. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  4268. FunsEip[plcNo].Connect(); // 重连
  4269. }
  4270. }
  4271. catch (Exception ex)
  4272. {
  4273. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4274. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  4275. }
  4276. Thread.Sleep(IntervalReadPLC);
  4277. }
  4278. }
  4279. /// <summary>
  4280. /// [S9] 下料设备 - 进站
  4281. /// </summary>
  4282. /// <param name="plcNo">PLC编号</param>
  4283. /// <param name="stationNameStr">工站全称</param>
  4284. /// <param name="stPLC_MesData"></param>
  4285. /// <param name="tagMesCommName"></param>
  4286. private void S9进站(int plcNo, string stationNameStr, OP90_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName, out bool ProgressState)
  4287. {
  4288. Stopwatch stopwatch1 = new Stopwatch();
  4289. Stopwatch stopwatch2 = new Stopwatch();
  4290. try
  4291. {
  4292. stopwatch1.Start();
  4293. AddMessage(LogType.Info, stationNameStr + "_进站开始");
  4294. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  4295. string MachineId = GlobalContext.S9_MachineId; // 装备ID(可配置)
  4296. string StationId = GlobalContext.S9_StationId; // 工位ID(可配置)
  4297. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  4298. //载具码验证产品码
  4299. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  4300. if (string.IsNullOrEmpty(strProductBarcode))
  4301. {
  4302. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  4303. }
  4304. sn = strProductBarcode;
  4305. AddMessage(LogType.Info, $"载具码:{strCarrierBarcode};产品码:{sn}");
  4306. // 产品SN(物料码)校验
  4307. List<TestItem> item = new List<TestItem>();
  4308. stopwatch2.Start();
  4309. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, MachineId, StationId);
  4310. stopwatch2.Stop();
  4311. //指令执行结果 1:OK 110:失败
  4312. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  4313. //进站结果写入PLC
  4314. CommandFromPLC resultToPlC = new CommandFromPLC();
  4315. resultToPlC.cmd = 0;
  4316. resultToPlC.cmdParam = 0; //指令参数
  4317. resultToPlC.cmdResult = mesResultFrmWeb;
  4318. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4319. }
  4320. catch (Exception ex)
  4321. {
  4322. string str = ex.StackTrace;
  4323. AddMessage(LogType.Error, $"{stationNameStr}_上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4324. CommandFromPLC resultToPlC = new CommandFromPLC();
  4325. resultToPlC.cmd = 0;
  4326. resultToPlC.cmdParam = 0; //指令参数
  4327. resultToPlC.cmdResult = 110;
  4328. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4329. }
  4330. stopwatch1.Stop();
  4331. AddMessage(LogType.Info, stationNameStr + "_进站结束");
  4332. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4333. ProgressState = false;
  4334. }
  4335. /// <summary>
  4336. /// [S9] 下料设备 - 出站接口
  4337. /// </summary>
  4338. private void S9出站(int plcNo, string stationNameStr, OP90_MesData_t stPLC_MesData, string tagMesCommName, string stationCode, string stationName, out bool ProgressState)
  4339. {
  4340. Stopwatch stopwatch1 = new Stopwatch();
  4341. Stopwatch stopwatch2 = new Stopwatch();
  4342. try
  4343. {
  4344. stopwatch1.Start();
  4345. AddMessage(LogType.Info, stationNameStr + "_出站开始");
  4346. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  4347. string processItem = stationName; // 测试项目
  4348. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  4349. string supplierCode = ""; // 供应商代码
  4350. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  4351. string batch_num = GlobalContext.BatchNumber; // 批次号
  4352. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  4353. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码;
  4354. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  4355. string MachineId = GlobalContext.S9_MachineId; // 装备id(可配置) // ZS
  4356. string StationId = GlobalContext.S9_StationId; // ⼯位ID(可配置) // ZS
  4357. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  4358. bool pass = a1Result == 1;
  4359. //根据载具码获取产品码
  4360. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(CarrierBarcode);
  4361. if (string.IsNullOrEmpty(strProductBarcode))
  4362. {
  4363. AddMessage(LogType.Error, $"{stationNameStr}_数据库未查询到该载具绑定信息!");
  4364. }
  4365. sn = strProductBarcode;
  4366. AddMessage(LogType.Info, $"载具码:{CarrierBarcode};产品码:{sn}");
  4367. List<TestItem> items = new List<TestItem>();
  4368. items.Add(new TestItem()
  4369. {
  4370. Parameter_name = "载具码",
  4371. Parameter_value = CarrierBarcode,
  4372. Parameter_unit = ""
  4373. });
  4374. items.Add(new TestItem()
  4375. {
  4376. Parameter_name = "产品码",
  4377. Parameter_value = sn,
  4378. Parameter_unit = ""
  4379. });
  4380. string paramJson = JsonConvert.SerializeObject(stPLC_MesData.mesData);
  4381. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  4382. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, CarrierBarcode, "1", MachineId, StationId, "", paramJson);
  4383. byte mesResultFrmWeb = (byte)(result1 == 1 ? 1 : 110);
  4384. stopwatch2.Start();
  4385. //进站结果写入PLC
  4386. CommandFromPLC resultToPlC = new CommandFromPLC();
  4387. resultToPlC.cmd = 0;
  4388. resultToPlC.cmdParam = 0; //指令参数
  4389. resultToPlC.cmdResult = mesResultFrmWeb;
  4390. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4391. stopwatch2.Stop();
  4392. AddMessage(LogType.Info, stationNameStr + "_出站结束");
  4393. //保存PLC返回MES数据到本地
  4394. ResponseMessage message = new ResponseMessage();
  4395. message = SQLHelper.InsertOp90Data(CarrierBarcode, sn, stPLC_MesData.mesData.nThrowCount, stPLC_MesData.mesData.nRemainCount);
  4396. if (message.result == false)
  4397. {
  4398. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地失败");
  4399. }
  4400. AddMessage(LogType.Info, stationNameStr + "_保存加工数据到本地成功");
  4401. if (result1 == 1)
  4402. {
  4403. //载具码解除绑定
  4404. message = SQLHelper.DelCarrierBind(CarrierBarcode);
  4405. if (message.result == false)
  4406. {
  4407. AddMessage(LogType.Error, message.text);
  4408. }
  4409. }
  4410. }
  4411. catch (Exception ex)
  4412. {
  4413. stopwatch2.Start();
  4414. CommandFromPLC resultToPlC = new CommandFromPLC();
  4415. resultToPlC.cmd = 0;
  4416. resultToPlC.cmdParam = 0; //指令参数
  4417. resultToPlC.cmdResult = 110;
  4418. WriteResultToPlc(plcNo, stationNameStr, tagMesCommName, 1, resultToPlC);
  4419. stopwatch2.Stop();
  4420. string str = ex.StackTrace;
  4421. AddMessage(LogType.Error, $"{stationNameStr}_上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4422. }
  4423. stopwatch1.Stop();
  4424. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4425. ProgressState = false;
  4426. }
  4427. #endregion
  4428. #endregion Xiaomi
  4429. #region PLC1 张超凡
  4430. #region [S1] Tray盘上料装备(板测)
  4431. /// <summary>
  4432. /// S1工位的数据- 触发信号上次的值
  4433. /// </summary>
  4434. private Dictionary<string, object> s1PLCSignal_Old = new Dictionary<string, object>();
  4435. /// <summary>
  4436. /// S1工位的数据(含触发信号)
  4437. /// </summary>
  4438. private Dictionary<string, object> s1PLCData = new Dictionary<string, object>();
  4439. /// <summary>
  4440. /// S1工位的数据- 回写点位
  4441. /// </summary>
  4442. private Dictionary<string, WriteToPLC_Flag> s1PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  4443. ///// <summary>
  4444. ///// 触发信号
  4445. ///// </summary>
  4446. //private ManualResetEvent[] MreTasks;
  4447. /// <summary>
  4448. /// [S1] Tray盘上料装备(板测)
  4449. /// </summary>
  4450. /// <param name="plcNo">PLC编号</param>
  4451. //private void ReadStation_S1(int plcNo)
  4452. //{
  4453. // // [S1] Tray盘上料装备
  4454. // // [S2] FCT
  4455. // // [S3] 值板机
  4456. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  4457. // // [S5] Tray盘下料装备
  4458. // string stationCode = "[S1]";
  4459. // string stationName = "Tray盘上料装备";
  4460. // string stationNameStr = stationCode + stationName;
  4461. // #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4462. // // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4463. // s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  4464. // s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  4465. // s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  4466. // s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  4467. // s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  4468. // s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  4469. // s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  4470. // s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  4471. // s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  4472. // // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4473. // s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  4474. // s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  4475. // s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  4476. // s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  4477. // s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  4478. // s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  4479. // s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  4480. // s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  4481. // s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  4482. // s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  4483. // s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  4484. // s1PLCData.Add("a1Result", 0); // 产品结果
  4485. // s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  4486. // s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  4487. // s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  4488. // s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  4489. // s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  4490. // s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  4491. // s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  4492. // s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  4493. // s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  4494. // s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  4495. // s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  4496. // s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  4497. // s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  4498. // s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  4499. // s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  4500. // s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  4501. // s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  4502. // #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  4503. // while (IsRun)
  4504. // {
  4505. // try
  4506. // {
  4507. // if (!GlobalContext._IsCon_Funs1)
  4508. // {
  4509. // UpdatePLCMonitor(1, plcNo, 0);
  4510. // continue;
  4511. // }
  4512. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  4513. // {
  4514. // Stopwatch stopwatch1 = new Stopwatch();
  4515. // Stopwatch stopwatch2 = new Stopwatch();
  4516. // stopwatch1.Start();
  4517. // stopwatch2.Start();
  4518. // #region 一次性读取所有数据
  4519. // // 一次性读取所有数据
  4520. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  4521. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
  4522. // int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 100);
  4523. // int[] data4 = Funs[plcNo].ReadHoldingRegisters(2300, 33);
  4524. // int[] datas = data1.Concat(data2).ToArray();
  4525. // datas = datas.Concat(data3).ToArray();
  4526. // datas = datas.Concat(data4).ToArray();
  4527. // s1PLCData["a1PLC_FLAG_VehicleStates"] = datas[2]; // 载具进站查询状态
  4528. // s1PLCData["a1MES_FLAG_VehicleStates"] = datas[3];
  4529. // int[] a1ProductSN_VehicleStatesData = datas.Skip(4).Take(20).ToArray();
  4530. // s1PLCData["a1ProductSN_VehicleStates"] = ModbusClient.ConvertRegistersToString(a1ProductSN_VehicleStatesData, 0, 40);
  4531. // s1PLCData["a1PLC_FLAG_Check"] = datas[76]; // 上料进站校验
  4532. // s1PLCData["a1MES_FLAG_Check"] = datas[77];
  4533. // int[] a1ProductSN_CheckData = datas.Skip(78).Take(20).ToArray();
  4534. // s1PLCData["a1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(a1ProductSN_CheckData, 0, 40);
  4535. // s1PLCData["a1PLC_FLAG"] = datas[108]; // 出站接口
  4536. // s1PLCData["a1MES_FLAG"] = datas[109];
  4537. // int[] a1ProductSNData = datas.Skip(110).Take(20).ToArray();
  4538. // s1PLCData["a1ProductSN"] = ModbusClient.ConvertRegistersToString(a1ProductSNData, 0, 40);
  4539. // int[] a1PartNo1Data = datas.Skip(130).Take(20).ToArray();
  4540. // s1PLCData["a1PartNo1"] = ModbusClient.ConvertRegistersToString(a1PartNo1Data, 0, 40);
  4541. // int[] a1PartNo2Data = datas.Skip(150).Take(20).ToArray();
  4542. // s1PLCData["a1PartNo2"] = ModbusClient.ConvertRegistersToString(a1PartNo2Data, 0, 40);
  4543. // s1PLCData["a1Result"] = datas[170];
  4544. // s1PLCData["a1PLC_FLAG_ICT"] = datas[181]; // 将SN发给ICT标机(串口)
  4545. // s1PLCData["a1MES_FLAG_ICT"] = datas[182];
  4546. // int[] a1ProductSN_ICTData = datas.Skip(183).Take(20).ToArray();
  4547. // s1PLCData["a1ProductSN_ICT"] = ModbusClient.ConvertRegistersToString(a1ProductSN_ICTData, 0, 40);
  4548. // int[] a1PartNo1_ICTData = datas.Skip(203).Take(20).ToArray();
  4549. // s1PLCData["a1PartNo1_ICT"] = ModbusClient.ConvertRegistersToString(a1PartNo1_ICTData, 0, 40);
  4550. // int[] a1PartNo2_ICTData = datas.Skip(223).Take(20).ToArray();
  4551. // s1PLCData["a1PartNo2_ICT"] = ModbusClient.ConvertRegistersToString(a1PartNo2_ICTData, 0, 40);
  4552. // s1PLCData["a1OEEPLC_FLAG"] = datas[253]; // 节拍接口
  4553. // s1PLCData["a1OEEMES_FLAG"] = datas[254];
  4554. // int[] a1OEEPartNoData = datas.Skip(255).Take(20).ToArray();
  4555. // s1PLCData["a1OEEPartNo"] = ModbusClient.ConvertRegistersToString(a1OEEPartNoData, 0, 40); // 物料码(物料码还未绑定载具SN时必填)
  4556. // int[] a1OEEVehicleCodeData = datas.Skip(275).Take(20).ToArray();
  4557. // s1PLCData["a1OEEVehicleCode"] = ModbusClient.ConvertRegistersToString(a1OEEVehicleCodeData, 0, 40); // 载具SN
  4558. // s1PLCData["a1OEEPartNum"] = datas[295]; // 穴位号
  4559. // s1PLCData["a1OEEType"] = datas[296]; // 节拍类型(plc写入)
  4560. // s1PLCData["a1AGVUpCall"] = datas[307]; // AGV上料
  4561. // s1PLCData["a1AGVUpStart"] = datas[308];
  4562. // s1PLCData["a1AGVUpEnd"] = datas[309];
  4563. // s1PLCData["a1AGVDownCall"] = datas[320]; // AGV下料
  4564. // s1PLCData["a1AGVDownStart"] = datas[321];
  4565. // s1PLCData["a1AGVDownEnd"] = datas[322];
  4566. // #endregion 一次性读取所有数据
  4567. // stopwatch2.Stop();
  4568. // #region 回写操作,写后清空flag
  4569. // PLCWriteData(Funs[plcNo], ref s1PLCData, ref s1PLCWriteData);
  4570. // #endregion 回写操作,写后清空flag
  4571. // #region 载具进站查询状态(有假产品的拿下来,有产品的穴位不放产品)
  4572. // try
  4573. // {
  4574. // int a1PLC_FLAG_VehicleStates = (int)s1PLCData["a1PLC_FLAG_VehicleStates"];
  4575. // int a1MES_FLAG_VehicleStates = (int)s1PLCData["a1MES_FLAG_VehicleStates"];
  4576. // int a1PLC_FLAG_VehicleStatesOld = (int)s1PLCSignal_Old["a1PLC_FLAG_VehicleStates"];
  4577. // if (a1PLC_FLAG_VehicleStates != a1PLC_FLAG_VehicleStatesOld)
  4578. // {
  4579. // if (a1PLC_FLAG_VehicleStates == 1 && a1MES_FLAG_VehicleStates == 0) // 0->1
  4580. // Task.Run(() => S1载具进站查询状态(plcNo, stationNameStr)); // MreTasks[1].Set();
  4581. // else if (a1PLC_FLAG_VehicleStates == 0 && a1MES_FLAG_VehicleStates != 0)
  4582. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  4583. // s1PLCSignal_Old["a1PLC_FLAG_VehicleStates"] = s1PLCData["a1PLC_FLAG_VehicleStates"];
  4584. // }
  4585. // }
  4586. // catch (Exception ex)
  4587. // {
  4588. // // 6代表上位机报警
  4589. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6);
  4590. // string str = ex.StackTrace;
  4591. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具进站查询状态出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4592. // }
  4593. // #endregion 载具进站查询状态(有假产品的拿下来,有产品的穴位不放产品)
  4594. // #region 上料进站校验
  4595. // try
  4596. // {
  4597. // int a1PLC_FLAG_Check = (int)s1PLCData["a1PLC_FLAG_Check"];
  4598. // int a1MES_FLAG_Check = (int)s1PLCData["a1MES_FLAG_Check"];
  4599. // int a1PLC_FLAG_CheckOld = (int)s1PLCSignal_Old["a1PLC_FLAG_Check"];
  4600. // if (a1PLC_FLAG_Check != a1PLC_FLAG_CheckOld)
  4601. // {
  4602. // if (a1PLC_FLAG_Check == 1 && a1MES_FLAG_Check == 0) // 0->1
  4603. // Task.Run(() => S1上料进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  4604. // else if (a1PLC_FLAG_Check == 0 && a1MES_FLAG_Check != 0)
  4605. // Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)0);
  4606. // s1PLCSignal_Old["a1PLC_FLAG_Check"] = s1PLCData["a1PLC_FLAG_Check"];
  4607. // }
  4608. // }
  4609. // catch (Exception ex)
  4610. // {
  4611. // Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)6); // 6代表上位机报警
  4612. // string str = ex.StackTrace;
  4613. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4614. // }
  4615. // #endregion 上料进站校验
  4616. // #region Tray盘上料装备-出站接口
  4617. // try
  4618. // {
  4619. // int a1PLC_FLAG = (int)s1PLCData["a1PLC_FLAG"];
  4620. // int a1MES_FLAG = (int)s1PLCData["a1MES_FLAG"];
  4621. // int a1PLC_FLAGOld = (int)s1PLCSignal_Old["a1PLC_FLAG"];
  4622. // if (a1PLC_FLAG != a1PLC_FLAGOld)
  4623. // {
  4624. // if (a1PLC_FLAG == 1 && a1MES_FLAG == 0) // 0->1
  4625. // Task.Run(() => S1出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  4626. // else if (a1PLC_FLAG == 0 && a1MES_FLAG != 0)
  4627. // Funs[plcNo].WriteMultipleRegisters<short>(2109, (short)0);
  4628. // s1PLCSignal_Old["a1PLC_FLAG"] = s1PLCData["a1PLC_FLAG"];
  4629. // }
  4630. // }
  4631. // catch (Exception ex)
  4632. // {
  4633. // Funs[plcNo].WriteMultipleRegisters<short>(2109, (short)6); // 6代表上位机报警
  4634. // string str = ex.StackTrace;
  4635. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站数据出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4636. // }
  4637. // #endregion Tray盘上料装备-出站接口
  4638. // #region Tray盘上料装备-将SN发给ICT标机
  4639. // try
  4640. // {
  4641. // int a1PLC_FLAG_ICT = (int)s1PLCData["a1PLC_FLAG_ICT"];
  4642. // int a1MES_FLAG_ICT = (int)s1PLCData["a1MES_FLAG_ICT"];
  4643. // int a1PLC_FLAG_ICTOld = (int)s1PLCSignal_Old["a1PLC_FLAG_ICT"];
  4644. // if (a1PLC_FLAG_ICT != a1PLC_FLAG_ICTOld)
  4645. // {
  4646. // if (a1PLC_FLAG_ICT == 1 && a1MES_FLAG_ICT == 0) // 0->1
  4647. // Task.Run(() => S1将SN发给ICT标机(plcNo, stationNameStr)); // MreTasks[3].Set();
  4648. // else if (a1PLC_FLAG_ICT == 0 && a1MES_FLAG_ICT != 0)
  4649. // Funs[plcNo].WriteMultipleRegisters<short>(2182, (short)0);
  4650. // s1PLCSignal_Old["a1PLC_FLAG_ICT"] = s1PLCData["a1PLC_FLAG_ICT"];
  4651. // }
  4652. // }
  4653. // catch (Exception ex)
  4654. // {
  4655. // Funs[plcNo].WriteMultipleRegisters<short>(2182, (short)4); // 4代表上位机报警
  4656. // string str = ex.StackTrace;
  4657. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 将SN发给ICT标机出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4658. // }
  4659. // #endregion Tray盘上料装备-将SN发给ICT标机
  4660. // #region Tray盘上料装备-点检数据
  4661. // //try
  4662. // //{
  4663. // // Funs[plcNo].Read_Int_Tag("828", 1, out short[] iPLC_Flag); // PLC_Flag
  4664. // // Funs[plcNo].Read_Int_Tag("829", 1, out short[] iMES_Flag); // MES_Flag
  4665. // // bool pLC_Flag = iPLC_Flag[0] == 1 ? true : false; // PLC_Flag
  4666. // // bool mES_Flag = iMES_Flag[0] == 1 ? true : false; // MES_Flag
  4667. // // if (pLC_Flag && !mES_Flag) // 1 0
  4668. // // {
  4669. // // AddMessage_Station(stationNameStr, LogType.Info, Head + stationNameStr + BodyCheck);
  4670. // // await Task.Run(() => { DoOneCheckData_Tray盘上料装备(plcNo, stationCode, stationName); });
  4671. // // AddMessage_Station(stationNameStr, LogType.Info, stationNameStr + BodyCheck + Tail);
  4672. // // }
  4673. // // else if (!pLC_Flag && mES_Flag) // 0 1
  4674. // // {
  4675. // // // 清空写给PLC的数据
  4676. // // // MES_Flag重置为0
  4677. // // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 0 });
  4678. // // }
  4679. // //}
  4680. // //catch (Exception ex)
  4681. // //{
  4682. // // // MES_Flag 为2上位机报错
  4683. // // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 2 });
  4684. // // string str = ex.StackTrace;
  4685. // // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}点检运行出错!错误信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4686. // //}
  4687. // #endregion Tray盘上料装备-点检数据
  4688. // #region 节拍接口
  4689. // try
  4690. // {
  4691. // int a1OEEPLC_FLAG = (int)s1PLCData["a1OEEPLC_FLAG"];
  4692. // int a1OEEMES_FLAG = (int)s1PLCData["a1OEEMES_FLAG"];
  4693. // int a1OEEPLC_FLAGOld = (int)s1PLCSignal_Old["a1OEEPLC_FLAG"];
  4694. // if (a1OEEPLC_FLAG != a1OEEPLC_FLAGOld)
  4695. // {
  4696. // if (a1OEEPLC_FLAG == 1 && a1OEEMES_FLAG == 0) // 0->1
  4697. // Task.Run(() => S1节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  4698. // else if (a1OEEPLC_FLAG == 0 && a1OEEMES_FLAG != 0)
  4699. // Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)0); //
  4700. // s1PLCSignal_Old["a1OEEPLC_FLAG"] = s1PLCData["a1OEEPLC_FLAG"];
  4701. // }
  4702. // }
  4703. // catch (Exception ex)
  4704. // {
  4705. // Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)4); // 4代表上位机报警
  4706. // string str = ex.StackTrace;
  4707. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4708. // }
  4709. // #endregion 节拍接口
  4710. // #region AGV上料
  4711. // // AGV上料叫AGV信号
  4712. // try
  4713. // {
  4714. // int a1AGVUpCall = (int)s1PLCData["a1AGVUpCall"];
  4715. // int a1AGVUpCallOld = (int)s1PLCSignal_Old["a1AGVUpCall"];
  4716. // if (a1AGVUpCall != a1AGVUpCallOld)
  4717. // {
  4718. // if (a1AGVUpCall == 1) // 0->1
  4719. // Task.Run(() => S1AGV上料叫agv(plcNo, stationNameStr)); // MreTasks[5].Set();
  4720. // s1PLCSignal_Old["a1AGVUpCall"] = s1PLCData["a1AGVUpCall"];
  4721. // }
  4722. // }
  4723. // catch (Exception ex)
  4724. // {
  4725. // Funs[plcNo].WriteMultipleRegisters<short>(2307, (short)4); // 4代表上位机报警
  4726. // string str = ex.StackTrace;
  4727. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4728. // }
  4729. // // AGV上料完成信号
  4730. // try
  4731. // {
  4732. // int a1AGVUpEnd = (int)s1PLCData["a1AGVUpEnd"];
  4733. // int a1AGVUpEndOld = (int)s1PLCSignal_Old["a1AGVUpEnd"];
  4734. // if (a1AGVUpEnd != a1AGVUpEndOld)
  4735. // {
  4736. // if (a1AGVUpEnd == 1) // 0->1
  4737. // Task.Run(() => S1AGV上料完成(plcNo, stationNameStr)); // MreTasks[6].Set();
  4738. // s1PLCSignal_Old["a1AGVUpEnd"] = s1PLCData["a1AGVUpEnd"];
  4739. // }
  4740. // }
  4741. // catch (Exception ex)
  4742. // {
  4743. // Funs[plcNo].WriteMultipleRegisters<short>(2309, (short)4); // 4代表上位机报警
  4744. // string str = ex.StackTrace;
  4745. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4746. // }
  4747. // #endregion AGV上料
  4748. // #region AGV下料
  4749. // // AGV下料叫agv信号
  4750. // try
  4751. // {
  4752. // int a1AGVDownCall = (int)s1PLCData["a1AGVDownCall"];
  4753. // int a1AGVDownCallOld = (int)s1PLCSignal_Old["a1AGVDownCall"];
  4754. // if (a1AGVDownCall != a1AGVDownCallOld)
  4755. // {
  4756. // if (a1AGVDownCall == 1) // 0->1
  4757. // Task.Run(() => S1AGV下料叫agv(plcNo, stationNameStr)); // MreTasks[7].Set();
  4758. // s1PLCSignal_Old["a1AGVDownCall"] = s1PLCData["a1AGVDownCall"];
  4759. // }
  4760. // }
  4761. // catch (Exception ex)
  4762. // {
  4763. // Funs[plcNo].WriteMultipleRegisters<short>(2320, (short)4); // 4代表上位机报警
  4764. // string str = ex.StackTrace;
  4765. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4766. // }
  4767. // // AGV下料完成信号
  4768. // try
  4769. // {
  4770. // int a1AGVDownEnd = (int)s1PLCData["a1AGVDownEnd"];
  4771. // int a1AGVDownEndOld = (int)s1PLCSignal_Old["a1AGVDownEnd"];
  4772. // if (a1AGVDownEnd != a1AGVDownEndOld)
  4773. // {
  4774. // if (a1AGVDownEnd == 1) // 0->1
  4775. // Task.Run(() => S1AGV下料完成(plcNo, stationNameStr)); // MreTasks[8].Set();
  4776. // s1PLCSignal_Old["a1AGVDownEnd"] = s1PLCData["a1AGVDownEnd"];
  4777. // }
  4778. // }
  4779. // catch (Exception ex)
  4780. // {
  4781. // Funs[plcNo].WriteMultipleRegisters<short>(2322, (short)4); // 4代表上位机报警
  4782. // string str = ex.StackTrace;
  4783. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4784. // }
  4785. // #endregion AGV下料
  4786. // #region 心跳
  4787. // try
  4788. // {
  4789. // short states = 0;
  4790. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  4791. // }
  4792. // catch (Exception ex)
  4793. // {
  4794. // string str = ex.StackTrace;
  4795. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4796. // }
  4797. // #endregion 心跳
  4798. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  4799. // stopwatch1.Stop();
  4800. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  4801. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  4802. // }
  4803. // else
  4804. // {
  4805. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4806. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  4807. // Funs[plcNo].Connect(); // 重连
  4808. // }
  4809. // }
  4810. // catch (Exception ex)
  4811. // {
  4812. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4813. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  4814. // Funs[plcNo].ReConnect();
  4815. // }
  4816. // Thread.Sleep(IntervalReadPLC);
  4817. // }
  4818. //}
  4819. /// <summary>
  4820. /// [S1] Tray盘上料装备(板测)- 载具进站查询状态
  4821. /// </summary>
  4822. /// <param name="plcNo">PLC编号</param>
  4823. /// <param name="stationNameStr">工站全称</param>
  4824. private void S1载具进站查询状态(int plcNo, string stationNameStr)
  4825. {
  4826. Stopwatch stopwatch1 = new Stopwatch();
  4827. Stopwatch stopwatch2 = new Stopwatch();
  4828. try
  4829. {
  4830. stopwatch1.Start();
  4831. string sn = (string)s1PLCData["a1ProductSN_VehicleStates"]; // 产品SN(载具码)
  4832. sn = sn.Replace("\0", "");
  4833. #region 查询载具上的产品信息
  4834. string cavityData = string.Empty;
  4835. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  4836. if (string.IsNullOrEmpty(cavityData))
  4837. cavityData = "";
  4838. if (snResult != 0)
  4839. {
  4840. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4841. writeToPLC_Flag1.Name = "a1MES_FLAG_VehicleStates";
  4842. writeToPLC_Flag1.Adress = 2003;
  4843. writeToPLC_Flag1.Value = (short)6;
  4844. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_VehicleStates", writeToPLC_Flag1);
  4845. stopwatch1.Stop();
  4846. AddMessage(LogType.Info, stationNameStr + $"_载具进站查询状态失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  4847. return;
  4848. }
  4849. #endregion 查询载具上的产品信息
  4850. string[] cavitySNs = cavityData.Split('.');
  4851. string a1CavitySN1_VehicleStates = ""; // 穴位1物料SN(上位机写入)
  4852. string a1CavitySN2_VehicleStates = ""; // 穴位2物料SN(上位机写入)
  4853. short a1CavityResult1_VehicleStates = 1; // 1空;2ng;3假产品;
  4854. short a1CavityResult2_VehicleStates = 1; // 1空;2ng;3假产品;
  4855. if (cavitySNs != null && cavitySNs.Length >= 2)
  4856. {
  4857. a1CavitySN1_VehicleStates = cavitySNs[0];
  4858. a1CavitySN2_VehicleStates = cavitySNs[1];
  4859. a1CavityResult1_VehicleStates = 2;
  4860. a1CavityResult2_VehicleStates = 2;
  4861. }
  4862. if (a1CavitySN1_VehicleStates == "假产品")
  4863. a1CavityResult1_VehicleStates = 3;
  4864. if (a1CavitySN2_VehicleStates == "假产品")
  4865. a1CavityResult2_VehicleStates = 3;
  4866. short mES_Flag = 1; // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  4867. // 回写
  4868. stopwatch2.Start();
  4869. //Funs[plcNo].WriteMultipleRegisters<string>(2024, a1CavitySN1_VehicleStates, 20);
  4870. //Funs[plcNo].WriteMultipleRegisters<string>(2044, a1CavitySN2_VehicleStates, 20);
  4871. //Funs[plcNo].WriteMultipleRegisters<short>(2064, a1CavityResult1_VehicleStates);
  4872. //Funs[plcNo].WriteMultipleRegisters<short>(2065, a1CavityResult2_VehicleStates);
  4873. //// MES_Flag
  4874. //Funs[plcNo].WriteMultipleRegisters<short>(2003, mES_Flag);
  4875. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4876. writeToPLC_Flag.Name = "a1MES_FLAG_VehicleStates";
  4877. writeToPLC_Flag.Adress = 2003;
  4878. writeToPLC_Flag.Value = mES_Flag;
  4879. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  4880. {
  4881. Name = "a1CavitySN1_VehicleStates",
  4882. Adress = 2024,
  4883. ValueType = PLCValueType.String,
  4884. ValueTypeStrLength = 20,
  4885. Value = a1CavitySN1_VehicleStates
  4886. });
  4887. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位2物料SN(上位机写入)
  4888. {
  4889. Name = "a1CavitySN2_VehicleStates",
  4890. Adress = 2044,
  4891. ValueType = PLCValueType.String,
  4892. ValueTypeStrLength = 20,
  4893. Value = a1CavitySN2_VehicleStates
  4894. });
  4895. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  4896. {
  4897. Name = "a1CavityResult1_VehicleStates",
  4898. Adress = 2064,
  4899. ValueType = PLCValueType.Short,
  4900. Value = a1CavityResult1_VehicleStates
  4901. });
  4902. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  4903. {
  4904. Name = "a1CavityResult2_VehicleStates",
  4905. Adress = 2065,
  4906. ValueType = PLCValueType.Short,
  4907. Value = a1CavityResult2_VehicleStates
  4908. });
  4909. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_VehicleStates", writeToPLC_Flag);
  4910. stopwatch2.Stop();
  4911. }
  4912. catch (Exception ex)
  4913. {
  4914. string str = ex.StackTrace;
  4915. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具进站查询状态出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4916. // MES_Flag
  4917. stopwatch2.Start();
  4918. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  4919. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4920. writeToPLC_Flag.Name = "a1MES_FLAG_VehicleStates";
  4921. writeToPLC_Flag.Adress = 2003;
  4922. writeToPLC_Flag.Value = (short)6;
  4923. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_VehicleStates", writeToPLC_Flag);
  4924. stopwatch2.Stop();
  4925. }
  4926. stopwatch1.Stop();
  4927. AddMessage(LogType.Info, stationNameStr + "_载具进站查询状态;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4928. }
  4929. /// <summary>
  4930. /// [S1] Tray盘上料装备(板测)- 上料进站校验
  4931. /// </summary>
  4932. /// <param name="plcNo">PLC编号</param>
  4933. /// <param name="stationNameStr">工站全称</param>
  4934. private void S1上料进站校验(int plcNo, string stationNameStr)
  4935. {
  4936. Stopwatch stopwatch1 = new Stopwatch();
  4937. Stopwatch stopwatch2 = new Stopwatch();
  4938. try
  4939. {
  4940. stopwatch1.Start();
  4941. string sn = (string)s1PLCData["a1ProductSN_Check"]; // 产品SN(物料码)
  4942. sn = sn.Replace("\0", "");
  4943. // 保存进站数据+调用进站MES接口
  4944. List<TestItem> item = new List<TestItem>();
  4945. stopwatch2.Start();
  4946. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item, out string errorMsg);
  4947. stopwatch2.Stop();
  4948. short a1MES_FLAG_Check = (short)result;
  4949. //Funs[plcNo].WriteMultipleRegisters<short>(2077, a1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  4950. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4951. writeToPLC_Flag.Name = "a1MES_FLAG_Check";
  4952. writeToPLC_Flag.Adress = 2077;
  4953. writeToPLC_Flag.Value = a1MES_FLAG_Check;
  4954. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_Check", writeToPLC_Flag);
  4955. }
  4956. catch (Exception ex)
  4957. {
  4958. string str = ex.StackTrace;
  4959. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4960. // MES_Flag
  4961. //Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)6); // 6代表上位机报警
  4962. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4963. writeToPLC_Flag.Name = "a1MES_FLAG_Check";
  4964. writeToPLC_Flag.Adress = 2077;
  4965. writeToPLC_Flag.Value = (short)6;
  4966. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_Check", writeToPLC_Flag);
  4967. }
  4968. stopwatch1.Stop();
  4969. AddMessage(LogType.Info, stationNameStr + "_上料进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4970. }
  4971. /// <summary>
  4972. /// [S1] Tray盘上料装备(板测)- 出站接口
  4973. /// </summary>
  4974. /// <param name="plcNo"></param>
  4975. /// <param name="stationCode"></param>
  4976. /// <param name="stationName"></param>
  4977. private void S1出站接口(int plcNo, string stationCode, string stationName)
  4978. {
  4979. Stopwatch stopwatch1 = new Stopwatch();
  4980. Stopwatch stopwatch2 = new Stopwatch();
  4981. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  4982. string stationNameStr = stationCode + stationName;
  4983. string processItem = stationName; // 测试项目
  4984. try
  4985. {
  4986. stopwatch1.Start();
  4987. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  4988. //string batch_num = GlobalContext.BatchNumber; // 批次号
  4989. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  4990. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  4991. string sn = (string)s1PLCData["a1ProductSN"]; // 产品SN(载具SN码)
  4992. sn = sn.Replace("\0", "");
  4993. string partNo1 = (string)s1PLCData["a1PartNo1"]; // 物料码1(穴位1)
  4994. partNo1 = partNo1.Replace("\0", "");
  4995. string partNo2 = (string)s1PLCData["a1PartNo2"]; // 物料码2(穴位2)
  4996. partNo2 = partNo2.Replace("\0", "");
  4997. int a1Result = (int)s1PLCData["a1Result"]; // 产品结果
  4998. bool pass = a1Result == 1;
  4999. stopwatch2.Start();
  5000. // 产品1
  5001. List<TestItem> items = new List<TestItem>();
  5002. items.Add(new TestItem()
  5003. {
  5004. Parameter_name = "载具码",
  5005. Parameter_value = sn,
  5006. Parameter_unit = ""
  5007. });
  5008. items.Add(new TestItem()
  5009. {
  5010. Parameter_name = "载具穴号",
  5011. Parameter_value = "1",
  5012. Parameter_unit = ""
  5013. });
  5014. items.Add(new TestItem()
  5015. {
  5016. Parameter_name = "产品结果",
  5017. Parameter_value = a1Result == 1 ? "OK" : "NG",
  5018. Parameter_unit = ""
  5019. });
  5020. int result1 = SwitctProcessData_old(stationNameStr, items, equipmentCode, processItem
  5021. , workorder_code, mtltmrk, partNo1, pass, sn, "1");
  5022. // 产品2
  5023. items = new List<TestItem>();
  5024. items.Add(new TestItem()
  5025. {
  5026. Parameter_name = "载具码",
  5027. Parameter_value = sn,
  5028. Parameter_unit = ""
  5029. });
  5030. items.Add(new TestItem()
  5031. {
  5032. Parameter_name = "载具穴号",
  5033. Parameter_value = "2",
  5034. Parameter_unit = ""
  5035. });
  5036. items.Add(new TestItem()
  5037. {
  5038. Parameter_name = "产品结果",
  5039. Parameter_value = a1Result == 1 ? "OK" : "NG",
  5040. Parameter_unit = ""
  5041. });
  5042. int result2 = SwitctProcessData_old(stationNameStr, items, equipmentCode, processItem
  5043. , workorder_code, mtltmrk, partNo2, pass, sn, "2");
  5044. short result = 0;
  5045. List<int> results = new List<int>() { result1, result2 };
  5046. if (result1 == 1 && result2 == 1)
  5047. result = 1;
  5048. else if (results.Contains(3))
  5049. result = 3;
  5050. else if (results.Contains(2))
  5051. result = 2;
  5052. else if (results.Contains(4))
  5053. result = 4;
  5054. else
  5055. result = 4;
  5056. stopwatch2.Stop();
  5057. #region 存储绑定数据到 边线MES系统中
  5058. if (result == 1)
  5059. {
  5060. string data = string.Concat(partNo1, ".", partNo2);
  5061. int resultMesR = XiaomiMES_RouteCommunication.SNBindData(sn, data);
  5062. if (resultMesR != 0)
  5063. {
  5064. result = 4;
  5065. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}过站失败!MES边线程序返回:{resultMesR}");
  5066. }
  5067. }
  5068. #endregion 存储绑定数据到 边线MES系统中
  5069. // MES_Flag 为MES报错
  5070. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  5071. //Funs[plcNo].WriteMultipleRegisters<short>(2109, result); // 4代表上位机报警
  5072. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5073. writeToPLC_Flag.Name = "a1MES_FLAG";
  5074. writeToPLC_Flag.Adress = 2109;
  5075. writeToPLC_Flag.Value = result;
  5076. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG", writeToPLC_Flag);
  5077. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  5078. }
  5079. catch (Exception ex)
  5080. {
  5081. stopwatch2.Restart();
  5082. // MES_Flag 为4上位机报错
  5083. //Funs[plcNo].WriteMultipleRegisters<short>(2109, (short)4); // 4代表上位机报警
  5084. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5085. writeToPLC_Flag.Name = "a1MES_FLAG";
  5086. writeToPLC_Flag.Adress = 2109;
  5087. writeToPLC_Flag.Value = (short)4;
  5088. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG", writeToPLC_Flag);
  5089. stopwatch2.Stop();
  5090. string str = ex.StackTrace;
  5091. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5092. }
  5093. stopwatch1.Stop();
  5094. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5095. }
  5096. //// 上传点检数据_ [S1] Tray盘上料装备(板测)
  5097. //private void DoOneCheckData_Tray盘上料装备(int plcNo, string stationCode, string stationName)
  5098. //{
  5099. // string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  5100. // string stationNameStr = stationCode + stationName;
  5101. // string processItem = stationName; // 测试项目
  5102. // try
  5103. // {
  5104. // string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  5105. // string accno = "1"; // 工序编号
  5106. // Funs[plcNo].Read_Real_Tag("896", 1, out float[] float0);
  5107. // float travelLimitUp = float0[0]; // 胶圈装配行程设定上限
  5108. // List<OneCheckItem> items = new List<OneCheckItem>()
  5109. // {
  5110. // new OneCheckItem()
  5111. // {
  5112. // Onecheck_name="胶圈装配行程设定上限",
  5113. // Onecheck_content="上限值",
  5114. // Onecheck_result=$"正常|胶圈装配行程设定上限{travelLimitUp} mm"
  5115. // },
  5116. // };
  5117. // OneCheckData oneCheckData = new OneCheckData()
  5118. // {
  5119. // Line_code = GlobalContext.LineCode,
  5120. // Line_name = GlobalContext.LineName,
  5121. // Equipment_code = equipmentCode,
  5122. // Equipment_name = equipmentCode,
  5123. // Workorder_code = workorder_code,
  5124. // Procedure_code = accno,
  5125. // Procedure_name = processItem,
  5126. // Oneckeck_values = items,
  5127. // Onecheck_empcode = "",
  5128. // Onecheck_empname = "",
  5129. // Onecheck_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
  5130. // };
  5131. // int result1 = SaveOneCheckDataByDBAndSubmit(oneCheckData, equipmentCode, processItem);
  5132. // //int result = result1 == 1 ? 1 : (GlobalContext.IsSendCheckOneData ? 4 : 1);
  5133. // short result = result1 == 1 ? (short)1 : (short)2;
  5134. // // MES_Flag 为4MES报错
  5135. // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { result });
  5136. // WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  5137. // }
  5138. // catch (Exception ex)
  5139. // {
  5140. // // MES_Flag 为2上位机报错
  5141. // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 2 });
  5142. // string str = ex.StackTrace;
  5143. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}点检报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5144. // }
  5145. //}
  5146. // ReadStation_S1_2 节拍接口+AGV
  5147. /// <summary>
  5148. /// [S1] Tray盘上料装备(板测)- 将SN发给ICT标机(串口)
  5149. /// </summary>
  5150. /// <param name="plcNo">PLC编号</param>
  5151. /// <param name="stationNameStr">工站全称</param>
  5152. private void S1将SN发给ICT标机(int plcNo, string stationNameStr)
  5153. {
  5154. Stopwatch stopwatch1 = new Stopwatch();
  5155. Stopwatch stopwatch2 = new Stopwatch();
  5156. try
  5157. {
  5158. stopwatch1.Start();
  5159. string a1ProductSN_ICT = (string)s1PLCData["a1ProductSN_ICT"]; // 产品SN(载具SN)
  5160. a1ProductSN_ICT = a1ProductSN_ICT.Replace("\0", "");
  5161. string a1PartNo1_ICT = (string)s1PLCData["a1PartNo1_ICT"]; // 物料码1(穴位1)
  5162. a1PartNo1_ICT = a1PartNo1_ICT.Replace("\0", "");
  5163. string a1PartNo2_ICT = (string)s1PLCData["a1PartNo2_ICT"]; // 物料码2(穴位2)
  5164. a1PartNo2_ICT = a1PartNo2_ICT.Replace("\0", "");
  5165. // ZS 将SN发给ICT标机(串口)
  5166. short a1MES_FLAG_ICT = 1;
  5167. stopwatch2.Start();
  5168. // MES_Flag
  5169. //Funs[plcNo].WriteMultipleRegisters<short>(2182, a1MES_FLAG_ICT); // 上位机发送1代表OK;2代表失败;4代表上位机报警;
  5170. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5171. writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
  5172. writeToPLC_Flag.Adress = 2182;
  5173. writeToPLC_Flag.Value = a1MES_FLAG_ICT;
  5174. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
  5175. stopwatch2.Stop();
  5176. }
  5177. catch (Exception ex)
  5178. {
  5179. string str = ex.StackTrace;
  5180. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 将SN发给ICT标机出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5181. stopwatch2.Start();
  5182. // MES_Flag
  5183. //Funs[plcNo].WriteMultipleRegisters<short>(2182, (short)4); // 4代表上位机报警
  5184. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5185. writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
  5186. writeToPLC_Flag.Adress = 2182;
  5187. writeToPLC_Flag.Value = (short)4;
  5188. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
  5189. stopwatch2.Stop();
  5190. }
  5191. stopwatch1.Stop();
  5192. AddMessage(LogType.Info, stationNameStr + "_将SN发给ICT标机;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5193. }
  5194. /// <summary>
  5195. /// [S1] Tray盘上料装备(板测)- 节拍接口
  5196. /// </summary>
  5197. /// <param name="plcNo">PLC编号</param>
  5198. /// <param name="stationNameStr">工站全称</param>
  5199. private void S1节拍接口(int plcNo, string stationNameStr)
  5200. {
  5201. Stopwatch stopwatch1 = new Stopwatch();
  5202. Stopwatch stopwatch2 = new Stopwatch();
  5203. string resultStr = string.Empty;
  5204. try
  5205. {
  5206. stopwatch1.Start();
  5207. string oEEType = ((int)s1PLCData["a1OEEType"]).ToString(); // 节拍类型(plc写入)
  5208. string a1OEEPartNo = (string)s1PLCData["a1OEEPartNo"]; // 物料码
  5209. a1OEEPartNo = a1OEEPartNo.Replace("\0", "");
  5210. string a1OEEVehicleCode = (string)s1PLCData["a1OEEVehicleCode"]; // 载具SN
  5211. a1OEEVehicleCode = a1OEEVehicleCode.Replace("\0", "");
  5212. string a1OEEPartNum = ((int)s1PLCData["a1OEEPartNum"]).ToString(); // 穴位号
  5213. a1OEEPartNum = a1OEEPartNum.Replace("\0", "");
  5214. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  5215. if (!actionBool)
  5216. {
  5217. stopwatch2.Start();
  5218. // MES_Flag
  5219. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  5220. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5221. writeToPLC_Flag1.Name = "a1OEEMES_FLAG";
  5222. writeToPLC_Flag1.Adress = 2254;
  5223. writeToPLC_Flag1.Value = (short)1;
  5224. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag1);
  5225. stopwatch2.Stop();
  5226. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5227. return;
  5228. }
  5229. if (string.IsNullOrEmpty(a1OEEPartNo) && string.IsNullOrEmpty(a1OEEVehicleCode))
  5230. {
  5231. stopwatch2.Start();
  5232. // MES_Flag
  5233. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  5234. WriteToPLC_Flag writeToPLC_Flag2 = new WriteToPLC_Flag(); // MES_Flag
  5235. writeToPLC_Flag2.Name = "a1OEEMES_FLAG";
  5236. writeToPLC_Flag2.Adress = 2254;
  5237. writeToPLC_Flag2.Value = (short)1;
  5238. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag2);
  5239. stopwatch2.Stop();
  5240. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5241. return;
  5242. }
  5243. else if (string.IsNullOrEmpty(a1OEEPartNo) && !string.IsNullOrEmpty(a1OEEVehicleCode))
  5244. { // 查产品SN
  5245. a1OEEPartNo = "Test"; // ZS
  5246. }
  5247. short a1OEEMES_FLAG = 0;
  5248. // 上传OEE
  5249. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, a1OEEPartNo, a1OEEVehicleCode);
  5250. a1OEEMES_FLAG = result.Item1;
  5251. resultStr = result.Item2;
  5252. stopwatch2.Start();
  5253. // MES_Flag
  5254. //Funs[plcNo].WriteMultipleRegisters<short>(2254, a1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  5255. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5256. writeToPLC_Flag.Name = "a1OEEMES_FLAG";
  5257. writeToPLC_Flag.Adress = 2254;
  5258. writeToPLC_Flag.Value = a1OEEMES_FLAG;
  5259. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
  5260. stopwatch2.Stop();
  5261. }
  5262. catch (Exception ex)
  5263. {
  5264. string str = ex.StackTrace;
  5265. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5266. // MES_Flag
  5267. stopwatch2.Start();
  5268. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)4); // 4代表上位机报警
  5269. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5270. writeToPLC_Flag.Name = "a1OEEMES_FLAG";
  5271. writeToPLC_Flag.Adress = 2254;
  5272. writeToPLC_Flag.Value = (short)4;
  5273. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
  5274. stopwatch2.Stop();
  5275. }
  5276. stopwatch1.Stop();
  5277. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5278. }
  5279. /// <summary>
  5280. /// [S1] Tray盘上料装备(板测)- AGV上料叫agv
  5281. /// </summary>
  5282. /// <param name="plcNo">PLC编号</param>
  5283. /// <param name="stationNameStr">工站全称</param>
  5284. private void S1AGV上料叫agv(int plcNo, string stationNameStr)
  5285. {
  5286. Stopwatch stopwatch1 = new Stopwatch();
  5287. Stopwatch stopwatch2 = new Stopwatch();
  5288. try
  5289. {
  5290. stopwatch1.Start();
  5291. // ZS 呼叫AGV
  5292. short a1AGVUpCall = 2;
  5293. stopwatch2.Start();
  5294. // a1AGVUpCall
  5295. //Funs[plcNo].WriteMultipleRegisters<short>(2307, a1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  5296. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5297. writeToPLC_Flag.Name = "a1AGVUpCall";
  5298. writeToPLC_Flag.Adress = 2307;
  5299. writeToPLC_Flag.Value = a1AGVUpCall;
  5300. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
  5301. stopwatch2.Stop();
  5302. }
  5303. catch (Exception ex)
  5304. {
  5305. string str = ex.StackTrace;
  5306. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5307. // a1AGVUpCall
  5308. stopwatch2.Start();
  5309. //Funs[plcNo].WriteMultipleRegisters<short>(2307, (short)4); // 4代表上位机报警
  5310. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5311. writeToPLC_Flag.Name = "a1AGVUpCall";
  5312. writeToPLC_Flag.Adress = 2307;
  5313. writeToPLC_Flag.Value = (short)4;
  5314. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
  5315. stopwatch2.Stop();
  5316. }
  5317. stopwatch1.Stop();
  5318. AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5319. }
  5320. /// <summary>
  5321. /// [S1] Tray盘上料装备(板测)- AGV上料完成
  5322. /// </summary>
  5323. /// <param name="plcNo">PLC编号</param>
  5324. /// <param name="stationNameStr">工站全称</param>
  5325. private void S1AGV上料完成(int plcNo, string stationNameStr)
  5326. {
  5327. Stopwatch stopwatch1 = new Stopwatch();
  5328. Stopwatch stopwatch2 = new Stopwatch();
  5329. try
  5330. {
  5331. stopwatch1.Start();
  5332. // ZS AGV上料完成,让小车离开
  5333. short a1AGVUpEnd = 2;
  5334. stopwatch2.Start();
  5335. // a1AGVUpEnd
  5336. //Funs[plcNo].WriteMultipleRegisters<short>(2309, a1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  5337. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5338. writeToPLC_Flag.Name = "a1AGVUpEnd";
  5339. writeToPLC_Flag.Adress = 2309;
  5340. writeToPLC_Flag.Value = a1AGVUpEnd;
  5341. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
  5342. stopwatch2.Stop();
  5343. }
  5344. catch (Exception ex)
  5345. {
  5346. string str = ex.StackTrace;
  5347. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5348. // a1AGVUpEnd
  5349. stopwatch2.Start();
  5350. //Funs[plcNo].WriteMultipleRegisters<short>(2309, (short)4); // 4代表上位机报警
  5351. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5352. writeToPLC_Flag.Name = "a1AGVUpEnd";
  5353. writeToPLC_Flag.Adress = 2309;
  5354. writeToPLC_Flag.Value = (short)4;
  5355. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
  5356. stopwatch2.Stop();
  5357. }
  5358. stopwatch1.Stop();
  5359. AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5360. }
  5361. /// <summary>
  5362. /// [S1] Tray盘上料装备(板测)- AGV下料叫agv
  5363. /// </summary>
  5364. /// <param name="plcNo">PLC编号</param>
  5365. /// <param name="stationNameStr">工站全称</param>
  5366. private void S1AGV下料叫agv(int plcNo, string stationNameStr)
  5367. {
  5368. Stopwatch stopwatch1 = new Stopwatch();
  5369. Stopwatch stopwatch2 = new Stopwatch();
  5370. try
  5371. {
  5372. stopwatch1.Start();
  5373. // ZS 呼叫AGV
  5374. short a1AGVDownCall = 2;
  5375. stopwatch2.Start();
  5376. // a1AGVDownCall
  5377. //Funs[plcNo].WriteMultipleRegisters<short>(2320, a1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  5378. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5379. writeToPLC_Flag.Name = "a1AGVDownCall";
  5380. writeToPLC_Flag.Adress = 2320;
  5381. writeToPLC_Flag.Value = a1AGVDownCall;
  5382. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
  5383. stopwatch2.Stop();
  5384. }
  5385. catch (Exception ex)
  5386. {
  5387. string str = ex.StackTrace;
  5388. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5389. // a1AGVDownCall
  5390. stopwatch2.Start();
  5391. //Funs[plcNo].WriteMultipleRegisters<short>(2320, (short)4); // 4代表上位机报警
  5392. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5393. writeToPLC_Flag.Name = "a1AGVDownCall";
  5394. writeToPLC_Flag.Adress = 2320;
  5395. writeToPLC_Flag.Value = (short)4;
  5396. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
  5397. stopwatch2.Stop();
  5398. }
  5399. stopwatch1.Stop();
  5400. AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5401. }
  5402. /// <summary>
  5403. /// [S1] Tray盘上料装备(板测)- AGV下料完成
  5404. /// </summary>
  5405. /// <param name="plcNo">PLC编号</param>
  5406. /// <param name="stationNameStr">工站全称</param>
  5407. private void S1AGV下料完成(int plcNo, string stationNameStr)
  5408. {
  5409. Stopwatch stopwatch1 = new Stopwatch();
  5410. Stopwatch stopwatch2 = new Stopwatch();
  5411. try
  5412. {
  5413. stopwatch1.Start();
  5414. // ZS AGV上料完成,让小车离开
  5415. short a1AGVDownEnd = 2;
  5416. stopwatch2.Start();
  5417. // a1AGVDownEnd
  5418. //Funs[plcNo].WriteMultipleRegisters<short>(2322, a1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  5419. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5420. writeToPLC_Flag.Name = "a1AGVDownEnd";
  5421. writeToPLC_Flag.Adress = 2322;
  5422. writeToPLC_Flag.Value = a1AGVDownEnd;
  5423. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
  5424. stopwatch2.Stop();
  5425. }
  5426. catch (Exception ex)
  5427. {
  5428. string str = ex.StackTrace;
  5429. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5430. // a1AGVDownEnd
  5431. stopwatch2.Start();
  5432. //Funs[plcNo].WriteMultipleRegisters<short>(2322, (short)4); // 4代表上位机报警
  5433. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5434. writeToPLC_Flag.Name = "a1AGVDownEnd";
  5435. writeToPLC_Flag.Adress = 2322;
  5436. writeToPLC_Flag.Value = (short)4;
  5437. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
  5438. stopwatch2.Stop();
  5439. }
  5440. stopwatch1.Stop();
  5441. AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5442. }
  5443. #endregion [S1] Tray盘上料装备(板测)
  5444. #endregion PLC1 张超凡
  5445. #region PLC2 李晓奇
  5446. #region [S2] FCT(板测)
  5447. /// <summary>
  5448. /// S2工位的数据- 触发信号上次的值
  5449. /// </summary>
  5450. private Dictionary<string, object> s2PLCSignal_Old = new Dictionary<string, object>();
  5451. /// <summary>
  5452. /// S2工位的数据(含触发信号)
  5453. /// </summary>
  5454. private Dictionary<string, object> s2PLCData = new Dictionary<string, object>();
  5455. /// <summary>
  5456. /// S2工位的数据- 回写点位
  5457. /// </summary>
  5458. private Dictionary<string, WriteToPLC_Flag> s2PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  5459. /// <summary>
  5460. /// [S2] FCT(板测)
  5461. /// </summary>
  5462. /// <param name="plcNo">PLC编号</param>
  5463. //private void ReadStation_S2(int plcNo)
  5464. //{
  5465. // // [S1] Tray盘上料装备
  5466. // // [S2] FCT
  5467. // // [S3] 值板机
  5468. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  5469. // // [S5] Tray盘下料装备
  5470. // /// 上位机心跳
  5471. // /// 获取设备报警数据与状态信息
  5472. // string stationCode = "[S2]";
  5473. // string stationName = "FCT";
  5474. // string stationNameStr = stationCode + stationName;
  5475. // #region 创建字典
  5476. // // 触发信号字典 赋值
  5477. // s2PLCSignal_Old.Add("b1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  5478. // s2PLCSignal_Old.Add("b1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑/绑定(产品换载具)
  5479. // s2PLCSignal_Old.Add("b1PLC_FLAG", 0); // PLC_FLAG 出站接口
  5480. // s2PLCSignal_Old.Add("b1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  5481. // // PLC数据字典 赋值
  5482. // s2PLCData.Add("b1PLC_FLAG_Check", 0); // 进站校验
  5483. // s2PLCData.Add("b1MES_FLAG_Check", 0);
  5484. // s2PLCData.Add("b1ProductSN_Check", 0);
  5485. // s2PLCData.Add("b1PLC_FLAG_Unbind", 0); // 二穴载具解绑/绑定(产品换载具)
  5486. // s2PLCData.Add("b1MES_FLAG_Unbind", 0);
  5487. // s2PLCData.Add("b1ProductSN_Unbind", "");
  5488. // s2PLCData.Add("b1ProductSN_Bind", "");
  5489. // s2PLCData.Add("b1Part1SN_Bind", "");
  5490. // s2PLCData.Add("b1Part2SN_Bind", "");
  5491. // s2PLCData.Add("b1PLC_FLAG", 0); // 出站接口
  5492. // s2PLCData.Add("b1MES_FLAG", 0);
  5493. // s2PLCData.Add("b1ProductSN", 0);
  5494. // s2PLCData.Add("b1Part1Result", 0);
  5495. // s2PLCData.Add("b1Part2Result", 0);
  5496. // s2PLCData.Add("b1OEEPLC_FLAG", 0); // 节拍接口
  5497. // s2PLCData.Add("b1OEEMES_FLAG", 0);
  5498. // s2PLCData.Add("b1OEEProductSN", "");
  5499. // s2PLCData.Add("b1OEEType", 0);
  5500. // #endregion 创建字典
  5501. // while (IsRun)
  5502. // {
  5503. // try
  5504. // {
  5505. // if (!GlobalContext._IsCon_Funs2)
  5506. // {
  5507. // UpdatePLCMonitor(1, plcNo, 0);
  5508. // continue;
  5509. // }
  5510. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  5511. // {
  5512. // Stopwatch stopwatch1 = new Stopwatch();
  5513. // Stopwatch stopwatch2 = new Stopwatch();
  5514. // stopwatch1.Start();
  5515. // stopwatch2.Start();
  5516. // #region 一次性读取所有数据
  5517. // // 一次性读取所有数据
  5518. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100); //
  5519. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100); //
  5520. // int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 35); //
  5521. // int[] datas = data1.Concat(data2).ToArray();
  5522. // datas = datas.Concat(data3).ToArray();
  5523. // s2PLCData["b1PLC_FLAG_Check"] = datas[2]; // 进站校验
  5524. // s2PLCData["b1MES_FLAG_Check"] = datas[3];
  5525. // int[] b1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
  5526. // s2PLCData["b1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(b1ProductSN_CheckData, 0, 40);
  5527. // s2PLCData["b1PLC_FLAG_Unbind"] = datas[76]; // 二穴载具解绑/绑定(产品换载具)
  5528. // s2PLCData["b1MES_FLAG_Unbind"] = datas[77];
  5529. // int[] b1ProductSN_UnbindData = datas.Skip(78).Take(20).ToArray();
  5530. // s2PLCData["b1ProductSN_Unbind"] = ModbusClient.ConvertRegistersToString(b1ProductSN_UnbindData, 0, 40);
  5531. // int[] b1ProductSN_BindData = datas.Skip(98).Take(20).ToArray();
  5532. // s2PLCData["b1ProductSN_Bind"] = ModbusClient.ConvertRegistersToString(b1ProductSN_BindData, 0, 40);
  5533. // int[] b1Part1SN_BindData = datas.Skip(118).Take(20).ToArray();
  5534. // s2PLCData["b1Part1SN_Bind"] = ModbusClient.ConvertRegistersToString(b1Part1SN_BindData, 0, 40);
  5535. // int[] b1Part2SN_BindData = datas.Skip(138).Take(20).ToArray();
  5536. // s2PLCData["b1Part2SN_Bind"] = ModbusClient.ConvertRegistersToString(b1Part2SN_BindData, 0, 40);
  5537. // s2PLCData["b1PLC_FLAG"] = datas[168]; // 出站接口
  5538. // s2PLCData["b1MES_FLAG"] = datas[169];
  5539. // int[] b1ProductSNData = datas.Skip(170).Take(20).ToArray();
  5540. // s2PLCData["b1ProductSN"] = ModbusClient.ConvertRegistersToString(b1ProductSNData, 0, 40);
  5541. // s2PLCData["b1Part1Result"] = datas[190];
  5542. // s2PLCData["b1Part2Result"] = datas[191];
  5543. // s2PLCData["b1OEEPLC_FLAG"] = datas[202]; // 节拍接口
  5544. // s2PLCData["b1OEEMES_FLAG"] = datas[203];
  5545. // int[] b1OEEProductSNData = datas.Skip(204).Take(20).ToArray();
  5546. // s2PLCData["b1OEEProductSN"] = ModbusClient.ConvertRegistersToString(b1OEEProductSNData, 0, 40);
  5547. // s2PLCData["b1OEEType"] = datas[224];
  5548. // #endregion 一次性读取所有数据
  5549. // stopwatch2.Stop();
  5550. // #region 回写操作,写后清空flag
  5551. // PLCWriteData(Funs[plcNo], ref s2PLCData, ref s2PLCWriteData);
  5552. // #endregion 回写操作,写后清空flag
  5553. // #region 进站校验
  5554. // try
  5555. // {
  5556. // int b1PLC_FLAG_Check = (int)s2PLCData["b1PLC_FLAG_Check"];
  5557. // int b1MES_FLAG_Check = (int)s2PLCData["b1MES_FLAG_Check"];
  5558. // int b1PLC_FLAG_CheckOld = (int)s2PLCSignal_Old["b1PLC_FLAG_Check"];
  5559. // if (b1PLC_FLAG_Check != b1PLC_FLAG_CheckOld)
  5560. // {
  5561. // if (b1PLC_FLAG_Check == 1 && b1MES_FLAG_Check == 0) // 0->1
  5562. // Task.Run(() => S2进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  5563. // else if (b1PLC_FLAG_Check == 0 && b1MES_FLAG_Check != 0)
  5564. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  5565. // s2PLCSignal_Old["b1PLC_FLAG_Check"] = s2PLCData["b1PLC_FLAG_Check"];
  5566. // }
  5567. // }
  5568. // catch (Exception ex)
  5569. // {
  5570. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  5571. // string str = ex.StackTrace;
  5572. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5573. // }
  5574. // #endregion 进站校验
  5575. // #region 二穴载具解绑/绑定(产品换载具)
  5576. // try
  5577. // {
  5578. // int b1PLC_FLAG_Unbind = (int)s2PLCData["b1PLC_FLAG_Unbind"];
  5579. // int b1MES_FLAG_Check = (int)s2PLCData["b1MES_FLAG_Check"];
  5580. // int b1PLC_FLAG_UnbindOld = (int)s2PLCSignal_Old["b1PLC_FLAG_Unbind"];
  5581. // if (b1PLC_FLAG_Unbind != b1PLC_FLAG_UnbindOld)
  5582. // {
  5583. // if (b1PLC_FLAG_Unbind == 1 && b1MES_FLAG_Check == 0) // 0->1
  5584. // Task.Run(() => S2二穴载具解绑绑定(plcNo, stationNameStr)); // MreTasks[2].Set();
  5585. // else if (b1PLC_FLAG_Unbind == 0 && b1MES_FLAG_Check != 0)
  5586. // Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)0);
  5587. // s2PLCSignal_Old["b1PLC_FLAG_Unbind"] = s2PLCData["b1PLC_FLAG_Unbind"];
  5588. // }
  5589. // }
  5590. // catch (Exception ex)
  5591. // {
  5592. // Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)6); // 6代表上位机报警
  5593. // string str = ex.StackTrace;
  5594. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具解绑/绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5595. // }
  5596. // #endregion 二穴载具解绑/绑定(产品换载具)
  5597. // #region FCT-出站接口
  5598. // try
  5599. // {
  5600. // int b1PLC_FLAG = (int)s2PLCData["b1PLC_FLAG"];
  5601. // int b1MES_FLAG = (int)s2PLCData["b1MES_FLAG"];
  5602. // int b1PLC_FLAGOld = (int)s2PLCSignal_Old["b1PLC_FLAG"];
  5603. // if (b1PLC_FLAG != b1PLC_FLAGOld)
  5604. // {
  5605. // if (b1PLC_FLAG == 1 && b1MES_FLAG == 0) // 0->1
  5606. // Task.Run(() => S2出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  5607. // else if (b1PLC_FLAG == 0 && b1MES_FLAG != 0)
  5608. // Funs[plcNo].WriteMultipleRegisters<short>(2169, (short)0);
  5609. // }
  5610. // }
  5611. // catch (Exception ex)
  5612. // {
  5613. // // MES_Flag 为6上位机报错
  5614. // Funs[plcNo].WriteMultipleRegisters<short>(2169, (short)6); // 6代表上位机报警
  5615. // string str = ex.StackTrace;
  5616. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}上传出站数据出错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5617. // }
  5618. // #endregion FCT-出站接口
  5619. // #region 节拍接口
  5620. // try
  5621. // {
  5622. // int b1OEEPLC_FLAG = (int)s2PLCData["b1OEEPLC_FLAG"];
  5623. // int b1OEEMES_FLAG = (int)s2PLCData["b1OEEMES_FLAG"];
  5624. // int b1OEEPLC_FLAGOld = (int)s2PLCSignal_Old["b1OEEPLC_FLAG"];
  5625. // if (b1OEEPLC_FLAG != b1OEEPLC_FLAGOld)
  5626. // {
  5627. // if (b1OEEPLC_FLAG == 1 && b1OEEMES_FLAG == 0) // 0->1
  5628. // Task.Run(() => S2节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  5629. // else if (b1OEEPLC_FLAG == 0 && b1OEEMES_FLAG != 0)
  5630. // Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)0);
  5631. // s2PLCSignal_Old["b1OEEPLC_FLAG"] = s2PLCData["b1OEEPLC_FLAG"];
  5632. // }
  5633. // }
  5634. // catch (Exception ex)
  5635. // {
  5636. // Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 4代表上位机报警
  5637. // string str = ex.StackTrace;
  5638. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5639. // }
  5640. // #endregion 节拍接口
  5641. // #region 心跳
  5642. // try
  5643. // {
  5644. // short states = 0;
  5645. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  5646. // }
  5647. // catch (Exception ex)
  5648. // {
  5649. // string str = ex.StackTrace;
  5650. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5651. // }
  5652. // #endregion 心跳
  5653. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  5654. // stopwatch1.Stop();
  5655. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  5656. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  5657. // }
  5658. // else
  5659. // {
  5660. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5661. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  5662. // Funs[plcNo].Connect();
  5663. // }
  5664. // }
  5665. // catch (Exception ex)
  5666. // {
  5667. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  5668. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  5669. // Funs[plcNo].ReConnect();
  5670. // }
  5671. // Thread.Sleep(IntervalReadPLC);
  5672. // }
  5673. //}
  5674. /// <summary>
  5675. /// [S2] FCT(板测)- 进站校验
  5676. /// </summary>
  5677. /// <param name="plcNo">PLC编号</param>
  5678. /// <param name="stationNameStr">工站全称</param>
  5679. private void S2进站校验(int plcNo, string stationNameStr)
  5680. {
  5681. Stopwatch stopwatch1 = new Stopwatch();
  5682. Stopwatch stopwatch2 = new Stopwatch();
  5683. try
  5684. {
  5685. stopwatch1.Start();
  5686. string sn = (string)s2PLCData["b1ProductSN_Check"]; // 产品SN(载具码)
  5687. sn = sn.Replace("\0", "");
  5688. #region 查询载具上的产品信息(查询物料码By载具码,并判断是不是假产品)
  5689. // 查询物料码By载具码 并判断是不是假产品
  5690. string cavityData = string.Empty;
  5691. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  5692. if (string.IsNullOrEmpty(cavityData))
  5693. cavityData = "";
  5694. if (snResult != 0)
  5695. {
  5696. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5697. writeToPLC_Flag1.Name = "b1MES_FLAG_Check";
  5698. writeToPLC_Flag1.Adress = 2003;
  5699. writeToPLC_Flag1.Value = (short)6;
  5700. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Check", writeToPLC_Flag1);
  5701. stopwatch1.Stop();
  5702. AddMessage(LogType.Info, stationNameStr + $"_进站校验失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5703. return;
  5704. }
  5705. #endregion 查询载具上的产品信息(查询物料码By载具码,并判断是不是假产品)
  5706. string[] cavitySNs = cavityData.Split('.');
  5707. string b1Part1SN_Check = ""; // 穴位1物料SN(上位机写入)
  5708. string b1Part2SN_Check = ""; // 穴位2物料SN(上位机写入)
  5709. short b1Part1Result_Check = 1; // 穴位1产品结果(上位机写入);1ok;2ng;3假产品
  5710. short b1Part2Result_Check = 1; // 穴位2产品结果(上位机写入);1ok;2ng;3假产品
  5711. if (cavitySNs != null && cavitySNs.Length >= 2)
  5712. {
  5713. b1Part1SN_Check = cavitySNs[0];
  5714. b1Part2SN_Check = cavitySNs[1];
  5715. b1Part1Result_Check = 2;
  5716. b1Part2Result_Check = 2;
  5717. }
  5718. if (b1Part1SN_Check == "假产品")
  5719. b1Part1Result_Check = 3;
  5720. if (b1Part2SN_Check == "假产品")
  5721. b1Part2Result_Check = 3;
  5722. // 调用MES进站
  5723. stopwatch2.Start();
  5724. // 调用MES进站 - 产品1
  5725. List<TestItem> item;
  5726. int result1 = b1Part1Result_Check;
  5727. if (result1 != 3)
  5728. {
  5729. item = new List<TestItem>();
  5730. item.Add(new TestItem()
  5731. {
  5732. Parameter_name = "载具码",
  5733. Parameter_value = sn,
  5734. });
  5735. item.Add(new TestItem()
  5736. {
  5737. Parameter_name = "载具穴号",
  5738. Parameter_value = "1",
  5739. });
  5740. result1 = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, b1Part1SN_Check, item, out string errorMsg);
  5741. }
  5742. // 调用MES进站 - 产品2
  5743. int result2 = b1Part2Result_Check;
  5744. if (result2 != 3)
  5745. {
  5746. item = new List<TestItem>();
  5747. item.Add(new TestItem()
  5748. {
  5749. Parameter_name = "载具码",
  5750. Parameter_value = sn,
  5751. });
  5752. item.Add(new TestItem()
  5753. {
  5754. Parameter_name = "载具穴号",
  5755. Parameter_value = "2",
  5756. });
  5757. result2 = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, b1Part2SN_Check, item, out string errorMsg);
  5758. }
  5759. stopwatch2.Stop();
  5760. b1Part1Result_Check = result1 == 1 ? (short)1 : (short)2; // 穴位1产品结果(上位机写入);1ok;2ng;3假产品
  5761. b1Part2Result_Check = result2 == 1 ? (short)1 : (short)2; // 穴位2产品结果(上位机写入);1ok;2ng;3假产品
  5762. int result = result1;
  5763. if (result == 1)
  5764. result = result2;
  5765. short b1MES_FLAG_Check = (short)result;
  5766. //Funs[plcNo].WriteMultipleRegisters<string>(2024, b1Part1SN_Check, 20);
  5767. //Funs[plcNo].WriteMultipleRegisters<string>(2044, b1Part2SN_Check, 20);
  5768. //Funs[plcNo].WriteMultipleRegisters<short>(2064, b1Part1Result_Check);
  5769. //Funs[plcNo].WriteMultipleRegisters<short>(2065, b1Part2Result_Check);
  5770. //// MES_Flag
  5771. //Funs[plcNo].WriteMultipleRegisters<short>(2003, b1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  5772. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  5773. writeToPLC_Flag.Name = "b1MES_FLAG_Check";
  5774. writeToPLC_Flag.Adress = 2003;
  5775. writeToPLC_Flag.Value = b1MES_FLAG_Check;
  5776. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  5777. {
  5778. Name = "b1Part1SN_Check",
  5779. Adress = 2024,
  5780. ValueType = PLCValueType.String,
  5781. ValueTypeStrLength = 20,
  5782. Value = b1Part1SN_Check
  5783. });
  5784. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  5785. {
  5786. Name = "b1Part2SN_Check",
  5787. Adress = 2044,
  5788. ValueType = PLCValueType.String,
  5789. ValueTypeStrLength = 20,
  5790. Value = b1Part2SN_Check
  5791. });
  5792. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  5793. {
  5794. Name = "b1Part1Result_Check",
  5795. Adress = 2064,
  5796. ValueType = PLCValueType.Short,
  5797. Value = b1Part1Result_Check
  5798. });
  5799. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  5800. {
  5801. Name = "b1Part2Result_Check",
  5802. Adress = 2065,
  5803. ValueType = PLCValueType.Short,
  5804. Value = b1Part2Result_Check
  5805. });
  5806. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Check", writeToPLC_Flag);
  5807. }
  5808. catch (Exception ex)
  5809. {
  5810. string str = ex.StackTrace;
  5811. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5812. // MES_Flag
  5813. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  5814. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5815. writeToPLC_Flag.Name = "b1MES_FLAG_Check";
  5816. writeToPLC_Flag.Adress = 2003;
  5817. writeToPLC_Flag.Value = (short)6;
  5818. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Check", writeToPLC_Flag);
  5819. }
  5820. stopwatch1.Stop();
  5821. AddMessage(LogType.Info, stationNameStr + "_上料进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5822. }
  5823. /// <summary>
  5824. /// [S2] FCT(板测)- 二穴载具解绑绑定
  5825. /// </summary>
  5826. /// <param name="plcNo">PLC编号</param>
  5827. /// <param name="stationNameStr">工站全称</param>
  5828. private void S2二穴载具解绑绑定(int plcNo, string stationNameStr)
  5829. {
  5830. Stopwatch stopwatch1 = new Stopwatch();
  5831. Stopwatch stopwatch2 = new Stopwatch();
  5832. try
  5833. {
  5834. stopwatch1.Start();
  5835. // 产品换载具
  5836. string b1ProductSN_Unbind = (string)s2PLCData["b1ProductSN_Unbind"]; // 原二穴载具SN(需要解绑的)
  5837. b1ProductSN_Unbind = b1ProductSN_Unbind.Replace("\0", "");
  5838. string b1ProductSN_Bind = (string)s2PLCData["b1ProductSN_Bind"]; // 新二穴载具SN(需要绑定的)
  5839. b1ProductSN_Bind = b1ProductSN_Bind.Replace("\0", "");
  5840. string b1Part1SN_Bind = (string)s2PLCData["b1Part1SN_Bind"]; // 穴位1物料SN(plc写入)
  5841. b1Part1SN_Bind = b1Part1SN_Bind.Replace("\0", "");
  5842. string b1Part2SN_Bind = (string)s2PLCData["b1Part2SN_Bind"]; // 穴位2物料SN(plc写入)
  5843. b1Part2SN_Bind = b1Part2SN_Bind.Replace("\0", "");
  5844. stopwatch2.Start();
  5845. #region 查询载具上的产品信息
  5846. //string cavityData = string.Empty;
  5847. //int snResult = XiaomiMES_RouteCommunication.SNQueryData(b1ProductSN_Unbind, ref cavityData);
  5848. //if (string.IsNullOrEmpty(cavityData))
  5849. // cavityData = "";
  5850. //if (snResult != 0)
  5851. //{
  5852. // WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5853. // writeToPLC_Flag.Name = "b1MES_FLAG_Unbind";
  5854. // writeToPLC_Flag.Adress = 2077;
  5855. // writeToPLC_Flag.Value = (short)6;
  5856. // SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag);
  5857. // stopwatch1.Stop();
  5858. // AddMessage(LogType.Info, stationNameStr + $"_二穴载具解绑绑定失败!MES边线软件_二穴载具查询返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5859. // return;
  5860. //}
  5861. #endregion 查询载具上的产品信息
  5862. #region 解绑(边线MES系统)
  5863. int snResult = XiaomiMES_RouteCommunication.SNDeleteData(b1ProductSN_Unbind);
  5864. if (snResult != 0)
  5865. {
  5866. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5867. writeToPLC_Flag1.Name = "b1MES_FLAG_Unbind";
  5868. writeToPLC_Flag1.Adress = 2077;
  5869. writeToPLC_Flag1.Value = (short)6;
  5870. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag1);
  5871. stopwatch1.Stop();
  5872. AddMessage(LogType.Info, stationNameStr + $"_二穴载具解绑失败!MES边线软件_二穴载具[{b1ProductSN_Unbind}]解绑返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5873. return;
  5874. }
  5875. #endregion 解绑(边线MES系统)
  5876. #region 存储绑定数据到 边线MES系统中
  5877. string data = string.Concat(b1Part1SN_Bind, ".", b1Part2SN_Bind);
  5878. snResult = XiaomiMES_RouteCommunication.SNBindData(b1ProductSN_Bind, data);
  5879. if (snResult != 0)
  5880. {
  5881. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5882. writeToPLC_Flag1.Name = "b1MES_FLAG_Unbind";
  5883. writeToPLC_Flag1.Adress = 2077;
  5884. writeToPLC_Flag1.Value = (short)6;
  5885. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag1);
  5886. stopwatch1.Stop();
  5887. AddMessage(LogType.Info, stationNameStr + $"_二穴载具绑定失败!MES边线软件_二穴载具[{b1ProductSN_Bind}]绑定[{data}]返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5888. return;
  5889. }
  5890. #endregion 存储绑定数据到 边线MES系统中
  5891. stopwatch2.Stop();
  5892. short b1MES_FLAG_Unbind = 1;
  5893. // MES_Flag
  5894. //Funs[plcNo].WriteMultipleRegisters<short>(2077, b1MES_FLAG_Unbind); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  5895. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5896. writeToPLC_Flag.Name = "b1MES_FLAG_Unbind";
  5897. writeToPLC_Flag.Adress = 2077;
  5898. writeToPLC_Flag.Value = b1MES_FLAG_Unbind;
  5899. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag);
  5900. }
  5901. catch (Exception ex)
  5902. {
  5903. string str = ex.StackTrace;
  5904. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具解绑绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5905. // MES_Flag
  5906. stopwatch2.Start();
  5907. //Funs[plcNo].WriteMultipleRegisters<short>(2077, (short)6); // 6代表上位机报警
  5908. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  5909. writeToPLC_Flag.Name = "b1MES_FLAG_Unbind";
  5910. writeToPLC_Flag.Adress = 2077;
  5911. writeToPLC_Flag.Value = (short)6;
  5912. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG_Unbind", writeToPLC_Flag);
  5913. stopwatch2.Stop();
  5914. }
  5915. stopwatch1.Stop();
  5916. AddMessage(LogType.Info, stationNameStr + "_二穴载具解绑绑定;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  5917. }
  5918. //// 上次采集到的SN
  5919. //private string sn_FCT = string.Empty;
  5920. /// <summary>
  5921. /// [S2] FCT(板测)- 出站数据
  5922. /// </summary>
  5923. private void S2出站接口(int plcNo, string stationCode, string stationName)
  5924. {
  5925. Stopwatch stopwatch1 = new Stopwatch();
  5926. Stopwatch stopwatch2 = new Stopwatch();
  5927. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  5928. string stationNameStr = stationCode + stationName;
  5929. string processItem = stationName; // 测试项目
  5930. try
  5931. {
  5932. stopwatch1.Start();
  5933. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  5934. //string batch_num = GlobalContext.BatchNumber; // 批次号
  5935. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  5936. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  5937. string b1ProductSN = (string)s2PLCData["b1ProductSN"]; // 产品SN(载具SN)
  5938. int b1Part1Result = (int)s2PLCData["b1Part1Result"]; // 产品1结果
  5939. int b1Part2Result = (int)s2PLCData["b1Part2Result"]; // 产品2结果
  5940. bool pass1 = b1Part1Result == 1;
  5941. bool pass2 = b1Part2Result == 1;
  5942. #region 根据 载具SN 查 物料SN
  5943. string cavityData = string.Empty;
  5944. int snResult = XiaomiMES_RouteCommunication.SNQueryData(b1ProductSN, ref cavityData);
  5945. if (string.IsNullOrEmpty(cavityData))
  5946. cavityData = "";
  5947. if (snResult != 0)
  5948. {
  5949. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  5950. writeToPLC_Flag1.Name = "b1MES_FLAG";
  5951. writeToPLC_Flag1.Adress = 2169;
  5952. writeToPLC_Flag1.Value = (short)4;
  5953. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG", writeToPLC_Flag1);
  5954. stopwatch1.Stop();
  5955. AddMessage(LogType.Info, stationNameStr + $"_上传出站数据失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  5956. return;
  5957. }
  5958. #endregion 根据 载具SN 查 物料SN
  5959. string[] cavitySNs = cavityData.Split('.');
  5960. string b1ProductSN1 = string.Empty;
  5961. string b1ProductSN2 = string.Empty;
  5962. if (cavitySNs != null && cavitySNs.Length >= 2)
  5963. {
  5964. b1ProductSN1 = cavitySNs[0];
  5965. b1ProductSN2 = cavitySNs[1];
  5966. }
  5967. stopwatch2.Start();
  5968. // 产品1
  5969. int result1 = 0;
  5970. if (b1ProductSN1 == "假产品")
  5971. result1 = 1;
  5972. else
  5973. {
  5974. List<TestItem> items1 = new List<TestItem>();
  5975. items1.Add(new TestItem()
  5976. {
  5977. Parameter_name = "载具码",
  5978. Parameter_value = b1ProductSN.ToString(),
  5979. Parameter_unit = ""
  5980. });
  5981. items1.Add(new TestItem()
  5982. {
  5983. Parameter_name = "载具穴号",
  5984. Parameter_value = "1",
  5985. Parameter_unit = ""
  5986. });
  5987. items1.Add(new TestItem()
  5988. {
  5989. Parameter_name = "产品结果",
  5990. Parameter_value = b1Part1Result == 1 ? "OK" : "NG",
  5991. Parameter_unit = ""
  5992. });
  5993. result1 = SwitctProcessData_old(stationNameStr, items1, equipmentCode, processItem
  5994. , workorder_code, mtltmrk, b1ProductSN1, pass1, b1ProductSN, "1");
  5995. }
  5996. // 产品2
  5997. int result2 = 0;
  5998. if (b1ProductSN1 == "假产品")
  5999. result2 = 1;
  6000. else
  6001. {
  6002. List<TestItem> items2 = new List<TestItem>();
  6003. items2.Add(new TestItem()
  6004. {
  6005. Parameter_name = "载具码",
  6006. Parameter_value = b1ProductSN.ToString(),
  6007. Parameter_unit = ""
  6008. });
  6009. items2.Add(new TestItem()
  6010. {
  6011. Parameter_name = "载具穴号",
  6012. Parameter_value = "2",
  6013. Parameter_unit = ""
  6014. });
  6015. items2.Add(new TestItem()
  6016. {
  6017. Parameter_name = "产品结果",
  6018. Parameter_value = b1Part2Result == 1 ? "OK" : "NG",
  6019. Parameter_unit = ""
  6020. });
  6021. result2 = SwitctProcessData_old(stationNameStr, items2, equipmentCode, processItem
  6022. , workorder_code, mtltmrk, b1ProductSN2, pass2, b1ProductSN, "2");
  6023. }
  6024. short result = 0;
  6025. List<int> results = new List<int>() { result1, result2 };
  6026. if (result1 == 1 && result2 == 1)
  6027. result = 1;
  6028. else if (results.Contains(3))
  6029. result = 3;
  6030. else if (results.Contains(2))
  6031. result = 2;
  6032. else if (results.Contains(4))
  6033. result = 4;
  6034. else
  6035. result = 4;
  6036. stopwatch2.Stop();
  6037. //Funs[plcNo].WriteMultipleRegisters<short>(2169, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6038. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6039. writeToPLC_Flag.Name = "b1MES_FLAG";
  6040. writeToPLC_Flag.Adress = 2169;
  6041. writeToPLC_Flag.Value = result;
  6042. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG", writeToPLC_Flag);
  6043. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  6044. }
  6045. catch (Exception ex)
  6046. {
  6047. stopwatch2.Restart();
  6048. // MES_Flag 为4上位机报错
  6049. //Funs[plcNo].WriteMultipleRegisters<short>(2169, (short)4); // 4代表上位机报警
  6050. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6051. writeToPLC_Flag.Name = "b1MES_FLAG";
  6052. writeToPLC_Flag.Adress = 2169;
  6053. writeToPLC_Flag.Value = (short)4;
  6054. SxPLCWriteData_Add(ref s2PLCWriteData, "b1MES_FLAG", writeToPLC_Flag);
  6055. stopwatch2.Stop();
  6056. string str = ex.StackTrace;
  6057. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}出站数据报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6058. }
  6059. stopwatch1.Stop();
  6060. AddMessage(LogType.Info, stationNameStr + "_出站数据;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6061. }
  6062. /// <summary>
  6063. /// [S2] FCT(板测)- 节拍接口
  6064. /// </summary>
  6065. /// <param name="plcNo">PLC编号</param>
  6066. /// <param name="stationNameStr">工站全称</param>
  6067. private void S2节拍接口(int plcNo, string stationNameStr)
  6068. {
  6069. Stopwatch stopwatch1 = new Stopwatch();
  6070. Stopwatch stopwatch2 = new Stopwatch();
  6071. string resultStr = string.Empty;
  6072. try
  6073. {
  6074. stopwatch1.Start();
  6075. string oEEType = ((int)s2PLCData["b1OEEType"]).ToString(); // 节拍类型(plc写入)
  6076. string b1OEEProductSN = (string)s2PLCData["b1OEEProductSN"]; // 载具SN
  6077. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  6078. if (!actionBool)
  6079. {
  6080. stopwatch2.Start();
  6081. // MES_Flag
  6082. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6083. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6084. writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
  6085. writeToPLC_Flag1.Adress = 2203;
  6086. writeToPLC_Flag1.Value = (short)4;
  6087. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
  6088. stopwatch2.Stop();
  6089. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6090. return;
  6091. }
  6092. string b1OEEPartNo = string.Empty; // 物料码
  6093. if (string.IsNullOrEmpty(b1OEEProductSN))
  6094. {
  6095. stopwatch2.Start();
  6096. // MES_Flag
  6097. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6098. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6099. writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
  6100. writeToPLC_Flag1.Adress = 2203;
  6101. writeToPLC_Flag1.Value = (short)1;
  6102. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
  6103. stopwatch2.Stop();
  6104. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6105. return;
  6106. }
  6107. else
  6108. { // 查产品SN
  6109. b1OEEPartNo = "Test"; // ZS
  6110. }
  6111. short b1OEEMES_FLAG = 0;
  6112. // 上传OEE
  6113. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, b1OEEPartNo, b1OEEProductSN);
  6114. b1OEEMES_FLAG = result.Item1;
  6115. resultStr = result.Item2;
  6116. stopwatch2.Start();
  6117. // MES_Flag
  6118. //Funs[plcNo].WriteMultipleRegisters<short>(2203, b1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6119. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6120. writeToPLC_Flag.Name = "b1OEEMES_FLAG";
  6121. writeToPLC_Flag.Adress = 2203;
  6122. writeToPLC_Flag.Value = b1OEEMES_FLAG;
  6123. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
  6124. stopwatch2.Stop();
  6125. }
  6126. catch (Exception ex)
  6127. {
  6128. string str = ex.StackTrace;
  6129. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6130. // MES_Flag
  6131. stopwatch2.Start();
  6132. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 4代表上位机报警
  6133. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6134. writeToPLC_Flag.Name = "b1OEEMES_FLAG";
  6135. writeToPLC_Flag.Adress = 2203;
  6136. writeToPLC_Flag.Value = (short)4;
  6137. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
  6138. stopwatch2.Stop();
  6139. }
  6140. stopwatch1.Stop();
  6141. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6142. }
  6143. #endregion [S2] FCT(板测)
  6144. #endregion PLC2 李晓奇
  6145. #region PLC3 刘永村
  6146. #region [S3] 值板机
  6147. /// <summary>
  6148. /// S3工位的数据- 触发信号上次的值
  6149. /// </summary>
  6150. private Dictionary<string, object> s3PLCSignal_Old = new Dictionary<string, object>();
  6151. /// <summary>
  6152. /// S3工位的数据(含触发信号)
  6153. /// </summary>
  6154. private Dictionary<string, object> s3PLCData = new Dictionary<string, object>();
  6155. /// <summary>
  6156. /// S3工位的数据- 回写点位
  6157. /// </summary>
  6158. private Dictionary<string, WriteToPLC_Flag> s3PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  6159. /// <summary>
  6160. /// [S3] 值板机
  6161. /// </summary>
  6162. /// <param name="plcNo">PLC编号</param>
  6163. //private void ReadStation_S3(int plcNo)
  6164. //{
  6165. // // [S1] Tray盘上料装备
  6166. // // [S2] FCT
  6167. // // [S3] 值板机
  6168. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  6169. // // [S5] Tray盘下料装备
  6170. // /// 上位机心跳
  6171. // /// 获取设备报警数据与状态信息
  6172. // string stationCode = "[S3]";
  6173. // string stationName = "值板机";
  6174. // string stationNameStr = stationCode + stationName;
  6175. // #region 创建字典
  6176. // // 触发信号字典 赋值
  6177. // s3PLCSignal_Old.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  6178. // s3PLCSignal_Old.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  6179. // s3PLCSignal_Old.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  6180. // s3PLCSignal_Old.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  6181. // s3PLCSignal_Old.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  6182. // // PLC数据字典 赋值
  6183. // s3PLCData.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  6184. // s3PLCData.Add("c1MES_FLAG_Check", 0); // MES_FLAG
  6185. // s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  6186. // s3PLCData.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  6187. // s3PLCData.Add("c1MES_FLAG_Unbind", 0); // MES_FLAG
  6188. // //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  6189. // s3PLCData.Add("c1VehicleCavity_Unbind", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  6190. // s3PLCData.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  6191. // s3PLCData.Add("c1MES_FLAG_Bind", 0); // MES_FLAG
  6192. // //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  6193. // s3PLCData.Add("c1CavityReverse_Bind", 0); // 是否是两个穴位交换
  6194. // s3PLCData.Add("c1VehicleCavityFr_Bind", 0); // 来源穴位号(产品取自二穴载具哪个穴位)
  6195. // s3PLCData.Add("c1VehicleCavityTo_Bind", 0); // 目标载具穴位号(产品放到二穴载具哪个穴位)
  6196. // s3PLCData.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  6197. // s3PLCData.Add("c1MES_FLAG", 0); // MES_FLAG
  6198. // s3PLCData.Add("c1ProductSN", ""); // 产品SN(一穴载具SN)
  6199. // //s3PLCData.Add("c1ProductSN_Check", ""); // 二穴载具SN(产品取自哪个二穴载具)
  6200. // s3PLCData.Add("c1VehicleCavity", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  6201. // s3PLCData.Add("c1Result", 0); // 产品结果
  6202. // s3PLCData.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  6203. // s3PLCData.Add("c1OEEMES_FLAG", 0); // MES_FLAG
  6204. // s3PLCData.Add("c1OEEProductSN", "");// 产品SN(载具SN)
  6205. // s3PLCData.Add("c1OEEType", 0); // 节拍类型(plc写入)
  6206. // #endregion 创建字典
  6207. // while (IsRun)
  6208. // {
  6209. // try
  6210. // {
  6211. // if (!GlobalContext._IsCon_Funs3)
  6212. // {
  6213. // UpdatePLCMonitor(1, plcNo, 0);
  6214. // continue;
  6215. // }
  6216. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  6217. // {
  6218. // Stopwatch stopwatch1 = new Stopwatch();
  6219. // Stopwatch stopwatch2 = new Stopwatch();
  6220. // stopwatch1.Start();
  6221. // stopwatch2.Start();
  6222. // #region 一次性读取所有数据
  6223. // // 一次性读取所有数据
  6224. // ModbusClientHelper modbusClientHelper = Funs[plcNo];
  6225. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  6226. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
  6227. // int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 36);
  6228. // int[] datas = data1.Concat(data2).ToArray();
  6229. // datas = datas.Concat(data3).ToArray();
  6230. // s3PLCData["c1PLC_FLAG_Check"] = datas[2]; // PLC_FLAG 进站校验
  6231. // s3PLCData["c1MES_FLAG_Check"] = datas[3]; // MES_FLAG
  6232. // int[] c1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
  6233. // s3PLCData["c1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(c1ProductSN_CheckData, 0, 40); // 产品SN(二穴载具SN)
  6234. // s3PLCData["c1PLC_FLAG_Unbind"] = datas[81]; // PLC_FLAG 二穴载具解绑
  6235. // s3PLCData["c1MES_FLAG_Unbind"] = datas[82]; // MES_FLAG
  6236. // s3PLCData["c1VehicleCavity_Unbind"] = datas[103]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  6237. // s3PLCData["c1PLC_FLAG_Bind"] = datas[114]; // PLC_FLAG 二穴载具绑定
  6238. // s3PLCData["c1MES_FLAG_Bind"] = datas[115]; // MES_FLAG
  6239. // s3PLCData["c1CavityReverse_Bind"] = datas[136]; // 是否是两个穴位交换
  6240. // s3PLCData["c1VehicleCavityFr_Bind"] = datas[137]; // 来源穴位号(产品取自二穴载具哪个穴位)
  6241. // s3PLCData["c1VehicleCavityTo_Bind"] = datas[138]; // 目标载具穴位号(产品放到二穴载具哪个穴位)
  6242. // s3PLCData["c1PLC_FLAG"] = datas[149]; // PLC_FLAG 出站接口
  6243. // s3PLCData["c1MES_FLAG"] = datas[150]; // MES_FLAG
  6244. // int[] c1ProductSNData = datas.Skip(151).Take(20).ToArray();
  6245. // s3PLCData["c1ProductSN"] = ModbusClient.ConvertRegistersToString(c1ProductSNData, 0, 40); // 产品SN(一穴载具SN)
  6246. // s3PLCData["c1VehicleCavity"] = datas[191]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  6247. // s3PLCData["c1Result"] = datas[192]; // 产品结果
  6248. // s3PLCData["c1OEEPLC_FLAG"] = datas[203]; // PLC_FLAG 节拍接口
  6249. // s3PLCData["c1OEEMES_FLAG"] = datas[204]; // MES_FLAG
  6250. // int[] c1OEEProductSNData = datas.Skip(205).Take(20).ToArray();
  6251. // s3PLCData["c1OEEProductSN"] = ModbusClient.ConvertRegistersToString(c1OEEProductSNData, 0, 40); // 产品SN(载具SN)
  6252. // s3PLCData["c1OEEType"] = datas[225]; // 节拍类型(plc写入)
  6253. // #endregion 一次性读取所有数据
  6254. // stopwatch2.Stop();
  6255. // #region 回写操作,写后清空flag
  6256. // PLCWriteData(Funs[plcNo], ref s3PLCData, ref s3PLCWriteData);
  6257. // #endregion 回写操作,写后清空flag
  6258. // #region S3进站校验
  6259. // try
  6260. // {
  6261. // int c1PLC_FLAG_Check = (int)s3PLCData["c1PLC_FLAG_Check"];
  6262. // int c1MES_FLAG_Check = (int)s3PLCData["c1MES_FLAG_Check"];
  6263. // int c1PLC_FLAG_CheckOld = (int)s3PLCSignal_Old["c1PLC_FLAG_Check"];
  6264. // if (c1PLC_FLAG_Check != c1PLC_FLAG_CheckOld)
  6265. // {
  6266. // if (c1PLC_FLAG_Check == 1 && c1MES_FLAG_Check == 0) // 0->1
  6267. // Task.Run(() => S3进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  6268. // else if (c1PLC_FLAG_Check == 0 && c1MES_FLAG_Check != 0)
  6269. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  6270. // s3PLCSignal_Old["c1PLC_FLAG_Check"] = s3PLCData["c1PLC_FLAG_Check"];
  6271. // }
  6272. // }
  6273. // catch (Exception ex)
  6274. // {
  6275. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  6276. // string str = ex.StackTrace;
  6277. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6278. // }
  6279. // #endregion S3进站校验
  6280. // #region S3二穴载具解绑
  6281. // try
  6282. // {
  6283. // int c1PLC_FLAG_Unbind = (int)s3PLCData["c1PLC_FLAG_Unbind"];
  6284. // int c1MES_FLAG_Bind = (int)s3PLCData["c1MES_FLAG_Unbind"];
  6285. // int c1PLC_FLAG_UnbindOld = (int)s3PLCSignal_Old["c1PLC_FLAG_Unbind"];
  6286. // if (c1PLC_FLAG_Unbind != c1PLC_FLAG_UnbindOld)
  6287. // {
  6288. // if (c1PLC_FLAG_Unbind == 1 && c1MES_FLAG_Bind == 0) // 0->1
  6289. // Task.Run(() => S3二穴载具解绑(plcNo, stationNameStr)); // MreTasks[2].Set();
  6290. // else if (c1PLC_FLAG_Unbind == 0 && c1MES_FLAG_Bind != 0)
  6291. // Funs[plcNo].WriteMultipleRegisters<short>(2082, (short)0);
  6292. // s3PLCSignal_Old["c1PLC_FLAG_Unbind"] = s3PLCData["c1PLC_FLAG_Unbind"];
  6293. // }
  6294. // }
  6295. // catch (Exception ex)
  6296. // {
  6297. // Funs[plcNo].WriteMultipleRegisters<short>(2083, (short)6); // 6代表上位机报警
  6298. // string str = ex.StackTrace;
  6299. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具解绑/绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6300. // }
  6301. // #endregion S3二穴载具解绑
  6302. // #region S3二穴载具绑定
  6303. // try
  6304. // {
  6305. // int c1PLC_FLAG_Bind = (int)s3PLCData["c1PLC_FLAG_Bind"];
  6306. // int c1MES_FLAG_Bind = (int)s3PLCData["c1MES_FLAG_Bind"];
  6307. // int c1PLC_FLAG_BindOld = (int)s3PLCSignal_Old["c1PLC_FLAG_Bind"];
  6308. // if (c1PLC_FLAG_Bind != c1PLC_FLAG_BindOld)
  6309. // {
  6310. // if (c1PLC_FLAG_Bind == 1 && c1MES_FLAG_Bind == 0) // 0->1
  6311. // Task.Run(() => S3二穴载具绑定(plcNo, stationNameStr)); // MreTasks[2].Set();
  6312. // else if (c1PLC_FLAG_Bind == 0 && c1MES_FLAG_Bind != 0)
  6313. // Funs[plcNo].WriteMultipleRegisters<short>(2115, (short)0);
  6314. // s3PLCSignal_Old["c1PLC_FLAG_Bind"] = s3PLCData["c1PLC_FLAG_Bind"];
  6315. // }
  6316. // }
  6317. // catch (Exception ex)
  6318. // {
  6319. // Funs[plcNo].WriteMultipleRegisters<short>(2115, (short)6); // 6代表上位机报警
  6320. // string str = ex.StackTrace;
  6321. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6322. // }
  6323. // #endregion S3二穴载具绑定
  6324. // #region S3出站接口(+一穴载具绑定)
  6325. // try
  6326. // {
  6327. // int c1PLC_FLAG = (int)s3PLCData["c1PLC_FLAG"];
  6328. // int c1MES_FLAG = (int)s3PLCData["c1MES_FLAG"];
  6329. // int c1PLC_FLAGOld = (int)s3PLCSignal_Old["c1PLC_FLAG"];
  6330. // if (c1PLC_FLAG != c1PLC_FLAGOld)
  6331. // {
  6332. // if (c1PLC_FLAG == 1 && c1MES_FLAG == 0) // 0->1
  6333. // Task.Run(() => S3出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  6334. // else if (c1PLC_FLAG == 0 && c1MES_FLAG != 0)
  6335. // Funs[plcNo].WriteMultipleRegisters<short>(2150, (short)0);
  6336. // s3PLCSignal_Old["c1PLC_FLAG"] = s3PLCData["c1PLC_FLAG"];
  6337. // }
  6338. // }
  6339. // catch (Exception ex)
  6340. // {
  6341. // Funs[plcNo].WriteMultipleRegisters<short>(2150, (short)6); // 6代表上位机报警
  6342. // string str = ex.StackTrace;
  6343. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6344. // }
  6345. // #endregion S3出站接口(+一穴载具绑定)
  6346. // #region S3节拍接口
  6347. // try
  6348. // {
  6349. // int c1OEEPLC_FLAG = (int)s3PLCData["c1OEEPLC_FLAG"];
  6350. // int c1OEEMES_FLAG = (int)s3PLCData["c1OEEMES_FLAG"];
  6351. // int c1OEEPLC_FLAGOld = (int)s3PLCSignal_Old["c1OEEPLC_FLAG"];
  6352. // if (c1OEEPLC_FLAG != c1OEEPLC_FLAGOld)
  6353. // {
  6354. // if (c1OEEPLC_FLAG == 1 && c1OEEMES_FLAG == 0) // 0->1
  6355. // Task.Run(() => S3节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  6356. // else if (c1OEEPLC_FLAG == 0 && c1OEEMES_FLAG != 0)
  6357. // Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)0);
  6358. // s3PLCSignal_Old["c1OEEPLC_FLAG"] = s3PLCData["c1OEEPLC_FLAG"];
  6359. // }
  6360. // }
  6361. // catch (Exception ex)
  6362. // {
  6363. // Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 4代表上位机报警
  6364. // string str = ex.StackTrace;
  6365. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6366. // }
  6367. // #endregion S3节拍接口
  6368. // #region 心跳
  6369. // try
  6370. // {
  6371. // short states = 0;
  6372. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  6373. // }
  6374. // catch (Exception ex)
  6375. // {
  6376. // string str = ex.StackTrace;
  6377. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6378. // }
  6379. // #endregion 心跳
  6380. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  6381. // stopwatch1.Stop();
  6382. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  6383. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  6384. // }
  6385. // else
  6386. // {
  6387. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  6388. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  6389. // Funs[plcNo].Connect();
  6390. // }
  6391. // }
  6392. // catch (Exception ex)
  6393. // {
  6394. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  6395. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  6396. // Funs[plcNo].ReConnect();
  6397. // }
  6398. // Thread.Sleep(IntervalReadPLC);
  6399. // }
  6400. //}
  6401. /// <summary>
  6402. /// [S3] 值板机- 进站校验
  6403. /// </summary>
  6404. /// <param name="plcNo">PLC编号</param>
  6405. /// <param name="stationNameStr">工站全称</param>
  6406. private void S3进站校验(int plcNo, string stationNameStr)
  6407. {
  6408. Stopwatch stopwatch1 = new Stopwatch();
  6409. Stopwatch stopwatch2 = new Stopwatch();
  6410. try
  6411. {
  6412. stopwatch1.Start();
  6413. string sn = (string)s3PLCData["c1ProductSN_Check"]; // 产品SN(载具码)
  6414. sn = sn.Replace("\0", "");
  6415. #region 查询载具上的产品信息
  6416. string cavityData = string.Empty;
  6417. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  6418. if (string.IsNullOrEmpty(cavityData))
  6419. cavityData = "";
  6420. if (snResult != 0)
  6421. {
  6422. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6423. writeToPLC_Flag1.Name = "c1MES_FLAG_Check";
  6424. writeToPLC_Flag1.Adress = 2003;
  6425. writeToPLC_Flag1.Value = (short)6;
  6426. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Check", writeToPLC_Flag1);
  6427. stopwatch1.Stop();
  6428. AddMessage(LogType.Info, stationNameStr + $"_进站校验失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  6429. return;
  6430. }
  6431. #endregion 查询载具上的产品信息
  6432. string[] cavitySNs = cavityData.Split('.');
  6433. string part1Str = ""; // 产品1的SN码
  6434. string part2Str = ""; // 产品2的SN码
  6435. short c1Part1Result_Check = 1; // 穴位1产品结果(上位机写入);1ok;2ng;3假产品
  6436. short c1Part2Result_Check = 1; // 穴位2产品结果(上位机写入);1ok;2ng;3假产品
  6437. if (cavitySNs != null && cavitySNs.Length >= 2)
  6438. {
  6439. part1Str = cavitySNs[0];
  6440. part2Str = cavitySNs[1];
  6441. c1Part1Result_Check = 2;
  6442. c1Part2Result_Check = 2;
  6443. }
  6444. if (part1Str == "假产品")
  6445. c1Part1Result_Check = 3;
  6446. if (part2Str == "假产品")
  6447. c1Part2Result_Check = 3;
  6448. // 调用MES进站
  6449. stopwatch2.Start();
  6450. // 调用MES进站 - 产品1
  6451. List<TestItem> item;
  6452. int result1 = c1Part1Result_Check;
  6453. if (result1 != 3)
  6454. {
  6455. item = new List<TestItem>();
  6456. item.Add(new TestItem()
  6457. {
  6458. Parameter_name = "载具码",
  6459. Parameter_value = sn,
  6460. });
  6461. item.Add(new TestItem()
  6462. {
  6463. Parameter_name = "载具穴号",
  6464. Parameter_value = "1",
  6465. });
  6466. result1 = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, part1Str, item, out string errorMsg);
  6467. }
  6468. // 调用MES进站 - 产品2
  6469. int result2 = c1Part2Result_Check;
  6470. if (result2 != 3)
  6471. {
  6472. item = new List<TestItem>();
  6473. item.Add(new TestItem()
  6474. {
  6475. Parameter_name = "载具码",
  6476. Parameter_value = sn,
  6477. });
  6478. item.Add(new TestItem()
  6479. {
  6480. Parameter_name = "载具穴号",
  6481. Parameter_value = "2",
  6482. });
  6483. result2 = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, part2Str, item, out string errorMsg);
  6484. }
  6485. stopwatch2.Stop();
  6486. if (result1 == 2)
  6487. c1Part1Result_Check = 2;
  6488. if (result2 == 2)
  6489. c1Part2Result_Check = 2;
  6490. int result = result1;
  6491. if (result == 1)
  6492. result = result2;
  6493. short c1Part1Num_Check = 0; // 穴位1产品返修次数(上位机写入)
  6494. short c1Part2Num_Check = 0; // 穴位2产品返修次数(上位机写入)
  6495. short c1MES_FLAG_Check = (short)result;
  6496. //Funs[plcNo].WriteMultipleRegisters<short>(2024, c1Part1Result_Check);
  6497. //Funs[plcNo].WriteMultipleRegisters<short>(2025, c1Part2Result_Check);
  6498. //Funs[plcNo].WriteMultipleRegisters<short>(2026, c1Part1Num_Check);
  6499. //Funs[plcNo].WriteMultipleRegisters<short>(2027, c1Part2Num_Check);
  6500. //// MES_Flag
  6501. //Funs[plcNo].WriteMultipleRegisters<short>(2003, c1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  6502. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6503. writeToPLC_Flag.Name = "c1MES_FLAG_Check";
  6504. writeToPLC_Flag.Adress = 2003;
  6505. writeToPLC_Flag.Value = c1MES_FLAG_Check;
  6506. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  6507. {
  6508. Name = "c1Part1Result_Check",
  6509. Adress = 2024,
  6510. ValueType = PLCValueType.Short,
  6511. Value = c1Part1Result_Check
  6512. });
  6513. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  6514. {
  6515. Name = "c1Part2Result_Check",
  6516. Adress = 2025,
  6517. ValueType = PLCValueType.Short,
  6518. Value = c1Part2Result_Check
  6519. });
  6520. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  6521. {
  6522. Name = "c1Part1Num_Check",
  6523. Adress = 2026,
  6524. ValueType = PLCValueType.Short,
  6525. Value = c1Part1Num_Check
  6526. });
  6527. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  6528. {
  6529. Name = "c1Part2Num_Check",
  6530. Adress = 2027,
  6531. ValueType = PLCValueType.Short,
  6532. Value = c1Part2Num_Check
  6533. });
  6534. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Check", writeToPLC_Flag);
  6535. }
  6536. catch (Exception ex)
  6537. {
  6538. string str = ex.StackTrace;
  6539. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6540. // MES_Flag
  6541. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  6542. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6543. writeToPLC_Flag.Name = "c1MES_FLAG_Check";
  6544. writeToPLC_Flag.Adress = 2003;
  6545. writeToPLC_Flag.Value = (short)6;
  6546. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Check", writeToPLC_Flag);
  6547. }
  6548. stopwatch1.Stop();
  6549. AddMessage(LogType.Info, stationNameStr + "_进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6550. }
  6551. /// <summary>
  6552. /// [S3] 值板机 - 二穴载具解绑
  6553. /// </summary>
  6554. /// <param name="plcNo">PLC编号</param>
  6555. /// <param name="stationNameStr">工站全称</param>
  6556. private void S3二穴载具解绑(int plcNo, string stationNameStr)
  6557. {
  6558. Stopwatch stopwatch1 = new Stopwatch();
  6559. Stopwatch stopwatch2 = new Stopwatch();
  6560. try
  6561. {
  6562. stopwatch1.Start();
  6563. string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 产品SN(二穴载具SN)
  6564. c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
  6565. int c1VehicleCavity_Unbind = (int)s3PLCData["c1VehicleCavity_Unbind"]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  6566. // 解绑
  6567. #region 查询载具上的产品信息
  6568. string cavityData = string.Empty;
  6569. int snResult = XiaomiMES_RouteCommunication.SNQueryData(c1ProductSN_Check, ref cavityData);
  6570. if (string.IsNullOrEmpty(cavityData))
  6571. cavityData = "";
  6572. if (snResult != 0)
  6573. {
  6574. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6575. writeToPLC_Flag1.Name = "c1MES_FLAG_Unbind";
  6576. writeToPLC_Flag1.Adress = 2082;
  6577. writeToPLC_Flag1.Value = (short)6;
  6578. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Unbind", writeToPLC_Flag1);
  6579. stopwatch1.Stop();
  6580. AddMessage(LogType.Info, stationNameStr + $"_二穴载具解绑失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  6581. return;
  6582. }
  6583. #endregion 查询载具上的产品信息
  6584. string[] cavitySNs = cavityData.Split('.'); // 产品信息【产品1.产品2】
  6585. #region 解绑
  6586. if (cavitySNs.All(a => string.IsNullOrEmpty(a)))
  6587. {
  6588. // 删除
  6589. int res1 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6590. OnMessage(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-二穴载具解绑SN{c1ProductSN_Check}---{res1}");
  6591. }
  6592. else
  6593. {
  6594. string data_new = string.Join(".", cavitySNs);
  6595. // 删除再插入
  6596. int res2 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6597. int res3 = XiaomiMES_RouteCommunication.SNBindData(c1ProductSN_Check, data_new);
  6598. OnMessage(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-二穴载具解绑SN{c1ProductSN_Check}---{res2},{res3}");
  6599. }
  6600. #endregion 解绑
  6601. short c1MES_FLAG_Unbind = 1;
  6602. stopwatch2.Start();
  6603. // MES_Flag
  6604. //Funs[plcNo].WriteMultipleRegisters<short>(2082, c1MES_FLAG_Unbind); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  6605. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6606. writeToPLC_Flag.Name = "c1MES_FLAG_Unbind";
  6607. writeToPLC_Flag.Adress = 2082;
  6608. writeToPLC_Flag.Value = c1MES_FLAG_Unbind;
  6609. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Unbind", writeToPLC_Flag);
  6610. stopwatch2.Stop();
  6611. }
  6612. catch (Exception ex)
  6613. {
  6614. string str = ex.StackTrace;
  6615. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具解绑出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6616. // MES_Flag
  6617. stopwatch2.Start();
  6618. //Funs[plcNo].WriteMultipleRegisters<short>(2082, (short)6); // 6代表上位机报警
  6619. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6620. writeToPLC_Flag.Name = "c1MES_FLAG_Unbind";
  6621. writeToPLC_Flag.Adress = 2082;
  6622. writeToPLC_Flag.Value = (short)6;
  6623. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Unbind", writeToPLC_Flag);
  6624. stopwatch2.Stop();
  6625. }
  6626. stopwatch1.Stop();
  6627. AddMessage(LogType.Info, stationNameStr + "_二穴载具解绑;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6628. }
  6629. /// <summary>
  6630. /// [S3] 值板机 - 二穴载具绑定
  6631. /// </summary>
  6632. /// <param name="plcNo">PLC编号</param>
  6633. /// <param name="stationNameStr">工站全称</param>
  6634. private void S3二穴载具绑定(int plcNo, string stationNameStr)
  6635. {
  6636. Stopwatch stopwatch1 = new Stopwatch();
  6637. Stopwatch stopwatch2 = new Stopwatch();
  6638. try
  6639. {
  6640. stopwatch1.Start();
  6641. string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 产品SN(二穴载具SN)
  6642. c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
  6643. int c1CavityReverse_Bind = (int)s3PLCData["c1CavityReverse_Bind"]; // 是否是两个穴位交换
  6644. int c1VehicleCavityFr_Bind = (int)s3PLCData["c1VehicleCavityFr_Bind"]; // 来源穴位号(产品取自二穴载具哪个穴位)
  6645. int c1VehicleCavityTo_Bind = (int)s3PLCData["c1VehicleCavityTo_Bind"]; // 目标载具穴位号(产品放到二穴载具哪个穴位)
  6646. stopwatch2.Start();
  6647. #region 查询载具上的产品信息
  6648. string cavityData = string.Empty;
  6649. int snResult = XiaomiMES_RouteCommunication.SNQueryData(c1ProductSN_Check, ref cavityData);
  6650. if (string.IsNullOrEmpty(cavityData))
  6651. cavityData = "";
  6652. if (snResult != 0)
  6653. {
  6654. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6655. writeToPLC_Flag1.Name = "c1MES_FLAG_Bind";
  6656. writeToPLC_Flag1.Adress = 2115;
  6657. writeToPLC_Flag1.Value = (short)6;
  6658. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Bind", writeToPLC_Flag1);
  6659. stopwatch1.Stop();
  6660. AddMessage(LogType.Info, stationNameStr + $"_二穴载具绑定失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  6661. return;
  6662. }
  6663. #endregion 查询载具上的产品信息
  6664. // 产品换载具
  6665. string[] cavitySNs = cavityData.Split('.'); // 产品信息【产品1.产品2】
  6666. string partSn1 = "";
  6667. string partSn2 = "";
  6668. if (cavitySNs != null && cavitySNs.Length >= 2)
  6669. {
  6670. partSn1 = cavitySNs[0];
  6671. partSn2 = cavitySNs[1];
  6672. }
  6673. string data_new = string.Empty;
  6674. // 是否是两个穴位交换
  6675. if (c1CavityReverse_Bind == 1)
  6676. {
  6677. // 交换
  6678. data_new = string.Concat(partSn2, ".", partSn1);
  6679. }
  6680. else
  6681. { // 不交换
  6682. string sn = string.Copy(cavitySNs[c1VehicleCavityFr_Bind]);
  6683. cavitySNs[c1VehicleCavityTo_Bind] = sn;
  6684. cavitySNs[c1VehicleCavityFr_Bind] = "";
  6685. data_new = string.Join(".", cavitySNs);
  6686. }
  6687. // 删除再插入
  6688. int res1 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6689. int res2 = XiaomiMES_RouteCommunication.SNBindData(c1ProductSN_Check, data_new);
  6690. OnMessage(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-_二穴载具绑定SN{c1ProductSN_Check}---{res1},{res2}");
  6691. stopwatch2.Stop();
  6692. short c1MES_FLAG_Bind = 1;
  6693. // MES_Flag
  6694. //Funs[plcNo].WriteMultipleRegisters<short>(2115, c1MES_FLAG_Bind); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  6695. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6696. writeToPLC_Flag.Name = "c1MES_FLAG_Bind";
  6697. writeToPLC_Flag.Adress = 2115;
  6698. writeToPLC_Flag.Value = c1MES_FLAG_Bind;
  6699. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Bind", writeToPLC_Flag);
  6700. }
  6701. catch (Exception ex)
  6702. {
  6703. string str = ex.StackTrace;
  6704. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 二穴载具绑定出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6705. // MES_Flag
  6706. stopwatch2.Start();
  6707. //Funs[plcNo].WriteMultipleRegisters<short>(2115, (short)6); // 6代表上位机报警
  6708. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6709. writeToPLC_Flag.Name = "c1MES_FLAG_Bind";
  6710. writeToPLC_Flag.Adress = 2115;
  6711. writeToPLC_Flag.Value = (short)6;
  6712. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG_Bind", writeToPLC_Flag);
  6713. stopwatch2.Stop();
  6714. }
  6715. stopwatch1.Stop();
  6716. AddMessage(LogType.Info, stationNameStr + "_二穴载具绑定;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6717. }
  6718. //// 上次采集到的SN
  6719. //private string sn_值板机 = string.Empty;
  6720. /// <summary>
  6721. /// [S3] 值板机 - 出站接口
  6722. /// </summary>
  6723. /// <param name="plcNo">PLC编号</param>
  6724. private void S3出站接口(int plcNo, string stationCode, string stationName)
  6725. {
  6726. Stopwatch stopwatch1 = new Stopwatch();
  6727. Stopwatch stopwatch2 = new Stopwatch();
  6728. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  6729. string stationNameStr = stationCode + stationName;
  6730. string processItem = stationName; // 测试项目
  6731. try
  6732. {
  6733. stopwatch1.Start();
  6734. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  6735. //string batch_num = GlobalContext.BatchNumber; // 批次号
  6736. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  6737. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  6738. string sn = (string)s3PLCData["c1ProductSN"]; // 产品SN(一穴载具SN)
  6739. sn = sn.Replace("\0", "");
  6740. string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 二穴载具SN(产品取自哪个二穴载具)
  6741. c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
  6742. int c1VehicleCavity = (int)s3PLCData["c1VehicleCavity"]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  6743. int c1Result = (int)s3PLCData["c1Result"]; // 产品结果
  6744. bool pass = c1Result == 1;
  6745. // 查sn
  6746. #region 查询载具上的产品信息
  6747. string cavityData = string.Empty;
  6748. int snResult = XiaomiMES_RouteCommunication.SNQueryData(c1ProductSN_Check, ref cavityData);
  6749. if (string.IsNullOrEmpty(cavityData))
  6750. cavityData = "";
  6751. if (snResult != 0)
  6752. {
  6753. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6754. writeToPLC_Flag1.Name = "c1MES_FLAG";
  6755. writeToPLC_Flag1.Adress = 2150;
  6756. writeToPLC_Flag1.Value = (short)4;
  6757. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag1);
  6758. stopwatch1.Stop();
  6759. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  6760. return;
  6761. }
  6762. #endregion 查询载具上的产品信息
  6763. string[] cavitySNs = cavityData.Split('.');
  6764. string productSN = "";
  6765. if (cavitySNs != null && cavitySNs.Length >= 2)
  6766. {
  6767. productSN = cavitySNs[c1VehicleCavity];
  6768. cavitySNs[c1VehicleCavity] = "";
  6769. }
  6770. stopwatch2.Start();
  6771. List<TestItem> items = new List<TestItem>();
  6772. items.Add(new TestItem()
  6773. {
  6774. Parameter_name = "二穴载具码",
  6775. Parameter_value = c1ProductSN_Check,
  6776. Parameter_unit = ""
  6777. });
  6778. items.Add(new TestItem()
  6779. {
  6780. Parameter_name = "二穴载具穴号",
  6781. Parameter_value = c1VehicleCavity.ToString(),
  6782. Parameter_unit = ""
  6783. });
  6784. items.Add(new TestItem()
  6785. {
  6786. Parameter_name = "一穴载具码",
  6787. Parameter_value = sn,
  6788. Parameter_unit = ""
  6789. });
  6790. items.Add(new TestItem()
  6791. {
  6792. Parameter_name = "一穴载具穴号",
  6793. Parameter_value = "1",
  6794. Parameter_unit = ""
  6795. });
  6796. items.Add(new TestItem()
  6797. {
  6798. Parameter_name = "产品结果",
  6799. Parameter_value = c1Result == 1 ? "OK" : "NG",
  6800. Parameter_unit = ""
  6801. });
  6802. int result1 = SwitctProcessData_old(stationNameStr, items, equipmentCode, processItem
  6803. , workorder_code, mtltmrk, productSN, pass, sn, "1");
  6804. short result = (short)result1;
  6805. stopwatch2.Stop();
  6806. #region 存储绑定数据到 边线MES系统中
  6807. if (result == 1)
  6808. {
  6809. string data = string.Concat(productSN);
  6810. int resultMesR = XiaomiMES_RouteCommunication.SNBindData(sn, data);
  6811. if (resultMesR != 0)
  6812. {
  6813. result = 4;
  6814. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}过站失败!MES边线程序返回:{resultMesR}");
  6815. }
  6816. }
  6817. #endregion 存储绑定数据到 边线MES系统中
  6818. #region 产品从 来源载具(二穴载具)中删除
  6819. if (cavitySNs.All(a => string.IsNullOrEmpty(a)))
  6820. {
  6821. // 删除
  6822. int res1 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6823. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-出站解绑SN{c1ProductSN_Check}---{res1}");
  6824. }
  6825. else
  6826. {
  6827. string data_new = string.Join(".", cavitySNs);
  6828. // 删除再插入
  6829. int res2 = XiaomiMES_RouteCommunication.SNDeleteData(c1ProductSN_Check);
  6830. int res3 = XiaomiMES_RouteCommunication.SNBindData(c1ProductSN_Check, data_new);
  6831. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-出站解绑SN{c1ProductSN_Check}---{res2},{res3}");
  6832. }
  6833. #endregion 产品从 来源载具(二穴载具)中删除
  6834. // MES_Flag 为MES报错
  6835. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6836. //Funs[plcNo].WriteMultipleRegisters<short>(2150, result); // 4代表上位机报警
  6837. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6838. writeToPLC_Flag.Name = "c1MES_FLAG";
  6839. writeToPLC_Flag.Adress = 2150;
  6840. writeToPLC_Flag.Value = result;
  6841. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
  6842. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  6843. }
  6844. catch (Exception ex)
  6845. {
  6846. stopwatch2.Restart();
  6847. // MES_Flag 为4上位机报错
  6848. //Funs[plcNo].WriteMultipleRegisters<short>(2150, (short)4); // 4代表上位机报警
  6849. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6850. writeToPLC_Flag.Name = "c1MES_FLAG";
  6851. writeToPLC_Flag.Adress = 2150;
  6852. writeToPLC_Flag.Value = (short)4;
  6853. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
  6854. stopwatch2.Stop();
  6855. string str = ex.StackTrace;
  6856. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6857. }
  6858. stopwatch1.Stop();
  6859. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6860. }
  6861. /// <summary>
  6862. /// [S3] 值板机- 节拍接口
  6863. /// </summary>
  6864. /// <param name="plcNo">PLC编号</param>
  6865. /// <param name="stationNameStr">工站全称</param>
  6866. private void S3节拍接口(int plcNo, string stationNameStr)
  6867. {
  6868. Stopwatch stopwatch1 = new Stopwatch();
  6869. Stopwatch stopwatch2 = new Stopwatch();
  6870. string resultStr = string.Empty;
  6871. try
  6872. {
  6873. stopwatch1.Start();
  6874. string oEEType = ((int)s3PLCData["c1OEEType"]).ToString(); // 节拍类型(plc写入)
  6875. string c1OEEProductSN = (string)s3PLCData["c1OEEProductSN"]; // 载具SN
  6876. c1OEEProductSN = c1OEEProductSN.Replace("\0", "");
  6877. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  6878. if (!actionBool)
  6879. {
  6880. stopwatch2.Start();
  6881. // MES_Flag
  6882. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6883. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6884. writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
  6885. writeToPLC_Flag1.Adress = 2204;
  6886. writeToPLC_Flag1.Value = (short)4;
  6887. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
  6888. stopwatch2.Stop();
  6889. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6890. return;
  6891. }
  6892. string c1OEEPartNo = string.Empty; // 物料码
  6893. if (string.IsNullOrEmpty(c1OEEProductSN))
  6894. {
  6895. stopwatch2.Start();
  6896. // MES_Flag
  6897. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6898. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  6899. writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
  6900. writeToPLC_Flag1.Adress = 2204;
  6901. writeToPLC_Flag1.Value = (short)1;
  6902. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
  6903. stopwatch2.Stop();
  6904. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6905. return;
  6906. }
  6907. else
  6908. { // 查产品SN
  6909. c1OEEPartNo = "Test"; // ZS
  6910. }
  6911. short c1OEEMES_FLAG = 0;
  6912. // 上传OEE
  6913. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, c1OEEPartNo, c1OEEProductSN);
  6914. c1OEEMES_FLAG = result.Item1;
  6915. resultStr = result.Item2;
  6916. stopwatch2.Start();
  6917. // MES_Flag
  6918. //Funs[plcNo].WriteMultipleRegisters<short>(2204, c1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  6919. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6920. writeToPLC_Flag.Name = "c1OEEMES_FLAG";
  6921. writeToPLC_Flag.Adress = 2204;
  6922. writeToPLC_Flag.Value = c1OEEMES_FLAG;
  6923. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
  6924. stopwatch2.Stop();
  6925. }
  6926. catch (Exception ex)
  6927. {
  6928. string str = ex.StackTrace;
  6929. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  6930. // MES_Flag
  6931. stopwatch2.Start();
  6932. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 4代表上位机报警
  6933. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  6934. writeToPLC_Flag.Name = "c1OEEMES_FLAG";
  6935. writeToPLC_Flag.Adress = 2204;
  6936. writeToPLC_Flag.Value = (short)4;
  6937. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
  6938. stopwatch2.Stop();
  6939. }
  6940. stopwatch1.Stop();
  6941. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  6942. }
  6943. #endregion [S3] 值板机
  6944. #endregion PLC3 刘永村
  6945. #region PLC4 刘果段
  6946. #region [S4] 取放桁架
  6947. /// <summary>
  6948. /// S4工位的数据- 触发信号上次的值
  6949. /// </summary>
  6950. private Dictionary<string, object> s4PLCSignal_Old = new Dictionary<string, object>();
  6951. /// <summary>
  6952. /// S4工位的数据(含触发信号)
  6953. /// </summary>
  6954. private Dictionary<string, object> s4PLCData = new Dictionary<string, object>();
  6955. /// <summary>
  6956. /// S4工位的数据- 回写点位
  6957. /// </summary>
  6958. private Dictionary<string, WriteToPLC_Flag> s4PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  6959. /// <summary>
  6960. /// [S4] 取放桁架
  6961. /// </summary>
  6962. /// <param name="plcNo">PLC编号</param>
  6963. //private void ReadStation_S4(int plcNo)
  6964. //{
  6965. // // [S1] Tray盘上料装备
  6966. // // [S2] FCT
  6967. // // [S3] 值板机
  6968. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  6969. // // [S5] Tray盘下料装备
  6970. // /// 上位机心跳
  6971. // /// 获取设备报警数据与状态信息
  6972. // string stationCode = "[S4_1]";
  6973. // string stationName = "载具下线装备";
  6974. // string stationNameStr = stationCode + stationName;
  6975. // string stationCode2 = "[S4_2]";
  6976. // string stationName2 = "桁架";
  6977. // string stationNameStr2 = stationCode2 + stationName2;
  6978. // string stationCode3 = "[S4_3]";
  6979. // string stationName3 = "提升机1";
  6980. // string stationNameStr3 = stationCode3 + stationName3;
  6981. // string stationCode4 = "[S4_4]";
  6982. // string stationName4 = "提升机2";
  6983. // string stationNameStr4 = stationCode4 + stationName4;
  6984. // string stationCode5 = "[S4_5]";
  6985. // string stationName5 = "载具上线装备";
  6986. // string stationNameStr5 = stationCode5 + stationName5;
  6987. // #region 创建字典
  6988. // // 触发信号字典 赋值
  6989. // s4PLCSignal_Old.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  6990. // s4PLCSignal_Old.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
  6991. // s4PLCSignal_Old.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
  6992. // s4PLCSignal_Old.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  6993. // s4PLCSignal_Old.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
  6994. // s4PLCSignal_Old.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
  6995. // s4PLCSignal_Old.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
  6996. // s4PLCSignal_Old.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  6997. // s4PLCSignal_Old.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
  6998. // s4PLCSignal_Old.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
  6999. // s4PLCSignal_Old.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  7000. // // PLC数据字典 赋值
  7001. // // 载具下线装备(弹夹上线)
  7002. // s4PLCData.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  7003. // s4PLCData.Add("d1BulletclipCode", ""); // 扫到的码
  7004. // s4PLCData.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
  7005. // s4PLCData.Add("d1VehicleCode", ""); // 扫到的码
  7006. // s4PLCData.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
  7007. // s4PLCData.Add("d1MES_FLAG", 0); // MES_FLAG
  7008. // s4PLCData.Add("d1ProductSN", ""); // 产品SN(弹夹码)
  7009. // s4PLCData.Add("d1VehicleCode1", ""); // 载具1码(弹夹穴位1)
  7010. // s4PLCData.Add("d1VehicleCode2", ""); // 载具2码(弹夹穴位2)
  7011. // s4PLCData.Add("d1VehicleCode3", ""); // 载具3码(弹夹穴位3)
  7012. // s4PLCData.Add("d1VehicleCode4", ""); // 载具4码(弹夹穴位4)
  7013. // s4PLCData.Add("d1VehicleCode5", ""); // 载具5码(弹夹穴位5)
  7014. // s4PLCData.Add("d1VehicleCode6", ""); // 载具6码(弹夹穴位6)
  7015. // s4PLCData.Add("d1VehicleCode7", ""); // 载具7码(弹夹穴位7)
  7016. // s4PLCData.Add("d1VehicleCode8", ""); // 载具8码(弹夹穴位8)
  7017. // s4PLCData.Add("d1VehicleCode9", ""); // 载具9码(弹夹穴位9)
  7018. // s4PLCData.Add("d1VehicleCode10", ""); // 载具10码(弹夹穴位10)
  7019. // s4PLCData.Add("d1Result", 0); // 产品结果
  7020. // s4PLCData.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  7021. // s4PLCData.Add("d1OEEMES_FLAG", 0); // MES_FLAG
  7022. // s4PLCData.Add("d1OEEProductSN", "");// 产品SN(载具SN)
  7023. // s4PLCData.Add("d1OEEType", 0); // 节拍类型(plc写入)
  7024. // s4PLCData.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
  7025. // s4PLCData.Add("d2BulletclipStates", 0); // 弹夹状态
  7026. // s4PLCData.Add("d2BulletclipCode", ""); // 扫到的码
  7027. // // 真空标机(提升机)
  7028. // s4PLCData.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
  7029. // s4PLCData.Add("d3MES_FLAG", 0); // MES_FLAG
  7030. // s4PLCData.Add("d3Type", 0); // 进站还是出站
  7031. // s4PLCData.Add("d3ProductSN", ""); // 产品SN(弹夹码)
  7032. // s4PLCData.Add("d3Result", 0); // 产品结果
  7033. // s4PLCData.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
  7034. // s4PLCData.Add("d4MES_FLAG", 0); // MES_FLAG
  7035. // s4PLCData.Add("d4Type", 0); // 进站还是出站
  7036. // s4PLCData.Add("d4ProductSN", ""); // 产品SN(弹夹码)
  7037. // s4PLCData.Add("d4Result", 0); // 产品结果
  7038. // // 载具上线装备(弹夹下线)
  7039. // s4PLCData.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  7040. // s4PLCData.Add("d5BulletclipCode", ""); // 扫到的码
  7041. // s4PLCData.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
  7042. // s4PLCData.Add("d5VehicleCode", ""); // 扫到的码
  7043. // s4PLCData.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
  7044. // s4PLCData.Add("d5MES_FLAG", 0); // MES_FLAG
  7045. // s4PLCData.Add("d5ProductSN", ""); // 产品SN(弹夹码)
  7046. // s4PLCData.Add("d5VehicleCode1", ""); // 载具1码(弹夹穴位1)
  7047. // s4PLCData.Add("d5VehicleCode2", ""); // 载具2码(弹夹穴位2)
  7048. // s4PLCData.Add("d5VehicleCode3", ""); // 载具3码(弹夹穴位3)
  7049. // s4PLCData.Add("d5VehicleCode4", ""); // 载具4码(弹夹穴位4)
  7050. // s4PLCData.Add("d5VehicleCode5", ""); // 载具5码(弹夹穴位5)
  7051. // s4PLCData.Add("d5VehicleCode6", ""); // 载具6码(弹夹穴位6)
  7052. // s4PLCData.Add("d5VehicleCode7", ""); // 载具7码(弹夹穴位7)
  7053. // s4PLCData.Add("d5VehicleCode8", ""); // 载具8码(弹夹穴位8)
  7054. // s4PLCData.Add("d5VehicleCode9", ""); // 载具9码(弹夹穴位9)
  7055. // s4PLCData.Add("d5VehicleCode10", ""); // 载具10码(弹夹穴位10)
  7056. // s4PLCData.Add("d5Result", 0); // 产品结果
  7057. // s4PLCData.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  7058. // s4PLCData.Add("d5OEEMES_FLAG", 0); // MES_FLAG
  7059. // s4PLCData.Add("d5OEEProductSN", "");// 产品SN(载具SN)
  7060. // s4PLCData.Add("d5OEEType", 0); // 节拍类型(plc写入)
  7061. // #endregion 创建字典
  7062. // while (IsRun)
  7063. // {
  7064. // try
  7065. // {
  7066. // if (!GlobalContext._IsCon_Funs4)
  7067. // {
  7068. // UpdatePLCMonitor(1, plcNo, 0);
  7069. // continue;
  7070. // }
  7071. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  7072. // {
  7073. // Stopwatch stopwatch1 = new Stopwatch();
  7074. // Stopwatch stopwatch2 = new Stopwatch();
  7075. // stopwatch1.Start();
  7076. // stopwatch2.Start();
  7077. // #region 一次性读取所有数据
  7078. // // 载具下线装备(弹夹上线)
  7079. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  7080. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
  7081. // int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 100);
  7082. // int[] data4 = Funs[plcNo].ReadHoldingRegisters(2300, 100);
  7083. // int[] data5 = Funs[plcNo].ReadHoldingRegisters(2400, 100);
  7084. // int[] data6 = Funs[plcNo].ReadHoldingRegisters(2500, 100);
  7085. // int[] data7 = Funs[plcNo].ReadHoldingRegisters(2600, 100);
  7086. // int[] data8 = Funs[plcNo].ReadHoldingRegisters(2700, 100);
  7087. // int[] data9 = Funs[plcNo].ReadHoldingRegisters(2800, 100);
  7088. // int[] data10 = Funs[plcNo].ReadHoldingRegisters(2900, 56);
  7089. // int[] datas = data1.Concat(data2).ToArray();
  7090. // datas = datas.Concat(data3).ToArray();
  7091. // datas = datas.Concat(data4).ToArray();
  7092. // datas = datas.Concat(data5).ToArray();
  7093. // datas = datas.Concat(data6).ToArray();
  7094. // datas = datas.Concat(data7).ToArray();
  7095. // datas = datas.Concat(data8).ToArray();
  7096. // datas = datas.Concat(data9).ToArray();
  7097. // datas = datas.Concat(data10).ToArray();
  7098. // // 载具下线装备(弹夹上线)
  7099. // s4PLCData["d1BulletclipScanCode"] = datas[2]; // 扫码信号 弹夹扫码
  7100. // int[] d1BulletclipCodeData = datas.Skip(3).Take(20).ToArray();
  7101. // s4PLCData["d1BulletclipCode"] = ModbusClient.ConvertRegistersToString(d1BulletclipCodeData, 0, 40);
  7102. // s4PLCData["d1VehicleScanCode"] = datas[33]; // 扫码信号 载具扫码
  7103. // int[] d1VehicleCodeData = datas.Skip(34).Take(20).ToArray();
  7104. // s4PLCData["d1VehicleCode"] = ModbusClient.ConvertRegistersToString(d1VehicleCodeData, 0, 40);
  7105. // s4PLCData["d1PLC_FLAG"] = datas[64]; // PLC_FLAG 出站接口
  7106. // s4PLCData["d1MES_FLAG"] = datas[65];
  7107. // int[] d1ProductSNData = datas.Skip(66).Take(20).ToArray();
  7108. // s4PLCData["d1ProductSN"] = ModbusClient.ConvertRegistersToString(d1ProductSNData, 0, 40); // 产品SN(物料码)
  7109. // int[] d1VehicleCode1Data = datas.Skip(86).Take(20).ToArray();
  7110. // s4PLCData["d1VehicleCode1"] = ModbusClient.ConvertRegistersToString(d1VehicleCode1Data, 0, 40);
  7111. // int[] d1VehicleCode2Data = datas.Skip(106).Take(20).ToArray();
  7112. // s4PLCData["d1VehicleCode2"] = ModbusClient.ConvertRegistersToString(d1VehicleCode2Data, 0, 40);
  7113. // int[] d1VehicleCode3Data = datas.Skip(126).Take(20).ToArray();
  7114. // s4PLCData["d1VehicleCode3"] = ModbusClient.ConvertRegistersToString(d1VehicleCode3Data, 0, 40);
  7115. // int[] d1VehicleCode4Data = datas.Skip(146).Take(20).ToArray();
  7116. // s4PLCData["d1VehicleCode4"] = ModbusClient.ConvertRegistersToString(d1VehicleCode4Data, 0, 40);
  7117. // int[] d1VehicleCode5Data = datas.Skip(166).Take(20).ToArray();
  7118. // s4PLCData["d1VehicleCode5"] = ModbusClient.ConvertRegistersToString(d1VehicleCode5Data, 0, 40);
  7119. // int[] d1VehicleCode6Data = datas.Skip(186).Take(20).ToArray();
  7120. // s4PLCData["d1VehicleCode6"] = ModbusClient.ConvertRegistersToString(d1VehicleCode6Data, 0, 40);
  7121. // int[] d1VehicleCode7Data = datas.Skip(206).Take(20).ToArray();
  7122. // s4PLCData["d1VehicleCode7"] = ModbusClient.ConvertRegistersToString(d1VehicleCode7Data, 0, 40);
  7123. // int[] d1VehicleCode8Data = datas.Skip(226).Take(20).ToArray();
  7124. // s4PLCData["d1VehicleCode8"] = ModbusClient.ConvertRegistersToString(d1VehicleCode8Data, 0, 40);
  7125. // int[] d1VehicleCode9Data = datas.Skip(246).Take(20).ToArray();
  7126. // s4PLCData["d1VehicleCode9"] = ModbusClient.ConvertRegistersToString(d1VehicleCode9Data, 0, 40);
  7127. // int[] d1VehicleCode10Data = datas.Skip(266).Take(20).ToArray();
  7128. // s4PLCData["d1VehicleCode10"] = ModbusClient.ConvertRegistersToString(d1VehicleCode10Data, 0, 40);
  7129. // int[] d1VehicleCode11Data = datas.Skip(286).Take(20).ToArray();
  7130. // s4PLCData["d1VehicleCode11"] = ModbusClient.ConvertRegistersToString(d1VehicleCode11Data, 0, 40);
  7131. // int[] d1VehicleCode12Data = datas.Skip(306).Take(20).ToArray();
  7132. // s4PLCData["d1VehicleCode12"] = ModbusClient.ConvertRegistersToString(d1VehicleCode12Data, 0, 40);
  7133. // int[] d1VehicleCode13Data = datas.Skip(326).Take(20).ToArray();
  7134. // s4PLCData["d1VehicleCode13"] = ModbusClient.ConvertRegistersToString(d1VehicleCode13Data, 0, 40);
  7135. // int[] d1VehicleCode14Data = datas.Skip(346).Take(20).ToArray();
  7136. // s4PLCData["d1VehicleCode14"] = ModbusClient.ConvertRegistersToString(d1VehicleCode14Data, 0, 40);
  7137. // int[] d1VehicleCode15Data = datas.Skip(366).Take(20).ToArray();
  7138. // s4PLCData["d1VehicleCode15"] = ModbusClient.ConvertRegistersToString(d1VehicleCode15Data, 0, 40);
  7139. // s4PLCData["d1Result"] = datas[386];
  7140. // s4PLCData["d1OEEPLC_FLAG"] = datas[397]; // PLC_FLAG 节拍接口
  7141. // s4PLCData["d1OEEMES_FLAG"] = datas[398];
  7142. // int[] d1OEEProductSNData = datas.Skip(399).Take(20).ToArray();
  7143. // s4PLCData["d1OEEProductSN"] = ModbusClient.ConvertRegistersToString(d1OEEProductSNData, 0, 40);
  7144. // s4PLCData["d1OEEType"] = datas[419];
  7145. // // 桁架(查询标机中弹夹的状态)
  7146. // s4PLCData["d2BulletclipScanCode"] = datas[430];
  7147. // s4PLCData["d2BulletclipStates"] = datas[431];
  7148. // int[] d2BulletclipCodeData = datas.Skip(432).Take(20).ToArray();
  7149. // s4PLCData["d2BulletclipCode"] = ModbusClient.ConvertRegistersToString(d2BulletclipCodeData, 0, 40);
  7150. // // 真空标机
  7151. // s4PLCData["d3PLC_FLAG"] = datas[462]; // 真空标机1 出站接口
  7152. // s4PLCData["d3MES_FLAG"] = datas[463];
  7153. // int[] d3ProductSNData = datas.Skip(464).Take(20).ToArray();
  7154. // s4PLCData["d3ProductSN"] = ModbusClient.ConvertRegistersToString(d3ProductSNData, 0, 40);
  7155. // s4PLCData["d3Result"] = datas[484];
  7156. // s4PLCData["d3Type"] = datas[485];
  7157. // s4PLCData["d4PLC_FLAG"] = datas[495]; // 真空标机2 出站接口
  7158. // s4PLCData["d4MES_FLAG"] = datas[496];
  7159. // int[] d4ProductSNData = datas.Skip(497).Take(20).ToArray();
  7160. // s4PLCData["d4ProductSN"] = ModbusClient.ConvertRegistersToString(d4ProductSNData, 0, 40);
  7161. // s4PLCData["d4Result"] = datas[517];
  7162. // s4PLCData["d4Type"] = datas[518];
  7163. // // 载具上线装备(弹夹下线)
  7164. // s4PLCData["d5BulletclipScanCode"] = datas[528]; // 扫码信号 弹夹扫码
  7165. // int[] d5BulletclipCodeData = datas.Skip(529).Take(20).ToArray();
  7166. // s4PLCData["d5BulletclipCode"] = ModbusClient.ConvertRegistersToString(d5BulletclipCodeData, 0, 40);
  7167. // s4PLCData["d5VehicleScanCode"] = datas[559]; // 扫码信号 载具扫码
  7168. // int[] d5VehicleCodeData = datas.Skip(560).Take(20).ToArray();
  7169. // s4PLCData["d5VehicleCode"] = ModbusClient.ConvertRegistersToString(d5VehicleCodeData, 0, 40);
  7170. // s4PLCData["d5PLC_FLAG"] = datas[590]; // PLC_FLAG 出站接口
  7171. // s4PLCData["d5MES_FLAG"] = datas[591];
  7172. // int[] d5ProductSNData = datas.Skip(592).Take(20).ToArray();
  7173. // s4PLCData["d5ProductSN"] = ModbusClient.ConvertRegistersToString(d5ProductSNData, 0, 40); // 产品SN(物料码)
  7174. // int[] d5VehicleCode1Data = datas.Skip(612).Take(20).ToArray();
  7175. // s4PLCData["d5VehicleCode1"] = ModbusClient.ConvertRegistersToString(d5VehicleCode1Data, 0, 40);
  7176. // int[] d5VehicleCode2Data = datas.Skip(632).Take(20).ToArray();
  7177. // s4PLCData["d5VehicleCode2"] = ModbusClient.ConvertRegistersToString(d5VehicleCode2Data, 0, 40);
  7178. // int[] d5VehicleCode3Data = datas.Skip(652).Take(20).ToArray();
  7179. // s4PLCData["d5VehicleCode3"] = ModbusClient.ConvertRegistersToString(d5VehicleCode3Data, 0, 40);
  7180. // int[] d5VehicleCode4Data = datas.Skip(672).Take(20).ToArray();
  7181. // s4PLCData["d5VehicleCode4"] = ModbusClient.ConvertRegistersToString(d5VehicleCode4Data, 0, 40);
  7182. // int[] d5VehicleCode5Data = datas.Skip(692).Take(20).ToArray();
  7183. // s4PLCData["d5VehicleCode5"] = ModbusClient.ConvertRegistersToString(d5VehicleCode5Data, 0, 40);
  7184. // int[] d5VehicleCode6Data = datas.Skip(712).Take(20).ToArray();
  7185. // s4PLCData["d5VehicleCode6"] = ModbusClient.ConvertRegistersToString(d5VehicleCode6Data, 0, 40);
  7186. // int[] d5VehicleCode7Data = datas.Skip(732).Take(20).ToArray();
  7187. // s4PLCData["d5VehicleCode7"] = ModbusClient.ConvertRegistersToString(d5VehicleCode7Data, 0, 40);
  7188. // int[] d5VehicleCode8Data = datas.Skip(752).Take(20).ToArray();
  7189. // s4PLCData["d5VehicleCode8"] = ModbusClient.ConvertRegistersToString(d5VehicleCode8Data, 0, 40);
  7190. // int[] d5VehicleCode9Data = datas.Skip(772).Take(20).ToArray();
  7191. // s4PLCData["d5VehicleCode9"] = ModbusClient.ConvertRegistersToString(d5VehicleCode9Data, 0, 40);
  7192. // int[] d5VehicleCode10Data = datas.Skip(792).Take(20).ToArray();
  7193. // s4PLCData["d5VehicleCode10"] = ModbusClient.ConvertRegistersToString(d5VehicleCode10Data, 0, 40);
  7194. // int[] d5VehicleCode11Data = datas.Skip(812).Take(20).ToArray();
  7195. // s4PLCData["d5VehicleCode11"] = ModbusClient.ConvertRegistersToString(d5VehicleCode11Data, 0, 40);
  7196. // int[] d5VehicleCode12Data = datas.Skip(832).Take(20).ToArray();
  7197. // s4PLCData["d5VehicleCode12"] = ModbusClient.ConvertRegistersToString(d5VehicleCode12Data, 0, 40);
  7198. // int[] d5VehicleCode13Data = datas.Skip(852).Take(20).ToArray();
  7199. // s4PLCData["d5VehicleCode13"] = ModbusClient.ConvertRegistersToString(d5VehicleCode13Data, 0, 40);
  7200. // int[] d5VehicleCode14Data = datas.Skip(872).Take(20).ToArray();
  7201. // s4PLCData["d5VehicleCode14"] = ModbusClient.ConvertRegistersToString(d5VehicleCode14Data, 0, 40);
  7202. // int[] d5VehicleCode15Data = datas.Skip(892).Take(20).ToArray();
  7203. // s4PLCData["d5VehicleCode15"] = ModbusClient.ConvertRegistersToString(d5VehicleCode15Data, 0, 40);
  7204. // s4PLCData["d5Result"] = datas[912];
  7205. // s4PLCData["d5OEEPLC_FLAG"] = datas[923]; // PLC_FLAG 节拍接口
  7206. // s4PLCData["d5OEEMES_FLAG"] = datas[924];
  7207. // int[] d5OEEProductSNData = datas.Skip(925).Take(20).ToArray();
  7208. // s4PLCData["d5OEEProductSN"] = ModbusClient.ConvertRegistersToString(d5OEEProductSNData, 0, 40);
  7209. // s4PLCData["d5OEEType"] = datas[945];
  7210. // #endregion 一次性读取所有数据
  7211. // stopwatch2.Stop();
  7212. // #region 回写操作,写后清空flag
  7213. // PLCWriteData(Funs[plcNo], ref s4PLCData, ref s4PLCWriteData);
  7214. // #endregion 回写操作,写后清空flag
  7215. // // N801A-S4_1 弹夹扫码
  7216. // #region N801A-S4_1 弹夹扫码
  7217. // try
  7218. // {
  7219. // int d1BulletclipScanCode = (int)s4PLCData["d1BulletclipScanCode"];
  7220. // int d1BulletclipScanCodeOld = (int)s4PLCSignal_Old["d1BulletclipScanCode"];
  7221. // if (d1BulletclipScanCode != d1BulletclipScanCodeOld)
  7222. // {
  7223. // if (d1BulletclipScanCode == 1) // 0->1
  7224. // Task.Run(() => S4_1弹夹扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
  7225. // s4PLCSignal_Old["d1BulletclipScanCode"] = s4PLCData["d1BulletclipScanCode"];
  7226. // }
  7227. // }
  7228. // catch (Exception ex)
  7229. // {
  7230. // Funs[plcNo].WriteMultipleRegisters<short>(2002, (short)6); // 6代表上位机报警
  7231. // string str = ex.StackTrace;
  7232. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7233. // }
  7234. // #endregion N801A-S4_1 弹夹扫码
  7235. // // N801A-S4_1 载具扫码
  7236. // #region N801A-S4_1 载具扫码
  7237. // try
  7238. // {
  7239. // int d1VehicleScanCode = (int)s4PLCData["d1VehicleScanCode"];
  7240. // int d1VehicleScanCodeOld = (int)s4PLCSignal_Old["d1VehicleScanCode"];
  7241. // if (d1VehicleScanCode != d1VehicleScanCodeOld)
  7242. // {
  7243. // if (d1VehicleScanCode == 1) // 0->1
  7244. // Task.Run(() => S4_1载具扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
  7245. // s4PLCSignal_Old["d1VehicleScanCode"] = s4PLCData["d1VehicleScanCode"];
  7246. // }
  7247. // }
  7248. // catch (Exception ex)
  7249. // {
  7250. // Funs[plcNo].WriteMultipleRegisters<short>(2033, (short)6); // 6代表上位机报警
  7251. // string str = ex.StackTrace;
  7252. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7253. // }
  7254. // #endregion N801A-S4_1 载具扫码
  7255. // // N801A-S4_1 出站接口
  7256. // #region N801A-S4_1 出站接口
  7257. // try
  7258. // {
  7259. // int d1PLC_FLAG = (int)s4PLCData["d1PLC_FLAG"];
  7260. // int d1MES_FLAG = (int)s4PLCData["d1MES_FLAG"];
  7261. // int d1PLC_FLAGOld = (int)s4PLCSignal_Old["d1PLC_FLAG"];
  7262. // if (d1PLC_FLAG != d1PLC_FLAGOld)
  7263. // {
  7264. // if (d1PLC_FLAG == 1 && d1MES_FLAG == 0) // 0->1
  7265. // Task.Run(() => S4_1出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  7266. // else if (d1PLC_FLAG == 0 && d1MES_FLAG != 0)
  7267. // Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)0);
  7268. // s4PLCSignal_Old["d1PLC_FLAG"] = s4PLCData["d1PLC_FLAG"];
  7269. // }
  7270. // }
  7271. // catch (Exception ex)
  7272. // {
  7273. // Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)6); // 6代表上位机报警
  7274. // string str = ex.StackTrace;
  7275. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7276. // }
  7277. // #endregion N801A-S4_1 出站接口
  7278. // // N801A-S4_1 节拍接口
  7279. // #region N801A-S4_1 节拍接口
  7280. // try
  7281. // {
  7282. // int d1OEEPLC_FLAG = (int)s4PLCData["d1OEEPLC_FLAG"];
  7283. // int d1OEEMES_FLAG = (int)s4PLCData["d1OEEMES_FLAG"];
  7284. // int d1OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d1OEEPLC_FLAG"];
  7285. // if (d1OEEPLC_FLAG != d1OEEPLC_FLAGOld)
  7286. // {
  7287. // if (d1OEEPLC_FLAG == 1 && d1OEEMES_FLAG == 0) // 0->1
  7288. // Task.Run(() => S4_1节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  7289. // else if (d1OEEPLC_FLAG == 0 && d1OEEMES_FLAG != 0)
  7290. // Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)0);
  7291. // s4PLCSignal_Old["d1OEEPLC_FLAG"] = s4PLCData["d1OEEPLC_FLAG"];
  7292. // }
  7293. // }
  7294. // catch (Exception ex)
  7295. // {
  7296. // Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 4代表上位机报警
  7297. // string str = ex.StackTrace;
  7298. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7299. // }
  7300. // #endregion N801A-S4_1 节拍接口
  7301. // // N801A-S4_2 桁架(查询标机中弹夹的状态) 数据
  7302. // #region N801A-S4_2 桁架(查询标机中弹夹的状态)
  7303. // try
  7304. // {
  7305. // int d2BulletclipScanCode = (int)s4PLCData["d2BulletclipScanCode"];
  7306. // int d2BulletclipScanCodeOld = (int)s4PLCSignal_Old["d2BulletclipScanCode"];
  7307. // if (d2BulletclipScanCode != d2BulletclipScanCodeOld)
  7308. // {
  7309. // if (d2BulletclipScanCode == 1) // 0->1
  7310. // Task.Run(() => S4_2桁架(plcNo, stationNameStr2)); // MreTasks[1].Set();
  7311. // s4PLCSignal_Old["d2BulletclipScanCode"] = s4PLCData["d2BulletclipScanCode"];
  7312. // }
  7313. // }
  7314. // catch (Exception ex)
  7315. // {
  7316. // Funs[plcNo].WriteMultipleRegisters<short>(2430, (short)6); // 6代表上位机报警
  7317. // string str = ex.StackTrace;
  7318. // AddMessage_Station(stationNameStr2, LogType.Error, $"PLC{plcNo}_{stationNameStr2} 桁架出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7319. // }
  7320. // #endregion N801A-S4_2 桁架(查询标机中弹夹的状态)
  7321. // // N801A-S4_3 真空标机1 数据
  7322. // #region N801A-S4_3 真空标机1
  7323. // try
  7324. // {
  7325. // int d3PLC_FLAG = (int)s4PLCData["d3PLC_FLAG"];
  7326. // int d3MES_FLAG = (int)s4PLCData["d3MES_FLAG"];
  7327. // int d3PLC_FLAGOld = (int)s4PLCSignal_Old["d3PLC_FLAG"];
  7328. // if (d3PLC_FLAG != d3PLC_FLAGOld)
  7329. // {
  7330. // if (d3PLC_FLAG == 1 && d3MES_FLAG == 0) // 0->1
  7331. // {
  7332. // int stationType = (int)s4PLCData["d3Type"];
  7333. // if (stationType == 1)
  7334. // {
  7335. // // S4_3进站接口
  7336. // Task.Run(() => S4_3进站接口(plcNo, stationNameStr3)); // MreTasks[3].Set();
  7337. // }
  7338. // else if (stationType == 2)
  7339. // {
  7340. // // S4_3出站接口
  7341. // Task.Run(() => S4_3出站接口(plcNo, stationCode3, stationName3)); // MreTasks[3].Set();
  7342. // }
  7343. // }
  7344. // else if (d3PLC_FLAG == 0 && d3MES_FLAG != 0)
  7345. // Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)0);
  7346. // s4PLCSignal_Old["d3PLC_FLAG"] = s4PLCData["d3PLC_FLAG"];
  7347. // }
  7348. // }
  7349. // catch (Exception ex)
  7350. // {
  7351. // Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  7352. // string str = ex.StackTrace;
  7353. // AddMessage_Station(stationNameStr3, LogType.Error, $"PLC{plcNo}_{stationNameStr3} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7354. // }
  7355. // #endregion N801A-S4_3 真空标机1
  7356. // // N801A-S4_4 真空标机2 数据
  7357. // #region N801A-S4_4 真空标机2
  7358. // try
  7359. // {
  7360. // int d4PLC_FLAG = (int)s4PLCData["d4PLC_FLAG"];
  7361. // int d4MES_FLAG = (int)s4PLCData["d4MES_FLAG"];
  7362. // int d4PLC_FLAGOld = (int)s4PLCSignal_Old["d4PLC_FLAG"];
  7363. // if (d4PLC_FLAG != d4PLC_FLAGOld)
  7364. // {
  7365. // if (d4PLC_FLAG == 1 && d4MES_FLAG == 0) // 0->1
  7366. // {
  7367. // int stationType = (int)s4PLCData["d4Type"];
  7368. // if (stationType == 1)
  7369. // {
  7370. // // S4_4进站接口
  7371. // Task.Run(() => S4_4进站接口(plcNo, stationNameStr4)); // MreTasks[3].Set();
  7372. // }
  7373. // else if (stationType == 2)
  7374. // {
  7375. // // S4_4出站接口
  7376. // Task.Run(() => S4_4出站接口(plcNo, stationCode4, stationName4)); // MreTasks[3].Set();
  7377. // }
  7378. // }
  7379. // else if (d4PLC_FLAG == 0 && d4MES_FLAG != 0)
  7380. // Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)0);
  7381. // s4PLCSignal_Old["d4PLC_FLAG"] = s4PLCData["d4PLC_FLAG"];
  7382. // }
  7383. // }
  7384. // catch (Exception ex)
  7385. // {
  7386. // Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  7387. // string str = ex.StackTrace;
  7388. // AddMessage_Station(stationNameStr4, LogType.Error, $"PLC{plcNo}_{stationNameStr4} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7389. // }
  7390. // #endregion N801A-S4_4 真空标机2
  7391. // // N801A-S4_5 弹夹扫码 数据
  7392. // #region N801A-S4_5 弹夹扫码
  7393. // try
  7394. // {
  7395. // int d5BulletclipScanCode = (int)s4PLCData["d5BulletclipScanCode"];
  7396. // int d5BulletclipScanCodeOld = (int)s4PLCSignal_Old["d5BulletclipScanCode"];
  7397. // if (d5BulletclipScanCode != d5BulletclipScanCodeOld)
  7398. // {
  7399. // if (d5BulletclipScanCode == 1) // 0->1
  7400. // Task.Run(() => S4_5弹夹扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
  7401. // s4PLCSignal_Old["d5BulletclipScanCode"] = s4PLCData["d5BulletclipScanCode"];
  7402. // }
  7403. // }
  7404. // catch (Exception ex)
  7405. // {
  7406. // Funs[plcNo].WriteMultipleRegisters<short>(2528, (short)6); // 6代表上位机报警
  7407. // string str = ex.StackTrace;
  7408. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7409. // }
  7410. // #endregion N801A-S4_5 弹夹扫码
  7411. // // N801A-S4_5 载具扫码 数据
  7412. // #region N801A-S4_5 载具扫码
  7413. // try
  7414. // {
  7415. // int d5VehicleScanCode = (int)s4PLCData["d5VehicleScanCode"];
  7416. // int d5VehicleScanCodeOld = (int)s4PLCSignal_Old["d5VehicleScanCode"];
  7417. // if (d5VehicleScanCode != d5VehicleScanCodeOld)
  7418. // {
  7419. // if (d5VehicleScanCode == 1) // 0->1
  7420. // Task.Run(() => S4_5载具扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
  7421. // s4PLCSignal_Old["d5VehicleScanCode"] = s4PLCData["d5VehicleScanCode"];
  7422. // }
  7423. // }
  7424. // catch (Exception ex)
  7425. // {
  7426. // Funs[plcNo].WriteMultipleRegisters<short>(2559, (short)6); // 6代表上位机报警
  7427. // string str = ex.StackTrace;
  7428. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7429. // }
  7430. // #endregion N801A-S4_5 载具扫码
  7431. // // N801A-S4_5 出站接口(扫完所有码后立即上传) 数据
  7432. // #region N801A-S4_5 出站接口
  7433. // try
  7434. // {
  7435. // int d5PLC_FLAG = (int)s4PLCData["d5PLC_FLAG"];
  7436. // int d5MES_FLAG = (int)s4PLCData["d5MES_FLAG"];
  7437. // int d5PLC_FLAGOld = (int)s4PLCSignal_Old["d5PLC_FLAG"];
  7438. // if (d5PLC_FLAG != d5PLC_FLAGOld)
  7439. // {
  7440. // if (d5PLC_FLAG == 1 && d5MES_FLAG == 0) // 0->1
  7441. // Task.Run(() => S4_5出站接口(plcNo, stationCode5, stationName5)); // MreTasks[3].Set();
  7442. // else if (d5PLC_FLAG == 0 && d5MES_FLAG != 0)
  7443. // Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)0);
  7444. // s4PLCSignal_Old["d5PLC_FLAG"] = s4PLCData["d5PLC_FLAG"];
  7445. // }
  7446. // }
  7447. // catch (Exception ex)
  7448. // {
  7449. // Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)6); // 6代表上位机报警
  7450. // string str = ex.StackTrace;
  7451. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7452. // }
  7453. // #endregion N801A-S4_5 出站接口
  7454. // // N801A-S4_5 节拍接口 数据
  7455. // #region N801A-S4_5 节拍接口
  7456. // try
  7457. // {
  7458. // int d5OEEPLC_FLAG = (int)s4PLCData["d5OEEPLC_FLAG"];
  7459. // int d5OEEMES_FLAG = (int)s4PLCData["d5OEEMES_FLAG"];
  7460. // int d5OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d5OEEPLC_FLAG"];
  7461. // if (d5OEEPLC_FLAG != d5OEEPLC_FLAGOld)
  7462. // {
  7463. // if (d5OEEPLC_FLAG == 1 && d5OEEMES_FLAG == 0) // 0->1
  7464. // Task.Run(() => S4_5节拍接口(plcNo, stationNameStr5)); // MreTasks[4].Set();
  7465. // else if (d5OEEPLC_FLAG == 0 && d5OEEMES_FLAG != 0)
  7466. // Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)0);
  7467. // s4PLCSignal_Old["d5OEEPLC_FLAG"] = s4PLCData["d5OEEPLC_FLAG"];
  7468. // }
  7469. // }
  7470. // catch (Exception ex)
  7471. // {
  7472. // Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 4代表上位机报警
  7473. // string str = ex.StackTrace;
  7474. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7475. // }
  7476. // #endregion N801A-S4_5 节拍接口
  7477. // #region 心跳
  7478. // try
  7479. // {
  7480. // short states = 0;
  7481. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  7482. // }
  7483. // catch (Exception ex)
  7484. // {
  7485. // string str = ex.StackTrace;
  7486. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7487. // }
  7488. // #endregion 心跳
  7489. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  7490. // stopwatch1.Stop();
  7491. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  7492. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  7493. // }
  7494. // else
  7495. // {
  7496. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  7497. // AddMessage_Station(stationNameStr5, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr5 + "连接失败!");
  7498. // Funs[plcNo].Connect();
  7499. // }
  7500. // }
  7501. // catch (Exception ex)
  7502. // {
  7503. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  7504. // AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5}运行出错!错误信息:" + ex.Message.ToString());
  7505. // Funs[plcNo].ReConnect();
  7506. // }
  7507. // Thread.Sleep(IntervalReadPLC);
  7508. // }
  7509. //}
  7510. /// <summary>
  7511. /// [S4] 取放桁架 - S4_1弹夹扫码
  7512. /// </summary>
  7513. /// <param name="plcNo">PLC编号</param>
  7514. /// <param name="stationNameStr">工站全称</param>
  7515. private void S4_1弹夹扫码(int plcNo, string stationNameStr)
  7516. {
  7517. Stopwatch stopwatch1 = new Stopwatch();
  7518. Stopwatch stopwatch2 = new Stopwatch();
  7519. try
  7520. {
  7521. stopwatch1.Start();
  7522. // ZS 弹夹扫码
  7523. string d1BulletclipCode = " "; // 扫到的码
  7524. short d1BulletclipScanCode = 2;
  7525. stopwatch2.Start();
  7526. //Funs[plcNo].WriteMultipleRegisters<string>(2003, d1BulletclipCode, 20);
  7527. //// MES_Flag
  7528. //Funs[plcNo].WriteMultipleRegisters<short>(2002, d1BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  7529. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7530. writeToPLC_Flag.Name = "d1BulletclipScanCode";
  7531. writeToPLC_Flag.Adress = 2002;
  7532. writeToPLC_Flag.Value = d1BulletclipScanCode;
  7533. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  7534. {
  7535. Name = "d1BulletclipCode",
  7536. Adress = 2003,
  7537. ValueType = PLCValueType.String,
  7538. ValueTypeStrLength = 20,
  7539. Value = d1BulletclipCode
  7540. });
  7541. SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
  7542. stopwatch2.Stop();
  7543. }
  7544. catch (Exception ex)
  7545. {
  7546. string str = ex.StackTrace;
  7547. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7548. stopwatch2.Start();
  7549. //Funs[plcNo].WriteMultipleRegisters<string>(2003, " ", 20);
  7550. //// MES_Flag
  7551. //Funs[plcNo].WriteMultipleRegisters<short>(2002, (short)6); // 6代表上位机报警
  7552. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7553. writeToPLC_Flag.Name = "d1BulletclipScanCode";
  7554. writeToPLC_Flag.Adress = 2002;
  7555. writeToPLC_Flag.Value = (short)6;
  7556. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  7557. {
  7558. Name = "d1BulletclipCode",
  7559. Adress = 2003,
  7560. ValueType = PLCValueType.String,
  7561. ValueTypeStrLength = 20,
  7562. Value = " "
  7563. });
  7564. SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
  7565. stopwatch2.Stop();
  7566. }
  7567. stopwatch1.Stop();
  7568. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7569. }
  7570. /// <summary>
  7571. /// [S4] 取放桁架 - S4_1载具扫码
  7572. /// </summary>
  7573. /// <param name="plcNo">PLC编号</param>
  7574. /// <param name="stationNameStr">工站全称</param>
  7575. private void S4_1载具扫码(int plcNo, string stationNameStr)
  7576. {
  7577. Stopwatch stopwatch1 = new Stopwatch();
  7578. Stopwatch stopwatch2 = new Stopwatch();
  7579. try
  7580. {
  7581. stopwatch1.Start();
  7582. // ZS 载具扫码
  7583. string d1VehicleCode = ""; // 扫到的码
  7584. short d1VehicleScanCode = 2;
  7585. #region 进站
  7586. if (d1VehicleScanCode == 2 && !string.IsNullOrEmpty(d1VehicleCode))
  7587. {
  7588. #region 查询载具上的产品信息
  7589. string cavityData = string.Empty;
  7590. int snResult = XiaomiMES_RouteCommunication.SNQueryData(d1VehicleCode, ref cavityData);
  7591. if (string.IsNullOrEmpty(cavityData))
  7592. cavityData = "";
  7593. if (snResult != 0)
  7594. {
  7595. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7596. writeToPLC_Flag1.Name = "d1VehicleScanCode";
  7597. writeToPLC_Flag1.Adress = 2033;
  7598. writeToPLC_Flag1.Value = (short)6; // 6代表上位机报警
  7599. writeToPLC_Flag1.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7600. {
  7601. Name = "d1VehicleCode",
  7602. Adress = 2034,
  7603. ValueType = PLCValueType.String,
  7604. ValueTypeStrLength = 20,
  7605. Value = "\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0"
  7606. });
  7607. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag1);
  7608. stopwatch1.Stop();
  7609. AddMessage(LogType.Info, stationNameStr + $"_载具扫码失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  7610. return;
  7611. }
  7612. string[] cavitySNs = cavityData.Split('.');
  7613. string partNo = "";
  7614. if (cavitySNs != null && cavitySNs.Length >= 1)
  7615. {
  7616. partNo = cavitySNs[0];
  7617. }
  7618. #endregion 查询载具上的产品信息
  7619. List<TestItem> item = new List<TestItem>();
  7620. item.Add(new TestItem()
  7621. {
  7622. Parameter_name = "载具码",
  7623. Parameter_value = d1VehicleCode,
  7624. });
  7625. item.Add(new TestItem()
  7626. {
  7627. Parameter_name = "载具穴号",
  7628. Parameter_value = "1",
  7629. });
  7630. stopwatch2.Start();
  7631. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item, out string errorMsg);
  7632. stopwatch2.Stop();
  7633. d1VehicleScanCode = (short)result == 1 ? d1VehicleScanCode : (short)result;
  7634. }
  7635. #endregion 进站
  7636. //Funs[plcNo].WriteMultipleRegisters<string>(2034, d1VehicleCode, 20);
  7637. //// MES_Flag
  7638. //Funs[plcNo].WriteMultipleRegisters<short>(2033, d1VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  7639. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7640. writeToPLC_Flag.Name = "d1VehicleScanCode";
  7641. writeToPLC_Flag.Adress = 2033;
  7642. writeToPLC_Flag.Value = d1VehicleScanCode;
  7643. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7644. {
  7645. Name = "d1VehicleCode",
  7646. Adress = 2034,
  7647. ValueType = PLCValueType.String,
  7648. ValueTypeStrLength = 20,
  7649. Value = d1VehicleCode
  7650. });
  7651. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
  7652. }
  7653. catch (Exception ex)
  7654. {
  7655. string str = ex.StackTrace;
  7656. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7657. stopwatch2.Start();
  7658. //Funs[plcNo].WriteMultipleRegisters<string>(2034, " ", 20);
  7659. //// MES_Flag
  7660. //Funs[plcNo].WriteMultipleRegisters<short>(2033, (short)6); // 6代表上位机报警
  7661. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7662. writeToPLC_Flag.Name = "d1VehicleScanCode";
  7663. writeToPLC_Flag.Adress = 2033;
  7664. writeToPLC_Flag.Value = (short)6; // 6代表上位机报警
  7665. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7666. {
  7667. Name = "d1VehicleCode",
  7668. Adress = 2034,
  7669. ValueType = PLCValueType.String,
  7670. ValueTypeStrLength = 20,
  7671. Value = "\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0"
  7672. });
  7673. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
  7674. stopwatch2.Stop();
  7675. }
  7676. stopwatch1.Stop();
  7677. AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7678. }
  7679. // 上次采集到的SN
  7680. //private string sn_S4_1出站接口 = string.Empty;
  7681. /// <summary>
  7682. /// [S4] 取放桁架 - S4_1出站接口
  7683. /// </summary>
  7684. private void S4_1出站接口(int plcNo, string stationCode, string stationName)
  7685. {
  7686. Stopwatch stopwatch1 = new Stopwatch();
  7687. Stopwatch stopwatch2 = new Stopwatch();
  7688. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  7689. string stationNameStr = stationCode + stationName;
  7690. string processItem = stationName; // 测试项目
  7691. try
  7692. {
  7693. stopwatch1.Start();
  7694. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  7695. //string batch_num = GlobalContext.BatchNumber; // 批次号
  7696. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  7697. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  7698. string sn = (string)s4PLCData["d1ProductSN"]; // 产品SN(弹夹码)
  7699. sn = sn.Replace("\0", "");
  7700. string d1VehicleCode1 = (string)s4PLCData["d1VehicleCode1"]; // 载具1码(弹夹穴位1)
  7701. d1VehicleCode1 = d1VehicleCode1.Replace("\0", "");
  7702. string d1VehicleCode2 = (string)s4PLCData["d1VehicleCode2"]; // 载具2码(弹夹穴位2)
  7703. d1VehicleCode2 = d1VehicleCode2.Replace("\0", "");
  7704. string d1VehicleCode3 = (string)s4PLCData["d1VehicleCode3"]; // 载具3码(弹夹穴位3)
  7705. d1VehicleCode3 = d1VehicleCode3.Replace("\0", "");
  7706. string d1VehicleCode4 = (string)s4PLCData["d1VehicleCode4"]; // 载具4码(弹夹穴位4)
  7707. d1VehicleCode4 = d1VehicleCode4.Replace("\0", "");
  7708. string d1VehicleCode5 = (string)s4PLCData["d1VehicleCode5"]; // 载具5码(弹夹穴位5)
  7709. d1VehicleCode5 = d1VehicleCode5.Replace("\0", "");
  7710. string d1VehicleCode6 = (string)s4PLCData["d1VehicleCode6"]; // 载具6码(弹夹穴位6)
  7711. d1VehicleCode6 = d1VehicleCode6.Replace("\0", "");
  7712. string d1VehicleCode7 = (string)s4PLCData["d1VehicleCode7"]; // 载具7码(弹夹穴位7)
  7713. d1VehicleCode7 = d1VehicleCode7.Replace("\0", "");
  7714. string d1VehicleCode8 = (string)s4PLCData["d1VehicleCode8"]; // 载具8码(弹夹穴位8)
  7715. d1VehicleCode8 = d1VehicleCode8.Replace("\0", "");
  7716. string d1VehicleCode9 = (string)s4PLCData["d1VehicleCode9"]; // 载具9码(弹夹穴位9)
  7717. d1VehicleCode9 = d1VehicleCode9.Replace("\0", "");
  7718. string d1VehicleCode10 = (string)s4PLCData["d1VehicleCode10"]; // 载具10码(弹夹穴位10)
  7719. d1VehicleCode10 = d1VehicleCode10.Replace("\0", "");
  7720. string d1VehicleCode11 = (string)s4PLCData["d1VehicleCode11"]; // 载具11码(弹夹穴位11)
  7721. d1VehicleCode11 = d1VehicleCode11.Replace("\0", "");
  7722. string d1VehicleCode12 = (string)s4PLCData["d1VehicleCode12"]; // 载具12码(弹夹穴位12)
  7723. d1VehicleCode12 = d1VehicleCode12.Replace("\0", "");
  7724. string d1VehicleCode13 = (string)s4PLCData["d1VehicleCode13"]; // 载具13码(弹夹穴位13)
  7725. d1VehicleCode13 = d1VehicleCode13.Replace("\0", "");
  7726. string d1VehicleCode14 = (string)s4PLCData["d1VehicleCode14"]; // 载具14码(弹夹穴位14)
  7727. d1VehicleCode14 = d1VehicleCode14.Replace("\0", "");
  7728. string d1VehicleCode15 = (string)s4PLCData["d1VehicleCode15"]; // 载具15码(弹夹穴位15)
  7729. d1VehicleCode15 = d1VehicleCode15.Replace("\0", "");
  7730. int d1Result = (int)s4PLCData["d1Result"]; // 产品结果
  7731. bool pass = d1Result == 1;
  7732. // 存 载具SN列表
  7733. List<string> vehicleCodes = new List<string>()
  7734. {
  7735. d1VehicleCode1,d1VehicleCode2,d1VehicleCode3,d1VehicleCode4,d1VehicleCode5,
  7736. d1VehicleCode6,d1VehicleCode7,d1VehicleCode8,d1VehicleCode9,d1VehicleCode10,
  7737. d1VehicleCode11,d1VehicleCode12,d1VehicleCode13,d1VehicleCode14,d1VehicleCode15
  7738. };
  7739. // 统一查 产品SN列表
  7740. List<string> partNos = new List<string>();
  7741. foreach (string vehicleCode in vehicleCodes)
  7742. {
  7743. if (string.IsNullOrEmpty(vehicleCode))
  7744. partNos.Add("");
  7745. else
  7746. {
  7747. string partNo = "";
  7748. #region 查询载具上的产品信息
  7749. string cavityData = string.Empty;
  7750. int snResult = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  7751. if (string.IsNullOrEmpty(cavityData))
  7752. cavityData = "";
  7753. if (snResult != 0)
  7754. {
  7755. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7756. writeToPLC_Flag1.Name = "d1MES_FLAG";
  7757. writeToPLC_Flag1.Adress = 2065;
  7758. writeToPLC_Flag1.Value = (short)4;
  7759. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag1);
  7760. stopwatch1.Stop();
  7761. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  7762. return;
  7763. }
  7764. string[] cavitySNs = cavityData.Split('.');
  7765. if (cavitySNs != null && cavitySNs.Length >= 1)
  7766. partNo = cavitySNs[0];
  7767. #endregion 查询载具上的产品信息
  7768. partNos.Add(partNo);
  7769. }
  7770. }
  7771. // 统一上传
  7772. stopwatch2.Start();
  7773. List<int> results = new List<int>();
  7774. for (int i = 0; i < partNos.Count; i++)
  7775. {
  7776. string index = (i + 1).ToString(); // 弹夹穴号
  7777. if (string.IsNullOrEmpty(partNos[i]))
  7778. results.Add(1);
  7779. else
  7780. {
  7781. List<TestItem> items1 = new List<TestItem>();
  7782. items1.Add(new TestItem()
  7783. {
  7784. Parameter_name = "弹夹码",
  7785. Parameter_value = sn,
  7786. Parameter_unit = ""
  7787. });
  7788. items1.Add(new TestItem()
  7789. {
  7790. Parameter_name = "弹夹穴号",
  7791. Parameter_value = index,
  7792. Parameter_unit = ""
  7793. });
  7794. items1.Add(new TestItem()
  7795. {
  7796. Parameter_name = "载具码",
  7797. Parameter_value = vehicleCodes[i],
  7798. Parameter_unit = ""
  7799. });
  7800. items1.Add(new TestItem()
  7801. {
  7802. Parameter_name = "载具穴号",
  7803. Parameter_value = "1",
  7804. Parameter_unit = ""
  7805. });
  7806. items1.Add(new TestItem()
  7807. {
  7808. Parameter_name = "产品结果",
  7809. Parameter_value = d1Result == 1 ? "OK" : "NG",
  7810. Parameter_unit = ""
  7811. });
  7812. int result1 = SwitctProcessData_old(stationNameStr, items1, equipmentCode, processItem
  7813. , workorder_code, mtltmrk, partNos[i], pass, sn, index);
  7814. results.Add(result1);
  7815. }
  7816. }
  7817. short result = 0;
  7818. if (results.All(a => a == 1))
  7819. result = 1;
  7820. else if (results.Contains(3))
  7821. result = 3;
  7822. else if (results.Contains(2))
  7823. result = 2;
  7824. else if (results.Contains(4))
  7825. result = 4;
  7826. else
  7827. result = 4;
  7828. stopwatch2.Stop();
  7829. #region 存储绑定数据到 边线MES系统中
  7830. if (result == 1)
  7831. {
  7832. string data = string.Join(".", vehicleCodes);
  7833. int resultMesR = XiaomiMES_RouteCommunication.SNBindData(sn, data);
  7834. if (resultMesR != 0)
  7835. {
  7836. result = 4;
  7837. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}_出站接口失败!MES边线程序返回:{resultMesR}");
  7838. }
  7839. }
  7840. #endregion 存储绑定数据到 边线MES系统中
  7841. // MES_Flag 为4MES报错
  7842. //Funs[plcNo].WriteMultipleRegisters<short>(2065, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7843. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7844. writeToPLC_Flag.Name = "d1MES_FLAG";
  7845. writeToPLC_Flag.Adress = 2065;
  7846. writeToPLC_Flag.Value = result;
  7847. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
  7848. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  7849. }
  7850. catch (Exception ex)
  7851. {
  7852. stopwatch2.Restart();
  7853. // MES_Flag 为4上位机报错
  7854. //Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)4); // 4代表上位机报警
  7855. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7856. writeToPLC_Flag.Name = "d1MES_FLAG";
  7857. writeToPLC_Flag.Adress = 2065;
  7858. writeToPLC_Flag.Value = (short)4;
  7859. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
  7860. stopwatch2.Stop();
  7861. string str = ex.StackTrace;
  7862. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7863. }
  7864. stopwatch1.Stop();
  7865. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7866. }
  7867. /// <summary>
  7868. /// [S4] 取放桁架 - S4_1节拍接口
  7869. /// </summary>
  7870. /// <param name="plcNo">PLC编号</param>
  7871. /// <param name="stationNameStr">工站全称</param>
  7872. private void S4_1节拍接口(int plcNo, string stationNameStr)
  7873. {
  7874. Stopwatch stopwatch1 = new Stopwatch();
  7875. Stopwatch stopwatch2 = new Stopwatch();
  7876. string resultStr = string.Empty;
  7877. try
  7878. {
  7879. stopwatch1.Start();
  7880. string oEEType = ((int)s4PLCData["d1OEEType"]).ToString(); // 节拍类型(plc写入)
  7881. string d1OEEProductSN = (string)s4PLCData["d1OEEProductSN"]; // 载具SN
  7882. d1OEEProductSN = d1OEEProductSN.Replace("\0", "");
  7883. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  7884. if (!actionBool)
  7885. {
  7886. stopwatch2.Start();
  7887. // MES_Flag
  7888. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7889. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7890. writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
  7891. writeToPLC_Flag1.Adress = 2398;
  7892. writeToPLC_Flag1.Value = (short)4;
  7893. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
  7894. stopwatch2.Stop();
  7895. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7896. return;
  7897. }
  7898. string d1OEEPartNo = string.Empty; // 物料码
  7899. if (string.IsNullOrEmpty(d1OEEProductSN))
  7900. {
  7901. stopwatch2.Start();
  7902. // MES_Flag
  7903. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7904. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  7905. writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
  7906. writeToPLC_Flag1.Adress = 2398;
  7907. writeToPLC_Flag1.Value = (short)1;
  7908. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
  7909. stopwatch2.Stop();
  7910. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7911. return;
  7912. }
  7913. else
  7914. { // 查产品SN ZS
  7915. d1OEEPartNo = "Test";
  7916. }
  7917. short d1OEEMES_FLAG = 0;
  7918. // 上传OEE
  7919. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d1OEEPartNo, d1OEEProductSN);
  7920. d1OEEMES_FLAG = result.Item1;
  7921. resultStr = result.Item2;
  7922. stopwatch2.Start();
  7923. // MES_Flag
  7924. //Funs[plcNo].WriteMultipleRegisters<short>(2398, d1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  7925. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7926. writeToPLC_Flag.Name = "d1OEEMES_FLAG";
  7927. writeToPLC_Flag.Adress = 2398;
  7928. writeToPLC_Flag.Value = d1OEEMES_FLAG;
  7929. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
  7930. stopwatch2.Stop();
  7931. }
  7932. catch (Exception ex)
  7933. {
  7934. string str = ex.StackTrace;
  7935. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7936. // MES_Flag
  7937. stopwatch2.Start();
  7938. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 4代表上位机报警
  7939. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7940. writeToPLC_Flag.Name = "d1OEEMES_FLAG";
  7941. writeToPLC_Flag.Adress = 2398;
  7942. writeToPLC_Flag.Value = (short)4;
  7943. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
  7944. stopwatch2.Stop();
  7945. }
  7946. stopwatch1.Stop();
  7947. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  7948. }
  7949. /// <summary>
  7950. /// [S4] 取放桁架 - S4_2桁架
  7951. /// </summary>
  7952. /// <param name="plcNo">PLC编号</param>
  7953. /// <param name="stationNameStr">工站全称</param>
  7954. private void S4_2桁架(int plcNo, string stationNameStr)
  7955. {
  7956. Stopwatch stopwatch1 = new Stopwatch();
  7957. Stopwatch stopwatch2 = new Stopwatch();
  7958. try
  7959. {
  7960. stopwatch1.Start();
  7961. // ZS 弹夹扫码
  7962. string d2BulletclipCode = " "; // 扫到的码
  7963. short d2BulletclipStates = 1; // 弹夹状态(上位机写入)
  7964. short d2BulletclipScanCode = 2;
  7965. stopwatch2.Start();
  7966. //Funs[plcNo].WriteMultipleRegisters<string>(2432, d2BulletclipCode, 20); // 扫到的码
  7967. //Funs[plcNo].WriteMultipleRegisters<short>(2431, d2BulletclipStates); // 弹夹状态(上位机写入)
  7968. //// MES_Flag
  7969. //Funs[plcNo].WriteMultipleRegisters<short>(2430, d2BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  7970. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  7971. writeToPLC_Flag.Name = "d2BulletclipScanCode";
  7972. writeToPLC_Flag.Adress = 2430;
  7973. writeToPLC_Flag.Value = d2BulletclipScanCode;
  7974. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7975. {
  7976. Name = "d2BulletclipCode",
  7977. Adress = 2432,
  7978. ValueType = PLCValueType.String,
  7979. ValueTypeStrLength = 20,
  7980. Value = d2BulletclipCode
  7981. });
  7982. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  7983. {
  7984. Name = "d2BulletclipStates",
  7985. Adress = 2431,
  7986. ValueType = PLCValueType.Short,
  7987. Value = d2BulletclipStates
  7988. });
  7989. SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
  7990. stopwatch2.Stop();
  7991. }
  7992. catch (Exception ex)
  7993. {
  7994. string str = ex.StackTrace;
  7995. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  7996. stopwatch2.Start();
  7997. Funs[plcNo].WriteMultipleRegisters<string>(2432, " ", 20);
  7998. Funs[plcNo].WriteMultipleRegisters<short>(2431, (short)0);
  7999. // MES_Flag
  8000. Funs[plcNo].WriteMultipleRegisters<short>(2430, (short)6); // 6代表上位机报警
  8001. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8002. writeToPLC_Flag.Name = "d2BulletclipScanCode";
  8003. writeToPLC_Flag.Adress = 2430;
  8004. writeToPLC_Flag.Value = (short)6;
  8005. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  8006. {
  8007. Name = "d2BulletclipCode",
  8008. Adress = 2432,
  8009. ValueType = PLCValueType.String,
  8010. ValueTypeStrLength = 20,
  8011. Value = " "
  8012. });
  8013. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  8014. {
  8015. Name = "d2BulletclipStates",
  8016. Adress = 2431,
  8017. ValueType = PLCValueType.Short,
  8018. Value = (short)0
  8019. });
  8020. SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
  8021. stopwatch2.Stop();
  8022. }
  8023. stopwatch1.Stop();
  8024. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8025. }
  8026. // 上次采集到的SN
  8027. //private string sn_S4_3进站接口 = string.Empty;
  8028. /// <summary>
  8029. /// [S4] 取放桁架 - S4_3进站接口(提升机1)
  8030. /// </summary>
  8031. private void S4_3进站接口(int plcNo, string stationNameStr)
  8032. {
  8033. Stopwatch stopwatch1 = new Stopwatch();
  8034. Stopwatch stopwatch2 = new Stopwatch();
  8035. try
  8036. {
  8037. stopwatch1.Start();
  8038. string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
  8039. sn = sn.Replace("\0", "");
  8040. int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
  8041. #region 查询15个载具码
  8042. List<string> vehicleCodes = new List<string>(); // 15个载具码
  8043. string vehicleData = string.Empty;
  8044. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref vehicleData);
  8045. if (string.IsNullOrEmpty(vehicleData))
  8046. vehicleData = "";
  8047. if (snResult != 0)
  8048. {
  8049. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8050. writeToPLC_Flag1.Name = "d3MES_FLAG";
  8051. writeToPLC_Flag1.Adress = 2463;
  8052. writeToPLC_Flag1.Value = (short)4;
  8053. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  8054. stopwatch1.Stop();
  8055. AddMessage(LogType.Info, stationNameStr + $"_进站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8056. return;
  8057. }
  8058. string[] cavitySNs = vehicleData.Split('.');
  8059. if (cavitySNs != null && cavitySNs.Length > 0)
  8060. {
  8061. for (int i = 0; i < cavitySNs.Length; i++)
  8062. {
  8063. if (string.IsNullOrEmpty(cavitySNs[i]))
  8064. vehicleCodes.Add("");
  8065. else
  8066. vehicleCodes.Add(cavitySNs[i]);
  8067. }
  8068. }
  8069. #endregion 查询15个载具码
  8070. #region 查询15个产品SN
  8071. List<string> portNos = new List<string>(); // 15个产品SN
  8072. foreach (string vehicleCode in vehicleCodes)
  8073. {
  8074. if (string.IsNullOrEmpty(vehicleCode))
  8075. portNos.Add("");
  8076. else
  8077. {
  8078. // 查询
  8079. string cavityData = string.Empty;
  8080. int snResult1 = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  8081. if (string.IsNullOrEmpty(cavityData))
  8082. cavityData = "";
  8083. if (snResult1 != 0)
  8084. {
  8085. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8086. writeToPLC_Flag1.Name = "d3MES_FLAG";
  8087. writeToPLC_Flag1.Adress = 2463;
  8088. writeToPLC_Flag1.Value = (short)4;
  8089. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  8090. stopwatch1.Stop();
  8091. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult1};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8092. return;
  8093. }
  8094. string[] partSNs = cavityData.Split('.');
  8095. if (partSNs != null && partSNs.Length >= 1)
  8096. portNos.Add(partSNs[0]);
  8097. else
  8098. portNos.Add("");
  8099. }
  8100. }
  8101. #endregion 查询15个产品SN
  8102. // 调用MES进站(最多15个)
  8103. stopwatch2.Start();
  8104. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  8105. for (int i = 0; i < vehicleCodes.Count; i++)
  8106. {
  8107. // 循环进站
  8108. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  8109. {
  8110. // 产品SN(物料码)校验
  8111. string portNo = portNos[i];
  8112. List<TestItem> item = new List<TestItem>();
  8113. item.Add(new TestItem()
  8114. {
  8115. Parameter_name = "弹夹码",
  8116. Parameter_value = sn,
  8117. });
  8118. item.Add(new TestItem()
  8119. {
  8120. Parameter_name = "弹夹穴位",
  8121. Parameter_value = (i + 1).ToString(),
  8122. });
  8123. item.Add(new TestItem()
  8124. {
  8125. Parameter_name = "载具码",
  8126. Parameter_value = vehicleCodes[i],
  8127. });
  8128. item.Add(new TestItem()
  8129. {
  8130. Parameter_name = "载具穴号",
  8131. Parameter_value = "1",
  8132. });
  8133. results[i] = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item, out string errorMsg);
  8134. }
  8135. }
  8136. stopwatch2.Stop();
  8137. short result = 0;
  8138. bool haveMesWarn = results.Contains(5);
  8139. bool havePCWarn = results.Contains(6);
  8140. if (haveMesWarn)
  8141. result = 2; // 5->2
  8142. else if (havePCWarn)
  8143. result = 6; // 6->4
  8144. else
  8145. result = 1;
  8146. // MES_Flag 为4MES报错
  8147. //Funs[plcNo].WriteMultipleRegisters<short>(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8148. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8149. writeToPLC_Flag.Name = "d3MES_FLAG";
  8150. writeToPLC_Flag.Adress = 2463;
  8151. writeToPLC_Flag.Value = result;
  8152. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  8153. OnMessage(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  8154. }
  8155. catch (Exception ex)
  8156. {
  8157. stopwatch2.Stop();
  8158. // MES_Flag 为4上位机报错
  8159. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  8160. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8161. writeToPLC_Flag.Name = "d3MES_FLAG";
  8162. writeToPLC_Flag.Adress = 2463;
  8163. writeToPLC_Flag.Value = (short)4;
  8164. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  8165. string str = ex.StackTrace;
  8166. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8167. }
  8168. stopwatch1.Stop();
  8169. AddMessage(LogType.Info, stationNameStr + "_S4_3进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8170. }
  8171. // 上次采集到的SN
  8172. //private string sn_S4_3出站接口 = string.Empty;
  8173. /// <summary>
  8174. /// [S4] 取放桁架 - S4_3出站接口(提升机1)
  8175. /// </summary>
  8176. private void S4_3出站接口(int plcNo, string stationCode, string stationName)
  8177. {
  8178. Stopwatch stopwatch1 = new Stopwatch();
  8179. Stopwatch stopwatch2 = new Stopwatch();
  8180. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  8181. string stationNameStr = stationCode + stationName;
  8182. string processItem = stationName; // 测试项目
  8183. try
  8184. {
  8185. stopwatch1.Start();
  8186. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  8187. //string batch_num = GlobalContext.BatchNumber; // 批次号
  8188. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  8189. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  8190. string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
  8191. sn = sn.Replace("\0", "");
  8192. int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
  8193. bool isPass = d3Result == 1; // 产品结果 bool
  8194. #region 查询15个载具码
  8195. List<string> vehicleCodes = new List<string>(); // 15个载具码
  8196. string vehicleData = string.Empty;
  8197. int snResult1 = XiaomiMES_RouteCommunication.SNQueryData(sn, ref vehicleData);
  8198. if (string.IsNullOrEmpty(vehicleData))
  8199. vehicleData = "";
  8200. if (snResult1 != 0)
  8201. {
  8202. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8203. writeToPLC_Flag1.Name = "d3MES_FLAG";
  8204. writeToPLC_Flag1.Adress = 2463;
  8205. writeToPLC_Flag1.Value = (short)4;
  8206. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  8207. stopwatch1.Stop();
  8208. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult1};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8209. return;
  8210. }
  8211. string[] cavitySNs = vehicleData.Split('.');
  8212. if (cavitySNs != null && cavitySNs.Length > 0)
  8213. {
  8214. for (int i = 0; i < cavitySNs.Length; i++)
  8215. {
  8216. if (string.IsNullOrEmpty(cavitySNs[i]))
  8217. vehicleCodes.Add("");
  8218. else
  8219. vehicleCodes.Add(cavitySNs[i]);
  8220. }
  8221. }
  8222. #endregion 查询15个载具码
  8223. // 统一查 产品SN列表
  8224. List<string> partNos = new List<string>();
  8225. foreach (string vehicleCode in vehicleCodes)
  8226. {
  8227. if (string.IsNullOrEmpty(vehicleCode))
  8228. partNos.Add("");
  8229. else
  8230. {
  8231. string partNo = "";
  8232. #region 查询载具上的产品信息
  8233. string cavityData = string.Empty;
  8234. int snResult = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  8235. if (string.IsNullOrEmpty(cavityData))
  8236. cavityData = "";
  8237. if (snResult != 0)
  8238. {
  8239. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8240. writeToPLC_Flag1.Name = "d3MES_FLAG";
  8241. writeToPLC_Flag1.Adress = 2463;
  8242. writeToPLC_Flag1.Value = (short)4;
  8243. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  8244. stopwatch1.Stop();
  8245. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8246. return;
  8247. }
  8248. string[] partSNs = cavityData.Split('.');
  8249. if (partSNs != null && partSNs.Length >= 1)
  8250. partNo = partSNs[0];
  8251. #endregion 查询载具上的产品信息
  8252. partNos.Add(partNo);
  8253. }
  8254. }
  8255. // 统一上传 - 调用MES出站
  8256. stopwatch2.Start();
  8257. List<int> results = new List<int>();
  8258. for (int i = 0; i < partNos.Count; i++)
  8259. {
  8260. string index = (i + 1).ToString(); // 弹夹穴号
  8261. if (string.IsNullOrEmpty(partNos[i]))
  8262. results.Add(1);
  8263. else
  8264. {
  8265. List<TestItem> items1 = new List<TestItem>();
  8266. items1.Add(new TestItem()
  8267. {
  8268. Parameter_name = "弹夹码",
  8269. Parameter_value = sn,
  8270. Parameter_unit = ""
  8271. });
  8272. items1.Add(new TestItem()
  8273. {
  8274. Parameter_name = "弹夹穴号",
  8275. Parameter_value = index,
  8276. Parameter_unit = ""
  8277. });
  8278. items1.Add(new TestItem()
  8279. {
  8280. Parameter_name = "载具码",
  8281. Parameter_value = vehicleCodes[i],
  8282. Parameter_unit = ""
  8283. });
  8284. items1.Add(new TestItem()
  8285. {
  8286. Parameter_name = "载具穴号",
  8287. Parameter_value = "1",
  8288. Parameter_unit = ""
  8289. });
  8290. items1.Add(new TestItem()
  8291. {
  8292. Parameter_name = "产品结果",
  8293. Parameter_value = d3Result == 1 ? "OK" : "NG",
  8294. Parameter_unit = ""
  8295. });
  8296. int result1 = SwitctProcessData_old(stationNameStr, items1, equipmentCode, processItem
  8297. , workorder_code, mtltmrk, partNos[i], isPass, sn, index);
  8298. results.Add(result1);
  8299. }
  8300. }
  8301. short result = 0;
  8302. if (results.All(a => a == 1))
  8303. result = 1;
  8304. else if (results.Contains(3))
  8305. result = 3;
  8306. else if (results.Contains(2))
  8307. result = 2;
  8308. else if (results.Contains(4))
  8309. result = 4;
  8310. else
  8311. result = 4;
  8312. stopwatch2.Stop();
  8313. // MES_Flag 为4MES报错
  8314. //Funs[plcNo].WriteMultipleRegisters<short>(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8315. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8316. writeToPLC_Flag.Name = "d3MES_FLAG";
  8317. writeToPLC_Flag.Adress = 2463;
  8318. writeToPLC_Flag.Value = result;
  8319. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  8320. OnMessage(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  8321. }
  8322. catch (Exception ex)
  8323. {
  8324. stopwatch2.Restart();
  8325. // MES_Flag 为4上位机报错
  8326. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  8327. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8328. writeToPLC_Flag.Name = "d3MES_FLAG";
  8329. writeToPLC_Flag.Adress = 2463;
  8330. writeToPLC_Flag.Value = (short)4;
  8331. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  8332. string str = ex.StackTrace;
  8333. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8334. stopwatch2.Stop();
  8335. }
  8336. stopwatch1.Stop();
  8337. AddMessage(LogType.Info, stationNameStr + "_S4_3出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8338. }
  8339. // 上次采集到的SN
  8340. //private string sn_S4_4进站接口 = string.Empty;
  8341. /// <summary>
  8342. /// [S4] 取放桁架 - S4_4进站接口(提升机2)
  8343. /// </summary>
  8344. private void S4_4进站接口(int plcNo, string stationNameStr)
  8345. {
  8346. Stopwatch stopwatch1 = new Stopwatch();
  8347. Stopwatch stopwatch2 = new Stopwatch();
  8348. try
  8349. {
  8350. stopwatch1.Start();
  8351. string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
  8352. sn = sn.Replace("\0", "");
  8353. int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
  8354. #region 查询15个载具码
  8355. List<string> vehicleCodes = new List<string>(); // 15个载具码
  8356. string vehicleData = string.Empty;
  8357. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref vehicleData);
  8358. if (string.IsNullOrEmpty(vehicleData))
  8359. vehicleData = "";
  8360. if (snResult != 0)
  8361. {
  8362. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8363. writeToPLC_Flag1.Name = "d3MES_FLAG";
  8364. writeToPLC_Flag1.Adress = 2463;
  8365. writeToPLC_Flag1.Value = (short)4;
  8366. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  8367. stopwatch1.Stop();
  8368. AddMessage(LogType.Info, stationNameStr + $"_进站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8369. return;
  8370. }
  8371. string[] cavitySNs = vehicleData.Split('.');
  8372. if (cavitySNs != null && cavitySNs.Length > 0)
  8373. {
  8374. for (int i = 0; i < cavitySNs.Length; i++)
  8375. {
  8376. if (string.IsNullOrEmpty(cavitySNs[i]))
  8377. vehicleCodes.Add("");
  8378. else
  8379. vehicleCodes.Add(cavitySNs[i]);
  8380. }
  8381. }
  8382. #endregion 查询15个载具码
  8383. #region 查询15个产品SN
  8384. List<string> portNos = new List<string>(); // 15个产品SN
  8385. foreach (string vehicleCode in vehicleCodes)
  8386. {
  8387. if (string.IsNullOrEmpty(vehicleCode))
  8388. portNos.Add("");
  8389. else
  8390. {
  8391. // 查询
  8392. string cavityData = string.Empty;
  8393. int snResult1 = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  8394. if (string.IsNullOrEmpty(cavityData))
  8395. cavityData = "";
  8396. if (snResult1 != 0)
  8397. {
  8398. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8399. writeToPLC_Flag1.Name = "d3MES_FLAG";
  8400. writeToPLC_Flag1.Adress = 2463;
  8401. writeToPLC_Flag1.Value = (short)4;
  8402. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag1);
  8403. stopwatch1.Stop();
  8404. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult1};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8405. return;
  8406. }
  8407. string[] partSNs = cavityData.Split('.');
  8408. if (partSNs != null && partSNs.Length >= 1)
  8409. portNos.Add(partSNs[0]);
  8410. else
  8411. portNos.Add("");
  8412. }
  8413. }
  8414. #endregion 查询15个产品SN
  8415. // 调用MES进站(最多15个)
  8416. stopwatch2.Start();
  8417. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  8418. for (int i = 0; i < vehicleCodes.Count; i++)
  8419. {
  8420. // 循环进站
  8421. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  8422. {
  8423. // 产品SN(物料码)校验
  8424. string portNo = portNos[i];
  8425. List<TestItem> item = new List<TestItem>();
  8426. item.Add(new TestItem()
  8427. {
  8428. Parameter_name = "弹夹码",
  8429. Parameter_value = sn,
  8430. });
  8431. item.Add(new TestItem()
  8432. {
  8433. Parameter_name = "弹夹穴位",
  8434. Parameter_value = (i + 1).ToString(),
  8435. });
  8436. item.Add(new TestItem()
  8437. {
  8438. Parameter_name = "载具码",
  8439. Parameter_value = vehicleCodes[i],
  8440. });
  8441. item.Add(new TestItem()
  8442. {
  8443. Parameter_name = "载具穴号",
  8444. Parameter_value = "1",
  8445. });
  8446. results[i] = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item, out string errorMsg);
  8447. }
  8448. }
  8449. stopwatch2.Stop();
  8450. short result = 0;
  8451. bool haveMesWarn = results.Contains(5);
  8452. bool havePCWarn = results.Contains(6);
  8453. if (haveMesWarn)
  8454. result = 2; // 5->2
  8455. else if (havePCWarn)
  8456. result = 6; // 6->4
  8457. else
  8458. result = 1;
  8459. // MES_Flag 为4MES报错
  8460. //Funs[plcNo].WriteMultipleRegisters<short>(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8461. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8462. writeToPLC_Flag.Name = "d4MES_FLAG";
  8463. writeToPLC_Flag.Adress = 2496;
  8464. writeToPLC_Flag.Value = result;
  8465. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  8466. OnMessage(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  8467. }
  8468. catch (Exception ex)
  8469. {
  8470. stopwatch2.Stop();
  8471. // MES_Flag 为4上位机报错
  8472. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  8473. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8474. writeToPLC_Flag.Name = "d4MES_FLAG";
  8475. writeToPLC_Flag.Adress = 2496;
  8476. writeToPLC_Flag.Value = (short)4;
  8477. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  8478. string str = ex.StackTrace;
  8479. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8480. }
  8481. stopwatch1.Stop();
  8482. AddMessage(LogType.Info, stationNameStr + "_S4_4进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8483. }
  8484. // 上次采集到的SN
  8485. //private string sn_S4_4出站接口 = string.Empty;
  8486. /// <summary>
  8487. /// [S4] 取放桁架 - S4_4出站接口(提升机2)
  8488. /// </summary>
  8489. private void S4_4出站接口(int plcNo, string stationCode, string stationName)
  8490. {
  8491. Stopwatch stopwatch1 = new Stopwatch();
  8492. Stopwatch stopwatch2 = new Stopwatch();
  8493. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  8494. string stationNameStr = stationCode + stationName;
  8495. string processItem = stationName; // 测试项目
  8496. try
  8497. {
  8498. stopwatch1.Start();
  8499. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  8500. //string batch_num = GlobalContext.BatchNumber; // 批次号
  8501. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  8502. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  8503. string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
  8504. sn = sn.Replace("\0", "");
  8505. int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
  8506. bool isPass = d4Result == 1; // 产品结果 bool
  8507. #region 查询15个载具码
  8508. List<string> vehicleCodes = new List<string>(); // 15个载具码
  8509. string vehicleData = string.Empty;
  8510. int snResult1 = XiaomiMES_RouteCommunication.SNQueryData(sn, ref vehicleData);
  8511. if (string.IsNullOrEmpty(vehicleData))
  8512. vehicleData = "";
  8513. if (snResult1 != 0)
  8514. {
  8515. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8516. writeToPLC_Flag1.Name = "d4MES_FLAG";
  8517. writeToPLC_Flag1.Adress = 2496;
  8518. writeToPLC_Flag1.Value = (short)4;
  8519. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag1);
  8520. stopwatch1.Stop();
  8521. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult1};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8522. return;
  8523. }
  8524. string[] cavitySNs = vehicleData.Split('.');
  8525. if (cavitySNs != null && cavitySNs.Length > 0)
  8526. {
  8527. for (int i = 0; i < cavitySNs.Length; i++)
  8528. {
  8529. if (string.IsNullOrEmpty(cavitySNs[i]))
  8530. vehicleCodes.Add("");
  8531. else
  8532. vehicleCodes.Add(cavitySNs[i]);
  8533. }
  8534. }
  8535. #endregion 查询15个载具码
  8536. // 统一查 产品SN列表
  8537. List<string> partNos = new List<string>();
  8538. foreach (string vehicleCode in vehicleCodes)
  8539. {
  8540. if (string.IsNullOrEmpty(vehicleCode))
  8541. partNos.Add("");
  8542. else
  8543. {
  8544. string partNo = "";
  8545. #region 查询载具上的产品信息
  8546. string cavityData = string.Empty;
  8547. int snResult = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  8548. if (string.IsNullOrEmpty(cavityData))
  8549. cavityData = "";
  8550. if (snResult != 0)
  8551. {
  8552. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8553. writeToPLC_Flag1.Name = "d4MES_FLAG";
  8554. writeToPLC_Flag1.Adress = 2496;
  8555. writeToPLC_Flag1.Value = (short)4;
  8556. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag1);
  8557. stopwatch1.Stop();
  8558. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8559. return;
  8560. }
  8561. string[] partSNs = cavityData.Split('.');
  8562. if (partSNs != null && partSNs.Length >= 1)
  8563. partNo = partSNs[0];
  8564. #endregion 查询载具上的产品信息
  8565. partNos.Add(partNo);
  8566. }
  8567. }
  8568. // 调用MES出站
  8569. stopwatch2.Start();
  8570. // 统一上传
  8571. List<int> results = new List<int>();
  8572. for (int i = 0; i < partNos.Count; i++)
  8573. {
  8574. string index = (i + 1).ToString(); // 弹夹穴号
  8575. if (string.IsNullOrEmpty(partNos[i]))
  8576. results.Add(1);
  8577. else
  8578. {
  8579. List<TestItem> items1 = new List<TestItem>();
  8580. items1.Add(new TestItem()
  8581. {
  8582. Parameter_name = "弹夹码",
  8583. Parameter_value = sn,
  8584. Parameter_unit = ""
  8585. });
  8586. items1.Add(new TestItem()
  8587. {
  8588. Parameter_name = "弹夹穴号",
  8589. Parameter_value = index,
  8590. Parameter_unit = ""
  8591. });
  8592. items1.Add(new TestItem()
  8593. {
  8594. Parameter_name = "载具码",
  8595. Parameter_value = vehicleCodes[i],
  8596. Parameter_unit = ""
  8597. });
  8598. items1.Add(new TestItem()
  8599. {
  8600. Parameter_name = "载具穴号",
  8601. Parameter_value = "1",
  8602. Parameter_unit = ""
  8603. });
  8604. items1.Add(new TestItem()
  8605. {
  8606. Parameter_name = "产品结果",
  8607. Parameter_value = d4Result == 1 ? "OK" : "NG",
  8608. Parameter_unit = ""
  8609. });
  8610. int result1 = SwitctProcessData_old(stationNameStr, items1, equipmentCode, processItem
  8611. , workorder_code, mtltmrk, partNos[i], isPass, sn, index);
  8612. results.Add(result1);
  8613. }
  8614. }
  8615. short result = 0;
  8616. if (results.All(a => a == 1))
  8617. result = 1;
  8618. else if (results.Contains(3))
  8619. result = 3;
  8620. else if (results.Contains(2))
  8621. result = 2;
  8622. else if (results.Contains(4))
  8623. result = 4;
  8624. else
  8625. result = 4;
  8626. stopwatch2.Stop();
  8627. // MES_Flag 为4MES报错
  8628. //Funs[plcNo].WriteMultipleRegisters<short>(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8629. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8630. writeToPLC_Flag.Name = "d4MES_FLAG";
  8631. writeToPLC_Flag.Adress = 2496;
  8632. writeToPLC_Flag.Value = result;
  8633. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  8634. OnMessage(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  8635. }
  8636. catch (Exception ex)
  8637. {
  8638. stopwatch2.Restart();
  8639. // MES_Flag 为4上位机报错
  8640. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  8641. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8642. writeToPLC_Flag.Name = "d4MES_FLAG";
  8643. writeToPLC_Flag.Adress = 2496;
  8644. writeToPLC_Flag.Value = (short)4;
  8645. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  8646. string str = ex.StackTrace;
  8647. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8648. stopwatch2.Stop();
  8649. }
  8650. stopwatch1.Stop();
  8651. AddMessage(LogType.Info, stationNameStr + "_S4_4出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8652. }
  8653. /// <summary>
  8654. /// [S4] 取放桁架 - S4_5弹夹扫码
  8655. /// </summary>
  8656. /// <param name="plcNo">PLC编号</param>
  8657. /// <param name="stationNameStr">工站全称</param>
  8658. private void S4_5弹夹扫码(int plcNo, string stationNameStr)
  8659. {
  8660. Stopwatch stopwatch1 = new Stopwatch();
  8661. Stopwatch stopwatch2 = new Stopwatch();
  8662. try
  8663. {
  8664. stopwatch1.Start();
  8665. // ZS 弹夹扫码
  8666. string d5BulletclipCode = " "; // 扫到的码
  8667. short d5BulletclipScanCode = 2;
  8668. stopwatch2.Start();
  8669. //Funs[plcNo].WriteMultipleRegisters<string>(2529, d5BulletclipCode, 20);
  8670. //// MES_Flag
  8671. //Funs[plcNo].WriteMultipleRegisters<short>(2528, d5BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  8672. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8673. writeToPLC_Flag.Name = "d5BulletclipScanCode";
  8674. writeToPLC_Flag.Adress = 2528;
  8675. writeToPLC_Flag.Value = d5BulletclipScanCode;
  8676. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8677. {
  8678. Name = "d5BulletclipCode",
  8679. Adress = 2529,
  8680. ValueType = PLCValueType.String,
  8681. ValueTypeStrLength = 20,
  8682. Value = d5BulletclipCode
  8683. });
  8684. SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
  8685. stopwatch2.Stop();
  8686. }
  8687. catch (Exception ex)
  8688. {
  8689. string str = ex.StackTrace;
  8690. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8691. stopwatch2.Start();
  8692. //Funs[plcNo].WriteMultipleRegisters<string>(2529, " ", 20);
  8693. //// MES_Flag
  8694. //Funs[plcNo].WriteMultipleRegisters<short>(2528, (short)6); // 6代表上位机报警
  8695. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8696. writeToPLC_Flag.Name = "d5BulletclipScanCode";
  8697. writeToPLC_Flag.Adress = 2528;
  8698. writeToPLC_Flag.Value = (short)6;
  8699. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8700. {
  8701. Name = "d5BulletclipCode",
  8702. Adress = 2529,
  8703. ValueType = PLCValueType.String,
  8704. ValueTypeStrLength = 20,
  8705. Value = " "
  8706. });
  8707. SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
  8708. stopwatch2.Stop();
  8709. }
  8710. stopwatch1.Stop();
  8711. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8712. }
  8713. /// <summary>
  8714. /// [S4] 取放桁架 - S4_5载具扫码
  8715. /// </summary>
  8716. /// <param name="plcNo">PLC编号</param>
  8717. /// <param name="stationNameStr">工站全称</param>
  8718. private void S4_5载具扫码(int plcNo, string stationNameStr)
  8719. {
  8720. Stopwatch stopwatch1 = new Stopwatch();
  8721. Stopwatch stopwatch2 = new Stopwatch();
  8722. try
  8723. {
  8724. stopwatch1.Start();
  8725. // ZS 载具扫码
  8726. string d5VehicleCode = " "; // 扫到的码
  8727. short d5VehicleScanCode = 2;
  8728. #region 进站
  8729. if (d5VehicleScanCode == 2 && !string.IsNullOrEmpty(d5VehicleCode))
  8730. {
  8731. // 查产品SN
  8732. #region 查询载具上的产品信息
  8733. string cavityData = string.Empty;
  8734. int snResult = XiaomiMES_RouteCommunication.SNQueryData(d5VehicleCode, ref cavityData);
  8735. if (string.IsNullOrEmpty(cavityData))
  8736. cavityData = "";
  8737. if (snResult != 0)
  8738. {
  8739. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8740. writeToPLC_Flag1.Name = "d5VehicleScanCode";
  8741. writeToPLC_Flag1.Adress = 2559;
  8742. writeToPLC_Flag1.Value = (short)6;
  8743. writeToPLC_Flag1.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8744. {
  8745. Name = "d5VehicleCode",
  8746. Adress = 2560,
  8747. ValueType = PLCValueType.String,
  8748. ValueTypeStrLength = 20,
  8749. Value = "\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0"
  8750. });
  8751. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag1);
  8752. stopwatch1.Stop();
  8753. AddMessage(LogType.Info, stationNameStr + $"_载具扫码失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8754. return;
  8755. }
  8756. string[] cavitySNs = cavityData.Split('.');
  8757. string partNo = "";
  8758. if (cavitySNs != null && cavitySNs.Length >= 1)
  8759. {
  8760. partNo = cavitySNs[0];
  8761. }
  8762. #endregion 查询载具上的产品信息
  8763. List<TestItem> item = new List<TestItem>();
  8764. item.Add(new TestItem()
  8765. {
  8766. Parameter_name = "载具码",
  8767. Parameter_value = d5VehicleCode,
  8768. });
  8769. item.Add(new TestItem()
  8770. {
  8771. Parameter_name = "载具穴号",
  8772. Parameter_value = "1",
  8773. });
  8774. stopwatch2.Start();
  8775. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item, out string errorMsg);
  8776. stopwatch2.Stop();
  8777. d5VehicleScanCode = (short)result == 1 ? d5VehicleScanCode : (short)result;
  8778. }
  8779. #endregion 进站
  8780. //Funs[plcNo].WriteMultipleRegisters<string>(2560, d5VehicleCode, 20);
  8781. //// MES_Flag
  8782. //Funs[plcNo].WriteMultipleRegisters<short>(2559, d5VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  8783. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8784. writeToPLC_Flag.Name = "d5VehicleScanCode";
  8785. writeToPLC_Flag.Adress = 2559;
  8786. writeToPLC_Flag.Value = d5VehicleScanCode;
  8787. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8788. {
  8789. Name = "d5VehicleCode",
  8790. Adress = 2560,
  8791. ValueType = PLCValueType.String,
  8792. ValueTypeStrLength = 20,
  8793. Value = d5VehicleCode
  8794. });
  8795. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
  8796. }
  8797. catch (Exception ex)
  8798. {
  8799. string str = ex.StackTrace;
  8800. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  8801. stopwatch2.Start();
  8802. //Funs[plcNo].WriteMultipleRegisters<string>(2560, " ", 20);
  8803. //// MES_Flag
  8804. //Funs[plcNo].WriteMultipleRegisters<short>(2559, (short)6); // 6代表上位机报警
  8805. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8806. writeToPLC_Flag.Name = "d5VehicleScanCode";
  8807. writeToPLC_Flag.Adress = 2559;
  8808. writeToPLC_Flag.Value = (short)6;
  8809. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  8810. {
  8811. Name = "d5VehicleCode",
  8812. Adress = 2560,
  8813. ValueType = PLCValueType.String,
  8814. ValueTypeStrLength = 20,
  8815. Value = " "
  8816. });
  8817. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
  8818. stopwatch2.Stop();
  8819. }
  8820. stopwatch1.Stop();
  8821. AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  8822. }
  8823. // 上次采集到的SN
  8824. //private string sn_S4_5出站接口 = string.Empty;
  8825. /// <summary>
  8826. /// [S4] 取放桁架 - S4_5出站接口
  8827. /// </summary>
  8828. private void S4_5出站接口(int plcNo, string stationCode, string stationName)
  8829. {
  8830. Stopwatch stopwatch1 = new Stopwatch();
  8831. Stopwatch stopwatch2 = new Stopwatch();
  8832. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  8833. string stationNameStr = stationCode + stationName;
  8834. string processItem = stationName; // 测试项目
  8835. try
  8836. {
  8837. stopwatch1.Start();
  8838. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  8839. //string batch_num = GlobalContext.BatchNumber; // 批次号
  8840. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  8841. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  8842. string sn = (string)s4PLCData["d5ProductSN"]; // 产品SN(弹夹码)
  8843. sn = sn.Replace("\0", "");
  8844. string d5VehicleCode1 = (string)s4PLCData["d5VehicleCode1"]; // 载具1码(弹夹穴位1)
  8845. d5VehicleCode1 = d5VehicleCode1.Replace("\0", "");
  8846. string d5VehicleCode2 = (string)s4PLCData["d5VehicleCode2"]; // 载具2码(弹夹穴位2)
  8847. d5VehicleCode2 = d5VehicleCode2.Replace("\0", "");
  8848. string d5VehicleCode3 = (string)s4PLCData["d5VehicleCode3"]; // 载具3码(弹夹穴位3)
  8849. d5VehicleCode3 = d5VehicleCode3.Replace("\0", "");
  8850. string d5VehicleCode4 = (string)s4PLCData["d5VehicleCode4"]; // 载具4码(弹夹穴位4)
  8851. d5VehicleCode4 = d5VehicleCode4.Replace("\0", "");
  8852. string d5VehicleCode5 = (string)s4PLCData["d5VehicleCode5"]; // 载具5码(弹夹穴位5)
  8853. d5VehicleCode5 = d5VehicleCode5.Replace("\0", "");
  8854. string d5VehicleCode6 = (string)s4PLCData["d5VehicleCode6"]; // 载具6码(弹夹穴位6)
  8855. d5VehicleCode6 = d5VehicleCode6.Replace("\0", "");
  8856. string d5VehicleCode7 = (string)s4PLCData["d5VehicleCode7"]; // 载具7码(弹夹穴位7)
  8857. d5VehicleCode7 = d5VehicleCode7.Replace("\0", "");
  8858. string d5VehicleCode8 = (string)s4PLCData["d5VehicleCode8"]; // 载具8码(弹夹穴位8)
  8859. d5VehicleCode8 = d5VehicleCode8.Replace("\0", "");
  8860. string d5VehicleCode9 = (string)s4PLCData["d5VehicleCode9"]; // 载具9码(弹夹穴位9)
  8861. d5VehicleCode9 = d5VehicleCode9.Replace("\0", "");
  8862. string d5VehicleCode10 = (string)s4PLCData["d5VehicleCode10"]; // 载具10码(弹夹穴位10)
  8863. d5VehicleCode10 = d5VehicleCode10.Replace("\0", "");
  8864. string d5VehicleCode11 = (string)s4PLCData["d5VehicleCode11"]; // 载具11码(弹夹穴位11)
  8865. d5VehicleCode11 = d5VehicleCode11.Replace("\0", "");
  8866. string d5VehicleCode12 = (string)s4PLCData["d5VehicleCode12"]; // 载具12码(弹夹穴位12)
  8867. d5VehicleCode12 = d5VehicleCode12.Replace("\0", "");
  8868. string d5VehicleCode13 = (string)s4PLCData["d5VehicleCode13"]; // 载具13码(弹夹穴位13)
  8869. d5VehicleCode13 = d5VehicleCode13.Replace("\0", "");
  8870. string d5VehicleCode14 = (string)s4PLCData["d5VehicleCode14"]; // 载具14码(弹夹穴位14)
  8871. d5VehicleCode14 = d5VehicleCode14.Replace("\0", "");
  8872. string d5VehicleCode15 = (string)s4PLCData["d5VehicleCode15"]; // 载具15码(弹夹穴位15)
  8873. d5VehicleCode15 = d5VehicleCode15.Replace("\0", "");
  8874. int d5Result = (int)s4PLCData["d5Result"]; // 产品结果
  8875. bool pass = d5Result == 1;
  8876. // 存 载具SN列表
  8877. List<string> vehicleCodes = new List<string>()
  8878. {
  8879. d5VehicleCode1,d5VehicleCode2,d5VehicleCode3,d5VehicleCode4,d5VehicleCode5,
  8880. d5VehicleCode6,d5VehicleCode7,d5VehicleCode8,d5VehicleCode9,d5VehicleCode10,
  8881. d5VehicleCode11,d5VehicleCode12,d5VehicleCode13,d5VehicleCode14,d5VehicleCode15
  8882. };
  8883. // 统一查 产品SN列表
  8884. List<string> partNos = new List<string>();
  8885. foreach (string vehicleCode in vehicleCodes)
  8886. {
  8887. if (string.IsNullOrEmpty(vehicleCode))
  8888. partNos.Add("");
  8889. else
  8890. {
  8891. string partNo = "";
  8892. #region 查询载具上的产品信息
  8893. string cavityData = string.Empty;
  8894. int snResult = XiaomiMES_RouteCommunication.SNQueryData(vehicleCode, ref cavityData);
  8895. if (string.IsNullOrEmpty(cavityData))
  8896. cavityData = "";
  8897. if (snResult != 0)
  8898. {
  8899. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  8900. writeToPLC_Flag1.Name = "d5MES_FLAG";
  8901. writeToPLC_Flag1.Adress = 2591;
  8902. writeToPLC_Flag1.Value = (short)4;
  8903. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag1);
  8904. stopwatch1.Stop();
  8905. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  8906. return;
  8907. }
  8908. string[] cavitySNs = cavityData.Split('.');
  8909. if (cavitySNs != null && cavitySNs.Length >= 1)
  8910. partNo = cavitySNs[0];
  8911. #endregion 查询载具上的产品信息
  8912. partNos.Add(partNo);
  8913. }
  8914. }
  8915. // 统一上传
  8916. stopwatch2.Start();
  8917. List<int> results = new List<int>();
  8918. for (int i = 0; i < partNos.Count; i++)
  8919. {
  8920. string index = (i + 1).ToString(); // 弹夹穴号
  8921. if (string.IsNullOrEmpty(partNos[i]))
  8922. results.Add(1);
  8923. else
  8924. {
  8925. List<TestItem> items1 = new List<TestItem>();
  8926. items1.Add(new TestItem()
  8927. {
  8928. Parameter_name = "弹夹码",
  8929. Parameter_value = sn,
  8930. Parameter_unit = ""
  8931. });
  8932. items1.Add(new TestItem()
  8933. {
  8934. Parameter_name = "弹夹穴号",
  8935. Parameter_value = index,
  8936. Parameter_unit = ""
  8937. });
  8938. items1.Add(new TestItem()
  8939. {
  8940. Parameter_name = "载具码",
  8941. Parameter_value = vehicleCodes[i],
  8942. Parameter_unit = ""
  8943. });
  8944. items1.Add(new TestItem()
  8945. {
  8946. Parameter_name = "载具穴号",
  8947. Parameter_value = "1",
  8948. Parameter_unit = ""
  8949. });
  8950. items1.Add(new TestItem()
  8951. {
  8952. Parameter_name = "产品结果",
  8953. Parameter_value = d5Result == 1 ? "OK" : "NG",
  8954. Parameter_unit = ""
  8955. });
  8956. int result1 = SwitctProcessData_old(stationNameStr, items1, equipmentCode, processItem
  8957. , workorder_code, mtltmrk, partNos[i], pass, sn, index);
  8958. results.Add(result1);
  8959. }
  8960. }
  8961. short result = 0;
  8962. if (results.All(a => a == 1))
  8963. result = 1;
  8964. else if (results.Contains(3))
  8965. result = 3;
  8966. else if (results.Contains(2))
  8967. result = 2;
  8968. else if (results.Contains(4))
  8969. result = 4;
  8970. else
  8971. result = 4;
  8972. stopwatch2.Stop();
  8973. #region 存储绑定数据到 边线MES系统中
  8974. if (result == 1)
  8975. {
  8976. // 删除绑定信息
  8977. int resultMesR = XiaomiMES_RouteCommunication.SNDeleteData(sn);
  8978. if (resultMesR != 0)
  8979. {
  8980. result = 4;
  8981. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}_出站接口失败!MES边线程序返回:{resultMesR}");
  8982. }
  8983. }
  8984. #endregion 存储绑定数据到 边线MES系统中
  8985. // MES_Flag 为4MES报错
  8986. //Funs[plcNo].WriteMultipleRegisters<short>(2591, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  8987. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  8988. writeToPLC_Flag.Name = "d5MES_FLAG";
  8989. writeToPLC_Flag.Adress = 2591;
  8990. writeToPLC_Flag.Value = result;
  8991. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
  8992. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  8993. }
  8994. catch (Exception ex)
  8995. {
  8996. stopwatch2.Restart();
  8997. // MES_Flag 为4上位机报错
  8998. //Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)4); // 4代表上位机报警
  8999. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9000. writeToPLC_Flag.Name = "d5MES_FLAG";
  9001. writeToPLC_Flag.Adress = 2591;
  9002. writeToPLC_Flag.Value = (short)4;
  9003. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
  9004. stopwatch2.Stop();
  9005. string str = ex.StackTrace;
  9006. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9007. }
  9008. stopwatch1.Stop();
  9009. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9010. }
  9011. /// <summary>
  9012. /// [S4] 取放桁架 - S4_5节拍接口
  9013. /// </summary>
  9014. /// <param name="plcNo">PLC编号</param>
  9015. /// <param name="stationNameStr">工站全称</param>
  9016. private void S4_5节拍接口(int plcNo, string stationNameStr)
  9017. {
  9018. Stopwatch stopwatch1 = new Stopwatch();
  9019. Stopwatch stopwatch2 = new Stopwatch();
  9020. string resultStr = string.Empty;
  9021. try
  9022. {
  9023. stopwatch1.Start();
  9024. string oEEType = ((int)s4PLCData["d5OEEType"]).ToString(); // 节拍类型(plc写入)
  9025. string d5OEEProductSN = (string)s4PLCData["d5OEEProductSN"]; // 载具SN
  9026. d5OEEProductSN = d5OEEProductSN.Replace("\0", "");
  9027. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  9028. if (!actionBool)
  9029. {
  9030. stopwatch2.Start();
  9031. // MES_Flag
  9032. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 上位机;发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警
  9033. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9034. writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
  9035. writeToPLC_Flag1.Adress = 2924;
  9036. writeToPLC_Flag1.Value = (short)4;
  9037. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
  9038. stopwatch2.Stop();
  9039. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9040. return;
  9041. }
  9042. string d5OEEPartNo = string.Empty; // 物料码
  9043. if (string.IsNullOrEmpty(d5OEEProductSN))
  9044. {
  9045. stopwatch2.Start();
  9046. // MES_Flag
  9047. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9048. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9049. writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
  9050. writeToPLC_Flag1.Adress = 2924;
  9051. writeToPLC_Flag1.Value = (short)1;
  9052. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
  9053. stopwatch2.Stop();
  9054. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9055. return;
  9056. }
  9057. else
  9058. { // 查产品SN
  9059. d5OEEPartNo = "Test"; // ZS
  9060. }
  9061. short d5OEEMES_FLAG = 0;
  9062. // 上传OEE
  9063. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d5OEEPartNo, d5OEEProductSN);
  9064. d5OEEMES_FLAG = result.Item1;
  9065. resultStr = result.Item2;
  9066. stopwatch2.Start();
  9067. // MES_Flag
  9068. //Funs[plcNo].WriteMultipleRegisters<short>(2924, d5OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9069. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9070. writeToPLC_Flag.Name = "d5OEEMES_FLAG";
  9071. writeToPLC_Flag.Adress = 2924;
  9072. writeToPLC_Flag.Value = d5OEEMES_FLAG;
  9073. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
  9074. stopwatch2.Stop();
  9075. }
  9076. catch (Exception ex)
  9077. {
  9078. string str = ex.StackTrace;
  9079. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9080. // MES_Flag
  9081. stopwatch2.Start();
  9082. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 4代表上位机报警
  9083. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9084. writeToPLC_Flag.Name = "d5OEEMES_FLAG";
  9085. writeToPLC_Flag.Adress = 2924;
  9086. writeToPLC_Flag.Value = (short)4;
  9087. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
  9088. stopwatch2.Stop();
  9089. }
  9090. stopwatch1.Stop();
  9091. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9092. }
  9093. #endregion [S4] 取放桁架
  9094. #endregion PLC4 刘果段
  9095. #region PLC5 张超凡
  9096. #region [S5] Tray盘下料装备
  9097. /// <summary>
  9098. /// S5工位的数据- 触发信号上次的值
  9099. /// </summary>
  9100. private Dictionary<string, object> s5PLCSignal_Old = new Dictionary<string, object>();
  9101. /// <summary>
  9102. /// S5工位的数据(含触发信号)
  9103. /// </summary>
  9104. private Dictionary<string, object> s5PLCData = new Dictionary<string, object>();
  9105. /// <summary>
  9106. /// S5工位的数据- 回写点位
  9107. /// </summary>
  9108. private Dictionary<string, WriteToPLC_Flag> s5PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  9109. /// <summary>
  9110. /// [S5] Tray盘下料装备
  9111. /// </summary>
  9112. /// <param name="plcNo">PLC编号</param>
  9113. //private void ReadStation_S5(int plcNo)
  9114. //{
  9115. // // [S1] Tray盘上料装备
  9116. // // [S2] FCT
  9117. // // [S3] 值板机
  9118. // // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  9119. // // [S5] Tray盘下料装备
  9120. // /// 上位机心跳
  9121. // /// 获取设备报警数据与状态信息
  9122. // string stationCode = "[S5]";
  9123. // string stationName = "Tray盘下料装备";
  9124. // string stationNameStr = stationCode + stationName;
  9125. // #region 创建字典
  9126. // // 触发信号字典 赋值
  9127. // s5PLCSignal_Old.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  9128. // s5PLCSignal_Old.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
  9129. // s5PLCSignal_Old.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  9130. // s5PLCSignal_Old.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  9131. // s5PLCSignal_Old.Add("e1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  9132. // s5PLCSignal_Old.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  9133. // s5PLCSignal_Old.Add("e1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  9134. // // PLC数据字典 赋值
  9135. // s5PLCData.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  9136. // s5PLCData.Add("e1MES_FLAG_Check", 0); // MES_FLAG
  9137. // s5PLCData.Add("e1ProductSN_Check", ""); //
  9138. // s5PLCData.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
  9139. // s5PLCData.Add("e1MES_FLAG", 0); // MES_FLAG
  9140. // s5PLCData.Add("e1ProductSN", ""); // 产品SN
  9141. // s5PLCData.Add("e1PartNo", ""); // 物料码
  9142. // s5PLCData.Add("e1Result", 0); // 产品结果
  9143. // s5PLCData.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  9144. // s5PLCData.Add("e1OEEMES_FLAG", 0); // MES_FLAG
  9145. // s5PLCData.Add("e1OEEProductSN", "");// 产品SN(载具SN)
  9146. // s5PLCData.Add("e1OEEType", 0); // 节拍类型(plc写入)
  9147. // s5PLCData.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  9148. // s5PLCData.Add("e1AGVUpStart", 0); // AGV上料开始信号
  9149. // s5PLCData.Add("e1AGVUpEnd", 0); // AGV上料完成信号
  9150. // s5PLCData.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  9151. // s5PLCData.Add("e1AGVDownStart", 0); // AGV下料开始信号
  9152. // s5PLCData.Add("e1AGVDownEnd", 0); // AGV下料完成信号
  9153. // #endregion 创建字典
  9154. // while (IsRun)
  9155. // {
  9156. // try
  9157. // {
  9158. // if (!GlobalContext._IsCon_Funs5)
  9159. // {
  9160. // UpdatePLCMonitor(1, plcNo, 0);
  9161. // continue;
  9162. // }
  9163. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  9164. // {
  9165. // Stopwatch stopwatch1 = new Stopwatch();
  9166. // Stopwatch stopwatch2 = new Stopwatch();
  9167. // stopwatch1.Start();
  9168. // stopwatch2.Start();
  9169. // #region 一次性读取所有数据
  9170. // int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  9171. // int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 46);
  9172. // int[] datas = data1.Concat(data2).ToArray();
  9173. // s5PLCData["e1PLC_FLAG_Check"] = datas[2]; // 进站校验
  9174. // s5PLCData["e1MES_FLAG_Check"] = datas[3];
  9175. // int[] e1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
  9176. // s5PLCData["e1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(e1ProductSN_CheckData, 0, 40);
  9177. // s5PLCData["e1PLC_FLAG"] = datas[34]; // 出站接口
  9178. // s5PLCData["e1MES_FLAG"] = datas[35];
  9179. // int[] e1ProductSNData = datas.Skip(36).Take(20).ToArray();
  9180. // s5PLCData["e1ProductSN"] = ModbusClient.ConvertRegistersToString(e1ProductSNData, 0, 40);
  9181. // int[] e1PartNoData = datas.Skip(56).Take(20).ToArray();
  9182. // s5PLCData["e1PartNo"] = ModbusClient.ConvertRegistersToString(e1PartNoData, 0, 40);
  9183. // s5PLCData["e1Result"] = datas[76];
  9184. // s5PLCData["e1OEEPLC_FLAG"] = datas[87]; // 节拍接口
  9185. // s5PLCData["e1OEEMES_FLAG"] = datas[88];
  9186. // int[] e1OEEProductSNData = datas.Skip(89).Take(20).ToArray();
  9187. // s5PLCData["e1OEEProductSN"] = ModbusClient.ConvertRegistersToString(e1OEEProductSNData, 0, 40);
  9188. // s5PLCData["e1OEEType"] = datas[109];
  9189. // s5PLCData["e1AGVUpCall"] = datas[120]; // AGV上料
  9190. // s5PLCData["e1AGVUpStart"] = datas[121];
  9191. // s5PLCData["e1AGVUpEnd"] = datas[122];
  9192. // s5PLCData["e1AGVDownCall"] = datas[133]; // AGV下料
  9193. // s5PLCData["e1AGVDownStart"] = datas[134];
  9194. // s5PLCData["e1AGVDownEnd"] = datas[135];
  9195. // #endregion 一次性读取所有数据
  9196. // stopwatch2.Stop();
  9197. // #region 回写操作,写后清空flag
  9198. // PLCWriteData(Funs[plcNo], ref s5PLCData, ref s5PLCWriteData);
  9199. // #endregion 回写操作,写后清空flag
  9200. // #region 进站校验
  9201. // try
  9202. // {
  9203. // int e1PLC_FLAG_Check = (int)s5PLCData["e1PLC_FLAG_Check"];
  9204. // int e1MES_FLAG_Check = (int)s5PLCData["e1MES_FLAG_Check"];
  9205. // int e1PLC_FLAG_CheckOld = (int)s5PLCSignal_Old["e1PLC_FLAG_Check"];
  9206. // if (e1PLC_FLAG_Check != e1PLC_FLAG_CheckOld)
  9207. // {
  9208. // if (e1PLC_FLAG_Check == 1 && e1MES_FLAG_Check == 0) // 0->1
  9209. // Task.Run(() => S5进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  9210. // else if (e1PLC_FLAG_Check == 0 && e1MES_FLAG_Check != 0)
  9211. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  9212. // s5PLCSignal_Old["e1PLC_FLAG_Check"] = s5PLCData["e1PLC_FLAG_Check"];
  9213. // }
  9214. // }
  9215. // catch (Exception ex)
  9216. // {
  9217. // Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  9218. // string str = ex.StackTrace;
  9219. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9220. // }
  9221. // #endregion 进站校验
  9222. // #region 出站接口
  9223. // try
  9224. // {
  9225. // int e1PLC_FLAG = (int)s5PLCData["e1PLC_FLAG"];
  9226. // int e1MES_FLAG = (int)s5PLCData["e1MES_FLAG"];
  9227. // int e1PLC_FLAGOld = (int)s5PLCSignal_Old["e1PLC_FLAG"];
  9228. // if (e1PLC_FLAG != e1PLC_FLAGOld)
  9229. // {
  9230. // if (e1PLC_FLAG == 1 && e1MES_FLAG == 0) // 0->1
  9231. // Task.Run(() => S5出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  9232. // else if (e1PLC_FLAG == 0 && e1MES_FLAG != 0)
  9233. // Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)0);
  9234. // s5PLCSignal_Old["e1PLC_FLAG"] = s5PLCData["e1PLC_FLAG"];
  9235. // }
  9236. // }
  9237. // catch (Exception ex)
  9238. // {
  9239. // Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)6); // 6代表上位机报警
  9240. // string str = ex.StackTrace;
  9241. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9242. // }
  9243. // #endregion 出站接口
  9244. // #region 节拍接口
  9245. // try
  9246. // {
  9247. // int e1OEEPLC_FLAG = (int)s5PLCData["e1OEEPLC_FLAG"];
  9248. // int e1OEEMES_FLAG = (int)s5PLCData["e1OEEMES_FLAG"];
  9249. // int e1OEEPLC_FLAGOld = (int)s5PLCSignal_Old["e1OEEPLC_FLAG"];
  9250. // if (e1OEEPLC_FLAG != e1OEEPLC_FLAGOld)
  9251. // {
  9252. // if (e1OEEPLC_FLAG == 1 && e1OEEMES_FLAG == 0) // 0->1
  9253. // Task.Run(() => S5节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  9254. // else if (e1OEEPLC_FLAG == 0 && e1OEEMES_FLAG != 0)
  9255. // Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)0);
  9256. // s5PLCSignal_Old["e1OEEPLC_FLAG"] = s5PLCData["e1OEEPLC_FLAG"];
  9257. // }
  9258. // }
  9259. // catch (Exception ex)
  9260. // {
  9261. // Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 4代表上位机报警
  9262. // string str = ex.StackTrace;
  9263. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9264. // }
  9265. // #endregion 节拍接口
  9266. // #region AGV上料
  9267. // // AGV上料叫AGV信号
  9268. // try
  9269. // {
  9270. // int e1AGVUpCall = (int)s5PLCData["e1AGVUpCall"];
  9271. // int e1AGVUpCallOld = (int)s5PLCSignal_Old["e1AGVUpCall"];
  9272. // if (e1AGVUpCall != e1AGVUpCallOld)
  9273. // {
  9274. // if (e1AGVUpCall == 1) // 0->1
  9275. // Task.Run(() => S5AGV上料叫agv(plcNo, stationNameStr)); // MreTasks[5].Set();
  9276. // s5PLCSignal_Old["e1AGVUpCall"] = s5PLCData["e1AGVUpCall"];
  9277. // }
  9278. // }
  9279. // catch (Exception ex)
  9280. // {
  9281. // Funs[plcNo].WriteMultipleRegisters<short>(2120, (short)4); // 4代表上位机报警
  9282. // string str = ex.StackTrace;
  9283. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9284. // }
  9285. // // AGV上料完成信号
  9286. // try
  9287. // {
  9288. // int e1AGVUpEnd = (int)s5PLCData["e1AGVUpEnd"];
  9289. // int e1AGVUpEndOld = (int)s5PLCSignal_Old["e1AGVUpEnd"];
  9290. // if (e1AGVUpEnd != e1AGVUpEndOld)
  9291. // {
  9292. // if (e1AGVUpEnd == 1) // 0->1
  9293. // Task.Run(() => S5AGV上料完成(plcNo, stationNameStr)); // MreTasks[6].Set();
  9294. // s5PLCSignal_Old["e1AGVUpEnd"] = s5PLCData["e1AGVUpEnd"];
  9295. // }
  9296. // }
  9297. // catch (Exception ex)
  9298. // {
  9299. // Funs[plcNo].WriteMultipleRegisters<short>(2122, (short)4); // 4代表上位机报警
  9300. // string str = ex.StackTrace;
  9301. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9302. // }
  9303. // #endregion AGV上料
  9304. // #region AGV下料
  9305. // // AGV下料叫agv信号
  9306. // try
  9307. // {
  9308. // int e1AGVDownCall = (int)s5PLCData["e1AGVDownCall"];
  9309. // int e1AGVDownCallOld = (int)s5PLCSignal_Old["e1AGVDownCall"];
  9310. // if (e1AGVDownCall != e1AGVDownCallOld)
  9311. // {
  9312. // if (e1AGVDownCall == 1) // 0->1
  9313. // Task.Run(() => S5AGV下料叫agv(plcNo, stationNameStr)); // MreTasks[7].Set();
  9314. // s5PLCSignal_Old["e1AGVDownCall"] = s5PLCData["e1AGVDownCall"];
  9315. // }
  9316. // }
  9317. // catch (Exception ex)
  9318. // {
  9319. // Funs[plcNo].WriteMultipleRegisters<short>(2133, (short)4); // 4代表上位机报警
  9320. // string str = ex.StackTrace;
  9321. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9322. // }
  9323. // // AGV下料完成信号
  9324. // try
  9325. // {
  9326. // int e1AGVDownEnd = (int)s5PLCData["e1AGVDownEnd"];
  9327. // int e1AGVDownEndOld = (int)s5PLCSignal_Old["e1AGVDownEnd"];
  9328. // if (e1AGVDownEnd != e1AGVDownEndOld)
  9329. // {
  9330. // if (e1AGVDownEnd == 1) // 0->1
  9331. // Task.Run(() => S5AGV下料完成(plcNo, stationNameStr)); // MreTasks[8].Set();
  9332. // s5PLCSignal_Old["e1AGVDownEnd"] = s5PLCData["e1AGVDownEnd"];
  9333. // }
  9334. // }
  9335. // catch (Exception ex)
  9336. // {
  9337. // Funs[plcNo].WriteMultipleRegisters<short>(2135, (short)4); // 4代表上位机报警
  9338. // string str = ex.StackTrace;
  9339. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9340. // }
  9341. // #endregion AGV下料
  9342. // #region 心跳
  9343. // try
  9344. // {
  9345. // short states = 0;
  9346. // Funs[plcNo].WriteMultipleRegisters<short>(2000, states);
  9347. // }
  9348. // catch (Exception ex)
  9349. // {
  9350. // string str = ex.StackTrace;
  9351. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上位机心跳写入出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9352. // }
  9353. // #endregion 心跳
  9354. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  9355. // stopwatch1.Stop();
  9356. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  9357. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  9358. // }
  9359. // else
  9360. // {
  9361. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  9362. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  9363. // Funs[plcNo].Connect();
  9364. // }
  9365. // }
  9366. // catch (Exception ex)
  9367. // {
  9368. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  9369. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  9370. // Funs[plcNo].ReConnect();
  9371. // }
  9372. // Thread.Sleep(IntervalReadPLC);
  9373. // }
  9374. //}
  9375. /// <summary>
  9376. /// [S5] Tray盘下料装备 - 进站校验
  9377. /// </summary>
  9378. /// <param name="plcNo">PLC编号</param>
  9379. /// <param name="stationNameStr">工站全称</param>
  9380. private void S5进站校验(int plcNo, string stationNameStr)
  9381. {
  9382. Stopwatch stopwatch1 = new Stopwatch();
  9383. Stopwatch stopwatch2 = new Stopwatch();
  9384. try
  9385. {
  9386. stopwatch1.Start();
  9387. string sn = (string)s5PLCData["e1ProductSN_Check"]; // 产品SN(载具码)
  9388. sn = sn.Replace("\0", "");
  9389. // 获取产品SN By 载具码
  9390. #region 查询载具上的产品信息
  9391. string cavityData = string.Empty;
  9392. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  9393. if (string.IsNullOrEmpty(cavityData))
  9394. cavityData = "";
  9395. if (snResult != 0)
  9396. {
  9397. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9398. writeToPLC_Flag1.Name = "e1MES_FLAG_Check";
  9399. writeToPLC_Flag1.Adress = 2003;
  9400. writeToPLC_Flag1.Value = (short)6;
  9401. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag1);
  9402. stopwatch1.Stop();
  9403. AddMessage(LogType.Info, stationNameStr + $"_进站校验失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  9404. return;
  9405. }
  9406. string[] cavitySNs = cavityData.Split('.');
  9407. string partNo = string.Empty;
  9408. if (cavitySNs != null && cavitySNs.Length >= 1)
  9409. partNo = cavitySNs[0];
  9410. #endregion 查询载具上的产品信息
  9411. // 产品SN(物料码)校验
  9412. List<TestItem> item = new List<TestItem>();
  9413. item.Add(new TestItem()
  9414. {
  9415. Parameter_name = "载具码",
  9416. Parameter_value = sn,
  9417. });
  9418. item.Add(new TestItem()
  9419. {
  9420. Parameter_name = "载具穴号",
  9421. Parameter_value = "1",
  9422. });
  9423. stopwatch2.Start();
  9424. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item, out string errorMsg);
  9425. stopwatch2.Stop();
  9426. short e1MES_FLAG_Check = (short)result;
  9427. // MES_Flag
  9428. //Funs[plcNo].WriteMultipleRegisters<short>(2003, e1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  9429. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9430. writeToPLC_Flag.Name = "e1MES_FLAG_Check";
  9431. writeToPLC_Flag.Adress = 2003;
  9432. writeToPLC_Flag.Value = e1MES_FLAG_Check;
  9433. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
  9434. }
  9435. catch (Exception ex)
  9436. {
  9437. string str = ex.StackTrace;
  9438. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9439. // MES_Flag
  9440. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  9441. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9442. writeToPLC_Flag.Name = "e1MES_FLAG_Check";
  9443. writeToPLC_Flag.Adress = 2003;
  9444. writeToPLC_Flag.Value = (short)6;
  9445. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
  9446. }
  9447. stopwatch1.Stop();
  9448. AddMessage(LogType.Info, stationNameStr + "_进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9449. }
  9450. /// <summary>
  9451. /// [S5] Tray盘下料装备 - 出站接口
  9452. /// </summary>
  9453. /// <param name="plcNo"></param>
  9454. /// <param name="stationCode"></param>
  9455. /// <param name="stationName"></param>
  9456. private void S5出站接口(int plcNo, string stationCode, string stationName)
  9457. {
  9458. Stopwatch stopwatch1 = new Stopwatch();
  9459. Stopwatch stopwatch2 = new Stopwatch();
  9460. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  9461. string stationNameStr = stationCode + stationName;
  9462. string processItem = stationName; // 测试项目
  9463. try
  9464. {
  9465. stopwatch1.Start();
  9466. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  9467. //string batch_num = GlobalContext.BatchNumber; // 批次号
  9468. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  9469. //string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  9470. string sn = (string)s5PLCData["e1ProductSN"]; // 产品SN(载具SN码)
  9471. sn = sn.Replace("\0", "");
  9472. //string partNo = (string)s5PLCData["e1PartNo"]; // 物料码
  9473. //partNo = partNo.Replace("\0", "");
  9474. #region 查询载具上的产品信息
  9475. string cavityData = string.Empty;
  9476. int snResult = XiaomiMES_RouteCommunication.SNQueryData(sn, ref cavityData);
  9477. if (string.IsNullOrEmpty(cavityData))
  9478. cavityData = "";
  9479. if (snResult != 0)
  9480. {
  9481. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9482. writeToPLC_Flag1.Name = "e1MES_FLAG";
  9483. writeToPLC_Flag1.Adress = 2035;
  9484. writeToPLC_Flag1.Value = (short)4;
  9485. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag1);
  9486. stopwatch1.Stop();
  9487. AddMessage(LogType.Info, stationNameStr + $"_出站接口失败!MES边线软件返回结果{snResult};总用时" + stopwatch1.ElapsedMilliseconds + "ms");
  9488. return;
  9489. }
  9490. string[] cavitySNs = cavityData.Split('.');
  9491. string partNo = string.Empty;
  9492. if (cavitySNs != null && cavitySNs.Length >= 1)
  9493. partNo = cavitySNs[0];
  9494. #endregion 查询载具上的产品信息
  9495. int e1Result = (int)s5PLCData["e1Result"]; // 产品结果
  9496. bool pass = e1Result == 1;
  9497. stopwatch2.Start();
  9498. // 上传MES
  9499. List<TestItem> items = new List<TestItem>();
  9500. items.Add(new TestItem()
  9501. {
  9502. Parameter_name = "载具码",
  9503. Parameter_value = sn,
  9504. Parameter_unit = ""
  9505. });
  9506. items.Add(new TestItem()
  9507. {
  9508. Parameter_name = "载具穴号",
  9509. Parameter_value = "1",
  9510. Parameter_unit = ""
  9511. });
  9512. items.Add(new TestItem()
  9513. {
  9514. Parameter_name = "产品结果",
  9515. Parameter_value = e1Result == 1 ? "OK" : "NG",
  9516. Parameter_unit = ""
  9517. });
  9518. int result1 = SwitctProcessData_old(stationNameStr, items, equipmentCode, processItem
  9519. , workorder_code, mtltmrk, partNo, pass, sn, "1");
  9520. //int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
  9521. short result = result1 == 1 ? (short)1 : (short)3;
  9522. stopwatch2.Stop();
  9523. #region 存储绑定数据到 边线MES系统中
  9524. if (result == 1)
  9525. {
  9526. // 删除绑定信息
  9527. int resultMesR = XiaomiMES_RouteCommunication.SNDeleteData(sn);
  9528. if (resultMesR != 0)
  9529. {
  9530. result = 4;
  9531. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}_出站接口失败!MES边线程序返回:{resultMesR}");
  9532. }
  9533. }
  9534. #endregion 存储绑定数据到 边线MES系统中
  9535. // MES_Flag 为MES报错
  9536. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9537. //Funs[plcNo].WriteMultipleRegisters<short>(2035, result); // 4代表上位机报警
  9538. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9539. writeToPLC_Flag.Name = "e1MES_FLAG";
  9540. writeToPLC_Flag.Adress = 2035;
  9541. writeToPLC_Flag.Value = result;
  9542. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
  9543. OnMessage(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  9544. }
  9545. catch (Exception ex)
  9546. {
  9547. stopwatch2.Restart();
  9548. // MES_Flag 为4上位机报错
  9549. //Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)4); // 4代表上位机报警
  9550. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9551. writeToPLC_Flag.Name = "e1MES_FLAG";
  9552. writeToPLC_Flag.Adress = 2035;
  9553. writeToPLC_Flag.Value = (short)4;
  9554. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
  9555. stopwatch2.Stop();
  9556. string str = ex.StackTrace;
  9557. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9558. }
  9559. stopwatch1.Stop();
  9560. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;上传接口用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9561. }
  9562. /// <summary>
  9563. /// [S5] Tray盘下料装备 - 节拍接口
  9564. /// </summary>
  9565. /// <param name="plcNo">PLC编号</param>
  9566. /// <param name="stationNameStr">工站全称</param>
  9567. private void S5节拍接口(int plcNo, string stationNameStr)
  9568. {
  9569. Stopwatch stopwatch1 = new Stopwatch();
  9570. Stopwatch stopwatch2 = new Stopwatch();
  9571. string resultStr = string.Empty;
  9572. try
  9573. {
  9574. stopwatch1.Start();
  9575. string oEEType = ((int)s5PLCData["e1OEEType"]).ToString(); // 节拍类型(plc写入)
  9576. string e1OEEProductSN = (string)s5PLCData["e1OEEProductSN"]; // 载具SN
  9577. e1OEEProductSN = e1OEEProductSN.Replace("\0", "");
  9578. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  9579. if (!actionBool)
  9580. {
  9581. stopwatch2.Start();
  9582. // MES_Flag
  9583. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9584. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9585. writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
  9586. writeToPLC_Flag1.Adress = 2088;
  9587. writeToPLC_Flag1.Value = (short)4;
  9588. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
  9589. stopwatch2.Stop();
  9590. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9591. return;
  9592. }
  9593. string e1OEEPartNo = string.Empty; // 物料码
  9594. if (string.IsNullOrEmpty(e1OEEProductSN))
  9595. {
  9596. stopwatch2.Start();
  9597. // MES_Flag
  9598. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9599. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  9600. writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
  9601. writeToPLC_Flag1.Adress = 2088;
  9602. writeToPLC_Flag1.Value = (short)1;
  9603. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
  9604. stopwatch2.Stop();
  9605. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9606. return;
  9607. }
  9608. else
  9609. { // 查产品SN
  9610. e1OEEPartNo = "Test"; // ZS
  9611. }
  9612. short e1OEEMES_FLAG = 0;
  9613. // 上传OEE
  9614. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, e1OEEPartNo, e1OEEProductSN);
  9615. e1OEEMES_FLAG = result.Item1;
  9616. resultStr = result.Item2;
  9617. stopwatch2.Start();
  9618. // MES_Flag
  9619. //Funs[plcNo].WriteMultipleRegisters<short>(2088, e1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  9620. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9621. writeToPLC_Flag.Name = "e1OEEMES_FLAG";
  9622. writeToPLC_Flag.Adress = 2088;
  9623. writeToPLC_Flag.Value = e1OEEMES_FLAG;
  9624. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
  9625. stopwatch2.Stop();
  9626. }
  9627. catch (Exception ex)
  9628. {
  9629. string str = ex.StackTrace;
  9630. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9631. // MES_Flag
  9632. stopwatch2.Start();
  9633. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 4代表上位机报警
  9634. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9635. writeToPLC_Flag.Name = "e1OEEMES_FLAG";
  9636. writeToPLC_Flag.Adress = 2088;
  9637. writeToPLC_Flag.Value = (short)4;
  9638. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
  9639. stopwatch2.Stop();
  9640. }
  9641. stopwatch1.Stop();
  9642. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9643. }
  9644. /// <summary>
  9645. /// [S5] Tray盘下料装备 - AGV上料叫agv
  9646. /// </summary>
  9647. /// <param name="plcNo">PLC编号</param>
  9648. /// <param name="stationNameStr">工站全称</param>
  9649. private void S5AGV上料叫agv(int plcNo, string stationNameStr)
  9650. {
  9651. Stopwatch stopwatch1 = new Stopwatch();
  9652. Stopwatch stopwatch2 = new Stopwatch();
  9653. try
  9654. {
  9655. stopwatch1.Start();
  9656. // ZS 呼叫AGV
  9657. short e1AGVUpCall = 2;
  9658. stopwatch2.Start();
  9659. // e1AGVUpCall
  9660. //Funs[plcNo].WriteMultipleRegisters<short>(2120, e1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  9661. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9662. writeToPLC_Flag.Name = "e1AGVUpCall";
  9663. writeToPLC_Flag.Adress = 2120;
  9664. writeToPLC_Flag.Value = e1AGVUpCall;
  9665. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
  9666. stopwatch2.Stop();
  9667. }
  9668. catch (Exception ex)
  9669. {
  9670. string str = ex.StackTrace;
  9671. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9672. // e1AGVUpCall
  9673. stopwatch2.Start();
  9674. //Funs[plcNo].WriteMultipleRegisters<short>(2120, (short)4); // 4代表上位机报警
  9675. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9676. writeToPLC_Flag.Name = "e1AGVUpCall";
  9677. writeToPLC_Flag.Adress = 2120;
  9678. writeToPLC_Flag.Value = (short)4;
  9679. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
  9680. stopwatch2.Stop();
  9681. }
  9682. stopwatch1.Stop();
  9683. AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9684. }
  9685. /// <summary>
  9686. /// [S5] Tray盘下料装备 - AGV上料完成
  9687. /// </summary>
  9688. /// <param name="plcNo">PLC编号</param>
  9689. /// <param name="stationNameStr">工站全称</param>
  9690. private void S5AGV上料完成(int plcNo, string stationNameStr)
  9691. {
  9692. Stopwatch stopwatch1 = new Stopwatch();
  9693. Stopwatch stopwatch2 = new Stopwatch();
  9694. try
  9695. {
  9696. stopwatch1.Start();
  9697. // ZS AGV上料完成,让小车离开
  9698. short e1AGVUpEnd = 2;
  9699. stopwatch2.Start();
  9700. // e1AGVUpEnd
  9701. //Funs[plcNo].WriteMultipleRegisters<short>(2122, e1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  9702. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9703. writeToPLC_Flag.Name = "e1AGVUpEnd";
  9704. writeToPLC_Flag.Adress = 2122;
  9705. writeToPLC_Flag.Value = e1AGVUpEnd;
  9706. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
  9707. stopwatch2.Stop();
  9708. }
  9709. catch (Exception ex)
  9710. {
  9711. string str = ex.StackTrace;
  9712. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9713. // e1AGVUpEnd
  9714. stopwatch2.Start();
  9715. //Funs[plcNo].WriteMultipleRegisters<short>(2122, (short)4); // 4代表上位机报警
  9716. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9717. writeToPLC_Flag.Name = "e1AGVUpEnd";
  9718. writeToPLC_Flag.Adress = 2122;
  9719. writeToPLC_Flag.Value = (short)4;
  9720. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
  9721. stopwatch2.Stop();
  9722. }
  9723. stopwatch1.Stop();
  9724. AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9725. }
  9726. /// <summary>
  9727. /// [S5] Tray盘下料装备 - AGV下料叫agv
  9728. /// </summary>
  9729. /// <param name="plcNo">PLC编号</param>
  9730. /// <param name="stationNameStr">工站全称</param>
  9731. private void S5AGV下料叫agv(int plcNo, string stationNameStr)
  9732. {
  9733. Stopwatch stopwatch1 = new Stopwatch();
  9734. Stopwatch stopwatch2 = new Stopwatch();
  9735. try
  9736. {
  9737. stopwatch1.Start();
  9738. // ZS 呼叫AGV
  9739. short e1AGVDownCall = 2;
  9740. stopwatch2.Start();
  9741. // e1AGVDownCall
  9742. //Funs[plcNo].WriteMultipleRegisters<short>(2133, e1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  9743. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9744. writeToPLC_Flag.Name = "e1AGVDownCall";
  9745. writeToPLC_Flag.Adress = 2133;
  9746. writeToPLC_Flag.Value = e1AGVDownCall;
  9747. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
  9748. stopwatch2.Stop();
  9749. }
  9750. catch (Exception ex)
  9751. {
  9752. string str = ex.StackTrace;
  9753. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9754. // e1AGVDownCall
  9755. stopwatch2.Start();
  9756. //Funs[plcNo].WriteMultipleRegisters<short>(2133, (short)4); // 4代表上位机报警
  9757. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9758. writeToPLC_Flag.Name = "e1AGVDownCall";
  9759. writeToPLC_Flag.Adress = 2133;
  9760. writeToPLC_Flag.Value = (short)4;
  9761. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
  9762. stopwatch2.Stop();
  9763. }
  9764. stopwatch1.Stop();
  9765. AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9766. }
  9767. /// <summary>
  9768. /// [S5] Tray盘下料装备 - AGV下料完成
  9769. /// </summary>
  9770. /// <param name="plcNo">PLC编号</param>
  9771. /// <param name="stationNameStr">工站全称</param>
  9772. private void S5AGV下料完成(int plcNo, string stationNameStr)
  9773. {
  9774. Stopwatch stopwatch1 = new Stopwatch();
  9775. Stopwatch stopwatch2 = new Stopwatch();
  9776. try
  9777. {
  9778. stopwatch1.Start();
  9779. // ZS AGV上料完成,让小车离开
  9780. short e1AGVDownEnd = 2;
  9781. stopwatch2.Start();
  9782. // e1AGVDownEnd
  9783. //Funs[plcNo].WriteMultipleRegisters<short>(2135, e1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  9784. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9785. writeToPLC_Flag.Name = "e1AGVDownEnd";
  9786. writeToPLC_Flag.Adress = 2135;
  9787. writeToPLC_Flag.Value = e1AGVDownEnd;
  9788. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
  9789. stopwatch2.Stop();
  9790. }
  9791. catch (Exception ex)
  9792. {
  9793. string str = ex.StackTrace;
  9794. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9795. // e1AGVDownEnd
  9796. stopwatch2.Start();
  9797. //Funs[plcNo].WriteMultipleRegisters<short>(2135, (short)4); // 4代表上位机报警
  9798. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  9799. writeToPLC_Flag.Name = "e1AGVDownEnd";
  9800. writeToPLC_Flag.Adress = 2135;
  9801. writeToPLC_Flag.Value = (short)4;
  9802. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
  9803. stopwatch2.Stop();
  9804. }
  9805. stopwatch1.Stop();
  9806. AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  9807. }
  9808. #endregion [S5] Tray盘下料装备
  9809. #endregion PLC5 张超凡
  9810. #region 缓存读取到的PLC数据 与 需要写入的PLC数据
  9811. /// <summary>
  9812. /// PLC读取到的数据 -添加数据
  9813. /// </summary>
  9814. public static void SxPLCData_Add(ref Dictionary<string, object> sxPlcData, string newKey, object newValue)
  9815. {
  9816. if (sxPlcData.ContainsKey(newKey))
  9817. sxPlcData[newKey] = newValue;
  9818. else
  9819. sxPlcData.Add(newKey, newValue);
  9820. }
  9821. /// <summary>
  9822. /// PLC需要写入的数据 -添加数据
  9823. /// </summary>
  9824. public static void SxPLCWriteData_Add(ref Dictionary<string, WriteToPLC_Flag> sxPLCWriteData, string newKey, WriteToPLC_Flag newValue)
  9825. {
  9826. if (sxPLCWriteData.ContainsKey(newKey))
  9827. sxPLCWriteData[newKey] = newValue;
  9828. else
  9829. sxPLCWriteData.Add(newKey, newValue);
  9830. }
  9831. /// <summary>
  9832. /// PLC回写操作,写后清空flag
  9833. /// </summary>
  9834. /// <param name="modbusClient">modbus对象</param>
  9835. /// <param name="pLCReadDatas">读取到的数据字典</param>
  9836. /// <param name="pLCWriteDatas">需要写入的数据</param>
  9837. public static void PLCWriteData(ModbusClientHelper modbusClient, ref Dictionary<string, object> pLCReadDatas, ref Dictionary<string, WriteToPLC_Flag> pLCWriteDataDic)
  9838. {
  9839. if (pLCWriteDataDic != null && pLCWriteDataDic.Count > 0)
  9840. {
  9841. List<WriteToPLC_Flag> pLCWriteDatas = pLCWriteDataDic.Values.ToList();
  9842. for (int i = 0; i < pLCWriteDatas.Count; i++)
  9843. {
  9844. string mesFlagName = pLCWriteDatas[i].Name;
  9845. int mesFlagAdress = pLCWriteDatas[i].Adress;
  9846. short mesFlagValue = (short)pLCWriteDatas[i].Value; // short
  9847. if (mesFlagValue != 0) // 不为0则证明需要写入结果信息
  9848. {
  9849. // 先回写数据
  9850. List<WriteToPLC_Data> writeToPLCDatas = pLCWriteDatas[i].WriteToPLCDatas;
  9851. for (int j = 0; j < writeToPLCDatas.Count; j++)
  9852. {
  9853. int mesDataAdress = writeToPLCDatas[j].Adress;
  9854. PLCValueType mesDataType = writeToPLCDatas[j].ValueType;
  9855. switch (mesDataType)
  9856. {
  9857. case PLCValueType.Short:
  9858. short mesDataValueShort = (short)writeToPLCDatas[j].Value;
  9859. modbusClient.WriteMultipleRegisters<short>(mesDataAdress, mesDataValueShort);
  9860. break;
  9861. case PLCValueType.String:
  9862. string mesDataValueStr = (string)writeToPLCDatas[j].Value;
  9863. int mesDataValueStrLength = writeToPLCDatas[j].ValueTypeStrLength;
  9864. modbusClient.WriteMultipleRegisters<string>(mesDataAdress, mesDataValueStr, mesDataValueStrLength);
  9865. break;
  9866. }
  9867. }
  9868. // 再回写信号
  9869. modbusClient.WriteMultipleRegisters<short>(mesFlagAdress, mesFlagValue);
  9870. // 存储读取数据的字典
  9871. pLCReadDatas[mesFlagName] = (int)mesFlagValue;
  9872. // 存储写入数据的字典 - 清空写入值
  9873. pLCWriteDatas[i].Value = (short)0;
  9874. pLCWriteDataDic[mesFlagName] = pLCWriteDatas[i];
  9875. }
  9876. }
  9877. }
  9878. }
  9879. /// <summary>
  9880. /// 提交点检数据到MES - 取数据库中缓存的 点检数据
  9881. /// </summary>
  9882. /// <param name="no">3</param>
  9883. /// <param name="stationCode">设备编号</param>
  9884. /// <param name="stationNameStr">设备名称</param>
  9885. /// <param name="plcOrder">车间订单号</param>
  9886. private void SubmitOneCheckDataToMESByDB(int plcNo, int stationCode, string stationNameStr, string plcOrder)
  9887. {
  9888. try
  9889. {
  9890. /// [S2]FCT (2-上传点检数据;102-清空该工单该工单的所有点检项缓存)
  9891. /// [S3]值板机 (3-上传点检数据;103-清空该工单该工单的所有点检项缓存)
  9892. /// [S4]取放桁架 (4-上传点检数据;104-清空该工单该工单的所有点检项缓存)
  9893. /// [S6]CCD检测 (6-上传点检数据;106-清空该工单该工单的所有点检项缓存)
  9894. int result1 = 0;
  9895. switch (stationCode)
  9896. {
  9897. case 2:
  9898. case 3:
  9899. case 4:
  9900. case 6:
  9901. result1 = SubmitToMESByDB(stationCode.ToString(), stationNameStr, plcOrder);
  9902. break;
  9903. case 102:
  9904. result1 = ClearOneCheckDataByDB("2", stationNameStr, plcOrder);
  9905. break;
  9906. case 103:
  9907. result1 = ClearOneCheckDataByDB("3", stationNameStr, plcOrder);
  9908. break;
  9909. case 104:
  9910. result1 = ClearOneCheckDataByDB("4", stationNameStr, plcOrder);
  9911. break;
  9912. case 106:
  9913. result1 = ClearOneCheckDataByDB("6", stationNameStr, plcOrder);
  9914. break;
  9915. default:
  9916. // MES_Flag 为“6未找到正确设备编号”
  9917. Funs[plcNo].WriteMultipleRegisters<int>(2406, 6);
  9918. AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!未找到需要点检的正确设备编号");
  9919. return;
  9920. }
  9921. short result = result1 == 1 ? (short)1 : (short)2;
  9922. Funs[plcNo].WriteMultipleRegisters<int>(2406, result); // MES_Flag 为4MES报错
  9923. OnMessage(LogType.Debug, $"PLC{plcNo}_PLC通知MES上传点检数据运行完毕!-Write" + (result == 1 ? "成功!" : "失败!"));
  9924. }
  9925. catch (Exception ex)
  9926. {
  9927. // MES_Flag 为2上位机报错
  9928. Funs[plcNo].WriteMultipleRegisters<int>(2406, 2);
  9929. string str = ex.StackTrace;
  9930. AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  9931. }
  9932. }
  9933. #endregion 缓存读取到的PLC数据 与 需要写入的PLC数据
  9934. #region UI刷新
  9935. /// <summary>
  9936. /// 更新商品信息的UI + 下发产品信息(SN)
  9937. /// </summary>
  9938. private void UpdateProductInfo()
  9939. {
  9940. currentWC.Text = GlobalContext.WorkOrderCode; // 订单号
  9941. currentMtltmrk.Text = GlobalContext.Mtltmrk; // 产品型号
  9942. //currentBN.Text = GlobalContext.BatchNumber; // 批次号
  9943. //txt_CurSupplierCode.Text = ""; // 供应商代号
  9944. }
  9945. /// <summary>
  9946. /// 更新PLC连接状态的UI
  9947. /// </summary>
  9948. /// <param name="no">PLC编号</param>
  9949. /// <param name="status">状态</param>
  9950. private void UpdatePLCMonitor(int imgNo, int plcNo, int status)
  9951. {
  9952. if (this != null && !this.IsDisposed)
  9953. {
  9954. switch (imgNo)
  9955. {
  9956. case 1:
  9957. this.BeginInvoke(new Action(() =>
  9958. {
  9959. picPLC.Image = imageListState.Images[status];
  9960. }));
  9961. break;
  9962. case 2:
  9963. this.BeginInvoke(new Action(() =>
  9964. {
  9965. pictureBox2.Image = imageListState.Images[status];
  9966. }));
  9967. break;
  9968. case 3:
  9969. this.BeginInvoke(new Action(() =>
  9970. {
  9971. pictureBox3.Image = imageListState.Images[status];
  9972. }));
  9973. break;
  9974. case 4:
  9975. this.BeginInvoke(new Action(() =>
  9976. {
  9977. pictureBox4.Image = imageListState.Images[status];
  9978. }));
  9979. break;
  9980. case 5:
  9981. this.BeginInvoke(new Action(() =>
  9982. {
  9983. pictureBox5.Image = imageListState.Images[status];
  9984. }));
  9985. break;
  9986. case 6:
  9987. this.BeginInvoke(new Action(() =>
  9988. {
  9989. pictureBox6.Image = imageListState.Images[status];
  9990. }));
  9991. break;
  9992. case 7:
  9993. this.BeginInvoke(new Action(() =>
  9994. {
  9995. pictureBox7.Image = imageListState.Images[status];
  9996. }));
  9997. break;
  9998. case 8:
  9999. this.BeginInvoke(new Action(() =>
  10000. {
  10001. pictureBox8.Image = imageListState.Images[status];
  10002. }));
  10003. break;
  10004. default:
  10005. break;
  10006. }
  10007. }
  10008. Task.Run(() => // 更新PLC交互页的指示灯
  10009. {
  10010. try
  10011. {
  10012. if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
  10013. {
  10014. Form_Main.formPLCDB.UpdatePLCFunMonitor(plcNo, status);
  10015. }
  10016. }
  10017. catch { }
  10018. });
  10019. }
  10020. #endregion UI刷新
  10021. #region 日志
  10022. /// <summary>
  10023. /// 添加各工位运行日志(同步至PLC交互页面)
  10024. /// </summary>
  10025. /// <param name="stationNameStr">工站名称</param>
  10026. /// <param name="logType">日志类型</param>
  10027. /// <param name="message">日志内容</param>
  10028. /// <param name="snNumber">产品数字SN</param>
  10029. public void AddMessage_Station(string stationNameStr, LogType logType, string message, string snNumber = "")
  10030. {
  10031. if (!(stationNameStr.Equals("获取设备报警数据与状态信息")
  10032. && (message.Contains("更新整线运行数据完毕") || message.Contains("更新整线报警数据完毕"))
  10033. ))
  10034. {
  10035. AddMessage(logType, message); // 首页展示+日志记录
  10036. }
  10037. PLCDBFormMessage plcMessage = new PLCDBFormMessage()
  10038. {
  10039. StationName = stationNameStr,
  10040. SnNumber = snNumber,
  10041. Message = message,
  10042. CreateTime = DateTime.Now
  10043. };
  10044. // PLC交互页展示
  10045. Task.Run(() =>
  10046. {
  10047. try
  10048. {
  10049. if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
  10050. {
  10051. Form_Main.formPLCDB.UpdateMessage(plcMessage);
  10052. }
  10053. }
  10054. catch { }
  10055. });
  10056. }
  10057. /// <summary>
  10058. /// 添加运行日志
  10059. /// </summary>
  10060. /// <param name="logType">日志类型</param>
  10061. /// <param name="message">日志内容</param>
  10062. public void AddMessage(LogType logType, string message)
  10063. {
  10064. OnMessage(logType, message);
  10065. string date = DateTime.Now.ToString("yyyy/MM/dd");
  10066. string time = DateTime.Now.ToString("HH:mm:ss:fff");
  10067. string msgShow = time + "--> " + message + "\r\n";
  10068. this.BeginInvoke(new Action(() =>
  10069. {
  10070. systemLog.Rows.Insert(0, date, time, message);
  10071. if (systemLog.Rows.Count >= 100)
  10072. systemLog.Rows.RemoveAt(systemLog.Rows.Count - 1);
  10073. }));
  10074. }
  10075. /// <summary>
  10076. /// 添加运行日志-保存
  10077. /// </summary>
  10078. /// <param name="logType">日志类型</param>
  10079. /// <param name="message">日志内容</param>
  10080. private void OnMessage(LogType logType, string msg)
  10081. {
  10082. MessageEvent?.Invoke(logType, msg);
  10083. }
  10084. /// <summary>
  10085. /// 保存PLC写入日志
  10086. /// </summary>
  10087. /// <param name="logType"></param>
  10088. /// <param name="logValue"></param>
  10089. private void WritePLCLog(LogType logType, string logValue)
  10090. {
  10091. switch ((int)logType)
  10092. {
  10093. case 0:
  10094. _PLCLogNet.WriteDebug(logValue);
  10095. break;
  10096. case 1:
  10097. _PLCLogNet.WriteInfo(logValue);
  10098. break;
  10099. case 2:
  10100. _PLCLogNet.WriteWarn(logValue);
  10101. break;
  10102. case 3:
  10103. _PLCLogNet.WriteError(logValue);
  10104. break;
  10105. default:
  10106. _PLCLogNet.WriteFatal(logValue);
  10107. break;
  10108. }
  10109. }
  10110. /// <summary>
  10111. /// IOT Mqtt回调方法- With DataId
  10112. /// </summary>
  10113. /// <param name="id"></param>
  10114. /// <param name="v"></param>
  10115. /// <param name="dataId"></param>
  10116. public void CallbackWithDataId(string id, string msg, string dataId)
  10117. {
  10118. //_MqttLogNet.WriteInfo("-------CallbackWithDataId-------");
  10119. //byte[] buffer1 = Encoding.Default.GetBytes(v);
  10120. //byte[] buffer2 = Encoding.Convert(Encoding.UTF8, Encoding.Default, buffer1, 0, buffer1.Length);
  10121. //string strBuffer = Encoding.Default.GetString(buffer2, 0, buffer2.Length);
  10122. //Console.WriteLine("{0} -> {1} {2}", id, strBuffer, dataId);
  10123. string datetime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff");
  10124. _IOTMqttLogNet.WriteInfo($"{datetime}-> [消息ID:{id}][事件ID:{dataId}]{msg}");
  10125. }
  10126. /// <summary>
  10127. /// AGV Mqtt回调方法- 记录Log并处理数据
  10128. /// </summary>
  10129. /// <param name="obj"></param>
  10130. private void AGVMqttShowLog(ResultData_MQTT resultData_MQTT)
  10131. {
  10132. string datetime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff");
  10133. _AGVMqttLogNet.WriteInfo($"{datetime}->返回结果:{resultData_MQTT.ResultCode},返回信息:{resultData_MQTT.ResultMsg}");
  10134. // 接收到的信息
  10135. string topic = (string)resultData_MQTT.ResultObject1; // 订阅的标识
  10136. string jsonData = (string)resultData_MQTT.ResultObject2; // 订阅的数据
  10137. if (resultData_MQTT.ResultCode == 1 && !string.IsNullOrEmpty(topic)) // 是接收到的数据
  10138. {
  10139. }
  10140. }
  10141. #endregion 日志
  10142. /// <summary>
  10143. /// 实例化报警字典
  10144. /// </summary>
  10145. private void InitalDicAlarm()
  10146. {
  10147. #region 第一个工站(这里未区分工位,所以下面出现的‘工位代码’使用‘线别代码’代替)
  10148. List<Alarm> keyValues1 = new List<Alarm>
  10149. {
  10150. #region 第一组报警(电机)
  10151. new Alarm { 报警类型 = "电机故障", 报警详情 = "料盘搬运_Y轴电机故障" ,关联的PLC地址 = 5100 },
  10152. new Alarm { 报警类型 = "电机故障", 报警详情 = "壳体取料_X轴电机故障" ,关联的PLC地址 = 5101 },
  10153. new Alarm { 报警类型 = "电机故障", 报警详情 = "壳体取料_Z轴电机故障" ,关联的PLC地址 = 5102 },
  10154. new Alarm { 报警类型 = "电机故障", 报警详情 = "载具搬运_X轴电机故障" ,关联的PLC地址 = 5103 },
  10155. new Alarm { 报警类型 = "电机故障", 报警详情 = "镭射_X轴电机故障" ,关联的PLC地址 = 5104 },
  10156. new Alarm { 报警类型 = "电机故障", 报警详情 = "上相机_X轴电机故障" ,关联的PLC地址 = 5105 },
  10157. new Alarm { 报警类型 = "电机故障", 报警详情 = "上相机_Z轴电机故障" ,关联的PLC地址 = 5106 },
  10158. new Alarm { 报警类型 = "电机故障", 报警详情 = "下相机_X轴电机故障" ,关联的PLC地址 = 5107 },
  10159. new Alarm { 报警类型 = "电机故障", 报警详情 = "下料_Y轴电机故障" ,关联的PLC地址 = 5108 },
  10160. new Alarm { 报警类型 = "电机故障", 报警详情 = "下料_X轴电机故障" ,关联的PLC地址 = 5109 },
  10161. #endregion 第一组报警(电机)
  10162. #region 第二组报警(气缸)
  10163. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓分料进退气缸故障" ,关联的PLC地址 = 5200 },
  10164. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓分料升降气缸故障" ,关联的PLC地址 = 5201 },
  10165. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓顶升气缸故障" ,关联的PLC地址 = 5202 },
  10166. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体取料夹爪气缸故障" ,关联的PLC地址 = 5203 },
  10167. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料仓顶升气缸故障" ,关联的PLC地址 = 5204 },
  10168. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料平移气缸故障" ,关联的PLC地址 = 5205 },
  10169. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料升降气缸故障" ,关联的PLC地址 = 5206 },
  10170. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料夹爪气缸故障" ,关联的PLC地址 = 5207 },
  10171. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料旋转气缸故障" ,关联的PLC地址 = 5208 },
  10172. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装平移气缸故障" ,关联的PLC地址 = 5209 },
  10173. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装升降气缸故障" ,关联的PLC地址 = 5210 },
  10174. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装夹爪气缸故障" ,关联的PLC地址 = 5211 },
  10175. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装撑开气缸故障" ,关联的PLC地址 = 5212 },
  10176. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具定位气缸1故障" ,关联的PLC地址 = 5213 },
  10177. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具定位气缸2故障" ,关联的PLC地址 = 5214 },
  10178. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具下料移载气缸故障" ,关联的PLC地址 = 5215 },
  10179. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具侧推气缸故障" ,关联的PLC地址 = 5216 },
  10180. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具回流气缸故障" ,关联的PLC地址 = 5217 },
  10181. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2压料气缸故障" ,关联的PLC地址 = 5218 },
  10182. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2电测气缸故障" ,关联的PLC地址 = 5219 },
  10183. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2气密气缸故障" ,关联的PLC地址 = 5220 },
  10184. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位3下压气缸故障" ,关联的PLC地址 = 5221 },
  10185. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位3上顶气缸故障" ,关联的PLC地址 = 5222 },
  10186. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位5相机升降气缸故障" ,关联的PLC地址 = 5223 },
  10187. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组升降气缸故障" ,关联的PLC地址 = 5224 },
  10188. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组夹爪气缸1故障" ,关联的PLC地址 = 5225 },
  10189. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组夹爪气缸2故障" ,关联的PLC地址 = 5226 },
  10190. new Alarm { 报警类型 = "气缸故障", 报警详情 = "机械手夹爪气缸故障" ,关联的PLC地址 = 5227 },
  10191. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位4:镭射压料气缸故障" ,关联的PLC地址 = 5228 },
  10192. #endregion 第二组报警(气缸)
  10193. #region 第三组报警(其他故障)
  10194. new Alarm { 报警类型 = "其他故障", 报警详情 = "上料处缺料报警" ,关联的PLC地址 = 5300 },
  10195. new Alarm { 报警类型 = "其他故障", 报警详情 = "震盘缺料报警" ,关联的PLC地址 = 5301 },
  10196. new Alarm { 报警类型 = "其他故障", 报警详情 = "成品仓料满报警" ,关联的PLC地址 = 5302 },
  10197. new Alarm { 报警类型 = "其他故障", 报警详情 = "检测拍照超时报警" ,关联的PLC地址 = 5303 },
  10198. new Alarm { 报警类型 = "其他故障", 报警详情 = "检测拍照NG报警" ,关联的PLC地址 = 5304 },
  10199. new Alarm { 报警类型 = "其他故障", 报警详情 = "玻璃门打开报警" ,关联的PLC地址 = 5305 },
  10200. #endregion 第三组报警(其他故障)
  10201. };
  10202. DicAlarms_Cur.Add(GlobalContext.LineCode, keyValues1); // 这里使用线体代替工位
  10203. #endregion 第一个工站(这里使用线体代替工位)
  10204. # region 第二个工站-原来的写法(废弃)
  10205. //keyValues = new Dictionary<int, AlarmData[]>();
  10206. ////1
  10207. //dicAlarmName = new Dictionary<int, Alarm>();
  10208. //dicAlarmName.Add(0, new Alarm { Name = "M01衬套组模组X电机报警" });
  10209. //dicAlarmName.Add(1, new Alarm { Name = "M02衬套组模组Y电机报警" });
  10210. //dicAlarmName.Add(2, new Alarm { Name = "M03衬套组模组Z电机报警" });
  10211. //dicAlarmName.Add(3, new Alarm { Name = "M04衬套组模组U电机报警" });
  10212. //dicAlarmName.Add(4, new Alarm { Name = "M05外流线皮带电机报警" });
  10213. //alarmDatas = new AlarmData[dicAlarmName.Count];
  10214. //for (int i = 0; i < dicAlarmName.Count; i++)
  10215. //{
  10216. // alarmDatas[i] = new AlarmData();
  10217. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-2";
  10218. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  10219. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  10220. // alarmDatas[i].AlarmType = 1;
  10221. //}
  10222. //keyValues.Add(1, alarmDatas);
  10223. ////2
  10224. //dicAlarmName = new Dictionary<int, Alarm>();
  10225. //dicAlarmName.Add(0, new Alarm { Name = "C01定位气缸故障" });
  10226. //dicAlarmName.Add(1, new Alarm { Name = "C02左推料气缸故障" });
  10227. //dicAlarmName.Add(2, new Alarm { Name = "C03右推料气缸故障" });
  10228. //dicAlarmName.Add(3, new Alarm { Name = "C04左压料气缸故障" });
  10229. //dicAlarmName.Add(4, new Alarm { Name = "C05右压料气缸故障" });
  10230. //dicAlarmName.Add(5, new Alarm { Name = "C06切料气缸故障" });
  10231. //dicAlarmName.Add(6, new Alarm { Name = "C07左入料吹气气缸故障" });
  10232. //dicAlarmName.Add(7, new Alarm { Name = "C08右入料吹气气缸故障" });
  10233. //alarmDatas = new AlarmData[dicAlarmName.Count];
  10234. //for (int i = 0; i < dicAlarmName.Count; i++)
  10235. //{
  10236. // alarmDatas[i] = new AlarmData();
  10237. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-2";
  10238. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  10239. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  10240. // alarmDatas[i].AlarmType = 2;
  10241. //}
  10242. //keyValues.Add(2, alarmDatas);
  10243. ////3
  10244. //dicAlarmName = new Dictionary<int, Alarm>();
  10245. //dicAlarmName.Add(0, new Alarm { Name = "安全门报警" });
  10246. //dicAlarmName.Add(1, new Alarm { Name = "联机通信故障" });
  10247. //dicAlarmName.Add(2, new Alarm { Name = "连续NG报警" });
  10248. //dicAlarmName.Add(3, new Alarm { Name = "合格率低于设定值报警" });
  10249. //alarmDatas = new AlarmData[dicAlarmName.Count];
  10250. //for (int i = 0; i < dicAlarmName.Count; i++)
  10251. //{
  10252. // alarmDatas[i] = new AlarmData();
  10253. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-3";
  10254. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  10255. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  10256. // alarmDatas[i].AlarmType = 3;
  10257. //}
  10258. //keyValues.Add(3, alarmDatas);
  10259. //DicAlarms.Add(2, keyValues);
  10260. #endregion 第二个工站-原来的写法(废弃)
  10261. }
  10262. private void button1_Click(object sender, EventArgs e)
  10263. {
  10264. OpenDailogFalg=true;
  10265. if (OpenDailogFalg)
  10266. {
  10267. using (var dialog = new BandBarodeDialog())
  10268. {
  10269. string strCarrierBarcode = "N801A-003";
  10270. dialog._CarrierBarcode = strCarrierBarcode;
  10271. string sn = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  10272. dialog._ProductBarcode = sn;
  10273. var rs = dialog.ShowDialog();
  10274. if (rs == DialogResult.OK)
  10275. {
  10276. AddMessage(LogType.Info, $"扫码校验通过,载具码:{strCarrierBarcode};产品码:{sn};产品码:{sn}");
  10277. OpenDailogFalg = false;//关闭扫码
  10278. }
  10279. }
  10280. }
  10281. }
  10282. }
  10283. }