Form_Home.cs 316 KB

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  1. using Newtonsoft.Json;
  2. using System;
  3. using System.Collections.Generic;
  4. using System.Data;
  5. using System.IO;
  6. using System.Linq;
  7. using System.Text;
  8. using Microsoft.Win32;
  9. using System.Threading;
  10. using System.Threading.Tasks;
  11. using System.Windows.Forms;
  12. using HslCommunication.LogNet;
  13. using MainForm.FaForm;
  14. using NPOI.Util;
  15. using Sunny.UI;
  16. using MainForm.ClassFile.XiaomiAPI;
  17. using System.Diagnostics;
  18. using MainForm.Models;
  19. using SqlSugar;
  20. using EasyModbus;
  21. using ModBusClientSimple.Util;
  22. using MainForm.ClassFile.XiaomiAPI_MES;
  23. using static MainForm.ClassFile.XiaomiAPI.XiaomiMqttClient_Extend;
  24. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationOutbound;
  25. using static MainForm.ClassFile.XiaomiAPI_MES.XiaomiMESHttp_StationInbound;
  26. using EIP_Protocol;
  27. using DevComponents.DotNetBar.Controls;
  28. using ICSharpCode.SharpZipLib.Zip;
  29. using static MainForm.SQLHelper;
  30. /*
  31. * 注:本源码对外提供,所以有些地方使用中文命名方法及变量
  32. */
  33. namespace MainForm
  34. {
  35. /// <summary>
  36. /// 记录日志的委托
  37. /// </summary>
  38. /// <param name="logType">日志类型</param>
  39. /// <param name="message">日志信息</param>
  40. public delegate void HomeMessageHandler(LogType logType, string message);
  41. /// <summary>
  42. /// 主页窗体
  43. /// </summary>
  44. public partial class Form_Home : Form
  45. {
  46. #region 常量
  47. //文本常量
  48. private const string Head = "开始采集";
  49. private const string Tail = "采集完成";
  50. private const string Body = "工位出站数据";
  51. private const string BodyCheck = "工位点检数据";
  52. private const string BodyRun = "整线运行数据";
  53. private const string BodyAlarm = "整线报警数据";
  54. #endregion 常量
  55. #region 变量
  56. /// <summary>
  57. /// 委托-记录日志的方法
  58. /// </summary>
  59. public event HomeMessageHandler MessageEvent;
  60. /// <summary>
  61. /// 日志接口
  62. /// </summary>
  63. ILogNet _PLCLogNet;
  64. /// <summary>
  65. /// 用于记录MQTT日志
  66. /// </summary>
  67. ILogNet _MqttLogNet;
  68. //private int DataSwitch = 1; // 1-SQLServer;2-Excel
  69. // 定义信号量,index0给MES(true有信号,false无信号;set()让被控线程运行,Reset()让被控线程停止;WaitOne(等待时间)等待线程运行)
  70. //间隔时间
  71. private int IntervalReadPLC = 300; //ms 读PLC
  72. private int IntervalMonitorMES = 1000; //ms MES心跳
  73. private int IntervalUpHead = 1000; //ms 上位机心跳(给PLC用)
  74. private int IntervalAlarm = 1000; //ms 数据(报警)查询与设备运行信息
  75. //定义一个字典,存plc对象(通讯)
  76. //ModbusClientHelper plc1Alarm; // PLC‘运行数据’与‘报警数据’线程用ModbusTCP
  77. //Dictionary<int, ModbusClientHelper> Funs = new Dictionary<int, ModbusClientHelper>();
  78. Inovance_EIP plc1Alarm; // PLC‘运行数据’与‘报警数据’线程用ModbusTCP
  79. Dictionary<int, Inovance_EIP> Funs = new Dictionary<int, Inovance_EIP>();
  80. /// <summary>
  81. /// 上次的设备运行信息
  82. /// </summary>
  83. private string lineWorkingData1_OldStr = string.Empty;
  84. /// <summary>
  85. /// 设备报警字典-当前结果
  86. /// Dictionary<工位代码,List<报警信息>>
  87. /// </summary>
  88. private Dictionary<string, List<Alarm>> DicAlarms_Cur = new Dictionary<string, List<Alarm>>();
  89. #endregion 变量
  90. #region 窗体基础事件
  91. /// <summary>
  92. /// 初始化
  93. /// </summary>
  94. public Form_Home()
  95. {
  96. InitializeComponent();
  97. CheckForIllegalCrossThreadCalls = false; // 不检查跨线程访问
  98. _PLCLogNet = new LogNetDateTime(GlobalContext.PlcLogDir, GenerateMode.ByEveryDay); // 按天记录日志
  99. _MqttLogNet = new LogNetDateTime(GlobalContext.MqttLogDir, GenerateMode.ByEveryHour); // 按小时记录日志
  100. GlobalContext.Set += new Action(UpdateProductInfo); // 产品信息变化时更新UI
  101. }
  102. /// <summary>
  103. /// 窗体加载事件
  104. /// </summary>
  105. private void Form_Home_Load(object sender, EventArgs e)
  106. {
  107. try
  108. {
  109. AddMessage(LogType.Info, "开始初始化程序");
  110. InitalDicAlarm(); // 实例化报警字典
  111. //组建plc对象字典
  112. //plc1Alarm = new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort);
  113. //plc1Alarm = new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine1Address);
  114. if (GlobalContext.IsUsePLC1)
  115. Funs.Add(1, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine1Address)); //OP10 壳体清洁上料装备
  116. //Funs.Add(1, new ModbusClientHelper(GlobalContext.Machine1Address, GlobalContext.MachinePort, 2001)); // Tray盘上料装备(板测)
  117. if (GlobalContext.IsUsePLC2)
  118. //Funs.Add(2, new ModbusClientHelper(GlobalContext.Machine2Address, GlobalContext.MachinePort, 2001)); // FCT(板测),
  119. Funs.Add(2, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine2Address)); //OP20 顶盖上料设备
  120. if (GlobalContext.IsUsePLC3)
  121. Funs.Add(3, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine3Address)); //OP30 点胶设备
  122. //Funs.Add(3, new ModbusClientHelper(GlobalContext.Machine3Address, GlobalContext.MachinePort, 2001)); // 值板机,
  123. if (GlobalContext.IsUsePLC4)
  124. Funs.Add(4, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine4Address)); //OP40 3D胶线检测
  125. //Funs.Add(4, new ModbusClientHelper(GlobalContext.Machine4Address, GlobalContext.MachinePort, 2001)); // 取放桁
  126. if (GlobalContext.IsUsePLC5)
  127. Funs.Add(5, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine5Address)); //OP50 ADD PCB板上料
  128. //Funs.Add(5, new ModbusClientHelper(GlobalContext.Machine5Address, GlobalContext.MachinePort, 2001)); //Tray盘下料装备
  129. if (GlobalContext.IsUsePLC6)
  130. Funs.Add(6, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine6Address)); //OP60 顶盖装配
  131. if (GlobalContext.IsUsePLC7)
  132. Funs.Add(7, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine7Address)); //OP70 锁螺丝
  133. if (GlobalContext.IsUsePLC8)
  134. Funs.Add(8, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine8Address)); //OP80 3D螺丝高度检测,NG出料站
  135. if (GlobalContext.IsUsePLC9)
  136. Funs.Add(9, new Inovance_EIP(GlobalContext.PCAddress, GlobalContext.Machine9Address)); //OP90 下料站
  137. foreach (Inovance_EIP plcEIP in Funs.Values)
  138. {
  139. if (plcEIP != null)
  140. {
  141. try
  142. {
  143. plcEIP.Connect();
  144. }
  145. catch (Exception ex)
  146. {
  147. MessageBox.Show($"PLC[{GlobalContext.Machine1Address}]连接失败!失败信息:" + ex.Message,
  148. "PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
  149. }
  150. }
  151. }
  152. /*
  153. //plc1Alarm.Connect();
  154. foreach (ModbusClientHelper modbusClient in Funs.Values)
  155. {
  156. if (modbusClient != null)
  157. {
  158. try
  159. {
  160. modbusClient.Connect();
  161. }
  162. catch (Exception ex)
  163. {
  164. MessageBox.Show($"PLC[{modbusClient.IPAddress}:{modbusClient.Port}]连接失败!失败信息:" + ex.Message,
  165. "PLC连接提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, MessageBoxOptions.ServiceNotification);
  166. }
  167. }
  168. }
  169. */
  170. // 采集任务
  171. Task TaskReadAlarm = new Task(ReadAlarmAllPLC); // 线程-获取线体报警数据
  172. List<Task> TaskReadProcess = new List<Task>(); // 线程-触发点位(PLC)的线程
  173. //TaskReadProcess.Add(new Task(() => { ReadStation_DownOrderInfo(1); })); // 下发机种
  174. if (GlobalContext.IsUsePLC1)
  175. TaskReadProcess.Add(new Task(() => { ReadStation_S1(1); })); //OP10 壳体清洁上料装备
  176. if (GlobalContext.IsUsePLC2)
  177. TaskReadProcess.Add(new Task(() => { ReadStation_S2(2); })); //OP20 顶盖上料设备
  178. if (GlobalContext.IsUsePLC3)
  179. //TaskReadProcess.Add(new Task(() => { ReadStation_S3(3); })); //OP30 点胶设备
  180. if (GlobalContext.IsUsePLC4)
  181. TaskReadProcess.Add(new Task(() => { ReadStation_S4(4); })); //OP40 点胶检测设备
  182. if (GlobalContext.IsUsePLC5)
  183. TaskReadProcess.Add(new Task(() => { ReadStation_S5(5); })); //OP50 ADD PCB板上料设备
  184. /*
  185. if (GlobalContext.IsUsePLC6)
  186. TaskReadProcess.Add(new Task(() => { ReadStation_S6(6); })); //OP60 顶盖装配设备
  187. if (GlobalContext.IsUsePLC7)
  188. TaskReadProcess.Add(new Task(() => { ReadStation_S7(7); })); //OP70 锁螺丝设备
  189. if (GlobalContext.IsUsePLC8)
  190. TaskReadProcess.Add(new Task(() => { ReadStation_S8(8); })); //OP80 3D螺丝高度检测设备
  191. if (GlobalContext.IsUsePLC9)
  192. TaskReadProcess.Add(new Task(() => { ReadStation_S9(9); })); //OP90 下料设备
  193. */
  194. #region 初始化
  195. try
  196. {
  197. // 开启MES(Http)
  198. //bool mesret = HttpUitls.PingIP(GlobalContext.ServerHost1);
  199. //if (mesret)
  200. //{
  201. // OnMessage(LogType.Info, "MES初始连接正常");
  202. // pictureBoxMESStatus.Image = imageListState.Images[1];
  203. // GlobalContext.MESIsConnect = true;
  204. //}
  205. //else
  206. //{
  207. // OnMessage(LogType.Info, "MES初始连接失败");
  208. // pictureBoxMESStatus.Image = imageListState.Images[0];
  209. // GlobalContext.MESIsConnect = false;
  210. //}
  211. // 开启IOT(MQTT)
  212. string addr = GlobalContext.MQTTServerHost;
  213. int port = GlobalContext.MQTTServerPort;
  214. int qmttResult = XiaomiMqttClient_Extend.OpenWithMqttServer(addr, port, GlobalContext.MqttServerPath, GlobalContext.MqttServerName);
  215. XiaomiMqttResponse_ErrCode response_ErrCode = (XiaomiMqttResponse_ErrCode)qmttResult;
  216. if (response_ErrCode == XiaomiMqttResponse_ErrCode.OK)
  217. {
  218. AddMessage(LogType.Info, "小米MQTT连接成功!--- OK");
  219. pictureBoxMESStatus.Image = imageListState.Images[1];
  220. GlobalContext.IOTIsConnect1 = true;
  221. XiaomiMqttClient_Extend.SetCallbackWithDataId(CallbackWithDataId);
  222. }
  223. else
  224. {
  225. AddMessage(LogType.Info, $"小米MQTT连接失败!--- {response_ErrCode.ToString()}");
  226. pictureBoxMESStatus.Image = imageListState.Images[0];
  227. GlobalContext.IOTIsConnect1 = false;
  228. }
  229. // 开启AGV HTTP
  230. //bool mesret = HttpUitls.PingIP(GlobalContext.ServerHost1);
  231. //if (mesret)
  232. //{
  233. // OnMessage(LogType.Info, "MES初始连接正常");
  234. // pictureBoxMESStatus.Image = imageListState.Images[1];
  235. // GlobalContext.MESIsConnect = true;
  236. //}
  237. //else
  238. //{
  239. // OnMessage(LogType.Info, "MES初始连接失败");
  240. // pictureBoxMESStatus.Image = imageListState.Images[0];
  241. // GlobalContext.MESIsConnect = false;
  242. //}
  243. // 开启AGV MQTT
  244. // 持续监视MES、IOT、AGV HTTP、AGV MQTT连接状态
  245. Task.Run(MonitorMESConnect);
  246. // 查询PLC连接状态
  247. foreach (int plcNo in Funs.Keys)
  248. {
  249. bool connected = Funs[plcNo].IsConnected;
  250. if (connected)
  251. {
  252. string msg = plcNo.ToString() + "工位初始连接成功---" + Funs[plcNo]._plcIPStr;
  253. AddMessage(LogType.Info, msg);
  254. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI
  255. }
  256. else
  257. {
  258. string msg = plcNo.ToString() + "工位初始连接失败---" + Funs[plcNo]._plcIPStr;
  259. AddMessage(LogType.Info, msg);
  260. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  261. }
  262. }
  263. // 开启PLC的业务处理线程-监听PLC点位+状态
  264. foreach (Task task in TaskReadProcess)
  265. {
  266. if (task != null)
  267. task.Start();
  268. }
  269. //// 开启“获取线体报警数据”的线程
  270. //TaskReadAlarm.Start();
  271. ////下传MES信息给1工位(先判断下plc对象数量)
  272. //if (Funs.Count > 1)
  273. // DownLoadProductInfo(1);
  274. AddMessage(LogType.Info, "程序初始化完成");
  275. }
  276. catch (Exception ex)
  277. {
  278. string str = ex.StackTrace;
  279. this.BeginInvoke(new Action(() =>
  280. {
  281. AddMessage(LogType.Error, "初始化PLC连接失败!异常信息:" + ex.Message + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  282. }));
  283. }
  284. #endregion
  285. }
  286. catch (Exception ex)
  287. {
  288. string str = ex.StackTrace;
  289. OnMessage(LogType.Info, "主窗体的首页初始化出错!异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1) + ";异常信息:" + ex.Message.ToString());
  290. if (ex.Message != null && ex.Message.Contains("timed out"))
  291. MessageBox.Show("主窗体的首页初始化出错!异常信息:PLC连接超时!" + ex.Message);
  292. else
  293. MessageBox.Show("主窗体的首页初始化出错!异常信息:" + ex.Message);
  294. }
  295. }
  296. /// <summary>
  297. /// 窗体关闭事件
  298. /// </summary>
  299. private void Form_Home_FormClosed(object sender, FormClosedEventArgs e)
  300. {
  301. Closed2();
  302. }
  303. public void Closed2()
  304. {
  305. try
  306. {
  307. XiaomiMqttClient_Extend.CloseWithMqttServer(GlobalContext.MqttServerPath, GlobalContext.MqttServerName);
  308. }
  309. catch { }
  310. }
  311. #endregion 窗体基础事件
  312. #region 监控MES状态
  313. /// <summary>
  314. /// 监控MES连接状态
  315. /// </summary>
  316. private void MonitorMESConnect()
  317. {
  318. while (true) // 运行被控线程
  319. {
  320. bool mesret = XiaomiMqttClient.IsOpen;
  321. if (mesret)
  322. {
  323. pictureBoxMESStatus.Image = imageListState.Images[1];
  324. GlobalContext.IOTIsConnect1 = true;
  325. }
  326. else
  327. {
  328. OnMessage(LogType.Info, "MES1连接失败");
  329. pictureBoxMESStatus.Image = imageListState.Images[0];
  330. GlobalContext.IOTIsConnect1 = false;
  331. }
  332. Thread.Sleep(IntervalMonitorMES);
  333. }
  334. }
  335. #endregion 监控MES连接状态
  336. #region 采集设备状态、运行数据、报警数据
  337. /// <summary>
  338. /// 请求设备状态 5000
  339. /// </summary>
  340. /// <param name="no">1</param>
  341. /// <param name="stationNameStr"></param>
  342. /// <returns>0:证明未连接到PLC;1,代表设备控制状态处于运行状态;2,代表设备控制状态处于故障状态;3,代表设备控制状态处于缺料状态;4,代表设备控制状态处于待机状态;5,代表设备控制状态处于维修状态;</returns>
  343. public int GetDeviceStatus(int plcNo, string stationNameStr = "[S0]壳体上料")
  344. {
  345. try
  346. {
  347. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  348. {
  349. short result = 0; //Funs[plcNo].ReadHoldingRegisters<short>(5000); // 5000
  350. return result;
  351. }
  352. else
  353. {
  354. return 0;
  355. }
  356. }
  357. catch (Exception ex)
  358. {
  359. string str = ex.StackTrace;
  360. AddMessage_Station(stationNameStr, LogType.Error, "请求设备状态失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  361. return 0;
  362. }
  363. }
  364. /// <summary>
  365. /// 检查是否可采集点检数据 - 不取新值
  366. /// 5000不为1时可点检
  367. /// </summary>
  368. /// <returns></returns>
  369. public bool CheckCanSpotcheck1(int deviceState)
  370. {
  371. //return true;
  372. //D5000 = 1,代表设备控制状态处于运行状态
  373. //D5000 = 2, 代表设备控制状态处于故障状态
  374. //D5000 = 3,代表设备控制状态处于缺料状态
  375. //D5000 = 4, 代表设备控制状态处于待机状态
  376. //D5000 = 5,代表设备控制状态处于维修状态
  377. return deviceState != 1;
  378. }
  379. /// <summary>
  380. /// 检查是否可采集产品数据 - 不取新值
  381. /// </summary>
  382. /// <returns></returns>
  383. public bool CheckCanCollData(int deviceState)
  384. {
  385. return deviceState == 0; // 点检时该值不为0
  386. }
  387. /// <summary>
  388. /// 获取设备报警数据与获取设备运行信息
  389. /// </summary>
  390. private async void ReadAlarmAllPLC()
  391. {
  392. // [S1] Tray盘上料装备(板测)
  393. // [S2] FCT(板测)
  394. // [S3] 值板机
  395. // [S4] 取放桁架
  396. // [S5] Tray盘下料装备
  397. /// 上位机心跳
  398. /// 获取设备报警数据与状态信息
  399. string stationNameStr = "获取设备报警数据与状态信息";
  400. while (true)
  401. {
  402. try
  403. {
  404. if (!GlobalContext._IsCon_plc1Alarm)
  405. {
  406. UpdatePLCMonitor(1, -2, 0);
  407. continue;
  408. }
  409. if (plc1Alarm.IsConnected) // 检查PLC是否已连接上
  410. {
  411. DateTime dtNow = DateTime.Now;
  412. #region 获取设备运行信息
  413. try
  414. {
  415. LineWorkingData_ThisTime lineWorkingData1 = new LineWorkingData_ThisTime();
  416. lineWorkingData1.GUID = Guid.NewGuid().ToString();
  417. lineWorkingData1.LineName = GlobalContext.LineCode;
  418. //
  419. /*
  420. lineWorkingData1.BootTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5500); // 本次开机时间(整线)D5500 h
  421. lineWorkingData1.NormalTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5502); // 本次开机运行时间(整线)D5502 h
  422. lineWorkingData1.StandbyTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5504); // 本次开机待机时间(整线)D5504 h
  423. lineWorkingData1.FaultTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5506); // 本次开机故障时间(整线)D5506 h
  424. lineWorkingData1.MaterialShortageTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5508); // 本次开机缺料时间(整线)D5508 h
  425. lineWorkingData1.MaintenanceTimeLong = plc1Alarm.ReadHoldingRegisters<float>(5510); // 本次开机维修时间(整线)D5510 h
  426. lineWorkingData1.FaultNumber = plc1Alarm.ReadHoldingRegisters<short>(5514); // 本次开机故障停机次数(整线)D5514
  427. lineWorkingData1.OutputNumber = plc1Alarm.ReadHoldingRegisters<short>(5700); // 本次开机产量(整线) D5700
  428. lineWorkingData1.QualifiedNumber = plc1Alarm.ReadHoldingRegisters<short>(5704); // 本次开机合格数量(整线) D5704
  429. lineWorkingData1.QualifiedRate = plc1Alarm.ReadHoldingRegisters<float>(5710); // 本次开机合格率(整线) D5710
  430. lineWorkingData1.DesignRhythm = plc1Alarm.ReadHoldingRegisters<float>(5714); // 设计节拍(整线) D5714
  431. lineWorkingData1.RealityRhythm = plc1Alarm.ReadHoldingRegisters<float>(5716); // 本次开机实际节拍(整线) D5716
  432. */
  433. lineWorkingData1.CreateTime = DateTime.Now;
  434. string lineWorkingData1_Str = JsonConvert.SerializeObject(lineWorkingData1);
  435. // UI展示-展示到设备状态页
  436. if (string.IsNullOrEmpty(lineWorkingData1_OldStr)) // 软件启动后第一次运行
  437. {
  438. // 查询数据库最新一条数据,确定是不是更新
  439. string qSql = @"SELECT top(1) [GUID]
  440. ,[LineName]
  441. ,[BootTimeLong]
  442. ,[NormalTimeLong]
  443. ,[StandbyTimeLong]
  444. ,[FaultTimeLong]
  445. ,[MaterialShortageTimeLong]
  446. ,[MaintenanceTimeLong]
  447. ,[FaultNumber]
  448. ,[OutputNumber]
  449. ,[QualifiedNumber]
  450. ,[QualifiedRate]
  451. ,[DesignRhythm]
  452. ,[RealityRhythm]
  453. ,[CreateTime]
  454. FROM [LineWorkingData]
  455. where [CreateTime] > '{0}'
  456. and [LineName]='{1}'
  457. order by [CreateTime] desc
  458. ";
  459. qSql = string.Format(qSql, DateTime.Now.ToString("yyyy-MM-dd") + " 00:00:00", lineWorkingData1.LineName);
  460. var ds = SQLHelper_New.Query(qSql, null);
  461. if (ds != null && ds.Tables.Count > 0 && ds.Tables[0].Rows.Count > 0)
  462. {
  463. var dataDBlast = new LineWorkingData_ThisTime();
  464. dataDBlast.GUID = ds.Tables[0].Rows[0][0].ToString(); // 主键
  465. dataDBlast.LineName = ds.Tables[0].Rows[0][1].ToString(); // 线体名称
  466. dataDBlast.BootTimeLong = Convert.ToSingle(ds.Tables[0].Rows[0][2].ToString()); // 本次开机时间(整线)
  467. dataDBlast.CreateTime = Convert.ToDateTime(ds.Tables[0].Rows[0][14].ToString()); // 创建时间
  468. if (lineWorkingData1.BootTimeLong > dataDBlast.BootTimeLong) // 需要更新的情况;不需要更新的走后面的插入
  469. {
  470. dataDBlast.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
  471. dataDBlast.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
  472. dataDBlast.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
  473. dataDBlast.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
  474. dataDBlast.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
  475. dataDBlast.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
  476. dataDBlast.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
  477. dataDBlast.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
  478. dataDBlast.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
  479. dataDBlast.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
  480. dataDBlast.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
  481. dataDBlast.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
  482. string usql = dataDBlast.ToStringUpdate();
  483. SQLHelper_New.ExecuteSQL(usql, null);
  484. lineWorkingData1_OldStr = JsonConvert.SerializeObject(dataDBlast);
  485. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  486. //AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
  487. }
  488. }
  489. else
  490. {
  491. // 插入
  492. SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
  493. lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
  494. AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  495. //AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
  496. }
  497. }
  498. else if (!lineWorkingData1_Str.Equals(lineWorkingData1_OldStr)) // 非“软件启动后第一次运行”
  499. {
  500. LineWorkingData_ThisTime lineWorkingData1_Old = string.IsNullOrEmpty(lineWorkingData1_OldStr) ? lineWorkingData1 : JsonConvert.DeserializeObject<LineWorkingData_ThisTime>(lineWorkingData1_OldStr); // 上次的状态信息
  501. //// 本次开机设备运行情况
  502. //LineWorkingData1_ThisTime lineWorkingData_UI = JsonConvert.DeserializeObject<LineWorkingData1_ThisTime>(lineWorkingData1_OldStr);
  503. //Task.Run(() =>
  504. //{
  505. // if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
  506. // {
  507. // Form_Main.formDevAlarm.UpdDeviceStatus_ThisTime(lineWorkingData_UI); // UI更新
  508. // }
  509. //});
  510. // 本日设备运行情况
  511. // 存数据库(开机时间>上次的开机时间,则更新上次记录;<则作为新数据插入)
  512. if (lineWorkingData1.BootTimeLong > lineWorkingData1_Old.BootTimeLong)
  513. {
  514. // 更新
  515. lineWorkingData1_Old.BootTimeLong = lineWorkingData1.BootTimeLong; // 本次开机时间(整线)
  516. lineWorkingData1_Old.NormalTimeLong = lineWorkingData1.NormalTimeLong; // 本次开机运行时间(整线)
  517. lineWorkingData1_Old.StandbyTimeLong = lineWorkingData1.StandbyTimeLong; // 本次开机待机时间(整线)
  518. lineWorkingData1_Old.FaultTimeLong = lineWorkingData1.FaultTimeLong; // 本次开机故障时间(整线)
  519. lineWorkingData1_Old.MaterialShortageTimeLong = lineWorkingData1.MaterialShortageTimeLong; // 本次开机缺料时间(整线)
  520. lineWorkingData1_Old.MaintenanceTimeLong = lineWorkingData1.MaintenanceTimeLong; // 本次开机维修时间(整线)
  521. lineWorkingData1_Old.FaultNumber = lineWorkingData1.FaultNumber; // 本次开机故障停机次数(整线)
  522. lineWorkingData1_Old.OutputNumber = lineWorkingData1.OutputNumber; // 本次开机产量(整线)
  523. lineWorkingData1_Old.QualifiedNumber = lineWorkingData1.QualifiedNumber; // 本次开机合格数量(整线)
  524. lineWorkingData1_Old.QualifiedRate = lineWorkingData1.QualifiedRate; // 本次开机合格率(整线)
  525. lineWorkingData1_Old.DesignRhythm = lineWorkingData1.DesignRhythm; // 设计节拍(整线)
  526. lineWorkingData1_Old.RealityRhythm = lineWorkingData1.RealityRhythm; // 本次开机实际节拍(整线)
  527. SQLHelper_New.ExecuteSQL(lineWorkingData1_Old.ToStringUpdate(), null);
  528. lineWorkingData1_OldStr = JsonConvert.SerializeObject(lineWorkingData1_Old);
  529. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  530. //AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyRun}完毕!");
  531. }
  532. else if (lineWorkingData1.BootTimeLong < lineWorkingData1_Old.BootTimeLong)
  533. {
  534. // 插入
  535. SQLHelper_New.ExecuteSQL(lineWorkingData1.ToStringInsert(), null);
  536. lineWorkingData1_OldStr = String.Copy(lineWorkingData1_Str);
  537. AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕![{lineWorkingData1_OldStr}]");
  538. //AddMessage_Station(stationNameStr, LogType.Info, $"保存{BodyRun}完毕!");
  539. }
  540. await Task.Run(() =>
  541. {
  542. try
  543. {
  544. if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed && Form_Main.formDevAlarm.Visible)
  545. {
  546. Form_Main.formDevAlarm.UpdDeviceStatus_Today(); // UI更新
  547. }
  548. }
  549. catch { }
  550. });
  551. }
  552. }
  553. catch (Exception ex)
  554. {
  555. string str = ex.StackTrace;
  556. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取设备运行信息出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  557. }
  558. #endregion 获取设备运行信息
  559. #region 报警数据
  560. try
  561. {
  562. List<DeviceAlarm_Cur> deviceAlarm_Curs = new List<DeviceAlarm_Cur>(); // 同步到报警页面用传输载体
  563. bool isNeedUpdUI = false; // 是否需要更新历史报警UI
  564. // 同步“设备报警信息”到“设备报警临时字典DicAlarms_Cur”
  565. var dicAlarms_Cur_PLC1 = DicAlarms_Cur[GlobalContext.LineCode];
  566. for (int i = 0; i < dicAlarms_Cur_PLC1.Count; i++) // 读取
  567. {
  568. short shortBuf = 0;// plc1Alarm.ReadHoldingRegisters<short>(dicAlarms_Cur_PLC1[i].关联的PLC地址);
  569. dicAlarms_Cur_PLC1[i].是否报警 = shortBuf != 0;
  570. if (dicAlarms_Cur_PLC1[i].上次的运行状态 != dicAlarms_Cur_PLC1[i].是否报警)
  571. {
  572. isNeedUpdUI = true; // 需要更新历史报警UI信息
  573. // 记录
  574. dicAlarms_Cur_PLC1[i].上次的运行状态 = dicAlarms_Cur_PLC1[i].是否报警;
  575. switch (dicAlarms_Cur_PLC1[i].是否报警)
  576. {
  577. case true: // 报警
  578. dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
  579. {
  580. GUID = Guid.NewGuid().ToString(),
  581. LineName = GlobalContext.LineCode, // 线体
  582. AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
  583. AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
  584. StartTime = dtNow // 开始时间
  585. };
  586. // 传输到页面
  587. deviceAlarm_Curs.Add(new DeviceAlarm_Cur()
  588. {
  589. 线体名称 = dicAlarms_Cur_PLC1[i].报警数据.LineName,
  590. 报警类型 = dicAlarms_Cur_PLC1[i].报警数据.AlarmType,
  591. 报警内容 = dicAlarms_Cur_PLC1[i].报警数据.AlarmDesc,
  592. 开始时间 = dtNow
  593. });
  594. // 新增到数据库
  595. var data1 = dicAlarms_Cur_PLC1[i].报警数据;
  596. SaveAlarmDataByDB(stationNameStr, data1, false);
  597. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  598. break;
  599. case false: // 消除报警
  600. if (dicAlarms_Cur_PLC1[i].报警数据 == null || string.IsNullOrEmpty(dicAlarms_Cur_PLC1[i].报警数据.GUID))
  601. {
  602. dicAlarms_Cur_PLC1[i].报警数据 = new AlarmData()
  603. {
  604. GUID = Guid.NewGuid().ToString(),
  605. LineName = GlobalContext.LineCode, // 线体
  606. AlarmType = dicAlarms_Cur_PLC1[i].报警类型, // 报警类型
  607. AlarmDesc = dicAlarms_Cur_PLC1[i].报警详情, // 报警内容
  608. StartTime = dtNow, // 开始时间
  609. EndTime = dtNow, // 开始时间
  610. PersistTime = 1, // 耗时1s
  611. };
  612. // 新增
  613. var data2 = dicAlarms_Cur_PLC1[i].报警数据;
  614. SaveAlarmDataByDB(stationNameStr, data2, false);
  615. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  616. }
  617. else
  618. {
  619. dicAlarms_Cur_PLC1[i].报警数据.EndTime = dtNow; // 开始时间
  620. dicAlarms_Cur_PLC1[i].报警数据.PersistTime = Convert.ToInt32((dicAlarms_Cur_PLC1[i].报警数据.EndTime
  621. - dicAlarms_Cur_PLC1[i].报警数据.StartTime).TotalSeconds); // 耗时s
  622. // 修改
  623. var data3 = dicAlarms_Cur_PLC1[i].报警数据;
  624. SaveAlarmDataByDB(stationNameStr, data3, true);
  625. AddMessage_Station(stationNameStr, LogType.Info, $"更新{BodyAlarm}完毕!");
  626. }
  627. break;
  628. default:
  629. break;
  630. }
  631. }
  632. }
  633. DicAlarms_Cur[GlobalContext.LineCode] = dicAlarms_Cur_PLC1;
  634. // 有新报警则更新
  635. if (isNeedUpdUI)
  636. {
  637. // UI展示 - 展示到设备状态页
  638. await Task.Run(() =>
  639. {
  640. try
  641. {
  642. if (Form_Main.formDevAlarm != null && !Form_Main.formDevAlarm.IsDisposed)
  643. {
  644. Form_Main.formDevAlarm.UpdDeviceAlarm_Cur(deviceAlarm_Curs); // 报警UI 更新
  645. if (Form_Main.formDevAlarm.Visible)
  646. {
  647. Form_Main.formDevAlarm.UpdDeviceAlarm_History_48H(); // 历史报警UI 更新
  648. }
  649. }
  650. }
  651. catch { }
  652. });
  653. }
  654. }
  655. catch (Exception ex)
  656. {
  657. string str = ex.StackTrace;
  658. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}_获取报警数据出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  659. }
  660. #endregion 报警数据
  661. UpdatePLCMonitor(1, -2, 1);
  662. }
  663. else
  664. {
  665. UpdatePLCMonitor(1, -2, 0);
  666. }
  667. }
  668. catch (Exception ex)
  669. {
  670. AddMessage_Station(stationNameStr, LogType.Error, $"PLC1_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  671. }
  672. Thread.Sleep(IntervalAlarm);
  673. }
  674. }
  675. #endregion 轮询PLC
  676. #region 下发订单信息
  677. ///// <summary>
  678. ///// 壳体上料(下发工单)的交互逻辑
  679. ///// </summary>
  680. ///// <param name="no"></param>
  681. ///// <exception cref="NotImplementedException"></exception>
  682. //private void ReadStation_DownOrderInfo(int plcNo)
  683. //{
  684. // // [S1] Tray盘上料装备(板测)
  685. // // [S2] FCT(板测)
  686. // // [S3] 值板机
  687. // // [S4] 取放桁架
  688. // // [S5] Tray盘下料装备
  689. // /// 上位机心跳
  690. // /// 获取设备报警数据与状态信息
  691. // string stationNameStr = "[S0]壳体上料";
  692. // while (true)
  693. // {
  694. // try
  695. // {
  696. // if (!GlobalContext._IsCon_Funs1)
  697. // {
  698. // UpdatePLCMonitor(plcNo, 0);
  699. // continue;
  700. // }
  701. // if (Funs[plcNo].isConnected) // 检查PLC是否已连接上
  702. // {
  703. // #region 壳体上料(下发工单)
  704. // try
  705. // {
  706. // Funs[plcNo].Read_Int_Tag("500", 1, out short[] iiMes0);
  707. // Funs[plcNo].Read_Int_Tag("501", 1, out short[] iiPlc0);
  708. // bool mES_FLAG_1 = iiMes0[0] == 1 ? true : false; // MES_FLAG_1
  709. // bool pLC_Flag_1 = iiPlc0[0] == 1 ? true : false; // PLC_FLAG_1
  710. // // 重置数据和信号
  711. // if (mES_FLAG_1 && pLC_Flag_1) // 1 1
  712. // {
  713. // // 清空写给PLC的数据
  714. // int[] i497 = new int[1] { 0 };
  715. // Funs[plcNo].Write_DInt_Tag("497", 1, i497); // SN号(数字部分)重置信号
  716. // // MES_Flag重置为0
  717. // int[] i500 = new int[1] { 0 };
  718. // Funs[plcNo].Write_DInt_Tag("500", 1, i500); // MES_FLAG_1
  719. // }
  720. // }
  721. // catch (Exception ex)
  722. // {
  723. // string str = ex.StackTrace;
  724. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}下发订单信息运行出错!错误信息:" + ex.Message.ToString() + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  725. // }
  726. // #endregion 壳体上料(下发工单)
  727. // UpdatePLCMonitor(plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  728. // }
  729. // else
  730. // {
  731. // UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
  732. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  733. //
  734. // Funs[plcNo].Connect();
  735. // }
  736. // }
  737. // catch (Exception ex)
  738. // {
  739. // UpdatePLCMonitor(plcNo, 0); // 更新PLC状态的UI
  740. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  741. //
  742. // Funs[plcNo].ReConnect();
  743. // }
  744. // Thread.Sleep(IntervalReadPLC);
  745. // }
  746. //}
  747. ///// <summary>
  748. ///// 下发订单信息到PLC
  749. ///// </summary>
  750. ///// <param name="no">PLC编号</param>
  751. //private void DownLoadProductInfo(int plcNo, string stationNameStr = "[S0]壳体上料")
  752. //{
  753. // try
  754. // {
  755. // if (!string.IsNullOrEmpty(GlobalContext.Mtltmrk))
  756. // {
  757. // Funs[plcNo].Write_String_Tag("568", 1, GlobalContext.Mtltmrk); // 产品型号(mtltmrk)
  758. // WritePLCLog(LogType.Debug, GlobalContext.Mtltmrk);
  759. // }
  760. // Funs[plcNo].Write_DInt_Tag("500", 1, new Int32[1] { 1 }); // MES_FLAG_1
  761. // }
  762. // catch (Exception ex)
  763. // {
  764. // string str = ex.StackTrace;
  765. // AddMessage_Station(stationNameStr, LogType.Error, "下发订单信息到PLC失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  766. // }
  767. //}
  768. /// <summary>
  769. /// 下发清料信号
  770. /// </summary>
  771. /// <param name="no">PLC编号</param>
  772. public bool ClearProducts(int plcNo, string stationNameStr = "[S0]壳体上料")
  773. {
  774. try
  775. {
  776. //Funs[plcNo].ReadHoldingRegisters<int>(496); //
  777. AddMessage_Station(stationNameStr, LogType.Info, "下发了清料信号!");
  778. return true;
  779. }
  780. catch (Exception ex)
  781. {
  782. string str = ex.StackTrace;
  783. AddMessage_Station(stationNameStr, LogType.Error, "下发清料信号失败!" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  784. return false;
  785. }
  786. }
  787. #endregion 下发订单信息
  788. #region PLC1 贲流
  789. #region [S1] 壳体清洁上料装备
  790. /// <summary>
  791. /// S1工位的数据- 触发信号上次的值
  792. /// </summary>
  793. private Dictionary<string, object> s1PLCSignal_Old = new Dictionary<string, object>();
  794. /// <summary>
  795. /// S1工位的数据(含触发信号)
  796. /// </summary>
  797. private Dictionary<string, object> s1PLCData = new Dictionary<string, object>();
  798. /// <summary>
  799. /// S1工位的数据- 回写点位
  800. /// </summary>
  801. private Dictionary<string, WriteToPLC_Flag> s1PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  802. ///// <summary>
  803. ///// 触发信号
  804. ///// </summary>
  805. //private ManualResetEvent[] MreTasks;
  806. /// <summary>
  807. /// [S1] 壳体清洁上料装备
  808. /// </summary>
  809. /// <param name="plcNo">PLC编号</param>
  810. private void ReadStation_S1(int plcNo)
  811. {
  812. string stationCode = "[S1]";
  813. string stationName = "壳体清洁上料";
  814. string stationNameStr = stationCode + stationName;
  815. string tagBaseName = "g_OP10_MES"; //标签变量名称
  816. string tagMesCommName = "mesCommToPC"; //标签变量名称
  817. string tagAgvCommName = "agvCommFrmPC";
  818. string tagBarsetName = "BarcodeSet";
  819. OP10_MesData_t stPLC_MesData; //PLC的MES数据
  820. (int, string) result;
  821. #region 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  822. // 触发信号字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  823. s1PLCSignal_Old.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  824. s1PLCSignal_Old.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  825. s1PLCSignal_Old.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  826. s1PLCSignal_Old.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  827. s1PLCSignal_Old.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  828. s1PLCSignal_Old.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  829. s1PLCSignal_Old.Add("a1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  830. s1PLCSignal_Old.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  831. s1PLCSignal_Old.Add("a1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  832. // PLC数据字典 赋值 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  833. s1PLCData.Add("a1PLC_FLAG_VehicleStates", 0); // PLC_FLAG 载具进站查询状态
  834. s1PLCData.Add("a1MES_FLAG_VehicleStates", 0); // MES_FLAG
  835. s1PLCData.Add("a1ProductSN_VehicleStates", ""); // 产品SN(载具码)
  836. s1PLCData.Add("a1PLC_FLAG_Check", 0); // PLC_FLAG 上料进站校验
  837. s1PLCData.Add("a1MES_FLAG_Check", 0); // MES_FLAG
  838. s1PLCData.Add("a1ProductSN_Check", ""); // 产品SN(物料码)
  839. s1PLCData.Add("a1PLC_FLAG", 0); // PLC_FLAG 出站接口
  840. s1PLCData.Add("a1MES_FLAG", 0); // MES_FLAG
  841. s1PLCData.Add("a1ProductSN", ""); // 产品SN(载具SN)
  842. s1PLCData.Add("a1PartNo1", ""); // 物料码1(穴位1)
  843. s1PLCData.Add("a1PartNo2", ""); // 物料码2(穴位2)
  844. s1PLCData.Add("a1Result", 0); // 产品结果
  845. s1PLCData.Add("a1PLC_FLAG_ICT", 0); // PLC_FLAG 将SN发给ICT标机(串口)
  846. s1PLCData.Add("a1MES_FLAG_ICT", 0); // MES_FLAG
  847. s1PLCData.Add("a1ProductSN_ICT", ""); // 产品SN(载具SN)
  848. s1PLCData.Add("a1PartNo1_ICT", ""); // 物料码1(穴位1)
  849. s1PLCData.Add("a1PartNo2_ICT", ""); // 物料码2(穴位2)
  850. s1PLCData.Add("a1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  851. s1PLCData.Add("a1OEEMES_FLAG", 0); // MES_FLAG
  852. s1PLCData.Add("a1OEEPartNo", ""); // 物料码(物料码还未绑定载具SN时必填)
  853. s1PLCData.Add("a1OEEVehicleCode", ""); // 载具SN
  854. s1PLCData.Add("a1OEEPartNum", 0); // 穴位号
  855. s1PLCData.Add("a1OEEType", 0); // 节拍类型(plc写入)
  856. s1PLCData.Add("a1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  857. s1PLCData.Add("a1AGVUpStart", 0); // AGV上料开始信号
  858. s1PLCData.Add("a1AGVUpEnd", 0); // AGV上料完成信号
  859. s1PLCData.Add("a1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  860. s1PLCData.Add("a1AGVDownStart", 0); // AGV下料开始信号
  861. s1PLCData.Add("a1AGVDownEnd", 0); // AGV下料完成信号
  862. #endregion 创建字典 - 赛米可以放在while中,add前查询下存不存在,存在就赋值不存在就add
  863. while (true)
  864. {
  865. try
  866. {
  867. if (!GlobalContext._IsCon_Funs1)
  868. {
  869. UpdatePLCMonitor(1, plcNo, 0);
  870. continue;
  871. }
  872. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  873. {
  874. Stopwatch stopwatch1 = new Stopwatch();
  875. Stopwatch stopwatch2 = new Stopwatch();
  876. stopwatch1.Start();
  877. stopwatch2.Start();
  878. #region 一次性读取所有数据
  879. // 一次性读取所有数据
  880. result = Funs[plcNo].Read_SingleTag<OP10_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  881. if (result.Item1 != 0)
  882. {
  883. //richTextBox1.AppendText("\n" + strRet);
  884. }
  885. else
  886. {
  887. //richTextBox1.AppendText("\n" + "读取成功");
  888. }
  889. #endregion 一次性读取所有数据
  890. stopwatch2.Stop();
  891. #region 回写操作,写后清空flag
  892. mesCommToPC WriteBackToPLC = new mesCommToPC();
  893. result = Funs[plcNo].Write_SingleTag<mesCommToPC>(tagBaseName +"." + tagMesCommName, 1, WriteBackToPLC); //写入单个结构体数据
  894. #endregion 回写操作,写后清空flag
  895. #region 进站
  896. try
  897. {
  898. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  899. {
  900. Task.Run(() => S1进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName));
  901. }
  902. }
  903. catch (Exception ex)
  904. {
  905. string str = ex.StackTrace;
  906. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  907. }
  908. #endregion 进站
  909. #region 出站
  910. try
  911. {
  912. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  913. {
  914. Task.Run(() => S1出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName));
  915. }
  916. }
  917. catch (Exception ex)
  918. {
  919. string str = ex.StackTrace;
  920. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  921. }
  922. #endregion 进站
  923. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  924. stopwatch1.Stop();
  925. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  926. }
  927. else
  928. {
  929. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  930. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  931. Funs[plcNo].Connect(); // 重连
  932. }
  933. }
  934. catch (Exception ex)
  935. {
  936. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  937. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  938. }
  939. Thread.Sleep(IntervalReadPLC);
  940. }
  941. }
  942. /// <summary>
  943. /// [S1] 壳体清洁上料 - 进站
  944. /// </summary>
  945. /// <param name="plcNo">PLC编号</param>
  946. /// <param name="stationNameStr">工站全称</param>
  947. /// <param name="stPLC_MesData"></param>
  948. /// <param name="tagMesCommName"></param>
  949. private void S1进站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName)
  950. {
  951. int nRet=0;
  952. string strRet = "";
  953. Stopwatch stopwatch1 = new Stopwatch();
  954. Stopwatch stopwatch2 = new Stopwatch();
  955. try
  956. {
  957. stopwatch1.Start();
  958. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  959. sn = sn.Replace("\0", "");
  960. // 产品SN(物料码)校验
  961. List<TestItem> item = new List<TestItem>();
  962. stopwatch2.Start();
  963. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item);
  964. stopwatch2.Stop();
  965. //指令执行结果 1:OK 110:失败
  966. byte mesResultFrmWeb = (byte)(result == 1 ? 1 : 110);
  967. //进站结果写入PLC
  968. mesCommToPC MesToPLC = new mesCommToPC();
  969. MesToPLC.cmd = 0;
  970. MesToPLC.cmdParam = 0; //指令参数
  971. MesToPLC.cmdResult = mesResultFrmWeb;
  972. (nRet,strRet)=Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  973. //3次控制,弹出
  974. if (nRet != 0 )
  975. {
  976. }
  977. }
  978. catch (Exception ex)
  979. {
  980. string str = ex.StackTrace;
  981. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  982. mesCommToPC MesToPLC = new mesCommToPC();
  983. MesToPLC.cmd = 0;
  984. MesToPLC.cmdParam = 0; //指令参数
  985. MesToPLC.cmdResult = 110;
  986. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  987. }
  988. stopwatch1.Stop();
  989. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  990. }
  991. /// <summary>
  992. /// [S1] 壳体清洁上料 - 出站接口
  993. /// </summary>
  994. private void S1出站(int plcNo, string stationNameStr, OP10_MesData_t stPLC_MesData, string tagMesCommName)
  995. {
  996. Stopwatch stopwatch1 = new Stopwatch();
  997. Stopwatch stopwatch2 = new Stopwatch();
  998. try
  999. {
  1000. stopwatch1.Start();
  1001. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  1002. string batch_num = GlobalContext.BatchNumber; // 批次号
  1003. string mtltmrk = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码; // 产品型号
  1004. mtltmrk = mtltmrk.Replace("\0", "");
  1005. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1006. CarrierBarcode = CarrierBarcode.Replace("\0", "");
  1007. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  1008. bool pass = a1Result == 1;
  1009. List<TestItem> items = new List<TestItem>();
  1010. items.Add(new TestItem()
  1011. {
  1012. Parameter_name = "载具码",
  1013. Parameter_value = CarrierBarcode,
  1014. Parameter_unit = ""
  1015. });
  1016. items.Add(new TestItem()
  1017. {
  1018. Parameter_name = "产品码",
  1019. Parameter_value = mtltmrk,
  1020. Parameter_unit = ""
  1021. });
  1022. //绑定载具和产品
  1023. ResponseMessage message = new ResponseMessage();
  1024. message= SQLHelper.InsertCarrierBind(CarrierBarcode, CarrierBarcode, stationNameStr);
  1025. if (message.result==false)
  1026. {
  1027. AddMessage(LogType.Info, stationNameStr + "_载具码与产品码绑定失败");
  1028. }
  1029. //绑定PLC返回MES数据到本地
  1030. int result1 = SwitctProcessData(stationNameStr, items, "", ""
  1031. , workorder_code, batch_num, mtltmrk, "", "", "", pass, CarrierBarcode, "1");
  1032. byte cmdToPC = (byte)(result1 == 1 ? 1 : 110);
  1033. stopwatch2.Start();
  1034. //进站结果写入PLC
  1035. mesCommToPC MesToPLC = new mesCommToPC();
  1036. MesToPLC.cmd = cmdToPC;
  1037. MesToPLC.cmdParam = 0; //指令参数
  1038. MesToPLC.cmdResult = 1;
  1039. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1040. stopwatch2.Stop();
  1041. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  1042. }
  1043. catch (Exception ex)
  1044. {
  1045. stopwatch2.Start();
  1046. mesCommToPC MesToPLC = new mesCommToPC();
  1047. MesToPLC.cmd = 0;
  1048. MesToPLC.cmdParam = 0; //指令参数
  1049. MesToPLC.cmdResult = 110;
  1050. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1051. stopwatch2.Stop();
  1052. string str = ex.StackTrace;
  1053. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1054. }
  1055. stopwatch1.Stop();
  1056. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1057. }
  1058. //// 上传点检数据_ [S1] Tray盘上料装备(板测)
  1059. //private void DoOneCheckData_Tray盘上料装备(int plcNo, string stationCode, string stationName)
  1060. //{
  1061. // string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  1062. // string stationNameStr = stationCode + stationName;
  1063. // string processItem = stationName; // 测试项目
  1064. // try
  1065. // {
  1066. // string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  1067. // string accno = "1"; // 工序编号
  1068. // Funs[plcNo].Read_Real_Tag("896", 1, out float[] float0);
  1069. // float travelLimitUp = float0[0]; // 胶圈装配行程设定上限
  1070. // List<OneCheckItem> items = new List<OneCheckItem>()
  1071. // {
  1072. // new OneCheckItem()
  1073. // {
  1074. // Onecheck_name="胶圈装配行程设定上限",
  1075. // Onecheck_content="上限值",
  1076. // Onecheck_result=$"正常|胶圈装配行程设定上限{travelLimitUp} mm"
  1077. // },
  1078. // };
  1079. // OneCheckData oneCheckData = new OneCheckData()
  1080. // {
  1081. // Line_code = GlobalContext.LineCode,
  1082. // Line_name = GlobalContext.LineName,
  1083. // Equipment_code = equipmentCode,
  1084. // Equipment_name = equipmentCode,
  1085. // Workorder_code = workorder_code,
  1086. // Procedure_code = accno,
  1087. // Procedure_name = processItem,
  1088. // Oneckeck_values = items,
  1089. // Onecheck_empcode = "",
  1090. // Onecheck_empname = "",
  1091. // Onecheck_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
  1092. // };
  1093. // int result1 = SaveOneCheckDataByDBAndSubmit(oneCheckData, equipmentCode, processItem);
  1094. // //int result = result1 == 1 ? 1 : (GlobalContext.IsSendCheckOneData ? 4 : 1);
  1095. // short result = result1 == 1 ? (short)1 : (short)2;
  1096. // // MES_Flag 为4MES报错
  1097. // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { result });
  1098. // WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  1099. // }
  1100. // catch (Exception ex)
  1101. // {
  1102. // // MES_Flag 为2上位机报错
  1103. // Funs[plcNo].Write_DInt_Tag("829", 1, new Int32[1] { 2 });
  1104. // string str = ex.StackTrace;
  1105. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}点检报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1106. // }
  1107. //}
  1108. // ReadStation_S1_2 节拍接口+AGV
  1109. /// <summary>
  1110. /// [S1] Tray盘上料装备(板测)- 将SN发给ICT标机(串口)
  1111. /// </summary>
  1112. /// <param name="plcNo">PLC编号</param>
  1113. /// <param name="stationNameStr">工站全称</param>
  1114. private void S1将SN发给ICT标机(int plcNo, string stationNameStr)
  1115. {
  1116. Stopwatch stopwatch1 = new Stopwatch();
  1117. Stopwatch stopwatch2 = new Stopwatch();
  1118. try
  1119. {
  1120. stopwatch1.Start();
  1121. string a1ProductSN_ICT = (string)s1PLCData["a1ProductSN_ICT"]; // 产品SN(载具SN)
  1122. a1ProductSN_ICT = a1ProductSN_ICT.Replace("\0", "");
  1123. string a1PartNo1_ICT = (string)s1PLCData["a1PartNo1_ICT"]; // 物料码1(穴位1)
  1124. a1PartNo1_ICT = a1PartNo1_ICT.Replace("\0", "");
  1125. string a1PartNo2_ICT = (string)s1PLCData["a1PartNo2_ICT"]; // 物料码2(穴位2)
  1126. a1PartNo2_ICT = a1PartNo2_ICT.Replace("\0", "");
  1127. // ZS 将SN发给ICT标机(串口)
  1128. short a1MES_FLAG_ICT = 1;
  1129. stopwatch2.Start();
  1130. // MES_Flag
  1131. //Funs[plcNo].WriteMultipleRegisters<short>(2182, a1MES_FLAG_ICT); // 上位机发送1代表OK;2代表失败;4代表上位机报警;
  1132. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1133. writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
  1134. writeToPLC_Flag.Adress = 2182;
  1135. writeToPLC_Flag.Value = a1MES_FLAG_ICT;
  1136. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
  1137. stopwatch2.Stop();
  1138. }
  1139. catch (Exception ex)
  1140. {
  1141. string str = ex.StackTrace;
  1142. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 将SN发给ICT标机出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1143. stopwatch2.Start();
  1144. // MES_Flag
  1145. //Funs[plcNo].WriteMultipleRegisters<short>(2182, (short)4); // 4代表上位机报警
  1146. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1147. writeToPLC_Flag.Name = "a1MES_FLAG_ICT";
  1148. writeToPLC_Flag.Adress = 2182;
  1149. writeToPLC_Flag.Value = (short)4;
  1150. SxPLCWriteData_Add(ref s1PLCWriteData, "a1MES_FLAG_ICT", writeToPLC_Flag);
  1151. stopwatch2.Stop();
  1152. }
  1153. stopwatch1.Stop();
  1154. AddMessage(LogType.Info, stationNameStr + "_将SN发给ICT标机;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1155. }
  1156. /// <summary>
  1157. /// [S1] Tray盘上料装备(板测)- 节拍接口
  1158. /// </summary>
  1159. /// <param name="plcNo">PLC编号</param>
  1160. /// <param name="stationNameStr">工站全称</param>
  1161. private void S1节拍接口(int plcNo, string stationNameStr)
  1162. {
  1163. Stopwatch stopwatch1 = new Stopwatch();
  1164. Stopwatch stopwatch2 = new Stopwatch();
  1165. string resultStr = string.Empty;
  1166. try
  1167. {
  1168. stopwatch1.Start();
  1169. string oEEType = ((int)s1PLCData["a1OEEType"]).ToString(); // 节拍类型(plc写入)
  1170. string a1OEEPartNo = (string)s1PLCData["a1OEEPartNo"]; // 物料码
  1171. a1OEEPartNo = a1OEEPartNo.Replace("\0", "");
  1172. string a1OEEVehicleCode = (string)s1PLCData["a1OEEVehicleCode"]; // 载具SN
  1173. a1OEEVehicleCode = a1OEEVehicleCode.Replace("\0", "");
  1174. string a1OEEPartNum = ((int)s1PLCData["a1OEEPartNum"]).ToString(); // 穴位号
  1175. a1OEEPartNum = a1OEEPartNum.Replace("\0", "");
  1176. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  1177. if (!actionBool)
  1178. {
  1179. stopwatch2.Start();
  1180. // MES_Flag
  1181. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1182. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  1183. writeToPLC_Flag1.Name = "a1OEEMES_FLAG";
  1184. writeToPLC_Flag1.Adress = 2254;
  1185. writeToPLC_Flag1.Value = (short)1;
  1186. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag1);
  1187. stopwatch2.Stop();
  1188. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1189. return;
  1190. }
  1191. if (string.IsNullOrEmpty(a1OEEPartNo) && string.IsNullOrEmpty(a1OEEVehicleCode))
  1192. {
  1193. stopwatch2.Start();
  1194. // MES_Flag
  1195. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1196. WriteToPLC_Flag writeToPLC_Flag2 = new WriteToPLC_Flag(); // MES_Flag
  1197. writeToPLC_Flag2.Name = "a1OEEMES_FLAG";
  1198. writeToPLC_Flag2.Adress = 2254;
  1199. writeToPLC_Flag2.Value = (short)1;
  1200. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag2);
  1201. stopwatch2.Stop();
  1202. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1203. return;
  1204. }
  1205. else if (string.IsNullOrEmpty(a1OEEPartNo) && !string.IsNullOrEmpty(a1OEEVehicleCode))
  1206. { // 查产品SN
  1207. a1OEEPartNo = "Test"; // ZS
  1208. }
  1209. short a1OEEMES_FLAG = 0;
  1210. // 上传OEE
  1211. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, a1OEEPartNo, a1OEEVehicleCode);
  1212. a1OEEMES_FLAG = result.Item1;
  1213. resultStr = result.Item2;
  1214. stopwatch2.Start();
  1215. // MES_Flag
  1216. //Funs[plcNo].WriteMultipleRegisters<short>(2254, a1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1217. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1218. writeToPLC_Flag.Name = "a1OEEMES_FLAG";
  1219. writeToPLC_Flag.Adress = 2254;
  1220. writeToPLC_Flag.Value = a1OEEMES_FLAG;
  1221. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
  1222. stopwatch2.Stop();
  1223. }
  1224. catch (Exception ex)
  1225. {
  1226. string str = ex.StackTrace;
  1227. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1228. // MES_Flag
  1229. stopwatch2.Start();
  1230. //Funs[plcNo].WriteMultipleRegisters<short>(2254, (short)4); // 4代表上位机报警
  1231. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1232. writeToPLC_Flag.Name = "a1OEEMES_FLAG";
  1233. writeToPLC_Flag.Adress = 2254;
  1234. writeToPLC_Flag.Value = (short)4;
  1235. SxPLCWriteData_Add(ref s1PLCWriteData, "a1OEEMES_FLAG", writeToPLC_Flag);
  1236. stopwatch2.Stop();
  1237. }
  1238. stopwatch1.Stop();
  1239. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1240. }
  1241. /// <summary>
  1242. /// [S1] Tray盘上料装备(板测)- AGV上料叫agv
  1243. /// </summary>
  1244. /// <param name="plcNo">PLC编号</param>
  1245. /// <param name="stationNameStr">工站全称</param>
  1246. private void S1AGV上料叫agv(int plcNo, string stationNameStr)
  1247. {
  1248. Stopwatch stopwatch1 = new Stopwatch();
  1249. Stopwatch stopwatch2 = new Stopwatch();
  1250. try
  1251. {
  1252. stopwatch1.Start();
  1253. // ZS 呼叫AGV
  1254. short a1AGVUpCall = 2;
  1255. stopwatch2.Start();
  1256. // a1AGVUpCall
  1257. //Funs[plcNo].WriteMultipleRegisters<short>(2307, a1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  1258. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1259. writeToPLC_Flag.Name = "a1AGVUpCall";
  1260. writeToPLC_Flag.Adress = 2307;
  1261. writeToPLC_Flag.Value = a1AGVUpCall;
  1262. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
  1263. stopwatch2.Stop();
  1264. }
  1265. catch (Exception ex)
  1266. {
  1267. string str = ex.StackTrace;
  1268. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1269. // a1AGVUpCall
  1270. stopwatch2.Start();
  1271. //Funs[plcNo].WriteMultipleRegisters<short>(2307, (short)4); // 4代表上位机报警
  1272. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1273. writeToPLC_Flag.Name = "a1AGVUpCall";
  1274. writeToPLC_Flag.Adress = 2307;
  1275. writeToPLC_Flag.Value = (short)4;
  1276. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpCall", writeToPLC_Flag);
  1277. stopwatch2.Stop();
  1278. }
  1279. stopwatch1.Stop();
  1280. AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1281. }
  1282. /// <summary>
  1283. /// [S1] Tray盘上料装备(板测)- AGV上料完成
  1284. /// </summary>
  1285. /// <param name="plcNo">PLC编号</param>
  1286. /// <param name="stationNameStr">工站全称</param>
  1287. private void S1AGV上料完成(int plcNo, string stationNameStr)
  1288. {
  1289. Stopwatch stopwatch1 = new Stopwatch();
  1290. Stopwatch stopwatch2 = new Stopwatch();
  1291. try
  1292. {
  1293. stopwatch1.Start();
  1294. // ZS AGV上料完成,让小车离开
  1295. short a1AGVUpEnd = 2;
  1296. stopwatch2.Start();
  1297. // a1AGVUpEnd
  1298. //Funs[plcNo].WriteMultipleRegisters<short>(2309, a1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  1299. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1300. writeToPLC_Flag.Name = "a1AGVUpEnd";
  1301. writeToPLC_Flag.Adress = 2309;
  1302. writeToPLC_Flag.Value = a1AGVUpEnd;
  1303. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
  1304. stopwatch2.Stop();
  1305. }
  1306. catch (Exception ex)
  1307. {
  1308. string str = ex.StackTrace;
  1309. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1310. // a1AGVUpEnd
  1311. stopwatch2.Start();
  1312. //Funs[plcNo].WriteMultipleRegisters<short>(2309, (short)4); // 4代表上位机报警
  1313. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1314. writeToPLC_Flag.Name = "a1AGVUpEnd";
  1315. writeToPLC_Flag.Adress = 2309;
  1316. writeToPLC_Flag.Value = (short)4;
  1317. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVUpEnd", writeToPLC_Flag);
  1318. stopwatch2.Stop();
  1319. }
  1320. stopwatch1.Stop();
  1321. AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1322. }
  1323. /// <summary>
  1324. /// [S1] Tray盘上料装备(板测)- AGV下料叫agv
  1325. /// </summary>
  1326. /// <param name="plcNo">PLC编号</param>
  1327. /// <param name="stationNameStr">工站全称</param>
  1328. private void S1AGV下料叫agv(int plcNo, string stationNameStr)
  1329. {
  1330. Stopwatch stopwatch1 = new Stopwatch();
  1331. Stopwatch stopwatch2 = new Stopwatch();
  1332. try
  1333. {
  1334. stopwatch1.Start();
  1335. // ZS 呼叫AGV
  1336. short a1AGVDownCall = 2;
  1337. stopwatch2.Start();
  1338. // a1AGVDownCall
  1339. //Funs[plcNo].WriteMultipleRegisters<short>(2320, a1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  1340. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1341. writeToPLC_Flag.Name = "a1AGVDownCall";
  1342. writeToPLC_Flag.Adress = 2320;
  1343. writeToPLC_Flag.Value = a1AGVDownCall;
  1344. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
  1345. stopwatch2.Stop();
  1346. }
  1347. catch (Exception ex)
  1348. {
  1349. string str = ex.StackTrace;
  1350. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1351. // a1AGVDownCall
  1352. stopwatch2.Start();
  1353. //Funs[plcNo].WriteMultipleRegisters<short>(2320, (short)4); // 4代表上位机报警
  1354. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1355. writeToPLC_Flag.Name = "a1AGVDownCall";
  1356. writeToPLC_Flag.Adress = 2320;
  1357. writeToPLC_Flag.Value = (short)4;
  1358. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownCall", writeToPLC_Flag);
  1359. stopwatch2.Stop();
  1360. }
  1361. stopwatch1.Stop();
  1362. AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1363. }
  1364. /// <summary>
  1365. /// [S1] Tray盘上料装备(板测)- AGV下料完成
  1366. /// </summary>
  1367. /// <param name="plcNo">PLC编号</param>
  1368. /// <param name="stationNameStr">工站全称</param>
  1369. private void S1AGV下料完成(int plcNo, string stationNameStr)
  1370. {
  1371. Stopwatch stopwatch1 = new Stopwatch();
  1372. Stopwatch stopwatch2 = new Stopwatch();
  1373. try
  1374. {
  1375. stopwatch1.Start();
  1376. // ZS AGV上料完成,让小车离开
  1377. short a1AGVDownEnd = 2;
  1378. stopwatch2.Start();
  1379. // a1AGVDownEnd
  1380. //Funs[plcNo].WriteMultipleRegisters<short>(2322, a1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  1381. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1382. writeToPLC_Flag.Name = "a1AGVDownEnd";
  1383. writeToPLC_Flag.Adress = 2322;
  1384. writeToPLC_Flag.Value = a1AGVDownEnd;
  1385. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
  1386. stopwatch2.Stop();
  1387. }
  1388. catch (Exception ex)
  1389. {
  1390. string str = ex.StackTrace;
  1391. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1392. // a1AGVDownEnd
  1393. stopwatch2.Start();
  1394. //Funs[plcNo].WriteMultipleRegisters<short>(2322, (short)4); // 4代表上位机报警
  1395. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1396. writeToPLC_Flag.Name = "a1AGVDownEnd";
  1397. writeToPLC_Flag.Adress = 2322;
  1398. writeToPLC_Flag.Value = (short)4;
  1399. SxPLCWriteData_Add(ref s1PLCWriteData, "a1AGVDownEnd", writeToPLC_Flag);
  1400. stopwatch2.Stop();
  1401. }
  1402. stopwatch1.Stop();
  1403. AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1404. }
  1405. #endregion [S1] Tray盘上料装备(板测)
  1406. #endregion PLC1 张超凡
  1407. #region PLC2 贲流
  1408. #region [S2] 上盖板上料装备
  1409. /// <summary>
  1410. /// S2工位的数据- 触发信号上次的值
  1411. /// </summary>
  1412. private Dictionary<string, object> s2PLCSignal_Old = new Dictionary<string, object>();
  1413. /// <summary>
  1414. /// S2工位的数据(含触发信号)
  1415. /// </summary>
  1416. private Dictionary<string, object> s2PLCData = new Dictionary<string, object>();
  1417. /// <summary>
  1418. /// S2工位的数据- 回写点位
  1419. /// </summary>
  1420. private Dictionary<string, WriteToPLC_Flag> s2PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  1421. /// <summary>
  1422. /// [S2] FCT(板测)
  1423. /// </summary>
  1424. /// <param name="plcNo">PLC编号</param>
  1425. private void ReadStation_S2(int plcNo)
  1426. {
  1427. string stationCode = "[S2]";
  1428. string stationName = "上盖板上料装备";
  1429. string stationNameStr = stationCode + stationName;
  1430. string tagBaseName = "g_OP20_MES"; //标签变量名称
  1431. string tagMesCommName = "mesCommToPC"; //标签变量名称
  1432. string tagAgvCommName = "agvCommFrmPC";
  1433. string tagBarsetName = "BarcodeSet";
  1434. OP20_MesData_t stPLC_MesData; //PLC的MES数据
  1435. (int, string) result;
  1436. while (true)
  1437. {
  1438. try
  1439. {
  1440. if (!GlobalContext._IsCon_Funs2)
  1441. {
  1442. UpdatePLCMonitor(1, plcNo, 0);
  1443. continue;
  1444. }
  1445. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  1446. {
  1447. Stopwatch stopwatch1 = new Stopwatch();
  1448. Stopwatch stopwatch2 = new Stopwatch();
  1449. stopwatch1.Start();
  1450. stopwatch2.Start();
  1451. #region 一次性读取所有数据
  1452. // 一次性读取所有数据
  1453. result = Funs[plcNo].Read_SingleTag<OP20_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  1454. if (result.Item1 != 0)
  1455. {
  1456. //richTextBox1.AppendText("\n" + strRet);
  1457. }
  1458. else
  1459. {
  1460. //richTextBox1.AppendText("\n" + "读取成功");
  1461. }
  1462. #endregion 一次性读取所有数据
  1463. stopwatch2.Stop();
  1464. #region 回写操作,写后清空flag
  1465. mesCommToPC WriteBackToPLC = new mesCommToPC();
  1466. result = Funs[plcNo].Write_SingleTag<mesCommToPC>(tagBaseName + "." + tagMesCommName, 1, WriteBackToPLC); //写入单个结构体数据
  1467. #endregion 回写操作,写后清空flag
  1468. #region 进站
  1469. try
  1470. {
  1471. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation)
  1472. {
  1473. Task.Run(() => S2进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName));
  1474. //进站
  1475. }
  1476. }
  1477. catch (Exception ex)
  1478. {
  1479. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  1480. string str = ex.StackTrace;
  1481. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1482. }
  1483. #endregion 进站
  1484. #region 出站
  1485. try
  1486. {
  1487. if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  1488. {
  1489. Task.Run(() => S2出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName));
  1490. }
  1491. }
  1492. catch (Exception ex)
  1493. {
  1494. string str = ex.StackTrace;
  1495. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1496. }
  1497. #endregion 出站
  1498. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  1499. stopwatch1.Stop();
  1500. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  1501. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  1502. }
  1503. else
  1504. {
  1505. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1506. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  1507. Funs[plcNo].Connect();
  1508. }
  1509. }
  1510. catch (Exception ex)
  1511. {
  1512. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1513. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  1514. //Funs[plcNo].ReConnect();
  1515. }
  1516. Thread.Sleep(IntervalReadPLC);
  1517. }
  1518. }
  1519. /// <summary>
  1520. /// [S2] 上盖板上料装备
  1521. /// </summary>
  1522. /// <param name="plcNo">PLC编号</param>
  1523. /// <param name="stationNameStr">工站全称</param>
  1524. private void S2进站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName,string tagBarsetName)
  1525. {
  1526. Stopwatch stopwatch1 = new Stopwatch();
  1527. Stopwatch stopwatch2 = new Stopwatch();
  1528. try
  1529. {
  1530. stopwatch1.Start();
  1531. string sn = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品SN(物料码)
  1532. sn = sn.Replace("\0", "");
  1533. string strCarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  1534. strCarrierBarcode = strCarrierBarcode.Replace("\0", "");
  1535. //载具码验证产品码 错误码111
  1536. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  1537. if (string.IsNullOrEmpty(strProductBarcode))
  1538. {
  1539. AddMessage_Station(stationNameStr, LogType.Error, $"PLC S2 上盖板上料装备未能成功绑定载具信息");
  1540. }
  1541. if (!string.IsNullOrEmpty(strProductBarcode) && !string.IsNullOrEmpty(sn) && strProductBarcode!=sn)
  1542. {
  1543. AddMessage_Station(stationNameStr, LogType.Error, $"PLC S2 上盖板上料装备未能成功绑定载具信息");
  1544. }
  1545. // 产品SN(物料码)校验
  1546. List <TestItem> item = new List<TestItem>();
  1547. stopwatch2.Start();
  1548. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item);
  1549. stopwatch2.Stop();
  1550. //指令执行结果 1:OK 110:失败
  1551. byte cmdToPC = (byte)(result == 1 ? 1 : 110);
  1552. //进站结果写入PLC
  1553. mesCommToPC MesToPLC = new mesCommToPC();
  1554. MesToPLC.cmd = cmdToPC;
  1555. MesToPLC.cmdParam = 0; //指令参数
  1556. MesToPLC.cmdResult = 1;
  1557. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1558. if (string.IsNullOrEmpty(sn))
  1559. {
  1560. BarcodeSet_t BarcodeToPlc= new BarcodeSet_t();
  1561. BarcodeToPlc.strCarrierBarcode = strCarrierBarcode;
  1562. BarcodeToPlc.strProductBarcode = sn;
  1563. Funs[plcNo].Write_SingleTag<BarcodeSet_t>(tagBarsetName, 1, BarcodeToPlc);
  1564. }
  1565. }
  1566. catch (Exception ex)
  1567. {
  1568. string str = ex.StackTrace;
  1569. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1570. mesCommToPC MesToPLC = new mesCommToPC();
  1571. MesToPLC.cmd = 0;
  1572. MesToPLC.cmdParam = 0; //指令参数
  1573. MesToPLC.cmdResult = 110;
  1574. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1575. }
  1576. stopwatch1.Stop();
  1577. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1578. }
  1579. /// <summary>
  1580. /// [S2] 上盖板上料装备 - 出站接口
  1581. /// </summary>
  1582. private void S2出站(int plcNo, string stationNameStr, OP20_MesData_t stPLC_MesData, string tagMesCommName)
  1583. {
  1584. Stopwatch stopwatch1 = new Stopwatch();
  1585. Stopwatch stopwatch2 = new Stopwatch();
  1586. try
  1587. {
  1588. stopwatch1.Start();
  1589. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  1590. string batch_num = GlobalContext.BatchNumber; // 批次号
  1591. string mtltmrk = (string)stPLC_MesData.BarcodeSet.strProductBarcode; // 产品条码; // 产品型号
  1592. mtltmrk = mtltmrk.Replace("\0", "");
  1593. string CarrierBarcode = (string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1594. CarrierBarcode = CarrierBarcode.Replace("\0", "");
  1595. int a1Result = (int)stPLC_MesData.iotData.testStatus; // 产品结果
  1596. bool pass = a1Result == 1;
  1597. List<TestItem> items = new List<TestItem>();
  1598. items.Add(new TestItem()
  1599. {
  1600. Parameter_name = "载具码",
  1601. Parameter_value = CarrierBarcode,
  1602. Parameter_unit = ""
  1603. });
  1604. items.Add(new TestItem()
  1605. {
  1606. Parameter_name = "产品码",
  1607. Parameter_value = mtltmrk,
  1608. Parameter_unit = ""
  1609. });
  1610. //保存PLC返回MES数据到本地
  1611. int result1 = SwitctProcessData(stationNameStr, items, "", ""
  1612. , workorder_code, batch_num, mtltmrk, "", "", "", pass, CarrierBarcode, "1");
  1613. byte cmdToPC = (byte)(result1 == 1 ? 1 : 110);
  1614. stopwatch2.Start();
  1615. //进站结果写入PLC
  1616. mesCommToPC MesToPLC = new mesCommToPC();
  1617. MesToPLC.cmd = cmdToPC;
  1618. MesToPLC.cmdParam = 0; //指令参数
  1619. MesToPLC.cmdResult = 1;
  1620. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1621. stopwatch2.Stop();
  1622. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  1623. }
  1624. catch (Exception ex)
  1625. {
  1626. stopwatch2.Start();
  1627. mesCommToPC MesToPLC = new mesCommToPC();
  1628. MesToPLC.cmd = 0;
  1629. MesToPLC.cmdParam = 0; //指令参数
  1630. MesToPLC.cmdResult = 110;
  1631. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1632. stopwatch2.Stop();
  1633. string str = ex.StackTrace;
  1634. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1635. }
  1636. stopwatch1.Stop();
  1637. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1638. }
  1639. /// <summary>
  1640. /// [S2] FCT(板测)- 节拍接口
  1641. /// </summary>
  1642. /// <param name="plcNo">PLC编号</param>
  1643. /// <param name="stationNameStr">工站全称</param>
  1644. private void S2节拍接口(int plcNo, string stationNameStr)
  1645. {
  1646. Stopwatch stopwatch1 = new Stopwatch();
  1647. Stopwatch stopwatch2 = new Stopwatch();
  1648. string resultStr = string.Empty;
  1649. try
  1650. {
  1651. stopwatch1.Start();
  1652. string oEEType = ((int)s2PLCData["b1OEEType"]).ToString(); // 节拍类型(plc写入)
  1653. string b1OEEProductSN = (string)s2PLCData["b1OEEProductSN"]; // 载具SN
  1654. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  1655. if (!actionBool)
  1656. {
  1657. stopwatch2.Start();
  1658. // MES_Flag
  1659. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1660. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  1661. writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
  1662. writeToPLC_Flag1.Adress = 2203;
  1663. writeToPLC_Flag1.Value = (short)4;
  1664. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
  1665. stopwatch2.Stop();
  1666. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1667. return;
  1668. }
  1669. string b1OEEPartNo = string.Empty; // 物料码
  1670. if (string.IsNullOrEmpty(b1OEEProductSN))
  1671. {
  1672. stopwatch2.Start();
  1673. // MES_Flag
  1674. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1675. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  1676. writeToPLC_Flag1.Name = "b1OEEMES_FLAG";
  1677. writeToPLC_Flag1.Adress = 2203;
  1678. writeToPLC_Flag1.Value = (short)1;
  1679. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag1);
  1680. stopwatch2.Stop();
  1681. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1682. return;
  1683. }
  1684. else
  1685. { // 查产品SN
  1686. b1OEEPartNo = "Test"; // ZS
  1687. }
  1688. short b1OEEMES_FLAG = 0;
  1689. // 上传OEE
  1690. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, b1OEEPartNo, b1OEEProductSN);
  1691. b1OEEMES_FLAG = result.Item1;
  1692. resultStr = result.Item2;
  1693. stopwatch2.Start();
  1694. // MES_Flag
  1695. //Funs[plcNo].WriteMultipleRegisters<short>(2203, b1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  1696. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1697. writeToPLC_Flag.Name = "b1OEEMES_FLAG";
  1698. writeToPLC_Flag.Adress = 2203;
  1699. writeToPLC_Flag.Value = b1OEEMES_FLAG;
  1700. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
  1701. stopwatch2.Stop();
  1702. }
  1703. catch (Exception ex)
  1704. {
  1705. string str = ex.StackTrace;
  1706. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1707. // MES_Flag
  1708. stopwatch2.Start();
  1709. //Funs[plcNo].WriteMultipleRegisters<short>(2203, (short)4); // 4代表上位机报警
  1710. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  1711. writeToPLC_Flag.Name = "b1OEEMES_FLAG";
  1712. writeToPLC_Flag.Adress = 2203;
  1713. writeToPLC_Flag.Value = (short)4;
  1714. SxPLCWriteData_Add(ref s2PLCWriteData, "b1OEEMES_FLAG", writeToPLC_Flag);
  1715. stopwatch2.Stop();
  1716. }
  1717. stopwatch1.Stop();
  1718. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1719. }
  1720. #endregion [S2] FCT(板测)
  1721. #endregion PLC2 李晓奇
  1722. #region PLC3 刘永村
  1723. #region [S3] 值板机
  1724. /// <summary>
  1725. /// S3工位的数据- 触发信号上次的值
  1726. /// </summary>
  1727. private Dictionary<string, object> s3PLCSignal_Old = new Dictionary<string, object>();
  1728. /// <summary>
  1729. /// S3工位的数据(含触发信号)
  1730. /// </summary>
  1731. private Dictionary<string, object> s3PLCData = new Dictionary<string, object>();
  1732. /// <summary>
  1733. /// S3工位的数据- 回写点位
  1734. /// </summary>
  1735. private Dictionary<string, WriteToPLC_Flag> s3PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  1736. /// <summary>
  1737. /// [S3] 值板机
  1738. /// </summary>
  1739. /// <param name="plcNo">PLC编号</param>
  1740. //private void ReadStation_S3(int plcNo)
  1741. //{
  1742. // string stationCode = "[S3]";
  1743. // string stationName = "点散热胶装备";
  1744. // string stationNameStr = stationCode + stationName;
  1745. // string tagBaseName = "g_OP30_MES"; //标签变量名称
  1746. // string tagMesCommName = "mesCommToPC"; //标签变量名称
  1747. // string tagAgvCommName = "agvCommFrmPC";
  1748. // string tagBarsetName = "BarcodeSet";
  1749. // OP30_MesData_t stPLC_MesData; //PLC的MES数据
  1750. // (int, string) result;
  1751. // #region 创建字典
  1752. // // 触发信号字典 赋值
  1753. // s3PLCSignal_Old.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  1754. // s3PLCSignal_Old.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  1755. // s3PLCSignal_Old.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  1756. // s3PLCSignal_Old.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  1757. // s3PLCSignal_Old.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  1758. // // PLC数据字典 赋值
  1759. // s3PLCData.Add("c1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  1760. // s3PLCData.Add("c1MES_FLAG_Check", 0); // MES_FLAG
  1761. // s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  1762. // s3PLCData.Add("c1PLC_FLAG_Unbind", 0); // PLC_FLAG 二穴载具解绑
  1763. // s3PLCData.Add("c1MES_FLAG_Unbind", 0); // MES_FLAG
  1764. // //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  1765. // s3PLCData.Add("c1VehicleCavity_Unbind", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  1766. // s3PLCData.Add("c1PLC_FLAG_Bind", 0); // PLC_FLAG 二穴载具绑定
  1767. // s3PLCData.Add("c1MES_FLAG_Bind", 0); // MES_FLAG
  1768. // //s3PLCData.Add("c1ProductSN_Check", ""); // 产品SN(二穴载具SN)
  1769. // s3PLCData.Add("c1CavityReverse_Bind", 0); // 是否是两个穴位交换
  1770. // s3PLCData.Add("c1VehicleCavityFr_Bind", 0); // 来源穴位号(产品取自二穴载具哪个穴位)
  1771. // s3PLCData.Add("c1VehicleCavityTo_Bind", 0); // 目标载具穴位号(产品放到二穴载具哪个穴位)
  1772. // s3PLCData.Add("c1PLC_FLAG", 0); // PLC_FLAG 出站接口
  1773. // s3PLCData.Add("c1MES_FLAG", 0); // MES_FLAG
  1774. // s3PLCData.Add("c1ProductSN", ""); // 产品SN(一穴载具SN)
  1775. // //s3PLCData.Add("c1ProductSN_Check", ""); // 二穴载具SN(产品取自哪个二穴载具)
  1776. // s3PLCData.Add("c1VehicleCavity", 0); // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  1777. // s3PLCData.Add("c1Result", 0); // 产品结果
  1778. // s3PLCData.Add("c1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  1779. // s3PLCData.Add("c1OEEMES_FLAG", 0); // MES_FLAG
  1780. // s3PLCData.Add("c1OEEProductSN", "");// 产品SN(载具SN)
  1781. // s3PLCData.Add("c1OEEType", 0); // 节拍类型(plc写入)
  1782. // #endregion 创建字典
  1783. // while (true)
  1784. // {
  1785. // try
  1786. // {
  1787. // if (!GlobalContext._IsCon_Funs2)
  1788. // {
  1789. // UpdatePLCMonitor(1, plcNo, 0);
  1790. // continue;
  1791. // }
  1792. // if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  1793. // {
  1794. // Stopwatch stopwatch1 = new Stopwatch();
  1795. // Stopwatch stopwatch2 = new Stopwatch();
  1796. // stopwatch1.Start();
  1797. // stopwatch2.Start();
  1798. // #region 一次性读取所有数据
  1799. // // 一次性读取所有数据
  1800. // result = Funs[plcNo].Read_SingleTag<OP30_MesData_t>(tagBaseName, 1, out stPLC_MesData); //读取单个结构体数据
  1801. // if (result.Item1 != 0)
  1802. // {
  1803. // //richTextBox1.AppendText("\n" + strRet);
  1804. // }
  1805. // else
  1806. // {
  1807. // //richTextBox1.AppendText("\n" + "读取成功");
  1808. // }
  1809. // #endregion 一次性读取所有数据
  1810. // stopwatch2.Stop();
  1811. // #region 回写操作,写后清空flag
  1812. // mesCommToPC WriteBackToPLC = new mesCommToPC();
  1813. // result = Funs[plcNo].Write_SingleTag<mesCommToPC>(tagBaseName + "." + tagMesCommName, 1, WriteBackToPLC); //写入单个结构体数据
  1814. // #endregion 回写操作,写后清空flag
  1815. // #region 左边进站
  1816. // try
  1817. // {
  1818. // if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.InStation && !string.IsNullOrEmpty(stPLC_MesData.iotData.Left.work_type.ToString()))
  1819. // {
  1820. // Task.Run(() => S3进站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName, tagBaseName + "." + tagBarsetName));
  1821. // //进站
  1822. // }
  1823. // }
  1824. // catch (Exception ex)
  1825. // {
  1826. // //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  1827. // string str = ex.StackTrace;
  1828. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1829. // }
  1830. // #endregion 进站
  1831. // #region 左边出站
  1832. // try
  1833. // {
  1834. // if (stPLC_MesData.mesCommFrmPLC.cmd == (byte)eMesCmd.OutStation)
  1835. // {
  1836. // Task.Run(() => S3出站(plcNo, stationNameStr, stPLC_MesData, tagBaseName + "." + tagMesCommName,"Left"));
  1837. // }
  1838. // }
  1839. // catch (Exception ex)
  1840. // {
  1841. // string str = ex.StackTrace;
  1842. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1843. // }
  1844. // #endregion 出站
  1845. // UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  1846. // stopwatch1.Stop();
  1847. // //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  1848. // OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  1849. // }
  1850. // else
  1851. // {
  1852. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1853. // AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  1854. // Funs[plcNo].Connect();
  1855. // }
  1856. // }
  1857. // catch (Exception ex)
  1858. // {
  1859. // UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  1860. // AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  1861. // //Funs[plcNo].ReConnect();
  1862. // }
  1863. // Thread.Sleep(IntervalReadPLC);
  1864. // }
  1865. //}
  1866. /// <summary>
  1867. /// [S3] 点散热胶装备
  1868. /// </summary>
  1869. /// <param name="plcNo">PLC编号</param>
  1870. /// <param name="stationNameStr">工站全称</param>
  1871. private void S3进站(int plcNo, string stationNameStr, OP30_MesData_t stPLC_MesData, string tagMesCommName, string tagBarsetName)
  1872. {
  1873. Stopwatch stopwatch1 = new Stopwatch();
  1874. Stopwatch stopwatch2 = new Stopwatch();
  1875. try
  1876. {
  1877. stopwatch1.Start();
  1878. string sn = "";//(string)stPLC_MesDataBarcodeSet.strProductBarcode; // 产品SN(物料码)
  1879. sn = sn.Replace("\0", "");
  1880. string strCarrierBarcode = "";//(string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 产品SN(物料码)
  1881. strCarrierBarcode = strCarrierBarcode.Replace("\0", "");
  1882. //载具码验证产品码
  1883. string strProductBarcode = SQLHelper.GetProductBarcodeByCarrierCode(strCarrierBarcode);
  1884. if (string.IsNullOrEmpty(strProductBarcode))
  1885. {
  1886. AddMessage_Station(stationNameStr, LogType.Error, $"PLC S3 点散热胶装备未能成功绑定载具信息");
  1887. }
  1888. if (!string.IsNullOrEmpty(strProductBarcode) && !string.IsNullOrEmpty(sn) && strProductBarcode != sn)
  1889. {
  1890. AddMessage_Station(stationNameStr, LogType.Error, $"PLC S3 点散热胶装备未能成功绑定载具信息");
  1891. }
  1892. // 产品SN(物料码)校验
  1893. List<TestItem> item = new List<TestItem>();
  1894. stopwatch2.Start();
  1895. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, sn, item);
  1896. stopwatch2.Stop();
  1897. //指令执行结果 1:OK 110:失败
  1898. byte cmdToPC = (byte)(result == 1 ? 1 : 110);
  1899. //进站结果写入PLC
  1900. mesCommToPC MesToPLC = new mesCommToPC();
  1901. MesToPLC.cmd = cmdToPC;
  1902. MesToPLC.cmdParam = 0; //指令参数
  1903. MesToPLC.cmdResult = 1;
  1904. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1905. if (string.IsNullOrEmpty(sn))
  1906. {
  1907. BarcodeSet_t BarcodeToPlc = new BarcodeSet_t();
  1908. BarcodeToPlc.strCarrierBarcode = strCarrierBarcode;
  1909. BarcodeToPlc.strProductBarcode = sn;
  1910. Funs[plcNo].Write_SingleTag<BarcodeSet_t>(tagBarsetName, 1, BarcodeToPlc);
  1911. }
  1912. }
  1913. catch (Exception ex)
  1914. {
  1915. string str = ex.StackTrace;
  1916. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上料进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1917. mesCommToPC MesToPLC = new mesCommToPC();
  1918. MesToPLC.cmd = 0;
  1919. MesToPLC.cmdParam = 0; //指令参数
  1920. MesToPLC.cmdResult = 110;
  1921. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1922. }
  1923. stopwatch1.Stop();
  1924. AddMessage(LogType.Info, stationNameStr + "_进站;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1925. }
  1926. /// <summary>
  1927. /// [S3] 点散热胶装备 - 出站接口
  1928. /// </summary>
  1929. private void S3出站(int plcNo, string stationNameStr, OP30_MesData_t stPLC_MesData, string tagMesCommName,string direction)
  1930. {
  1931. Stopwatch stopwatch1 = new Stopwatch();
  1932. Stopwatch stopwatch2 = new Stopwatch();
  1933. try
  1934. {
  1935. stopwatch1.Start();
  1936. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  1937. string batch_num = GlobalContext.BatchNumber; // 批次号
  1938. string mtltmrk = GlobalContext.Mtltmrk; // 产品条码; // 产品型号
  1939. mtltmrk = mtltmrk.Replace("\0", "");
  1940. string CarrierBarcode = "";//(string)stPLC_MesData.BarcodeSet.strCarrierBarcode; // 载具条码;
  1941. // 产品结果
  1942. int a1Result = 0;
  1943. //if (direction=="Left")
  1944. //{
  1945. // a1Result=(int)stPLC_MesData.iotData.Left.testStatus;
  1946. //}
  1947. //if (direction == "Right")
  1948. //{
  1949. // a1Result = (int)stPLC_MesData.iotData.Left.testStatus;
  1950. //}
  1951. bool pass = a1Result == 1;
  1952. List<TestItem> items = new List<TestItem>();
  1953. items.Add(new TestItem()
  1954. {
  1955. Parameter_name = "载具码",
  1956. Parameter_value = CarrierBarcode,
  1957. Parameter_unit = ""
  1958. });
  1959. items.Add(new TestItem()
  1960. {
  1961. Parameter_name = "产品码",
  1962. Parameter_value = mtltmrk,
  1963. Parameter_unit = ""
  1964. });
  1965. //保存PLC返回MES数据到本地
  1966. int result1 = SwitctProcessData(stationNameStr, items, "", ""
  1967. , workorder_code, batch_num, mtltmrk, "", "", "", pass, CarrierBarcode, "1");
  1968. byte cmdToPC = (byte)(result1 == 1 ? 1 : 110);
  1969. stopwatch2.Start();
  1970. //进站结果写入PLC
  1971. mesCommToPC MesToPLC = new mesCommToPC();
  1972. MesToPLC.cmd = cmdToPC;
  1973. MesToPLC.cmdParam = 0; //指令参数
  1974. MesToPLC.cmdResult = 1;
  1975. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1976. stopwatch2.Stop();
  1977. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{stationNameStr}]-Write" + (result1 == 1 ? "成功!" : "失败!"));
  1978. }
  1979. catch (Exception ex)
  1980. {
  1981. stopwatch2.Start();
  1982. mesCommToPC MesToPLC = new mesCommToPC();
  1983. MesToPLC.cmd = 0;
  1984. MesToPLC.cmdParam = 0; //指令参数
  1985. MesToPLC.cmdResult = 110;
  1986. Funs[plcNo].Write_SingleTag<mesCommToPC>(tagMesCommName, 1, MesToPLC);
  1987. stopwatch2.Stop();
  1988. string str = ex.StackTrace;
  1989. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{stationNameStr}]上传加工报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  1990. }
  1991. stopwatch1.Stop();
  1992. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  1993. }
  1994. //// 上次采集到的SN
  1995. //private string sn_值板机 = string.Empty;
  1996. /// <summary>
  1997. /// [S3] 值板机 - 出站接口
  1998. /// </summary>
  1999. /// <param name="plcNo">PLC编号</param>
  2000. private void S3出站接口(int plcNo, string stationCode, string stationName)
  2001. {
  2002. Stopwatch stopwatch1 = new Stopwatch();
  2003. Stopwatch stopwatch2 = new Stopwatch();
  2004. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2005. string stationNameStr = stationCode + stationName;
  2006. string processItem = stationName; // 测试项目
  2007. try
  2008. {
  2009. stopwatch1.Start();
  2010. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2011. string batch_num = GlobalContext.BatchNumber; // 批次号
  2012. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2013. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2014. string supplierCode = ""; // 供应商代码
  2015. string sn = (string)s3PLCData["c1ProductSN"]; // 产品SN(一穴载具SN)
  2016. sn = sn.Replace("\0", "");
  2017. string c1ProductSN_Check = (string)s3PLCData["c1ProductSN_Check"]; // 二穴载具SN(产品取自哪个二穴载具)
  2018. c1ProductSN_Check = c1ProductSN_Check.Replace("\0", "");
  2019. int c1VehicleCavity = (int)s3PLCData["c1VehicleCavity"]; // 二穴载具穴位号(产品取自二穴载具哪个穴位)
  2020. int c1Result = (int)s3PLCData["c1Result"]; // 产品结果
  2021. bool pass = c1Result == 1;
  2022. //
  2023. string productSN = string.Empty;
  2024. // 是否是两个穴位交换
  2025. List<TestItem> items = new List<TestItem>();
  2026. items.Add(new TestItem()
  2027. {
  2028. Parameter_name = "产品结果",
  2029. Parameter_value = c1Result == 1 ? "OK" : "NG",
  2030. Parameter_unit = ""
  2031. });
  2032. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  2033. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, productSN, pass, sn, "1");
  2034. short result = result1 == 1 ? (short)1 : (short)2;
  2035. stopwatch2.Start();
  2036. // MES_Flag 为MES报错
  2037. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2038. //Funs[plcNo].WriteMultipleRegisters<short>(2150, result); // 4代表上位机报警
  2039. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2040. writeToPLC_Flag.Name = "c1MES_FLAG";
  2041. writeToPLC_Flag.Adress = 2150;
  2042. writeToPLC_Flag.Value = result;
  2043. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
  2044. stopwatch2.Stop();
  2045. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  2046. }
  2047. catch (Exception ex)
  2048. {
  2049. stopwatch2.Start();
  2050. // MES_Flag 为4上位机报错
  2051. //Funs[plcNo].WriteMultipleRegisters<short>(2150, (short)4); // 4代表上位机报警
  2052. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2053. writeToPLC_Flag.Name = "c1MES_FLAG";
  2054. writeToPLC_Flag.Adress = 2150;
  2055. writeToPLC_Flag.Value = (short)4;
  2056. SxPLCWriteData_Add(ref s3PLCWriteData, "c1MES_FLAG", writeToPLC_Flag);
  2057. stopwatch2.Stop();
  2058. string str = ex.StackTrace;
  2059. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2060. }
  2061. stopwatch1.Stop();
  2062. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2063. }
  2064. /// <summary>
  2065. /// [S3] 值板机- 节拍接口
  2066. /// </summary>
  2067. /// <param name="plcNo">PLC编号</param>
  2068. /// <param name="stationNameStr">工站全称</param>
  2069. private void S3节拍接口(int plcNo, string stationNameStr)
  2070. {
  2071. Stopwatch stopwatch1 = new Stopwatch();
  2072. Stopwatch stopwatch2 = new Stopwatch();
  2073. string resultStr = string.Empty;
  2074. try
  2075. {
  2076. stopwatch1.Start();
  2077. string oEEType = ((int)s3PLCData["c1OEEType"]).ToString(); // 节拍类型(plc写入)
  2078. string c1OEEProductSN = (string)s3PLCData["c1OEEProductSN"]; // 载具SN
  2079. c1OEEProductSN = c1OEEProductSN.Replace("\0", "");
  2080. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  2081. if (!actionBool)
  2082. {
  2083. stopwatch2.Start();
  2084. // MES_Flag
  2085. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2086. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  2087. writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
  2088. writeToPLC_Flag1.Adress = 2204;
  2089. writeToPLC_Flag1.Value = (short)4;
  2090. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
  2091. stopwatch2.Stop();
  2092. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2093. return;
  2094. }
  2095. string c1OEEPartNo = string.Empty; // 物料码
  2096. if (string.IsNullOrEmpty(c1OEEProductSN))
  2097. {
  2098. stopwatch2.Start();
  2099. // MES_Flag
  2100. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2101. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  2102. writeToPLC_Flag1.Name = "c1OEEMES_FLAG";
  2103. writeToPLC_Flag1.Adress = 2204;
  2104. writeToPLC_Flag1.Value = (short)1;
  2105. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag1);
  2106. stopwatch2.Stop();
  2107. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2108. return;
  2109. }
  2110. else
  2111. { // 查产品SN
  2112. c1OEEPartNo = "Test"; // ZS
  2113. }
  2114. short c1OEEMES_FLAG = 0;
  2115. // 上传OEE
  2116. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, c1OEEPartNo, c1OEEProductSN);
  2117. c1OEEMES_FLAG = result.Item1;
  2118. resultStr = result.Item2;
  2119. stopwatch2.Start();
  2120. // MES_Flag
  2121. //Funs[plcNo].WriteMultipleRegisters<short>(2204, c1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2122. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2123. writeToPLC_Flag.Name = "c1OEEMES_FLAG";
  2124. writeToPLC_Flag.Adress = 2204;
  2125. writeToPLC_Flag.Value = c1OEEMES_FLAG;
  2126. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
  2127. stopwatch2.Stop();
  2128. }
  2129. catch (Exception ex)
  2130. {
  2131. string str = ex.StackTrace;
  2132. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2133. // MES_Flag
  2134. stopwatch2.Start();
  2135. //Funs[plcNo].WriteMultipleRegisters<short>(2204, (short)4); // 4代表上位机报警
  2136. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2137. writeToPLC_Flag.Name = "c1OEEMES_FLAG";
  2138. writeToPLC_Flag.Adress = 2204;
  2139. writeToPLC_Flag.Value = (short)4;
  2140. SxPLCWriteData_Add(ref s3PLCWriteData, "c1OEEMES_FLAG", writeToPLC_Flag);
  2141. stopwatch2.Stop();
  2142. }
  2143. stopwatch1.Stop();
  2144. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2145. }
  2146. #endregion [S3] 值板机
  2147. #endregion PLC3 刘永村
  2148. #region PLC4 刘果段
  2149. #region [S4] 取放桁架
  2150. /// <summary>
  2151. /// S4工位的数据- 触发信号上次的值
  2152. /// </summary>
  2153. private Dictionary<string, object> s4PLCSignal_Old = new Dictionary<string, object>();
  2154. /// <summary>
  2155. /// S4工位的数据(含触发信号)
  2156. /// </summary>
  2157. private Dictionary<string, object> s4PLCData = new Dictionary<string, object>();
  2158. /// <summary>
  2159. /// S4工位的数据- 回写点位
  2160. /// </summary>
  2161. private Dictionary<string, WriteToPLC_Flag> s4PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  2162. /// <summary>
  2163. /// [S4] 取放桁架
  2164. /// </summary>
  2165. /// <param name="plcNo">PLC编号</param>
  2166. private void ReadStation_S4(int plcNo)
  2167. {
  2168. // [S1] Tray盘上料装备
  2169. // [S2] FCT
  2170. // [S3] 值板机
  2171. // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  2172. // [S5] Tray盘下料装备
  2173. /// 上位机心跳
  2174. /// 获取设备报警数据与状态信息
  2175. string stationCode = "[S4_1]";
  2176. string stationName = "载具下线装备";
  2177. string stationNameStr = stationCode + stationName;
  2178. string stationCode5 = "[S4_5]";
  2179. string stationName5 = "载具上线装备";
  2180. string stationNameStr5 = stationCode5 + stationName5;
  2181. #region 创建字典
  2182. // 触发信号字典 赋值
  2183. s4PLCSignal_Old.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  2184. s4PLCSignal_Old.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
  2185. s4PLCSignal_Old.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2186. s4PLCSignal_Old.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2187. s4PLCSignal_Old.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
  2188. s4PLCSignal_Old.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
  2189. s4PLCSignal_Old.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
  2190. s4PLCSignal_Old.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  2191. s4PLCSignal_Old.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
  2192. s4PLCSignal_Old.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
  2193. s4PLCSignal_Old.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2194. // PLC数据字典 赋值
  2195. // 载具下线装备(弹夹上线)
  2196. s4PLCData.Add("d1BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  2197. s4PLCData.Add("d1BulletclipCode", ""); // 扫到的码
  2198. s4PLCData.Add("d1VehicleScanCode", 0); // 扫码信号 载具扫码
  2199. s4PLCData.Add("d1VehicleCode", ""); // 扫到的码
  2200. s4PLCData.Add("d1PLC_FLAG", 0); // PLC_FLAG 出站接口
  2201. s4PLCData.Add("d1MES_FLAG", 0); // MES_FLAG
  2202. s4PLCData.Add("d1ProductSN", ""); // 产品SN(弹夹码)
  2203. s4PLCData.Add("d1VehicleCode1", ""); // 载具1码(弹夹穴位1)
  2204. s4PLCData.Add("d1VehicleCode2", ""); // 载具2码(弹夹穴位2)
  2205. s4PLCData.Add("d1VehicleCode3", ""); // 载具3码(弹夹穴位3)
  2206. s4PLCData.Add("d1VehicleCode4", ""); // 载具4码(弹夹穴位4)
  2207. s4PLCData.Add("d1VehicleCode5", ""); // 载具5码(弹夹穴位5)
  2208. s4PLCData.Add("d1VehicleCode6", ""); // 载具6码(弹夹穴位6)
  2209. s4PLCData.Add("d1VehicleCode7", ""); // 载具7码(弹夹穴位7)
  2210. s4PLCData.Add("d1VehicleCode8", ""); // 载具8码(弹夹穴位8)
  2211. s4PLCData.Add("d1VehicleCode9", ""); // 载具9码(弹夹穴位9)
  2212. s4PLCData.Add("d1VehicleCode10", ""); // 载具10码(弹夹穴位10)
  2213. s4PLCData.Add("d1Result", 0); // 产品结果
  2214. s4PLCData.Add("d1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2215. s4PLCData.Add("d1OEEMES_FLAG", 0); // MES_FLAG
  2216. s4PLCData.Add("d1OEEProductSN", "");// 产品SN(载具SN)
  2217. s4PLCData.Add("d1OEEType", 0); // 节拍类型(plc写入)
  2218. s4PLCData.Add("d2BulletclipScanCode", 0); // 扫码信号 查询标机中弹夹的状态
  2219. s4PLCData.Add("d2BulletclipStates", 0); // 弹夹状态
  2220. s4PLCData.Add("d2BulletclipCode", ""); // 扫到的码
  2221. // 真空标机(提升机)
  2222. s4PLCData.Add("d3PLC_FLAG", 0); // PLC_FLAG 真空标机1出站接口
  2223. s4PLCData.Add("d3MES_FLAG", 0); // MES_FLAG
  2224. s4PLCData.Add("d3Type", 0); // 进站还是出站
  2225. s4PLCData.Add("d3ProductSN", ""); // 产品SN(弹夹码)
  2226. s4PLCData.Add("d3Result", 0); // 产品结果
  2227. s4PLCData.Add("d4PLC_FLAG", 0); // PLC_FLAG 真空标机2出站接口
  2228. s4PLCData.Add("d4MES_FLAG", 0); // MES_FLAG
  2229. s4PLCData.Add("d4Type", 0); // 进站还是出站
  2230. s4PLCData.Add("d4ProductSN", ""); // 产品SN(弹夹码)
  2231. s4PLCData.Add("d4Result", 0); // 产品结果
  2232. // 载具上线装备(弹夹下线)
  2233. s4PLCData.Add("d5BulletclipScanCode", 0); // 扫码信号 弹夹扫码
  2234. s4PLCData.Add("d5BulletclipCode", ""); // 扫到的码
  2235. s4PLCData.Add("d5VehicleScanCode", 0); // 扫码信号 载具扫码
  2236. s4PLCData.Add("d5VehicleCode", ""); // 扫到的码
  2237. s4PLCData.Add("d5PLC_FLAG", 0); // PLC_FLAG 出站接口
  2238. s4PLCData.Add("d5MES_FLAG", 0); // MES_FLAG
  2239. s4PLCData.Add("d5ProductSN", ""); // 产品SN(弹夹码)
  2240. s4PLCData.Add("d5VehicleCode1", ""); // 载具1码(弹夹穴位1)
  2241. s4PLCData.Add("d5VehicleCode2", ""); // 载具2码(弹夹穴位2)
  2242. s4PLCData.Add("d5VehicleCode3", ""); // 载具3码(弹夹穴位3)
  2243. s4PLCData.Add("d5VehicleCode4", ""); // 载具4码(弹夹穴位4)
  2244. s4PLCData.Add("d5VehicleCode5", ""); // 载具5码(弹夹穴位5)
  2245. s4PLCData.Add("d5VehicleCode6", ""); // 载具6码(弹夹穴位6)
  2246. s4PLCData.Add("d5VehicleCode7", ""); // 载具7码(弹夹穴位7)
  2247. s4PLCData.Add("d5VehicleCode8", ""); // 载具8码(弹夹穴位8)
  2248. s4PLCData.Add("d5VehicleCode9", ""); // 载具9码(弹夹穴位9)
  2249. s4PLCData.Add("d5VehicleCode10", ""); // 载具10码(弹夹穴位10)
  2250. s4PLCData.Add("d5Result", 0); // 产品结果
  2251. s4PLCData.Add("d5OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  2252. s4PLCData.Add("d5OEEMES_FLAG", 0); // MES_FLAG
  2253. s4PLCData.Add("d5OEEProductSN", "");// 产品SN(载具SN)
  2254. s4PLCData.Add("d5OEEType", 0); // 节拍类型(plc写入)
  2255. #endregion 创建字典
  2256. while (true)
  2257. {
  2258. try
  2259. {
  2260. if (!GlobalContext._IsCon_Funs4)
  2261. {
  2262. UpdatePLCMonitor(1, plcNo, 0);
  2263. continue;
  2264. }
  2265. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  2266. {
  2267. Stopwatch stopwatch1 = new Stopwatch();
  2268. Stopwatch stopwatch2 = new Stopwatch();
  2269. stopwatch1.Start();
  2270. stopwatch2.Start();
  2271. /*
  2272. #region 一次性读取所有数据
  2273. // 载具下线装备(弹夹上线)
  2274. int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  2275. int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 100);
  2276. int[] data3 = Funs[plcNo].ReadHoldingRegisters(2200, 100);
  2277. int[] data4 = Funs[plcNo].ReadHoldingRegisters(2300, 100);
  2278. int[] data5 = Funs[plcNo].ReadHoldingRegisters(2400, 100);
  2279. int[] data6 = Funs[plcNo].ReadHoldingRegisters(2500, 100);
  2280. int[] data7 = Funs[plcNo].ReadHoldingRegisters(2600, 100);
  2281. int[] data8 = Funs[plcNo].ReadHoldingRegisters(2700, 100);
  2282. int[] data9 = Funs[plcNo].ReadHoldingRegisters(2800, 100);
  2283. int[] data10 = Funs[plcNo].ReadHoldingRegisters(2900, 56);
  2284. int[] datas = data1.Concat(data2).ToArray();
  2285. datas = datas.Concat(data3).ToArray();
  2286. datas = datas.Concat(data4).ToArray();
  2287. datas = datas.Concat(data5).ToArray();
  2288. datas = datas.Concat(data6).ToArray();
  2289. datas = datas.Concat(data7).ToArray();
  2290. datas = datas.Concat(data8).ToArray();
  2291. datas = datas.Concat(data9).ToArray();
  2292. datas = datas.Concat(data10).ToArray();
  2293. // 载具下线装备(弹夹上线)
  2294. s4PLCData["d1BulletclipScanCode"] = datas[2]; // 扫码信号 弹夹扫码
  2295. int[] d1BulletclipCodeData = datas.Skip(3).Take(20).ToArray();
  2296. s4PLCData["d1BulletclipCode"] = ModbusClient.ConvertRegistersToString(d1BulletclipCodeData, 0, 40);
  2297. s4PLCData["d1VehicleScanCode"] = datas[33]; // 扫码信号 载具扫码
  2298. int[] d1VehicleCodeData = datas.Skip(34).Take(20).ToArray();
  2299. s4PLCData["d1VehicleCode"] = ModbusClient.ConvertRegistersToString(d1VehicleCodeData, 0, 40);
  2300. s4PLCData["d1PLC_FLAG"] = datas[64]; // PLC_FLAG 出站接口
  2301. s4PLCData["d1MES_FLAG"] = datas[65];
  2302. int[] d1ProductSNData = datas.Skip(66).Take(20).ToArray();
  2303. s4PLCData["d1ProductSN"] = ModbusClient.ConvertRegistersToString(d1ProductSNData, 0, 40); // 产品SN(物料码)
  2304. int[] d1VehicleCode1Data = datas.Skip(86).Take(20).ToArray();
  2305. s4PLCData["d1VehicleCode1"] = ModbusClient.ConvertRegistersToString(d1VehicleCode1Data, 0, 40);
  2306. int[] d1VehicleCode2Data = datas.Skip(106).Take(20).ToArray();
  2307. s4PLCData["d1VehicleCode2"] = ModbusClient.ConvertRegistersToString(d1VehicleCode2Data, 0, 40);
  2308. int[] d1VehicleCode3Data = datas.Skip(126).Take(20).ToArray();
  2309. s4PLCData["d1VehicleCode3"] = ModbusClient.ConvertRegistersToString(d1VehicleCode3Data, 0, 40);
  2310. int[] d1VehicleCode4Data = datas.Skip(146).Take(20).ToArray();
  2311. s4PLCData["d1VehicleCode4"] = ModbusClient.ConvertRegistersToString(d1VehicleCode4Data, 0, 40);
  2312. int[] d1VehicleCode5Data = datas.Skip(166).Take(20).ToArray();
  2313. s4PLCData["d1VehicleCode5"] = ModbusClient.ConvertRegistersToString(d1VehicleCode5Data, 0, 40);
  2314. int[] d1VehicleCode6Data = datas.Skip(186).Take(20).ToArray();
  2315. s4PLCData["d1VehicleCode6"] = ModbusClient.ConvertRegistersToString(d1VehicleCode6Data, 0, 40);
  2316. int[] d1VehicleCode7Data = datas.Skip(206).Take(20).ToArray();
  2317. s4PLCData["d1VehicleCode7"] = ModbusClient.ConvertRegistersToString(d1VehicleCode7Data, 0, 40);
  2318. int[] d1VehicleCode8Data = datas.Skip(226).Take(20).ToArray();
  2319. s4PLCData["d1VehicleCode8"] = ModbusClient.ConvertRegistersToString(d1VehicleCode8Data, 0, 40);
  2320. int[] d1VehicleCode9Data = datas.Skip(246).Take(20).ToArray();
  2321. s4PLCData["d1VehicleCode9"] = ModbusClient.ConvertRegistersToString(d1VehicleCode9Data, 0, 40);
  2322. int[] d1VehicleCode10Data = datas.Skip(266).Take(20).ToArray();
  2323. s4PLCData["d1VehicleCode10"] = ModbusClient.ConvertRegistersToString(d1VehicleCode10Data, 0, 40);
  2324. int[] d1VehicleCode11Data = datas.Skip(286).Take(20).ToArray();
  2325. s4PLCData["d1VehicleCode11"] = ModbusClient.ConvertRegistersToString(d1VehicleCode11Data, 0, 40);
  2326. int[] d1VehicleCode12Data = datas.Skip(306).Take(20).ToArray();
  2327. s4PLCData["d1VehicleCode12"] = ModbusClient.ConvertRegistersToString(d1VehicleCode12Data, 0, 40);
  2328. int[] d1VehicleCode13Data = datas.Skip(326).Take(20).ToArray();
  2329. s4PLCData["d1VehicleCode13"] = ModbusClient.ConvertRegistersToString(d1VehicleCode13Data, 0, 40);
  2330. int[] d1VehicleCode14Data = datas.Skip(346).Take(20).ToArray();
  2331. s4PLCData["d1VehicleCode14"] = ModbusClient.ConvertRegistersToString(d1VehicleCode14Data, 0, 40);
  2332. int[] d1VehicleCode15Data = datas.Skip(366).Take(20).ToArray();
  2333. s4PLCData["d1VehicleCode15"] = ModbusClient.ConvertRegistersToString(d1VehicleCode15Data, 0, 40);
  2334. s4PLCData["d1Result"] = datas[386];
  2335. s4PLCData["d1OEEPLC_FLAG"] = datas[397]; // PLC_FLAG 节拍接口
  2336. s4PLCData["d1OEEMES_FLAG"] = datas[398];
  2337. int[] d1OEEProductSNData = datas.Skip(399).Take(20).ToArray();
  2338. s4PLCData["d1OEEProductSN"] = ModbusClient.ConvertRegistersToString(d1OEEProductSNData, 0, 40);
  2339. s4PLCData["d1OEEType"] = datas[419];
  2340. // 桁架(查询标机中弹夹的状态)
  2341. s4PLCData["d2BulletclipScanCode"] = datas[430];
  2342. s4PLCData["d2BulletclipStates"] = datas[431];
  2343. int[] d2BulletclipCodeData = datas.Skip(432).Take(20).ToArray();
  2344. s4PLCData["d2BulletclipCode"] = ModbusClient.ConvertRegistersToString(d2BulletclipCodeData, 0, 40);
  2345. // 真空标机
  2346. s4PLCData["d3PLC_FLAG"] = datas[462]; // 真空标机1 出站接口
  2347. s4PLCData["d3MES_FLAG"] = datas[463];
  2348. int[] d3ProductSNData = datas.Skip(464).Take(20).ToArray();
  2349. s4PLCData["d3ProductSN"] = ModbusClient.ConvertRegistersToString(d3ProductSNData, 0, 40);
  2350. s4PLCData["d3Result"] = datas[484];
  2351. s4PLCData["d3Type"] = datas[485];
  2352. s4PLCData["d4PLC_FLAG"] = datas[495]; // 真空标机2 出站接口
  2353. s4PLCData["d4MES_FLAG"] = datas[496];
  2354. int[] d4ProductSNData = datas.Skip(497).Take(20).ToArray();
  2355. s4PLCData["d4ProductSN"] = ModbusClient.ConvertRegistersToString(d4ProductSNData, 0, 40);
  2356. s4PLCData["d4Result"] = datas[517];
  2357. s4PLCData["d4Type"] = datas[518];
  2358. // 载具上线装备(弹夹下线)
  2359. s4PLCData["d5BulletclipScanCode"] = datas[528]; // 扫码信号 弹夹扫码
  2360. int[] d5BulletclipCodeData = datas.Skip(529).Take(20).ToArray();
  2361. s4PLCData["d5BulletclipCode"] = ModbusClient.ConvertRegistersToString(d5BulletclipCodeData, 0, 40);
  2362. s4PLCData["d5VehicleScanCode"] = datas[559]; // 扫码信号 载具扫码
  2363. int[] d5VehicleCodeData = datas.Skip(560).Take(20).ToArray();
  2364. s4PLCData["d5VehicleCode"] = ModbusClient.ConvertRegistersToString(d5VehicleCodeData, 0, 40);
  2365. s4PLCData["d5PLC_FLAG"] = datas[590]; // PLC_FLAG 出站接口
  2366. s4PLCData["d5MES_FLAG"] = datas[591];
  2367. int[] d5ProductSNData = datas.Skip(592).Take(20).ToArray();
  2368. s4PLCData["d5ProductSN"] = ModbusClient.ConvertRegistersToString(d5ProductSNData, 0, 40); // 产品SN(物料码)
  2369. int[] d5VehicleCode1Data = datas.Skip(612).Take(20).ToArray();
  2370. s4PLCData["d5VehicleCode1"] = ModbusClient.ConvertRegistersToString(d5VehicleCode1Data, 0, 40);
  2371. int[] d5VehicleCode2Data = datas.Skip(632).Take(20).ToArray();
  2372. s4PLCData["d5VehicleCode2"] = ModbusClient.ConvertRegistersToString(d5VehicleCode2Data, 0, 40);
  2373. int[] d5VehicleCode3Data = datas.Skip(652).Take(20).ToArray();
  2374. s4PLCData["d5VehicleCode3"] = ModbusClient.ConvertRegistersToString(d5VehicleCode3Data, 0, 40);
  2375. int[] d5VehicleCode4Data = datas.Skip(672).Take(20).ToArray();
  2376. s4PLCData["d5VehicleCode4"] = ModbusClient.ConvertRegistersToString(d5VehicleCode4Data, 0, 40);
  2377. int[] d5VehicleCode5Data = datas.Skip(692).Take(20).ToArray();
  2378. s4PLCData["d5VehicleCode5"] = ModbusClient.ConvertRegistersToString(d5VehicleCode5Data, 0, 40);
  2379. int[] d5VehicleCode6Data = datas.Skip(712).Take(20).ToArray();
  2380. s4PLCData["d5VehicleCode6"] = ModbusClient.ConvertRegistersToString(d5VehicleCode6Data, 0, 40);
  2381. int[] d5VehicleCode7Data = datas.Skip(732).Take(20).ToArray();
  2382. s4PLCData["d5VehicleCode7"] = ModbusClient.ConvertRegistersToString(d5VehicleCode7Data, 0, 40);
  2383. int[] d5VehicleCode8Data = datas.Skip(752).Take(20).ToArray();
  2384. s4PLCData["d5VehicleCode8"] = ModbusClient.ConvertRegistersToString(d5VehicleCode8Data, 0, 40);
  2385. int[] d5VehicleCode9Data = datas.Skip(772).Take(20).ToArray();
  2386. s4PLCData["d5VehicleCode9"] = ModbusClient.ConvertRegistersToString(d5VehicleCode9Data, 0, 40);
  2387. int[] d5VehicleCode10Data = datas.Skip(792).Take(20).ToArray();
  2388. s4PLCData["d5VehicleCode10"] = ModbusClient.ConvertRegistersToString(d5VehicleCode10Data, 0, 40);
  2389. int[] d5VehicleCode11Data = datas.Skip(812).Take(20).ToArray();
  2390. s4PLCData["d5VehicleCode11"] = ModbusClient.ConvertRegistersToString(d5VehicleCode11Data, 0, 40);
  2391. int[] d5VehicleCode12Data = datas.Skip(832).Take(20).ToArray();
  2392. s4PLCData["d5VehicleCode12"] = ModbusClient.ConvertRegistersToString(d5VehicleCode12Data, 0, 40);
  2393. int[] d5VehicleCode13Data = datas.Skip(852).Take(20).ToArray();
  2394. s4PLCData["d5VehicleCode13"] = ModbusClient.ConvertRegistersToString(d5VehicleCode13Data, 0, 40);
  2395. int[] d5VehicleCode14Data = datas.Skip(872).Take(20).ToArray();
  2396. s4PLCData["d5VehicleCode14"] = ModbusClient.ConvertRegistersToString(d5VehicleCode14Data, 0, 40);
  2397. int[] d5VehicleCode15Data = datas.Skip(892).Take(20).ToArray();
  2398. s4PLCData["d5VehicleCode15"] = ModbusClient.ConvertRegistersToString(d5VehicleCode15Data, 0, 40);
  2399. s4PLCData["d5Result"] = datas[912];
  2400. s4PLCData["d5OEEPLC_FLAG"] = datas[923]; // PLC_FLAG 节拍接口
  2401. s4PLCData["d5OEEMES_FLAG"] = datas[924];
  2402. int[] d5OEEProductSNData = datas.Skip(925).Take(20).ToArray();
  2403. s4PLCData["d5OEEProductSN"] = ModbusClient.ConvertRegistersToString(d5OEEProductSNData, 0, 40);
  2404. s4PLCData["d5OEEType"] = datas[945];
  2405. #endregion 一次性读取所有数据
  2406. stopwatch2.Stop();
  2407. #region 回写操作,写后清空flag
  2408. PLCWriteData(Funs[plcNo], ref s4PLCData, ref s4PLCWriteData);
  2409. #endregion 回写操作,写后清空flag
  2410. */
  2411. // N801A-S4_1 弹夹扫码
  2412. #region N801A-S4_1 弹夹扫码
  2413. try
  2414. {
  2415. int d1BulletclipScanCode = (int)s4PLCData["d1BulletclipScanCode"];
  2416. int d1BulletclipScanCodeOld = (int)s4PLCSignal_Old["d1BulletclipScanCode"];
  2417. if (d1BulletclipScanCode != d1BulletclipScanCodeOld)
  2418. {
  2419. if (d1BulletclipScanCode == 1) // 0->1
  2420. Task.Run(() => S4_1弹夹扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
  2421. s4PLCSignal_Old["d1BulletclipScanCode"] = s4PLCData["d1BulletclipScanCode"];
  2422. }
  2423. }
  2424. catch (Exception ex)
  2425. {
  2426. //Funs[plcNo].WriteMultipleRegisters<short>(2002, (short)6); // 6代表上位机报警
  2427. string str = ex.StackTrace;
  2428. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2429. }
  2430. #endregion N801A-S4_1 弹夹扫码
  2431. // N801A-S4_1 载具扫码
  2432. #region N801A-S4_1 载具扫码
  2433. try
  2434. {
  2435. int d1VehicleScanCode = (int)s4PLCData["d1VehicleScanCode"];
  2436. int d1VehicleScanCodeOld = (int)s4PLCSignal_Old["d1VehicleScanCode"];
  2437. if (d1VehicleScanCode != d1VehicleScanCodeOld)
  2438. {
  2439. if (d1VehicleScanCode == 1) // 0->1
  2440. Task.Run(() => S4_1载具扫码(plcNo, stationNameStr)); // MreTasks[1].Set();
  2441. s4PLCSignal_Old["d1VehicleScanCode"] = s4PLCData["d1VehicleScanCode"];
  2442. }
  2443. }
  2444. catch (Exception ex)
  2445. {
  2446. //Funs[plcNo].WriteMultipleRegisters<short>(2033, (short)6); // 6代表上位机报警
  2447. string str = ex.StackTrace;
  2448. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2449. }
  2450. #endregion N801A-S4_1 载具扫码
  2451. // N801A-S4_1 出站接口
  2452. #region N801A-S4_1 出站接口
  2453. try
  2454. {
  2455. int d1PLC_FLAG = (int)s4PLCData["d1PLC_FLAG"];
  2456. int d1MES_FLAG = (int)s4PLCData["d1MES_FLAG"];
  2457. int d1PLC_FLAGOld = (int)s4PLCSignal_Old["d1PLC_FLAG"];
  2458. if (d1PLC_FLAG != d1PLC_FLAGOld)
  2459. {
  2460. if (d1PLC_FLAG == 1 && d1MES_FLAG == 0) // 0->1
  2461. Task.Run(() => S4_1出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  2462. //else if (d1PLC_FLAG == 0 && d1MES_FLAG != 0)
  2463. //Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)0);
  2464. s4PLCSignal_Old["d1PLC_FLAG"] = s4PLCData["d1PLC_FLAG"];
  2465. }
  2466. }
  2467. catch (Exception ex)
  2468. {
  2469. //Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)6); // 6代表上位机报警
  2470. string str = ex.StackTrace;
  2471. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2472. }
  2473. #endregion N801A-S4_1 出站接口
  2474. // N801A-S4_1 节拍接口
  2475. #region N801A-S4_1 节拍接口
  2476. try
  2477. {
  2478. int d1OEEPLC_FLAG = (int)s4PLCData["d1OEEPLC_FLAG"];
  2479. int d1OEEMES_FLAG = (int)s4PLCData["d1OEEMES_FLAG"];
  2480. int d1OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d1OEEPLC_FLAG"];
  2481. if (d1OEEPLC_FLAG != d1OEEPLC_FLAGOld)
  2482. {
  2483. if (d1OEEPLC_FLAG == 1 && d1OEEMES_FLAG == 0) // 0->1
  2484. Task.Run(() => S4_1节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  2485. //else if (d1OEEPLC_FLAG == 0 && d1OEEMES_FLAG != 0)
  2486. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)0);
  2487. s4PLCSignal_Old["d1OEEPLC_FLAG"] = s4PLCData["d1OEEPLC_FLAG"];
  2488. }
  2489. }
  2490. catch (Exception ex)
  2491. {
  2492. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 4代表上位机报警
  2493. string str = ex.StackTrace;
  2494. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2495. }
  2496. #endregion N801A-S4_1 节拍接口
  2497. // N801A-S4_2 桁架(查询标机中弹夹的状态) 数据
  2498. #region N801A-S4_2 桁架(查询标机中弹夹的状态)
  2499. try
  2500. {
  2501. int d2BulletclipScanCode = (int)s4PLCData["d2BulletclipScanCode"];
  2502. int d2BulletclipScanCodeOld = (int)s4PLCSignal_Old["d2BulletclipScanCode"];
  2503. if (d2BulletclipScanCode != d2BulletclipScanCodeOld)
  2504. {
  2505. if (d2BulletclipScanCode == 1) // 0->1
  2506. Task.Run(() => S4_2桁架(plcNo, stationNameStr)); // MreTasks[1].Set();
  2507. s4PLCSignal_Old["d2BulletclipScanCode"] = s4PLCData["d2BulletclipScanCode"];
  2508. }
  2509. }
  2510. catch (Exception ex)
  2511. {
  2512. //Funs[plcNo].WriteMultipleRegisters<short>(2430, (short)6); // 6代表上位机报警
  2513. string str = ex.StackTrace;
  2514. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 桁架出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2515. }
  2516. #endregion N801A-S4_2 桁架(查询标机中弹夹的状态)
  2517. // N801A-S4_3 真空标机1 数据
  2518. #region N801A-S4_3 真空标机1
  2519. try
  2520. {
  2521. int d3PLC_FLAG = (int)s4PLCData["d3PLC_FLAG"];
  2522. int d3MES_FLAG = (int)s4PLCData["d3MES_FLAG"];
  2523. int d3PLC_FLAGOld = (int)s4PLCSignal_Old["d3PLC_FLAG"];
  2524. if (d3PLC_FLAG != d3PLC_FLAGOld)
  2525. {
  2526. if (d3PLC_FLAG == 1 && d3MES_FLAG == 0) // 0->1
  2527. {
  2528. int stationType = (int)s4PLCData["d3Type"];
  2529. if (stationType == 1)
  2530. {
  2531. // S4_3进站接口
  2532. Task.Run(() => S4_3进站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
  2533. }
  2534. else if (stationType == 2)
  2535. {
  2536. // S4_3出站接口
  2537. Task.Run(() => S4_3出站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
  2538. }
  2539. }
  2540. //else if (d3PLC_FLAG == 0 && d3MES_FLAG != 0)
  2541. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)0);
  2542. s4PLCSignal_Old["d3PLC_FLAG"] = s4PLCData["d3PLC_FLAG"];
  2543. }
  2544. }
  2545. catch (Exception ex)
  2546. {
  2547. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  2548. string str = ex.StackTrace;
  2549. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2550. }
  2551. #endregion N801A-S4_3 真空标机1
  2552. // N801A-S4_4 真空标机2 数据
  2553. #region N801A-S4_4 真空标机2
  2554. try
  2555. {
  2556. int d4PLC_FLAG = (int)s4PLCData["d4PLC_FLAG"];
  2557. int d4MES_FLAG = (int)s4PLCData["d4MES_FLAG"];
  2558. int d4PLC_FLAGOld = (int)s4PLCSignal_Old["d4PLC_FLAG"];
  2559. if (d4PLC_FLAG != d4PLC_FLAGOld)
  2560. {
  2561. if (d4PLC_FLAG == 1 && d4MES_FLAG == 0) // 0->1
  2562. {
  2563. int stationType = (int)s4PLCData["d4Type"];
  2564. if (stationType == 1)
  2565. {
  2566. // S4_4进站接口
  2567. Task.Run(() => S4_4进站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
  2568. }
  2569. else if (stationType == 2)
  2570. {
  2571. // S4_4出站接口
  2572. Task.Run(() => S4_4出站接口(plcNo, stationNameStr)); // MreTasks[3].Set();
  2573. }
  2574. }
  2575. //else if (d4PLC_FLAG == 0 && d4MES_FLAG != 0)
  2576. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)0);
  2577. s4PLCSignal_Old["d4PLC_FLAG"] = s4PLCData["d4PLC_FLAG"];
  2578. }
  2579. }
  2580. catch (Exception ex)
  2581. {
  2582. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  2583. string str = ex.StackTrace;
  2584. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传标机出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2585. }
  2586. #endregion N801A-S4_4 真空标机2
  2587. // N801A-S4_5 弹夹扫码 数据
  2588. #region N801A-S4_5 弹夹扫码
  2589. try
  2590. {
  2591. int d5BulletclipScanCode = (int)s4PLCData["d5BulletclipScanCode"];
  2592. int d5BulletclipScanCodeOld = (int)s4PLCSignal_Old["d5BulletclipScanCode"];
  2593. if (d5BulletclipScanCode != d5BulletclipScanCodeOld)
  2594. {
  2595. if (d5BulletclipScanCode == 1) // 0->1
  2596. Task.Run(() => S4_5弹夹扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
  2597. s4PLCSignal_Old["d5BulletclipScanCode"] = s4PLCData["d5BulletclipScanCode"];
  2598. }
  2599. }
  2600. catch (Exception ex)
  2601. {
  2602. //Funs[plcNo].WriteMultipleRegisters<short>(2528, (short)6); // 6代表上位机报警
  2603. string str = ex.StackTrace;
  2604. AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2605. }
  2606. #endregion N801A-S4_5 弹夹扫码
  2607. // N801A-S4_5 载具扫码 数据
  2608. #region N801A-S4_5 载具扫码
  2609. try
  2610. {
  2611. int d5VehicleScanCode = (int)s4PLCData["d5VehicleScanCode"];
  2612. int d5VehicleScanCodeOld = (int)s4PLCSignal_Old["d5VehicleScanCode"];
  2613. if (d5VehicleScanCode != d5VehicleScanCodeOld)
  2614. {
  2615. if (d5VehicleScanCode == 1) // 0->1
  2616. Task.Run(() => S4_5载具扫码(plcNo, stationNameStr5)); // MreTasks[1].Set();
  2617. s4PLCSignal_Old["d5VehicleScanCode"] = s4PLCData["d5VehicleScanCode"];
  2618. }
  2619. }
  2620. catch (Exception ex)
  2621. {
  2622. //Funs[plcNo].WriteMultipleRegisters<short>(2559, (short)6); // 6代表上位机报警
  2623. string str = ex.StackTrace;
  2624. AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2625. }
  2626. #endregion N801A-S4_5 载具扫码
  2627. // N801A-S4_5 出站接口(扫完所有码后立即上传) 数据
  2628. #region N801A-S4_5 出站接口
  2629. try
  2630. {
  2631. int d5PLC_FLAG = (int)s4PLCData["d5PLC_FLAG"];
  2632. int d5MES_FLAG = (int)s4PLCData["d5MES_FLAG"];
  2633. int d5PLC_FLAGOld = (int)s4PLCSignal_Old["d5PLC_FLAG"];
  2634. if (d5PLC_FLAG != d5PLC_FLAGOld)
  2635. {
  2636. if (d5PLC_FLAG == 1 && d5MES_FLAG == 0) // 0->1
  2637. Task.Run(() => S4_5出站接口(plcNo, stationCode5, stationName5)); // MreTasks[3].Set();
  2638. //else if (d5PLC_FLAG == 0 && d5MES_FLAG != 0)
  2639. //Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)0);
  2640. s4PLCSignal_Old["d5PLC_FLAG"] = s4PLCData["d5PLC_FLAG"];
  2641. }
  2642. }
  2643. catch (Exception ex)
  2644. {
  2645. //Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)6); // 6代表上位机报警
  2646. string str = ex.StackTrace;
  2647. AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2648. }
  2649. #endregion N801A-S4_5 出站接口
  2650. // N801A-S4_5 节拍接口 数据
  2651. #region N801A-S4_5 节拍接口
  2652. try
  2653. {
  2654. int d5OEEPLC_FLAG = (int)s4PLCData["d5OEEPLC_FLAG"];
  2655. int d5OEEMES_FLAG = (int)s4PLCData["d5OEEMES_FLAG"];
  2656. int d5OEEPLC_FLAGOld = (int)s4PLCSignal_Old["d5OEEPLC_FLAG"];
  2657. if (d5OEEPLC_FLAG != d5OEEPLC_FLAGOld)
  2658. {
  2659. if (d5OEEPLC_FLAG == 1 && d5OEEMES_FLAG == 0) // 0->1
  2660. Task.Run(() => S4_5节拍接口(plcNo, stationNameStr5)); // MreTasks[4].Set();
  2661. //else if (d5OEEPLC_FLAG == 0 && d5OEEMES_FLAG != 0)
  2662. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)0);
  2663. s4PLCSignal_Old["d5OEEPLC_FLAG"] = s4PLCData["d5OEEPLC_FLAG"];
  2664. }
  2665. }
  2666. catch (Exception ex)
  2667. {
  2668. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 4代表上位机报警
  2669. string str = ex.StackTrace;
  2670. AddMessage_Station(stationNameStr5, LogType.Error, $"PLC{plcNo}_{stationNameStr5} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2671. }
  2672. #endregion N801A-S4_5 节拍接口
  2673. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  2674. stopwatch1.Stop();
  2675. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  2676. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  2677. }
  2678. else
  2679. {
  2680. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2681. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  2682. Funs[plcNo].Connect();
  2683. }
  2684. }
  2685. catch (Exception ex)
  2686. {
  2687. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  2688. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  2689. //Funs[plcNo].ReConnect();
  2690. }
  2691. Thread.Sleep(IntervalReadPLC);
  2692. }
  2693. }
  2694. /// <summary>
  2695. /// [S4] 取放桁架 - S4_1弹夹扫码
  2696. /// </summary>
  2697. /// <param name="plcNo">PLC编号</param>
  2698. /// <param name="stationNameStr">工站全称</param>
  2699. private void S4_1弹夹扫码(int plcNo, string stationNameStr)
  2700. {
  2701. Stopwatch stopwatch1 = new Stopwatch();
  2702. Stopwatch stopwatch2 = new Stopwatch();
  2703. try
  2704. {
  2705. stopwatch1.Start();
  2706. // ZS 弹夹扫码
  2707. string d1BulletclipCode = " "; // 扫到的码
  2708. short d1BulletclipScanCode = 2;
  2709. stopwatch2.Start();
  2710. //Funs[plcNo].WriteMultipleRegisters<string>(2003, d1BulletclipCode, 20);
  2711. //// MES_Flag
  2712. //Funs[plcNo].WriteMultipleRegisters<short>(2002, d1BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  2713. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2714. writeToPLC_Flag.Name = "d1BulletclipScanCode";
  2715. writeToPLC_Flag.Adress = 2002;
  2716. writeToPLC_Flag.Value = d1BulletclipScanCode;
  2717. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  2718. {
  2719. Name = "d1BulletclipCode",
  2720. Adress = 2003,
  2721. ValueType = PLCValueType.String,
  2722. ValueTypeStrLength = 20,
  2723. Value = d1BulletclipCode
  2724. });
  2725. SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
  2726. stopwatch2.Stop();
  2727. }
  2728. catch (Exception ex)
  2729. {
  2730. string str = ex.StackTrace;
  2731. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2732. stopwatch2.Start();
  2733. //Funs[plcNo].WriteMultipleRegisters<string>(2003, " ", 20);
  2734. //// MES_Flag
  2735. //Funs[plcNo].WriteMultipleRegisters<short>(2002, (short)6); // 6代表上位机报警
  2736. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2737. writeToPLC_Flag.Name = "d1BulletclipScanCode";
  2738. writeToPLC_Flag.Adress = 2002;
  2739. writeToPLC_Flag.Value = (short)6;
  2740. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 穴位1物料SN(上位机写入)
  2741. {
  2742. Name = "d1BulletclipCode",
  2743. Adress = 2003,
  2744. ValueType = PLCValueType.String,
  2745. ValueTypeStrLength = 20,
  2746. Value = " "
  2747. });
  2748. SxPLCWriteData_Add(ref s4PLCWriteData, "d1BulletclipScanCode", writeToPLC_Flag);
  2749. stopwatch2.Stop();
  2750. }
  2751. stopwatch1.Stop();
  2752. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2753. }
  2754. /// <summary>
  2755. /// [S4] 取放桁架 - S4_1载具扫码
  2756. /// </summary>
  2757. /// <param name="plcNo">PLC编号</param>
  2758. /// <param name="stationNameStr">工站全称</param>
  2759. private void S4_1载具扫码(int plcNo, string stationNameStr)
  2760. {
  2761. Stopwatch stopwatch1 = new Stopwatch();
  2762. Stopwatch stopwatch2 = new Stopwatch();
  2763. try
  2764. {
  2765. stopwatch1.Start();
  2766. // ZS 载具扫码
  2767. string d1VehicleCode = " "; // 扫到的码
  2768. // 查产品SN
  2769. string partNo = " ";
  2770. short d1VehicleScanCode = 2;
  2771. #region 进站
  2772. if (!string.IsNullOrEmpty(d1VehicleCode))
  2773. {
  2774. List<TestItem> item = new List<TestItem>();
  2775. item.Add(new TestItem()
  2776. {
  2777. Parameter_name = "载具码",
  2778. Parameter_value = d1VehicleCode,
  2779. });
  2780. item.Add(new TestItem()
  2781. {
  2782. Parameter_name = "载具穴号",
  2783. Parameter_value = "1",
  2784. });
  2785. stopwatch2.Start();
  2786. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
  2787. stopwatch2.Stop();
  2788. d1VehicleScanCode = (short)result == 1 ? d1VehicleScanCode : (short)result;
  2789. }
  2790. #endregion 进站
  2791. //Funs[plcNo].WriteMultipleRegisters<string>(2034, d1VehicleCode, 20);
  2792. //// MES_Flag
  2793. //Funs[plcNo].WriteMultipleRegisters<short>(2033, d1VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  2794. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2795. writeToPLC_Flag.Name = "d1VehicleScanCode";
  2796. writeToPLC_Flag.Adress = 2033;
  2797. writeToPLC_Flag.Value = d1VehicleScanCode;
  2798. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  2799. {
  2800. Name = "d1VehicleCode",
  2801. Adress = 2034,
  2802. ValueType = PLCValueType.String,
  2803. ValueTypeStrLength = 20,
  2804. Value = d1VehicleCode
  2805. });
  2806. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
  2807. }
  2808. catch (Exception ex)
  2809. {
  2810. string str = ex.StackTrace;
  2811. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2812. stopwatch2.Start();
  2813. //Funs[plcNo].WriteMultipleRegisters<string>(2034, " ", 20);
  2814. //// MES_Flag
  2815. //Funs[plcNo].WriteMultipleRegisters<short>(2033, (short)6); // 6代表上位机报警
  2816. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2817. writeToPLC_Flag.Name = "d1VehicleScanCode";
  2818. writeToPLC_Flag.Adress = 2033;
  2819. writeToPLC_Flag.Value = (short)6; // 6代表上位机报警
  2820. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  2821. {
  2822. Name = "d1VehicleCode",
  2823. Adress = 2034,
  2824. ValueType = PLCValueType.String,
  2825. ValueTypeStrLength = 20,
  2826. Value = " "
  2827. });
  2828. SxPLCWriteData_Add(ref s4PLCWriteData, "d1VehicleScanCode", writeToPLC_Flag);
  2829. stopwatch2.Stop();
  2830. }
  2831. stopwatch1.Stop();
  2832. AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2833. }
  2834. // 上次采集到的SN
  2835. //private string sn_S4_1出站接口 = string.Empty;
  2836. /// <summary>
  2837. /// [S4] 取放桁架 - S4_1出站接口
  2838. /// </summary>
  2839. private void S4_1出站接口(int plcNo, string stationCode, string stationName)
  2840. {
  2841. Stopwatch stopwatch1 = new Stopwatch();
  2842. Stopwatch stopwatch2 = new Stopwatch();
  2843. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  2844. string stationNameStr = stationCode + stationName;
  2845. string processItem = stationName; // 测试项目
  2846. try
  2847. {
  2848. stopwatch1.Start();
  2849. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  2850. string batch_num = GlobalContext.BatchNumber; // 批次号
  2851. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  2852. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  2853. string supplierCode = ""; // 供应商代码
  2854. string sn = (string)s4PLCData["d1ProductSN"]; // 产品SN(弹夹码)
  2855. sn = sn.Replace("\0", "");
  2856. string d1VehicleCode1 = (string)s4PLCData["d1VehicleCode1"]; // 载具1码(弹夹穴位1)
  2857. string d1VehicleCode2 = (string)s4PLCData["d1VehicleCode2"]; // 载具2码(弹夹穴位2)
  2858. string d1VehicleCode3 = (string)s4PLCData["d1VehicleCode3"]; // 载具3码(弹夹穴位3)
  2859. string d1VehicleCode4 = (string)s4PLCData["d1VehicleCode4"]; // 载具4码(弹夹穴位4)
  2860. string d1VehicleCode5 = (string)s4PLCData["d1VehicleCode5"]; // 载具5码(弹夹穴位5)
  2861. string d1VehicleCode6 = (string)s4PLCData["d1VehicleCode6"]; // 载具6码(弹夹穴位6)
  2862. string d1VehicleCode7 = (string)s4PLCData["d1VehicleCode7"]; // 载具7码(弹夹穴位7)
  2863. string d1VehicleCode8 = (string)s4PLCData["d1VehicleCode8"]; // 载具8码(弹夹穴位8)
  2864. string d1VehicleCode9 = (string)s4PLCData["d1VehicleCode9"]; // 载具9码(弹夹穴位9)
  2865. string d1VehicleCode10 = (string)s4PLCData["d1VehicleCode10"]; // 载具10码(弹夹穴位10)
  2866. string d1VehicleCode11 = (string)s4PLCData["d1VehicleCode11"]; // 载具11码(弹夹穴位11)
  2867. string d1VehicleCode12 = (string)s4PLCData["d1VehicleCode12"]; // 载具12码(弹夹穴位12)
  2868. string d1VehicleCode13 = (string)s4PLCData["d1VehicleCode13"]; // 载具13码(弹夹穴位13)
  2869. string d1VehicleCode14 = (string)s4PLCData["d1VehicleCode14"]; // 载具14码(弹夹穴位14)
  2870. string d1VehicleCode15 = (string)s4PLCData["d1VehicleCode15"]; // 载具15码(弹夹穴位15)
  2871. int d1Result = (int)s4PLCData["d1Result"]; // 产品结果
  2872. bool pass = d1Result == 1;
  2873. List<TestItem> items1 = new List<TestItem>();
  2874. items1.Add(new TestItem()
  2875. {
  2876. Parameter_name = "产品结果",
  2877. Parameter_value = d1Result == 1 ? "OK" : "NG",
  2878. Parameter_unit = ""
  2879. });
  2880. int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  2881. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, d1VehicleCode1, "1");
  2882. //int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
  2883. short result = result1 == 1 ? (short)1 : (short)3;
  2884. stopwatch2.Start();
  2885. // MES_Flag 为4MES报错
  2886. //Funs[plcNo].WriteMultipleRegisters<short>(2065, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2887. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2888. writeToPLC_Flag.Name = "d1MES_FLAG";
  2889. writeToPLC_Flag.Adress = 2065;
  2890. writeToPLC_Flag.Value = result;
  2891. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
  2892. stopwatch2.Stop();
  2893. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  2894. }
  2895. catch (Exception ex)
  2896. {
  2897. stopwatch2.Start();
  2898. // MES_Flag 为4上位机报错
  2899. //Funs[plcNo].WriteMultipleRegisters<short>(2065, (short)4); // 4代表上位机报警
  2900. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2901. writeToPLC_Flag.Name = "d1MES_FLAG";
  2902. writeToPLC_Flag.Adress = 2065;
  2903. writeToPLC_Flag.Value = (short)4;
  2904. SxPLCWriteData_Add(ref s4PLCWriteData, "d1MES_FLAG", writeToPLC_Flag);
  2905. stopwatch2.Stop();
  2906. string str = ex.StackTrace;
  2907. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2908. }
  2909. stopwatch1.Stop();
  2910. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2911. }
  2912. /// <summary>
  2913. /// [S4] 取放桁架 - S4_1节拍接口
  2914. /// </summary>
  2915. /// <param name="plcNo">PLC编号</param>
  2916. /// <param name="stationNameStr">工站全称</param>
  2917. private void S4_1节拍接口(int plcNo, string stationNameStr)
  2918. {
  2919. Stopwatch stopwatch1 = new Stopwatch();
  2920. Stopwatch stopwatch2 = new Stopwatch();
  2921. string resultStr = string.Empty;
  2922. try
  2923. {
  2924. stopwatch1.Start();
  2925. string oEEType = ((int)s4PLCData["d1OEEType"]).ToString(); // 节拍类型(plc写入)
  2926. string d1OEEProductSN = (string)s4PLCData["d1OEEProductSN"]; // 载具SN
  2927. d1OEEProductSN = d1OEEProductSN.Replace("\0", "");
  2928. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  2929. if (!actionBool)
  2930. {
  2931. stopwatch2.Start();
  2932. // MES_Flag
  2933. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2934. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  2935. writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
  2936. writeToPLC_Flag1.Adress = 2398;
  2937. writeToPLC_Flag1.Value = (short)4;
  2938. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
  2939. stopwatch2.Stop();
  2940. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2941. return;
  2942. }
  2943. string d1OEEPartNo = string.Empty; // 物料码
  2944. if (string.IsNullOrEmpty(d1OEEProductSN))
  2945. {
  2946. stopwatch2.Start();
  2947. // MES_Flag
  2948. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2949. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  2950. writeToPLC_Flag1.Name = "d1OEEMES_FLAG";
  2951. writeToPLC_Flag1.Adress = 2398;
  2952. writeToPLC_Flag1.Value = (short)1;
  2953. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag1);
  2954. stopwatch2.Stop();
  2955. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2956. return;
  2957. }
  2958. else
  2959. { // 查产品SN
  2960. d1OEEPartNo = "Test"; // ZS
  2961. }
  2962. short d1OEEMES_FLAG = 0;
  2963. // 上传OEE
  2964. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d1OEEPartNo, d1OEEProductSN);
  2965. d1OEEMES_FLAG = result.Item1;
  2966. resultStr = result.Item2;
  2967. stopwatch2.Start();
  2968. // MES_Flag
  2969. //Funs[plcNo].WriteMultipleRegisters<short>(2398, d1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  2970. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2971. writeToPLC_Flag.Name = "d1OEEMES_FLAG";
  2972. writeToPLC_Flag.Adress = 2398;
  2973. writeToPLC_Flag.Value = d1OEEMES_FLAG;
  2974. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
  2975. stopwatch2.Stop();
  2976. }
  2977. catch (Exception ex)
  2978. {
  2979. string str = ex.StackTrace;
  2980. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  2981. // MES_Flag
  2982. stopwatch2.Start();
  2983. //Funs[plcNo].WriteMultipleRegisters<short>(2398, (short)4); // 4代表上位机报警
  2984. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  2985. writeToPLC_Flag.Name = "d1OEEMES_FLAG";
  2986. writeToPLC_Flag.Adress = 2398;
  2987. writeToPLC_Flag.Value = (short)4;
  2988. SxPLCWriteData_Add(ref s4PLCWriteData, "d1OEEMES_FLAG", writeToPLC_Flag);
  2989. stopwatch2.Stop();
  2990. }
  2991. stopwatch1.Stop();
  2992. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  2993. }
  2994. /// <summary>
  2995. /// [S4] 取放桁架 - S4_2桁架
  2996. /// </summary>
  2997. /// <param name="plcNo">PLC编号</param>
  2998. /// <param name="stationNameStr">工站全称</param>
  2999. private void S4_2桁架(int plcNo, string stationNameStr)
  3000. {
  3001. Stopwatch stopwatch1 = new Stopwatch();
  3002. Stopwatch stopwatch2 = new Stopwatch();
  3003. try
  3004. {
  3005. stopwatch1.Start();
  3006. // ZS 弹夹扫码
  3007. string d2BulletclipCode = " "; // 扫到的码
  3008. short d2BulletclipStates = 1; // 弹夹状态(上位机写入)
  3009. short d2BulletclipScanCode = 2;
  3010. stopwatch2.Start();
  3011. //Funs[plcNo].WriteMultipleRegisters<string>(2432, d2BulletclipCode, 20); // 扫到的码
  3012. //Funs[plcNo].WriteMultipleRegisters<short>(2431, d2BulletclipStates); // 弹夹状态(上位机写入)
  3013. //// MES_Flag
  3014. //Funs[plcNo].WriteMultipleRegisters<short>(2430, d2BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  3015. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3016. writeToPLC_Flag.Name = "d2BulletclipScanCode";
  3017. writeToPLC_Flag.Adress = 2430;
  3018. writeToPLC_Flag.Value = d2BulletclipScanCode;
  3019. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3020. {
  3021. Name = "d2BulletclipCode",
  3022. Adress = 2432,
  3023. ValueType = PLCValueType.String,
  3024. ValueTypeStrLength = 20,
  3025. Value = d2BulletclipCode
  3026. });
  3027. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3028. {
  3029. Name = "d2BulletclipStates",
  3030. Adress = 2431,
  3031. ValueType = PLCValueType.Short,
  3032. Value = d2BulletclipStates
  3033. });
  3034. SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
  3035. stopwatch2.Stop();
  3036. }
  3037. catch (Exception ex)
  3038. {
  3039. string str = ex.StackTrace;
  3040. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3041. stopwatch2.Start();
  3042. //Funs[plcNo].WriteMultipleRegisters<string>(2432, " ", 20);
  3043. //Funs[plcNo].WriteMultipleRegisters<short>(2431, (short)0);
  3044. // MES_Flag
  3045. //Funs[plcNo].WriteMultipleRegisters<short>(2430, (short)6); // 6代表上位机报警
  3046. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3047. writeToPLC_Flag.Name = "d2BulletclipScanCode";
  3048. writeToPLC_Flag.Adress = 2430;
  3049. writeToPLC_Flag.Value = (short)6;
  3050. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3051. {
  3052. Name = "d2BulletclipCode",
  3053. Adress = 2432,
  3054. ValueType = PLCValueType.String,
  3055. ValueTypeStrLength = 20,
  3056. Value = " "
  3057. });
  3058. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data()
  3059. {
  3060. Name = "d2BulletclipStates",
  3061. Adress = 2431,
  3062. ValueType = PLCValueType.Short,
  3063. Value = (short)0
  3064. });
  3065. SxPLCWriteData_Add(ref s4PLCWriteData, "d2BulletclipScanCode", writeToPLC_Flag);
  3066. stopwatch2.Stop();
  3067. }
  3068. stopwatch1.Stop();
  3069. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3070. }
  3071. // 上次采集到的SN
  3072. //private string sn_S4_3进站接口 = string.Empty;
  3073. /// <summary>
  3074. /// [S4] 取放桁架 - S4_3进站接口(提升机1)
  3075. /// </summary>
  3076. private void S4_3进站接口(int plcNo, string stationNameStr)
  3077. {
  3078. Stopwatch stopwatch1 = new Stopwatch();
  3079. Stopwatch stopwatch2 = new Stopwatch();
  3080. try
  3081. {
  3082. stopwatch1.Start();
  3083. string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
  3084. sn = sn.Replace("\0", "");
  3085. int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
  3086. // ZS 查询15个载具码与15个产品SN
  3087. List<string> vehicleCodes = new string[15].ToList();
  3088. List<string> portNos = new string[15].ToList();
  3089. // 调用MES进站(最多15个)
  3090. stopwatch2.Start();
  3091. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  3092. for (int i = 0; i < vehicleCodes.Count; i++)
  3093. {
  3094. // 循环进站
  3095. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  3096. {
  3097. // 产品SN(物料码)校验
  3098. string portNo = portNos[i];
  3099. List<TestItem> item = new List<TestItem>();
  3100. item.Add(new TestItem()
  3101. {
  3102. Parameter_name = "弹夹码",
  3103. Parameter_value = sn,
  3104. });
  3105. item.Add(new TestItem()
  3106. {
  3107. Parameter_name = "弹夹穴位",
  3108. Parameter_value = (i + 1).ToString(),
  3109. });
  3110. item.Add(new TestItem()
  3111. {
  3112. Parameter_name = "载具码",
  3113. Parameter_value = vehicleCodes[i],
  3114. });
  3115. item.Add(new TestItem()
  3116. {
  3117. Parameter_name = "载具穴号",
  3118. Parameter_value = "1",
  3119. });
  3120. results[i] = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item);
  3121. }
  3122. }
  3123. stopwatch2.Stop();
  3124. short result = 0;
  3125. bool haveMesWarn = results.Contains(5);
  3126. bool havePCWarn = results.Contains(6);
  3127. if (haveMesWarn)
  3128. result = 2; // 5->2
  3129. else if (havePCWarn)
  3130. result = 6; // 6->4
  3131. else
  3132. result = 1;
  3133. // MES_Flag 为4MES报错
  3134. //Funs[plcNo].WriteMultipleRegisters<short>(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3135. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3136. writeToPLC_Flag.Name = "d3MES_FLAG";
  3137. writeToPLC_Flag.Adress = 2463;
  3138. writeToPLC_Flag.Value = result;
  3139. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  3140. WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  3141. }
  3142. catch (Exception ex)
  3143. {
  3144. stopwatch2.Stop();
  3145. // MES_Flag 为4上位机报错
  3146. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  3147. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3148. writeToPLC_Flag.Name = "d3MES_FLAG";
  3149. writeToPLC_Flag.Adress = 2463;
  3150. writeToPLC_Flag.Value = (short)4;
  3151. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  3152. string str = ex.StackTrace;
  3153. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3154. }
  3155. stopwatch1.Stop();
  3156. AddMessage(LogType.Info, stationNameStr + "_S4_3进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3157. }
  3158. // 上次采集到的SN
  3159. //private string sn_S4_3出站接口 = string.Empty;
  3160. /// <summary>
  3161. /// [S4] 取放桁架 - S4_3出站接口(提升机1)
  3162. /// </summary>
  3163. private void S4_3出站接口(int plcNo, string stationNameStr)
  3164. {
  3165. Stopwatch stopwatch1 = new Stopwatch();
  3166. Stopwatch stopwatch2 = new Stopwatch();
  3167. try
  3168. {
  3169. stopwatch1.Start();
  3170. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3171. string batch_num = GlobalContext.BatchNumber; // 批次号
  3172. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3173. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3174. string supplierCode = ""; // 供应商代码
  3175. string sn = (string)s4PLCData["d3ProductSN"]; // 产品SN(弹夹码)
  3176. sn = sn.Replace("\0", "");
  3177. int d3Result = (int)s4PLCData["d3Result"]; // 产品结果
  3178. bool isPass = d3Result == 1; // 产品结果 bool
  3179. // ZS 查询15个载具码与15个产品SN
  3180. List<string> vehicleCodes = new string[15].ToList();
  3181. List<string> portNos = new string[15].ToList();
  3182. // 调用MES出站
  3183. stopwatch2.Start();
  3184. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  3185. for (int i = 0; i < vehicleCodes.Count; i++)
  3186. {
  3187. // 循环出站
  3188. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  3189. {
  3190. string portNo = portNos[i];
  3191. List<TestItem> items1 = new List<TestItem>();
  3192. items1.Add(new TestItem()
  3193. {
  3194. Parameter_name = "弹夹码",
  3195. Parameter_value = sn,
  3196. });
  3197. items1.Add(new TestItem()
  3198. {
  3199. Parameter_name = "弹夹穴位",
  3200. Parameter_value = (i + 1).ToString(),
  3201. });
  3202. items1.Add(new TestItem()
  3203. {
  3204. Parameter_name = "载具码",
  3205. Parameter_value = vehicleCodes[i],
  3206. });
  3207. items1.Add(new TestItem()
  3208. {
  3209. Parameter_name = "载具穴号",
  3210. Parameter_value = "1",
  3211. });
  3212. items1.Add(new TestItem()
  3213. {
  3214. Parameter_name = "产品结果",
  3215. Parameter_value = isPass ? "OK" : "NG",
  3216. });
  3217. int mesResult = SwitctProcessData(stationNameStr, items1, "", ""
  3218. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, portNo, isPass, vehicleCodes[i], "1");
  3219. results[i] = mesResult == 1 ? 1 : 2;
  3220. }
  3221. }
  3222. stopwatch2.Stop();
  3223. short result = 0;
  3224. bool haveMesWarn = results.Contains(2);
  3225. bool havePCWarn = results.Contains(3);
  3226. if (haveMesWarn)
  3227. result = 2; // 2->2
  3228. else if (havePCWarn)
  3229. result = 4; // 3->4
  3230. else
  3231. result = 1;
  3232. // MES_Flag 为4MES报错
  3233. //Funs[plcNo].WriteMultipleRegisters<short>(2463, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3234. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3235. writeToPLC_Flag.Name = "d3MES_FLAG";
  3236. writeToPLC_Flag.Adress = 2463;
  3237. writeToPLC_Flag.Value = result;
  3238. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  3239. WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  3240. }
  3241. catch (Exception ex)
  3242. {
  3243. stopwatch2.Stop();
  3244. // MES_Flag 为4上位机报错
  3245. //Funs[plcNo].WriteMultipleRegisters<short>(2463, (short)4); // 4代表上位机报警
  3246. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3247. writeToPLC_Flag.Name = "d3MES_FLAG";
  3248. writeToPLC_Flag.Adress = 2463;
  3249. writeToPLC_Flag.Value = (short)4;
  3250. SxPLCWriteData_Add(ref s4PLCWriteData, "d3MES_FLAG", writeToPLC_Flag);
  3251. string str = ex.StackTrace;
  3252. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_3出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3253. }
  3254. stopwatch1.Stop();
  3255. AddMessage(LogType.Info, stationNameStr + "_S4_3出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3256. }
  3257. // 上次采集到的SN
  3258. //private string sn_S4_4进站接口 = string.Empty;
  3259. /// <summary>
  3260. /// [S4] 取放桁架 - S4_4进站接口(提升机2)
  3261. /// </summary>
  3262. private void S4_4进站接口(int plcNo, string stationNameStr)
  3263. {
  3264. Stopwatch stopwatch1 = new Stopwatch();
  3265. Stopwatch stopwatch2 = new Stopwatch();
  3266. try
  3267. {
  3268. stopwatch1.Start();
  3269. string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
  3270. sn = sn.Replace("\0", "");
  3271. int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
  3272. // ZS 查询15个载具码与15个产品SN
  3273. List<string> vehicleCodes = new string[15].ToList();
  3274. List<string> portNos = new string[15].ToList();
  3275. // 调用MES进站(最多15个)
  3276. stopwatch2.Start();
  3277. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  3278. for (int i = 0; i < vehicleCodes.Count; i++)
  3279. {
  3280. // 循环进站
  3281. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  3282. {
  3283. // 产品SN(物料码)校验
  3284. string portNo = portNos[i];
  3285. List<TestItem> item = new List<TestItem>();
  3286. item.Add(new TestItem()
  3287. {
  3288. Parameter_name = "弹夹码",
  3289. Parameter_value = sn,
  3290. });
  3291. item.Add(new TestItem()
  3292. {
  3293. Parameter_name = "弹夹穴位",
  3294. Parameter_value = (i + 1).ToString(),
  3295. });
  3296. item.Add(new TestItem()
  3297. {
  3298. Parameter_name = "载具码",
  3299. Parameter_value = vehicleCodes[i],
  3300. });
  3301. item.Add(new TestItem()
  3302. {
  3303. Parameter_name = "载具穴号",
  3304. Parameter_value = "1",
  3305. });
  3306. results[i] = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, portNo, item);
  3307. }
  3308. }
  3309. stopwatch2.Stop();
  3310. short result = 0;
  3311. bool haveMesWarn = results.Contains(5);
  3312. bool havePCWarn = results.Contains(6);
  3313. if (haveMesWarn)
  3314. result = 2; // 5->2
  3315. else if (havePCWarn)
  3316. result = 6; // 6->4
  3317. else
  3318. result = 1;
  3319. // MES_Flag 为4MES报错
  3320. //Funs[plcNo].WriteMultipleRegisters<short>(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3321. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3322. writeToPLC_Flag.Name = "d4MES_FLAG";
  3323. writeToPLC_Flag.Adress = 2496;
  3324. writeToPLC_Flag.Value = result;
  3325. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  3326. WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  3327. }
  3328. catch (Exception ex)
  3329. {
  3330. stopwatch2.Stop();
  3331. // MES_Flag 为4上位机报错
  3332. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  3333. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3334. writeToPLC_Flag.Name = "d4MES_FLAG";
  3335. writeToPLC_Flag.Adress = 2496;
  3336. writeToPLC_Flag.Value = (short)4;
  3337. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  3338. string str = ex.StackTrace;
  3339. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4进站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3340. }
  3341. stopwatch1.Stop();
  3342. AddMessage(LogType.Info, stationNameStr + "_S4_4进站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3343. }
  3344. // 上次采集到的SN
  3345. //private string sn_S4_4出站接口 = string.Empty;
  3346. /// <summary>
  3347. /// [S4] 取放桁架 - S4_4出站接口(提升机2)
  3348. /// </summary>
  3349. private void S4_4出站接口(int plcNo, string stationNameStr)
  3350. {
  3351. Stopwatch stopwatch1 = new Stopwatch();
  3352. Stopwatch stopwatch2 = new Stopwatch();
  3353. try
  3354. {
  3355. stopwatch1.Start();
  3356. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3357. string batch_num = GlobalContext.BatchNumber; // 批次号
  3358. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3359. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3360. string supplierCode = ""; // 供应商代码
  3361. string sn = (string)s4PLCData["d4ProductSN"]; // 产品SN(弹夹码)
  3362. sn = sn.Replace("\0", "");
  3363. int d4Result = (int)s4PLCData["d4Result"]; // 产品结果
  3364. bool isPass = d4Result == 1; // 产品结果 bool
  3365. // ZS 查询15个载具码与15个产品SN
  3366. List<string> vehicleCodes = new string[15].ToList();
  3367. List<string> portNos = new string[15].ToList();
  3368. // 调用MES出站
  3369. stopwatch2.Start();
  3370. List<int> results = new int[15].ToList(); // 结果集;0代表产品为空
  3371. for (int i = 0; i < vehicleCodes.Count; i++)
  3372. {
  3373. // 循环出站
  3374. if (!string.IsNullOrEmpty(vehicleCodes[i]))
  3375. {
  3376. string portNo = portNos[i];
  3377. List<TestItem> items1 = new List<TestItem>();
  3378. items1.Add(new TestItem()
  3379. {
  3380. Parameter_name = "弹夹码",
  3381. Parameter_value = sn,
  3382. });
  3383. items1.Add(new TestItem()
  3384. {
  3385. Parameter_name = "弹夹穴位",
  3386. Parameter_value = (i + 1).ToString(),
  3387. });
  3388. items1.Add(new TestItem()
  3389. {
  3390. Parameter_name = "载具码",
  3391. Parameter_value = vehicleCodes[i],
  3392. });
  3393. items1.Add(new TestItem()
  3394. {
  3395. Parameter_name = "载具穴号",
  3396. Parameter_value = "1",
  3397. });
  3398. items1.Add(new TestItem()
  3399. {
  3400. Parameter_name = "产品结果",
  3401. Parameter_value = isPass ? "OK" : "NG",
  3402. });
  3403. int mesResult = SwitctProcessData(stationNameStr, items1, "", ""
  3404. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, portNo, isPass, vehicleCodes[i], "1");
  3405. results[i] = mesResult == 1 ? 1 : 2;
  3406. }
  3407. }
  3408. stopwatch2.Stop();
  3409. short result = 0;
  3410. bool haveMesWarn = results.Contains(2);
  3411. bool havePCWarn = results.Contains(3);
  3412. if (haveMesWarn)
  3413. result = 2; // 2->2
  3414. else if (havePCWarn)
  3415. result = 4; // 3->4
  3416. else
  3417. result = 1;
  3418. // MES_Flag 为4MES报错
  3419. //Funs[plcNo].WriteMultipleRegisters<short>(2496, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3420. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3421. writeToPLC_Flag.Name = "d4MES_FLAG";
  3422. writeToPLC_Flag.Adress = 2496;
  3423. writeToPLC_Flag.Value = result;
  3424. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  3425. WritePLCLog(LogType.Debug, $"PLC{plcNo}_{stationNameStr}-Write" + (result == 1 ? "成功!" : "失败!"));
  3426. }
  3427. catch (Exception ex)
  3428. {
  3429. stopwatch2.Stop();
  3430. // MES_Flag 为4上位机报错
  3431. //Funs[plcNo].WriteMultipleRegisters<short>(2496, (short)4); // 4代表上位机报警
  3432. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3433. writeToPLC_Flag.Name = "d4MES_FLAG";
  3434. writeToPLC_Flag.Adress = 2496;
  3435. writeToPLC_Flag.Value = (short)4;
  3436. SxPLCWriteData_Add(ref s4PLCWriteData, "d4MES_FLAG", writeToPLC_Flag);
  3437. string str = ex.StackTrace;
  3438. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}S4_4出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3439. }
  3440. stopwatch1.Stop();
  3441. AddMessage(LogType.Info, stationNameStr + "_S4_4出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3442. }
  3443. /// <summary>
  3444. /// [S4] 取放桁架 - S4_5弹夹扫码
  3445. /// </summary>
  3446. /// <param name="plcNo">PLC编号</param>
  3447. /// <param name="stationNameStr">工站全称</param>
  3448. private void S4_5弹夹扫码(int plcNo, string stationNameStr)
  3449. {
  3450. Stopwatch stopwatch1 = new Stopwatch();
  3451. Stopwatch stopwatch2 = new Stopwatch();
  3452. try
  3453. {
  3454. stopwatch1.Start();
  3455. // ZS 弹夹扫码
  3456. string d5BulletclipCode = " "; // 扫到的码
  3457. short d5BulletclipScanCode = 2;
  3458. stopwatch2.Start();
  3459. //Funs[plcNo].WriteMultipleRegisters<string>(2529, d5BulletclipCode, 20);
  3460. //// MES_Flag
  3461. //Funs[plcNo].WriteMultipleRegisters<short>(2528, d5BulletclipScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  3462. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3463. writeToPLC_Flag.Name = "d5BulletclipScanCode";
  3464. writeToPLC_Flag.Adress = 2528;
  3465. writeToPLC_Flag.Value = d5BulletclipScanCode;
  3466. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  3467. {
  3468. Name = "d5BulletclipCode",
  3469. Adress = 2529,
  3470. ValueType = PLCValueType.String,
  3471. ValueTypeStrLength = 20,
  3472. Value = d5BulletclipCode
  3473. });
  3474. SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
  3475. stopwatch2.Stop();
  3476. }
  3477. catch (Exception ex)
  3478. {
  3479. string str = ex.StackTrace;
  3480. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 弹夹扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3481. stopwatch2.Start();
  3482. //Funs[plcNo].WriteMultipleRegisters<string>(2529, " ", 20);
  3483. //// MES_Flag
  3484. //Funs[plcNo].WriteMultipleRegisters<short>(2528, (short)6); // 6代表上位机报警
  3485. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3486. writeToPLC_Flag.Name = "d5BulletclipScanCode";
  3487. writeToPLC_Flag.Adress = 2528;
  3488. writeToPLC_Flag.Value = (short)6;
  3489. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  3490. {
  3491. Name = "d5BulletclipCode",
  3492. Adress = 2529,
  3493. ValueType = PLCValueType.String,
  3494. ValueTypeStrLength = 20,
  3495. Value = " "
  3496. });
  3497. SxPLCWriteData_Add(ref s4PLCWriteData, "d5BulletclipScanCode", writeToPLC_Flag);
  3498. stopwatch2.Stop();
  3499. }
  3500. stopwatch1.Stop();
  3501. AddMessage(LogType.Info, stationNameStr + "_弹夹扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3502. }
  3503. /// <summary>
  3504. /// [S4] 取放桁架 - S4_5载具扫码
  3505. /// </summary>
  3506. /// <param name="plcNo">PLC编号</param>
  3507. /// <param name="stationNameStr">工站全称</param>
  3508. private void S4_5载具扫码(int plcNo, string stationNameStr)
  3509. {
  3510. Stopwatch stopwatch1 = new Stopwatch();
  3511. Stopwatch stopwatch2 = new Stopwatch();
  3512. try
  3513. {
  3514. stopwatch1.Start();
  3515. // ZS 载具扫码
  3516. string d5VehicleCode = " "; // 扫到的码
  3517. // 查产品SN
  3518. string partNo = " ";
  3519. short d5VehicleScanCode = 2;
  3520. #region 进站
  3521. if (!string.IsNullOrEmpty(d5VehicleCode))
  3522. {
  3523. List<TestItem> item = new List<TestItem>();
  3524. item.Add(new TestItem()
  3525. {
  3526. Parameter_name = "载具码",
  3527. Parameter_value = d5VehicleCode,
  3528. });
  3529. item.Add(new TestItem()
  3530. {
  3531. Parameter_name = "载具穴号",
  3532. Parameter_value = "1",
  3533. });
  3534. stopwatch2.Start();
  3535. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
  3536. stopwatch2.Stop();
  3537. d5VehicleScanCode = (short)result == 1 ? d5VehicleScanCode : (short)result;
  3538. }
  3539. #endregion 进站
  3540. //Funs[plcNo].WriteMultipleRegisters<string>(2560, d5VehicleCode, 20);
  3541. //// MES_Flag
  3542. //Funs[plcNo].WriteMultipleRegisters<short>(2559, d5VehicleScanCode); // plc发送1代表请求扫码,上位机发送2代表扫码OK,3代表扫码NG,6代表上位机报警;7s未给结果代表扫码超时(扫不到码);请求前200ms确保 扫码信号 为0;
  3543. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3544. writeToPLC_Flag.Name = "d5VehicleScanCode";
  3545. writeToPLC_Flag.Adress = 2559;
  3546. writeToPLC_Flag.Value = d5VehicleScanCode;
  3547. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  3548. {
  3549. Name = "d5VehicleCode",
  3550. Adress = 2560,
  3551. ValueType = PLCValueType.String,
  3552. ValueTypeStrLength = 20,
  3553. Value = d5VehicleCode
  3554. });
  3555. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
  3556. }
  3557. catch (Exception ex)
  3558. {
  3559. string str = ex.StackTrace;
  3560. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 载具扫码出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3561. stopwatch2.Start();
  3562. //Funs[plcNo].WriteMultipleRegisters<string>(2560, " ", 20);
  3563. //// MES_Flag
  3564. //Funs[plcNo].WriteMultipleRegisters<short>(2559, (short)6); // 6代表上位机报警
  3565. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3566. writeToPLC_Flag.Name = "d5VehicleScanCode";
  3567. writeToPLC_Flag.Adress = 2559;
  3568. writeToPLC_Flag.Value = (short)6;
  3569. writeToPLC_Flag.WriteToPLCDatas.Add(new WriteToPLC_Data() // 1空;2ng;3假产品;
  3570. {
  3571. Name = "d5VehicleCode",
  3572. Adress = 2560,
  3573. ValueType = PLCValueType.String,
  3574. ValueTypeStrLength = 20,
  3575. Value = " "
  3576. });
  3577. SxPLCWriteData_Add(ref s4PLCWriteData, "d5VehicleScanCode", writeToPLC_Flag);
  3578. stopwatch2.Stop();
  3579. }
  3580. stopwatch1.Stop();
  3581. AddMessage(LogType.Info, stationNameStr + "_载具扫码;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3582. }
  3583. // 上次采集到的SN
  3584. //private string sn_S4_5出站接口 = string.Empty;
  3585. /// <summary>
  3586. /// [S4] 取放桁架 - S4_5出站接口
  3587. /// </summary>
  3588. private void S4_5出站接口(int plcNo, string stationCode, string stationName)
  3589. {
  3590. Stopwatch stopwatch1 = new Stopwatch();
  3591. Stopwatch stopwatch2 = new Stopwatch();
  3592. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  3593. string stationNameStr = stationCode + stationName;
  3594. string processItem = stationName; // 测试项目
  3595. try
  3596. {
  3597. stopwatch1.Start();
  3598. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  3599. string batch_num = GlobalContext.BatchNumber; // 批次号
  3600. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  3601. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  3602. string supplierCode = ""; // 供应商代码
  3603. string sn = (string)s4PLCData["d5ProductSN"]; // 产品SN(弹夹码)
  3604. sn = sn.Replace("\0", "");
  3605. string d5VehicleCode1 = (string)s4PLCData["d5VehicleCode1"]; // 载具1码(弹夹穴位1)
  3606. string d5VehicleCode2 = (string)s4PLCData["d5VehicleCode2"]; // 载具2码(弹夹穴位2)
  3607. string d5VehicleCode3 = (string)s4PLCData["d5VehicleCode3"]; // 载具3码(弹夹穴位3)
  3608. string d5VehicleCode4 = (string)s4PLCData["d5VehicleCode4"]; // 载具4码(弹夹穴位4)
  3609. string d5VehicleCode5 = (string)s4PLCData["d5VehicleCode5"]; // 载具5码(弹夹穴位5)
  3610. string d5VehicleCode6 = (string)s4PLCData["d5VehicleCode6"]; // 载具6码(弹夹穴位6)
  3611. string d5VehicleCode7 = (string)s4PLCData["d5VehicleCode7"]; // 载具7码(弹夹穴位7)
  3612. string d5VehicleCode8 = (string)s4PLCData["d5VehicleCode8"]; // 载具8码(弹夹穴位8)
  3613. string d5VehicleCode9 = (string)s4PLCData["d5VehicleCode9"]; // 载具9码(弹夹穴位9)
  3614. string d5VehicleCode10 = (string)s4PLCData["d5VehicleCode10"]; // 载具10码(弹夹穴位10)
  3615. string d5VehicleCode11 = (string)s4PLCData["d5VehicleCode11"]; // 载具11码(弹夹穴位11)
  3616. string d5VehicleCode12 = (string)s4PLCData["d5VehicleCode12"]; // 载具12码(弹夹穴位12)
  3617. string d5VehicleCode13 = (string)s4PLCData["d5VehicleCode13"]; // 载具13码(弹夹穴位13)
  3618. string d5VehicleCode14 = (string)s4PLCData["d5VehicleCode14"]; // 载具14码(弹夹穴位14)
  3619. string d5VehicleCode15 = (string)s4PLCData["d5VehicleCode15"]; // 载具15码(弹夹穴位15)
  3620. int d5Result = (int)s4PLCData["d5Result"]; // 产品结果
  3621. bool pass = d5Result == 1;
  3622. List<TestItem> items1 = new List<TestItem>();
  3623. items1.Add(new TestItem()
  3624. {
  3625. Parameter_name = "产品结果",
  3626. Parameter_value = d5Result == 1 ? "OK" : "NG",
  3627. Parameter_unit = ""
  3628. });
  3629. int result1 = SwitctProcessData(stationNameStr, items1, equipmentCode, processItem
  3630. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, sn, pass, d5VehicleCode1, "1");
  3631. //int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
  3632. short result = result1 == 1 ? (short)1 : (short)3;
  3633. stopwatch2.Start();
  3634. // MES_Flag 为4MES报错
  3635. //Funs[plcNo].WriteMultipleRegisters<short>(2591, result); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3636. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3637. writeToPLC_Flag.Name = "d5MES_FLAG";
  3638. writeToPLC_Flag.Adress = 2591;
  3639. writeToPLC_Flag.Value = result;
  3640. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
  3641. stopwatch2.Stop();
  3642. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  3643. }
  3644. catch (Exception ex)
  3645. {
  3646. stopwatch2.Start();
  3647. // MES_Flag 为4上位机报错
  3648. //Funs[plcNo].WriteMultipleRegisters<short>(2591, (short)4); // 4代表上位机报警
  3649. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3650. writeToPLC_Flag.Name = "d5MES_FLAG";
  3651. writeToPLC_Flag.Adress = 2591;
  3652. writeToPLC_Flag.Value = (short)4;
  3653. SxPLCWriteData_Add(ref s4PLCWriteData, "d5MES_FLAG", writeToPLC_Flag);
  3654. stopwatch2.Stop();
  3655. string str = ex.StackTrace;
  3656. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3657. }
  3658. stopwatch1.Stop();
  3659. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3660. }
  3661. /// <summary>
  3662. /// [S4] 取放桁架 - S4_5节拍接口
  3663. /// </summary>
  3664. /// <param name="plcNo">PLC编号</param>
  3665. /// <param name="stationNameStr">工站全称</param>
  3666. private void S4_5节拍接口(int plcNo, string stationNameStr)
  3667. {
  3668. Stopwatch stopwatch1 = new Stopwatch();
  3669. Stopwatch stopwatch2 = new Stopwatch();
  3670. string resultStr = string.Empty;
  3671. try
  3672. {
  3673. stopwatch1.Start();
  3674. string oEEType = ((int)s4PLCData["d5OEEType"]).ToString(); // 节拍类型(plc写入)
  3675. string d5OEEProductSN = (string)s4PLCData["d5OEEProductSN"]; // 载具SN
  3676. d5OEEProductSN = d5OEEProductSN.Replace("\0", "");
  3677. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  3678. if (!actionBool)
  3679. {
  3680. stopwatch2.Start();
  3681. // MES_Flag
  3682. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 上位机;发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警
  3683. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  3684. writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
  3685. writeToPLC_Flag1.Adress = 2924;
  3686. writeToPLC_Flag1.Value = (short)4;
  3687. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
  3688. stopwatch2.Stop();
  3689. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3690. return;
  3691. }
  3692. string d5OEEPartNo = string.Empty; // 物料码
  3693. if (string.IsNullOrEmpty(d5OEEProductSN))
  3694. {
  3695. stopwatch2.Start();
  3696. // MES_Flag
  3697. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3698. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  3699. writeToPLC_Flag1.Name = "d5OEEMES_FLAG";
  3700. writeToPLC_Flag1.Adress = 2924;
  3701. writeToPLC_Flag1.Value = (short)1;
  3702. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag1);
  3703. stopwatch2.Stop();
  3704. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3705. return;
  3706. }
  3707. else
  3708. { // 查产品SN
  3709. d5OEEPartNo = "Test"; // ZS
  3710. }
  3711. short d5OEEMES_FLAG = 0;
  3712. // 上传OEE
  3713. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, d5OEEPartNo, d5OEEProductSN);
  3714. d5OEEMES_FLAG = result.Item1;
  3715. resultStr = result.Item2;
  3716. stopwatch2.Start();
  3717. // MES_Flag
  3718. //Funs[plcNo].WriteMultipleRegisters<short>(2924, d5OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  3719. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3720. writeToPLC_Flag.Name = "d5OEEMES_FLAG";
  3721. writeToPLC_Flag.Adress = 2924;
  3722. writeToPLC_Flag.Value = d5OEEMES_FLAG;
  3723. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
  3724. stopwatch2.Stop();
  3725. }
  3726. catch (Exception ex)
  3727. {
  3728. string str = ex.StackTrace;
  3729. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3730. // MES_Flag
  3731. stopwatch2.Start();
  3732. //Funs[plcNo].WriteMultipleRegisters<short>(2924, (short)4); // 4代表上位机报警
  3733. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  3734. writeToPLC_Flag.Name = "d5OEEMES_FLAG";
  3735. writeToPLC_Flag.Adress = 2924;
  3736. writeToPLC_Flag.Value = (short)4;
  3737. SxPLCWriteData_Add(ref s4PLCWriteData, "d5OEEMES_FLAG", writeToPLC_Flag);
  3738. stopwatch2.Stop();
  3739. }
  3740. stopwatch1.Stop();
  3741. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  3742. }
  3743. #endregion [S4] 取放桁架
  3744. #endregion PLC4 刘果段
  3745. #region PLC5 张超凡
  3746. #region [S5] Tray盘下料装备
  3747. /// <summary>
  3748. /// S5工位的数据- 触发信号上次的值
  3749. /// </summary>
  3750. private Dictionary<string, object> s5PLCSignal_Old = new Dictionary<string, object>();
  3751. /// <summary>
  3752. /// S5工位的数据(含触发信号)
  3753. /// </summary>
  3754. private Dictionary<string, object> s5PLCData = new Dictionary<string, object>();
  3755. /// <summary>
  3756. /// S5工位的数据- 回写点位
  3757. /// </summary>
  3758. private Dictionary<string, WriteToPLC_Flag> s5PLCWriteData = new Dictionary<string, WriteToPLC_Flag>();
  3759. /// <summary>
  3760. /// [S5] Tray盘下料装备
  3761. /// </summary>
  3762. /// <param name="plcNo">PLC编号</param>
  3763. private void ReadStation_S5(int plcNo)
  3764. {
  3765. // [S1] Tray盘上料装备
  3766. // [S2] FCT
  3767. // [S3] 值板机
  3768. // [S4_1] 载具下线装备 [S4_5] 载具上线装备
  3769. // [S5] Tray盘下料装备
  3770. /// 上位机心跳
  3771. /// 获取设备报警数据与状态信息
  3772. string stationCode = "[S5]";
  3773. string stationName = "Tray盘下料装备";
  3774. string stationNameStr = stationCode + stationName;
  3775. #region 创建字典
  3776. // 触发信号字典 赋值
  3777. s5PLCSignal_Old.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  3778. s5PLCSignal_Old.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
  3779. s5PLCSignal_Old.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  3780. s5PLCSignal_Old.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  3781. s5PLCSignal_Old.Add("e1AGVUpEnd", 0); // AGV上料完成信号 AGV上料
  3782. s5PLCSignal_Old.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  3783. s5PLCSignal_Old.Add("e1AGVDownEnd", 0); // AGV下料完成信号 AGV下料
  3784. // PLC数据字典 赋值
  3785. s5PLCData.Add("e1PLC_FLAG_Check", 0); // PLC_FLAG 进站校验
  3786. s5PLCData.Add("e1MES_FLAG_Check", 0); // MES_FLAG
  3787. s5PLCData.Add("e1ProductSN_Check", ""); //
  3788. s5PLCData.Add("e1PLC_FLAG", 0); // PLC_FLAG 出站接口
  3789. s5PLCData.Add("e1MES_FLAG", 0); // MES_FLAG
  3790. s5PLCData.Add("e1ProductSN", ""); // 产品SN
  3791. s5PLCData.Add("e1PartNo", ""); // 物料码
  3792. s5PLCData.Add("e1Result", 0); // 产品结果
  3793. s5PLCData.Add("e1OEEPLC_FLAG", 0); // PLC_FLAG 节拍接口
  3794. s5PLCData.Add("e1OEEMES_FLAG", 0); // MES_FLAG
  3795. s5PLCData.Add("e1OEEProductSN", "");// 产品SN(载具SN)
  3796. s5PLCData.Add("e1OEEType", 0); // 节拍类型(plc写入)
  3797. s5PLCData.Add("e1AGVUpCall", 0); // AGV上料叫agv信号 AGV上料
  3798. s5PLCData.Add("e1AGVUpStart", 0); // AGV上料开始信号
  3799. s5PLCData.Add("e1AGVUpEnd", 0); // AGV上料完成信号
  3800. s5PLCData.Add("e1AGVDownCall", 0); // AGV下料叫agv信号 AGV下料
  3801. s5PLCData.Add("e1AGVDownStart", 0); // AGV下料开始信号
  3802. s5PLCData.Add("e1AGVDownEnd", 0); // AGV下料完成信号
  3803. #endregion 创建字典
  3804. while (true)
  3805. {
  3806. try
  3807. {
  3808. if (!GlobalContext._IsCon_Funs5)
  3809. {
  3810. UpdatePLCMonitor(1, plcNo, 0);
  3811. continue;
  3812. }
  3813. if (Funs[plcNo].IsConnected) // 检查PLC是否已连接上
  3814. {
  3815. Stopwatch stopwatch1 = new Stopwatch();
  3816. Stopwatch stopwatch2 = new Stopwatch();
  3817. stopwatch1.Start();
  3818. /*
  3819. stopwatch2.Start();
  3820. #region 一次性读取所有数据
  3821. int[] data1 = Funs[plcNo].ReadHoldingRegisters(2000, 100);
  3822. int[] data2 = Funs[plcNo].ReadHoldingRegisters(2100, 46);
  3823. int[] datas = data1.Concat(data2).ToArray();
  3824. s5PLCData["e1PLC_FLAG_Check"] = datas[2]; // 进站校验
  3825. s5PLCData["e1MES_FLAG_Check"] = datas[3];
  3826. int[] e1ProductSN_CheckData = datas.Skip(4).Take(20).ToArray();
  3827. s5PLCData["e1ProductSN_Check"] = ModbusClient.ConvertRegistersToString(e1ProductSN_CheckData, 0, 40);
  3828. s5PLCData["e1PLC_FLAG"] = datas[34]; // 出站接口
  3829. s5PLCData["e1MES_FLAG"] = datas[35];
  3830. int[] e1ProductSNData = datas.Skip(36).Take(20).ToArray();
  3831. s5PLCData["e1ProductSN"] = ModbusClient.ConvertRegistersToString(e1ProductSNData, 0, 40);
  3832. int[] e1PartNoData = datas.Skip(56).Take(20).ToArray();
  3833. s5PLCData["e1PartNo"] = ModbusClient.ConvertRegistersToString(e1PartNoData, 0, 40);
  3834. s5PLCData["e1Result"] = datas[76];
  3835. s5PLCData["e1OEEPLC_FLAG"] = datas[87]; // 节拍接口
  3836. s5PLCData["e1OEEMES_FLAG"] = datas[88];
  3837. int[] e1OEEProductSNData = datas.Skip(89).Take(20).ToArray();
  3838. s5PLCData["e1OEEProductSN"] = ModbusClient.ConvertRegistersToString(e1OEEProductSNData, 0, 40);
  3839. s5PLCData["e1OEEType"] = datas[109];
  3840. s5PLCData["e1AGVUpCall"] = datas[120]; // AGV上料
  3841. s5PLCData["e1AGVUpStart"] = datas[121];
  3842. s5PLCData["e1AGVUpEnd"] = datas[122];
  3843. s5PLCData["e1AGVDownCall"] = datas[133]; // AGV下料
  3844. s5PLCData["e1AGVDownStart"] = datas[134];
  3845. s5PLCData["e1AGVDownEnd"] = datas[135];
  3846. #endregion 一次性读取所有数据
  3847. stopwatch2.Stop();
  3848. #region 回写操作,写后清空flag
  3849. PLCWriteData(Funs[plcNo], ref s5PLCData, ref s5PLCWriteData);
  3850. #endregion 回写操作,写后清空flag
  3851. #region 进站校验
  3852. try
  3853. {
  3854. int e1PLC_FLAG_Check = (int)s5PLCData["e1PLC_FLAG_Check"];
  3855. int e1MES_FLAG_Check = (int)s5PLCData["e1MES_FLAG_Check"];
  3856. int e1PLC_FLAG_CheckOld = (int)s5PLCSignal_Old["e1PLC_FLAG_Check"];
  3857. if (e1PLC_FLAG_Check != e1PLC_FLAG_CheckOld)
  3858. {
  3859. if (e1PLC_FLAG_Check == 1 && e1MES_FLAG_Check == 0) // 0->1
  3860. Task.Run(() => S5进站校验(plcNo, stationNameStr)); // MreTasks[2].Set();
  3861. else if (e1PLC_FLAG_Check == 0 && e1MES_FLAG_Check != 0)
  3862. Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)0);
  3863. s5PLCSignal_Old["e1PLC_FLAG_Check"] = s5PLCData["e1PLC_FLAG_Check"];
  3864. }
  3865. }
  3866. catch (Exception ex)
  3867. {
  3868. Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  3869. string str = ex.StackTrace;
  3870. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3871. }
  3872. #endregion 进站校验
  3873. */
  3874. #region 出站接口
  3875. try
  3876. {
  3877. int e1PLC_FLAG = (int)s5PLCData["e1PLC_FLAG"];
  3878. int e1MES_FLAG = (int)s5PLCData["e1MES_FLAG"];
  3879. int e1PLC_FLAGOld = (int)s5PLCSignal_Old["e1PLC_FLAG"];
  3880. if (e1PLC_FLAG != e1PLC_FLAGOld)
  3881. {
  3882. if (e1PLC_FLAG == 1 && e1MES_FLAG == 0) // 0->1
  3883. Task.Run(() => S5出站接口(plcNo, stationCode, stationName)); // MreTasks[3].Set();
  3884. //else if (e1PLC_FLAG == 0 && e1MES_FLAG != 0)
  3885. //Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)0);
  3886. s5PLCSignal_Old["e1PLC_FLAG"] = s5PLCData["e1PLC_FLAG"];
  3887. }
  3888. }
  3889. catch (Exception ex)
  3890. {
  3891. //Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)6); // 6代表上位机报警
  3892. string str = ex.StackTrace;
  3893. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传出站接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3894. }
  3895. #endregion 出站接口
  3896. #region 节拍接口
  3897. try
  3898. {
  3899. int e1OEEPLC_FLAG = (int)s5PLCData["e1OEEPLC_FLAG"];
  3900. int e1OEEMES_FLAG = (int)s5PLCData["e1OEEMES_FLAG"];
  3901. int e1OEEPLC_FLAGOld = (int)s5PLCSignal_Old["e1OEEPLC_FLAG"];
  3902. if (e1OEEPLC_FLAG != e1OEEPLC_FLAGOld)
  3903. {
  3904. if (e1OEEPLC_FLAG == 1 && e1OEEMES_FLAG == 0) // 0->1
  3905. Task.Run(() => S5节拍接口(plcNo, stationNameStr)); // MreTasks[4].Set();
  3906. //else if (e1OEEPLC_FLAG == 0 && e1OEEMES_FLAG != 0)
  3907. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)0);
  3908. s5PLCSignal_Old["e1OEEPLC_FLAG"] = s5PLCData["e1OEEPLC_FLAG"];
  3909. }
  3910. }
  3911. catch (Exception ex)
  3912. {
  3913. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 4代表上位机报警
  3914. string str = ex.StackTrace;
  3915. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3916. }
  3917. #endregion 节拍接口
  3918. #region AGV上料
  3919. // AGV上料叫AGV信号
  3920. try
  3921. {
  3922. int e1AGVUpCall = (int)s5PLCData["e1AGVUpCall"];
  3923. int e1AGVUpCallOld = (int)s5PLCSignal_Old["e1AGVUpCall"];
  3924. if (e1AGVUpCall != e1AGVUpCallOld)
  3925. {
  3926. if (e1AGVUpCall == 1) // 0->1
  3927. Task.Run(() => S5AGV上料叫agv(plcNo, stationNameStr)); // MreTasks[5].Set();
  3928. s5PLCSignal_Old["e1AGVUpCall"] = s5PLCData["e1AGVUpCall"];
  3929. }
  3930. }
  3931. catch (Exception ex)
  3932. {
  3933. //Funs[plcNo].WriteMultipleRegisters<short>(2120, (short)4); // 4代表上位机报警
  3934. string str = ex.StackTrace;
  3935. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3936. }
  3937. // AGV上料完成信号
  3938. try
  3939. {
  3940. int e1AGVUpEnd = (int)s5PLCData["e1AGVUpEnd"];
  3941. int e1AGVUpEndOld = (int)s5PLCSignal_Old["e1AGVUpEnd"];
  3942. if (e1AGVUpEnd != e1AGVUpEndOld)
  3943. {
  3944. if (e1AGVUpEnd == 1) // 0->1
  3945. Task.Run(() => S5AGV上料完成(plcNo, stationNameStr)); // MreTasks[6].Set();
  3946. s5PLCSignal_Old["e1AGVUpEnd"] = s5PLCData["e1AGVUpEnd"];
  3947. }
  3948. }
  3949. catch (Exception ex)
  3950. {
  3951. //Funs[plcNo].WriteMultipleRegisters<short>(2122, (short)4); // 4代表上位机报警
  3952. string str = ex.StackTrace;
  3953. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3954. }
  3955. #endregion AGV上料
  3956. #region AGV下料
  3957. // AGV下料叫agv信号
  3958. try
  3959. {
  3960. int e1AGVDownCall = (int)s5PLCData["e1AGVDownCall"];
  3961. int e1AGVDownCallOld = (int)s5PLCSignal_Old["e1AGVDownCall"];
  3962. if (e1AGVDownCall != e1AGVDownCallOld)
  3963. {
  3964. if (e1AGVDownCall == 1) // 0->1
  3965. Task.Run(() => S5AGV下料叫agv(plcNo, stationNameStr)); // MreTasks[7].Set();
  3966. s5PLCSignal_Old["e1AGVDownCall"] = s5PLCData["e1AGVDownCall"];
  3967. }
  3968. }
  3969. catch (Exception ex)
  3970. {
  3971. //Funs[plcNo].WriteMultipleRegisters<short>(2133, (short)4); // 4代表上位机报警
  3972. string str = ex.StackTrace;
  3973. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3974. }
  3975. // AGV下料完成信号
  3976. try
  3977. {
  3978. int e1AGVDownEnd = (int)s5PLCData["e1AGVDownEnd"];
  3979. int e1AGVDownEndOld = (int)s5PLCSignal_Old["e1AGVDownEnd"];
  3980. if (e1AGVDownEnd != e1AGVDownEndOld)
  3981. {
  3982. if (e1AGVDownEnd == 1) // 0->1
  3983. Task.Run(() => S5AGV下料完成(plcNo, stationNameStr)); // MreTasks[8].Set();
  3984. s5PLCSignal_Old["e1AGVDownEnd"] = s5PLCData["e1AGVDownEnd"];
  3985. }
  3986. }
  3987. catch (Exception ex)
  3988. {
  3989. // Funs[plcNo].WriteMultipleRegisters<short>(2135, (short)4); // 4代表上位机报警
  3990. string str = ex.StackTrace;
  3991. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成信号出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  3992. }
  3993. #endregion AGV下料
  3994. UpdatePLCMonitor(1, plcNo, 1); // 更新PLC状态的UI // 更新PLC状态的UI
  3995. stopwatch1.Stop();
  3996. //if (stopwatch1.ElapsedMilliseconds > 60) // ZS 稳定后取消注释该项
  3997. OnMessage(LogType.Info, $"循环读取PLC数据一次,总用时{stopwatch1.ElapsedMilliseconds}ms[读取用时{stopwatch2.ElapsedMilliseconds}ms]");
  3998. }
  3999. else
  4000. {
  4001. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4002. AddMessage_Station(stationNameStr, LogType.Info, "PLC" + plcNo.ToString() + "_" + stationNameStr + "连接失败!");
  4003. Funs[plcNo].Connect();
  4004. }
  4005. }
  4006. catch (Exception ex)
  4007. {
  4008. UpdatePLCMonitor(1, plcNo, 0); // 更新PLC状态的UI
  4009. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr}运行出错!错误信息:" + ex.Message.ToString());
  4010. //Funs[plcNo].ReConnect();
  4011. }
  4012. Thread.Sleep(IntervalReadPLC);
  4013. }
  4014. }
  4015. /// <summary>
  4016. /// [S5] Tray盘下料装备 - 进站校验
  4017. /// </summary>
  4018. /// <param name="plcNo">PLC编号</param>
  4019. /// <param name="stationNameStr">工站全称</param>
  4020. private void S5进站校验(int plcNo, string stationNameStr)
  4021. {
  4022. Stopwatch stopwatch1 = new Stopwatch();
  4023. Stopwatch stopwatch2 = new Stopwatch();
  4024. try
  4025. {
  4026. stopwatch1.Start();
  4027. string sn = (string)s5PLCData["e1ProductSN_Check"]; // 产品SN(载具码)
  4028. sn = sn.Replace("\0", "");
  4029. // 获取产品SN By 载具码
  4030. string partNo = string.Empty;
  4031. // 产品SN(物料码)校验
  4032. List<TestItem> item = new List<TestItem>();
  4033. item.Add(new TestItem()
  4034. {
  4035. Parameter_name = "载具码",
  4036. Parameter_value = sn,
  4037. });
  4038. item.Add(new TestItem()
  4039. {
  4040. Parameter_name = "载具穴号",
  4041. Parameter_value = "1",
  4042. });
  4043. stopwatch2.Start();
  4044. int result = SaveStationInData(stationNameStr, GlobalContext.WorkOrderCode, GlobalContext.Mtltmrk, partNo, item);
  4045. stopwatch2.Stop();
  4046. short e1MES_FLAG_Check = (short)result;
  4047. // MES_Flag
  4048. //Funs[plcNo].WriteMultipleRegisters<short>(2003, e1MES_FLAG_Check); // 上位机发送1代表OK可以进站;2代表不需要进站;3代表本站返修料;5客户MES报警;6代表上位机报警
  4049. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4050. writeToPLC_Flag.Name = "e1MES_FLAG_Check";
  4051. writeToPLC_Flag.Adress = 2003;
  4052. writeToPLC_Flag.Value = e1MES_FLAG_Check;
  4053. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
  4054. }
  4055. catch (Exception ex)
  4056. {
  4057. string str = ex.StackTrace;
  4058. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 进站校验出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4059. // MES_Flag
  4060. //Funs[plcNo].WriteMultipleRegisters<short>(2003, (short)6); // 6代表上位机报警
  4061. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4062. writeToPLC_Flag.Name = "e1MES_FLAG_Check";
  4063. writeToPLC_Flag.Adress = 2003;
  4064. writeToPLC_Flag.Value = (short)6;
  4065. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG_Check", writeToPLC_Flag);
  4066. }
  4067. stopwatch1.Stop();
  4068. AddMessage(LogType.Info, stationNameStr + "_进站校验;总用时" + stopwatch1.ElapsedMilliseconds + "ms;调用MES用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4069. }
  4070. /// <summary>
  4071. /// [S5] Tray盘下料装备 - 出站接口
  4072. /// </summary>
  4073. /// <param name="plcNo"></param>
  4074. /// <param name="stationCode"></param>
  4075. /// <param name="stationName"></param>
  4076. private void S5出站接口(int plcNo, string stationCode, string stationName)
  4077. {
  4078. Stopwatch stopwatch1 = new Stopwatch();
  4079. Stopwatch stopwatch2 = new Stopwatch();
  4080. string equipmentCode = GlobalContext.LineCode + "-" + stationCode; // 设备编号
  4081. string stationNameStr = stationCode + stationName;
  4082. string processItem = stationName; // 测试项目
  4083. try
  4084. {
  4085. stopwatch1.Start();
  4086. string workorder_code = GlobalContext.WorkOrderCode; // 工单号
  4087. string batch_num = GlobalContext.BatchNumber; // 批次号
  4088. string mtltmrk = GlobalContext.Mtltmrk; // 产品型号
  4089. string plcDate_YMD = DateTime.Now.ToString("yyyyMMdd");
  4090. string supplierCode = ""; // 供应商代码
  4091. string sn = (string)s5PLCData["e1ProductSN"]; // 产品SN(载具SN码)
  4092. sn = sn.Replace("\0", "");
  4093. //string partNo = (string)s5PLCData["e1PartNo"]; // 物料码
  4094. //partNo = partNo.Replace("\0", "");
  4095. string partNo = string.Empty;
  4096. int e1Result = (int)s5PLCData["e1Result"]; // 产品结果
  4097. bool pass = e1Result == 1;
  4098. List<TestItem> items = new List<TestItem>();
  4099. items.Add(new TestItem()
  4100. {
  4101. Parameter_name = "载具码",
  4102. Parameter_value = sn,
  4103. Parameter_unit = ""
  4104. });
  4105. items.Add(new TestItem()
  4106. {
  4107. Parameter_name = "产品码",
  4108. Parameter_value = partNo,
  4109. Parameter_unit = ""
  4110. });
  4111. int result1 = SwitctProcessData(stationNameStr, items, equipmentCode, processItem
  4112. , workorder_code, batch_num, mtltmrk, plcDate_YMD, supplierCode, partNo, pass, sn, "1");
  4113. //int result = result1 == 1 ? 1 : (GlobalContext.IsSendProcessData ? 4 : 1);
  4114. short result = result1 == 1 ? (short)1 : (short)3;
  4115. stopwatch2.Start();
  4116. // MES_Flag 为MES报错
  4117. // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4118. //Funs[plcNo].WriteMultipleRegisters<short>(2035, result); // 4代表上位机报警
  4119. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4120. writeToPLC_Flag.Name = "e1MES_FLAG";
  4121. writeToPLC_Flag.Adress = 2035;
  4122. writeToPLC_Flag.Value = result;
  4123. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
  4124. stopwatch2.Stop();
  4125. WritePLCLog(LogType.Debug, $"PLC{plcNo}_[{equipmentCode}]{processItem}-Write" + (result == 1 ? "成功!" : "失败!"));
  4126. }
  4127. catch (Exception ex)
  4128. {
  4129. stopwatch2.Start();
  4130. // MES_Flag 为4上位机报错
  4131. //Funs[plcNo].WriteMultipleRegisters<short>(2035, (short)4); // 4代表上位机报警
  4132. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4133. writeToPLC_Flag.Name = "e1MES_FLAG";
  4134. writeToPLC_Flag.Adress = 2035;
  4135. writeToPLC_Flag.Value = (short)4;
  4136. SxPLCWriteData_Add(ref s5PLCWriteData, "e1MES_FLAG", writeToPLC_Flag);
  4137. stopwatch2.Stop();
  4138. string str = ex.StackTrace;
  4139. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_[{equipmentCode}]{processItem}上传出站接口报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4140. }
  4141. stopwatch1.Stop();
  4142. AddMessage(LogType.Info, stationNameStr + "_出站接口;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4143. }
  4144. /// <summary>
  4145. /// [S5] Tray盘下料装备 - 节拍接口
  4146. /// </summary>
  4147. /// <param name="plcNo">PLC编号</param>
  4148. /// <param name="stationNameStr">工站全称</param>
  4149. private void S5节拍接口(int plcNo, string stationNameStr)
  4150. {
  4151. Stopwatch stopwatch1 = new Stopwatch();
  4152. Stopwatch stopwatch2 = new Stopwatch();
  4153. string resultStr = string.Empty;
  4154. try
  4155. {
  4156. stopwatch1.Start();
  4157. string oEEType = ((int)s5PLCData["e1OEEType"]).ToString(); // 节拍类型(plc写入)
  4158. string e1OEEProductSN = (string)s5PLCData["e1OEEProductSN"]; // 载具SN
  4159. e1OEEProductSN = e1OEEProductSN.Replace("\0", "");
  4160. bool actionBool = Enum.TryParse(oEEType, out XiaomiDeviceOEE deviceOEE);
  4161. if (!actionBool)
  4162. {
  4163. stopwatch2.Start();
  4164. // MES_Flag
  4165. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4166. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4167. writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
  4168. writeToPLC_Flag1.Adress = 2088;
  4169. writeToPLC_Flag1.Value = (short)4;
  4170. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
  4171. stopwatch2.Stop();
  4172. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 设备上传了未识别的节拍类型【{oEEType}】请检查;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4173. return;
  4174. }
  4175. string e1OEEPartNo = string.Empty; // 物料码
  4176. if (string.IsNullOrEmpty(e1OEEProductSN))
  4177. {
  4178. stopwatch2.Start();
  4179. // MES_Flag
  4180. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)1); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4181. WriteToPLC_Flag writeToPLC_Flag1 = new WriteToPLC_Flag(); // MES_Flag
  4182. writeToPLC_Flag1.Name = "e1OEEMES_FLAG";
  4183. writeToPLC_Flag1.Adress = 2088;
  4184. writeToPLC_Flag1.Value = (short)1;
  4185. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag1);
  4186. stopwatch2.Stop();
  4187. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- 上传内容无效已自动省略;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4188. return;
  4189. }
  4190. else
  4191. { // 查产品SN
  4192. e1OEEPartNo = "Test"; // ZS
  4193. }
  4194. short e1OEEMES_FLAG = 0;
  4195. // 上传OEE
  4196. (short, string) result = SaveOEEData(plcNo, stationNameStr, deviceOEE, e1OEEPartNo, e1OEEProductSN);
  4197. e1OEEMES_FLAG = result.Item1;
  4198. resultStr = result.Item2;
  4199. stopwatch2.Start();
  4200. // MES_Flag
  4201. //Funs[plcNo].WriteMultipleRegisters<short>(2088, e1OEEMES_FLAG); // 上位机发送1代表OK;2代表上传客户MES失败;3代表上位机保存数据失败;4代表上位机报警;
  4202. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4203. writeToPLC_Flag.Name = "e1OEEMES_FLAG";
  4204. writeToPLC_Flag.Adress = 2088;
  4205. writeToPLC_Flag.Value = e1OEEMES_FLAG;
  4206. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
  4207. stopwatch2.Stop();
  4208. }
  4209. catch (Exception ex)
  4210. {
  4211. string str = ex.StackTrace;
  4212. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} 节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4213. // MES_Flag
  4214. stopwatch2.Start();
  4215. //Funs[plcNo].WriteMultipleRegisters<short>(2088, (short)4); // 4代表上位机报警
  4216. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4217. writeToPLC_Flag.Name = "e1OEEMES_FLAG";
  4218. writeToPLC_Flag.Adress = 2088;
  4219. writeToPLC_Flag.Value = (short)4;
  4220. SxPLCWriteData_Add(ref s5PLCWriteData, "e1OEEMES_FLAG", writeToPLC_Flag);
  4221. stopwatch2.Stop();
  4222. }
  4223. stopwatch1.Stop();
  4224. AddMessage(LogType.Info, stationNameStr + $"_节拍接口-- {resultStr};总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4225. }
  4226. /// <summary>
  4227. /// [S5] Tray盘下料装备 - AGV上料叫agv
  4228. /// </summary>
  4229. /// <param name="plcNo">PLC编号</param>
  4230. /// <param name="stationNameStr">工站全称</param>
  4231. private void S5AGV上料叫agv(int plcNo, string stationNameStr)
  4232. {
  4233. Stopwatch stopwatch1 = new Stopwatch();
  4234. Stopwatch stopwatch2 = new Stopwatch();
  4235. try
  4236. {
  4237. stopwatch1.Start();
  4238. // ZS 呼叫AGV
  4239. short e1AGVUpCall = 2;
  4240. stopwatch2.Start();
  4241. // e1AGVUpCall
  4242. //Funs[plcNo].WriteMultipleRegisters<short>(2120, e1AGVUpCall); // 1:plc请求上料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  4243. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4244. writeToPLC_Flag.Name = "e1AGVUpCall";
  4245. writeToPLC_Flag.Adress = 2120;
  4246. writeToPLC_Flag.Value = e1AGVUpCall;
  4247. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
  4248. stopwatch2.Stop();
  4249. }
  4250. catch (Exception ex)
  4251. {
  4252. string str = ex.StackTrace;
  4253. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4254. // e1AGVUpCall
  4255. stopwatch2.Start();
  4256. //Funs[plcNo].WriteMultipleRegisters<short>(2120, (short)4); // 4代表上位机报警
  4257. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4258. writeToPLC_Flag.Name = "e1AGVUpCall";
  4259. writeToPLC_Flag.Adress = 2120;
  4260. writeToPLC_Flag.Value = (short)4;
  4261. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpCall", writeToPLC_Flag);
  4262. stopwatch2.Stop();
  4263. }
  4264. stopwatch1.Stop();
  4265. AddMessage(LogType.Info, stationNameStr + "_AGV上料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4266. }
  4267. /// <summary>
  4268. /// [S5] Tray盘下料装备 - AGV上料完成
  4269. /// </summary>
  4270. /// <param name="plcNo">PLC编号</param>
  4271. /// <param name="stationNameStr">工站全称</param>
  4272. private void S5AGV上料完成(int plcNo, string stationNameStr)
  4273. {
  4274. Stopwatch stopwatch1 = new Stopwatch();
  4275. Stopwatch stopwatch2 = new Stopwatch();
  4276. try
  4277. {
  4278. stopwatch1.Start();
  4279. // ZS AGV上料完成,让小车离开
  4280. short e1AGVUpEnd = 2;
  4281. stopwatch2.Start();
  4282. // e1AGVUpEnd
  4283. //Funs[plcNo].WriteMultipleRegisters<short>(2122, e1AGVUpEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  4284. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4285. writeToPLC_Flag.Name = "e1AGVUpEnd";
  4286. writeToPLC_Flag.Adress = 2122;
  4287. writeToPLC_Flag.Value = e1AGVUpEnd;
  4288. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
  4289. stopwatch2.Stop();
  4290. }
  4291. catch (Exception ex)
  4292. {
  4293. string str = ex.StackTrace;
  4294. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV上料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4295. // e1AGVUpEnd
  4296. stopwatch2.Start();
  4297. //Funs[plcNo].WriteMultipleRegisters<short>(2122, (short)4); // 4代表上位机报警
  4298. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4299. writeToPLC_Flag.Name = "e1AGVUpEnd";
  4300. writeToPLC_Flag.Adress = 2122;
  4301. writeToPLC_Flag.Value = (short)4;
  4302. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVUpEnd", writeToPLC_Flag);
  4303. stopwatch2.Stop();
  4304. }
  4305. stopwatch1.Stop();
  4306. AddMessage(LogType.Info, stationNameStr + "_AGV上料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4307. }
  4308. /// <summary>
  4309. /// [S5] Tray盘下料装备 - AGV下料叫agv
  4310. /// </summary>
  4311. /// <param name="plcNo">PLC编号</param>
  4312. /// <param name="stationNameStr">工站全称</param>
  4313. private void S5AGV下料叫agv(int plcNo, string stationNameStr)
  4314. {
  4315. Stopwatch stopwatch1 = new Stopwatch();
  4316. Stopwatch stopwatch2 = new Stopwatch();
  4317. try
  4318. {
  4319. stopwatch1.Start();
  4320. // ZS 呼叫AGV
  4321. short e1AGVDownCall = 2;
  4322. stopwatch2.Start();
  4323. // e1AGVDownCall
  4324. //Funs[plcNo].WriteMultipleRegisters<short>(2133, e1AGVDownCall); // 1:plc请求下料(plc请求);10秒响应清证明上位机掉线;2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  4325. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4326. writeToPLC_Flag.Name = "e1AGVDownCall";
  4327. writeToPLC_Flag.Adress = 2133;
  4328. writeToPLC_Flag.Value = e1AGVDownCall;
  4329. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
  4330. stopwatch2.Stop();
  4331. }
  4332. catch (Exception ex)
  4333. {
  4334. string str = ex.StackTrace;
  4335. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料叫agv出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4336. // e1AGVDownCall
  4337. stopwatch2.Start();
  4338. //Funs[plcNo].WriteMultipleRegisters<short>(2133, (short)4); // 4代表上位机报警
  4339. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4340. writeToPLC_Flag.Name = "e1AGVDownCall";
  4341. writeToPLC_Flag.Adress = 2133;
  4342. writeToPLC_Flag.Value = (short)4;
  4343. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownCall", writeToPLC_Flag);
  4344. stopwatch2.Stop();
  4345. }
  4346. stopwatch1.Stop();
  4347. AddMessage(LogType.Info, stationNameStr + "_AGV下料叫agv;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4348. }
  4349. /// <summary>
  4350. /// [S5] Tray盘下料装备 - AGV下料完成
  4351. /// </summary>
  4352. /// <param name="plcNo">PLC编号</param>
  4353. /// <param name="stationNameStr">工站全称</param>
  4354. private void S5AGV下料完成(int plcNo, string stationNameStr)
  4355. {
  4356. Stopwatch stopwatch1 = new Stopwatch();
  4357. Stopwatch stopwatch2 = new Stopwatch();
  4358. try
  4359. {
  4360. stopwatch1.Start();
  4361. // ZS AGV上料完成,让小车离开
  4362. short e1AGVDownEnd = 2;
  4363. stopwatch2.Start();
  4364. // e1AGVDownEnd
  4365. //Funs[plcNo].WriteMultipleRegisters<short>(2135, e1AGVDownEnd); // 1:plc通知完成结果(plc请求);2:调用成功(上位机返回);3:AGV报警(上位机返回);4:上位机报警(上位机返回);
  4366. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4367. writeToPLC_Flag.Name = "e1AGVDownEnd";
  4368. writeToPLC_Flag.Adress = 2135;
  4369. writeToPLC_Flag.Value = e1AGVDownEnd;
  4370. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
  4371. stopwatch2.Stop();
  4372. }
  4373. catch (Exception ex)
  4374. {
  4375. string str = ex.StackTrace;
  4376. AddMessage_Station(stationNameStr, LogType.Error, $"PLC{plcNo}_{stationNameStr} AGV下料完成出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4377. // e1AGVDownEnd
  4378. stopwatch2.Start();
  4379. //Funs[plcNo].WriteMultipleRegisters<short>(2135, (short)4); // 4代表上位机报警
  4380. WriteToPLC_Flag writeToPLC_Flag = new WriteToPLC_Flag(); // MES_Flag
  4381. writeToPLC_Flag.Name = "e1AGVDownEnd";
  4382. writeToPLC_Flag.Adress = 2135;
  4383. writeToPLC_Flag.Value = (short)4;
  4384. SxPLCWriteData_Add(ref s5PLCWriteData, "e1AGVDownEnd", writeToPLC_Flag);
  4385. stopwatch2.Stop();
  4386. }
  4387. stopwatch1.Stop();
  4388. AddMessage(LogType.Info, stationNameStr + "_AGV下料完成;总用时" + stopwatch1.ElapsedMilliseconds + "ms;写入用时" + stopwatch2.ElapsedMilliseconds + "ms");
  4389. }
  4390. #endregion [S5] Tray盘下料装备
  4391. #endregion PLC5 张超凡
  4392. #region 缓存读取到的PLC数据 与 需要写入的PLC数据
  4393. /// <summary>
  4394. /// PLC读取到的数据 -添加数据
  4395. /// </summary>
  4396. public static void SxPLCData_Add(ref Dictionary<string, object> sxPlcData, string newKey, object newValue)
  4397. {
  4398. if (sxPlcData.ContainsKey(newKey))
  4399. sxPlcData[newKey] = newValue;
  4400. else
  4401. sxPlcData.Add(newKey, newValue);
  4402. }
  4403. /// <summary>
  4404. /// PLC需要写入的数据 -添加数据
  4405. /// </summary>
  4406. public static void SxPLCWriteData_Add(ref Dictionary<string, WriteToPLC_Flag> sxPLCWriteData, string newKey, WriteToPLC_Flag newValue)
  4407. {
  4408. if (sxPLCWriteData.ContainsKey(newKey))
  4409. sxPLCWriteData[newKey] = newValue;
  4410. else
  4411. sxPLCWriteData.Add(newKey, newValue);
  4412. }
  4413. /// <summary>
  4414. /// PLC回写操作,写后清空flag
  4415. /// </summary>
  4416. /// <param name="modbusClient">modbus对象</param>
  4417. /// <param name="pLCReadDatas">读取到的数据字典</param>
  4418. /// <param name="pLCWriteDatas">需要写入的数据</param>
  4419. public static void PLCWriteData(ModbusClientHelper modbusClient, ref Dictionary<string, object> pLCReadDatas, ref Dictionary<string, WriteToPLC_Flag> pLCWriteDataDic)
  4420. {
  4421. if (pLCWriteDataDic != null && pLCWriteDataDic.Count > 0)
  4422. {
  4423. List<WriteToPLC_Flag> pLCWriteDatas = pLCWriteDataDic.Values.ToList();
  4424. for (int i = 0; i < pLCWriteDatas.Count; i++)
  4425. {
  4426. string mesFlagName = pLCWriteDatas[i].Name;
  4427. int mesFlagAdress = pLCWriteDatas[i].Adress;
  4428. short mesFlagValue = (short)pLCWriteDatas[i].Value; // short
  4429. if (mesFlagValue != 0) // 不为0则证明需要写入结果信息
  4430. {
  4431. // 先回写数据
  4432. List<WriteToPLC_Data> writeToPLCDatas = pLCWriteDatas[i].WriteToPLCDatas;
  4433. for (int j = 0; j < writeToPLCDatas.Count; j++)
  4434. {
  4435. int mesDataAdress = writeToPLCDatas[j].Adress;
  4436. PLCValueType mesDataType = writeToPLCDatas[j].ValueType;
  4437. switch (mesDataType)
  4438. {
  4439. case PLCValueType.Short:
  4440. short mesDataValueShort = (short)writeToPLCDatas[j].Value;
  4441. modbusClient.WriteMultipleRegisters<short>(mesDataAdress, mesDataValueShort);
  4442. break;
  4443. case PLCValueType.String:
  4444. string mesDataValueStr = (string)writeToPLCDatas[j].Value;
  4445. int mesDataValueStrLength = writeToPLCDatas[j].ValueTypeStrLength;
  4446. modbusClient.WriteMultipleRegisters<string>(mesDataAdress, mesDataValueStr, mesDataValueStrLength);
  4447. break;
  4448. }
  4449. }
  4450. // 再回写信号
  4451. modbusClient.WriteMultipleRegisters<short>(mesFlagAdress, mesFlagValue);
  4452. // 存储读取数据的字典
  4453. pLCReadDatas[mesFlagName] = (int)mesFlagValue;
  4454. // 存储写入数据的字典 - 清空写入值
  4455. pLCWriteDatas[i].Value = (short)0;
  4456. pLCWriteDataDic[mesFlagName] = pLCWriteDatas[i];
  4457. }
  4458. }
  4459. }
  4460. }
  4461. /// <summary>
  4462. /// 提交点检数据到MES - 取数据库中缓存的 点检数据
  4463. /// </summary>
  4464. /// <param name="no">3</param>
  4465. /// <param name="stationCode">设备编号</param>
  4466. /// <param name="stationNameStr">设备名称</param>
  4467. /// <param name="plcOrder">车间订单号</param>
  4468. private void SubmitOneCheckDataToMESByDB(int plcNo, int stationCode, string stationNameStr, string plcOrder)
  4469. {
  4470. try
  4471. {
  4472. /// [S2]FCT (2-上传点检数据;102-清空该工单该工单的所有点检项缓存)
  4473. /// [S3]值板机 (3-上传点检数据;103-清空该工单该工单的所有点检项缓存)
  4474. /// [S4]取放桁架 (4-上传点检数据;104-清空该工单该工单的所有点检项缓存)
  4475. /// [S6]CCD检测 (6-上传点检数据;106-清空该工单该工单的所有点检项缓存)
  4476. int result1 = 0;
  4477. switch (stationCode)
  4478. {
  4479. case 2:
  4480. case 3:
  4481. case 4:
  4482. case 6:
  4483. result1 = SubmitToMESByDB(stationCode.ToString(), stationNameStr, plcOrder);
  4484. break;
  4485. case 102:
  4486. result1 = ClearOneCheckDataByDB("2", stationNameStr, plcOrder);
  4487. break;
  4488. case 103:
  4489. result1 = ClearOneCheckDataByDB("3", stationNameStr, plcOrder);
  4490. break;
  4491. case 104:
  4492. result1 = ClearOneCheckDataByDB("4", stationNameStr, plcOrder);
  4493. break;
  4494. case 106:
  4495. result1 = ClearOneCheckDataByDB("6", stationNameStr, plcOrder);
  4496. break;
  4497. default:
  4498. // MES_Flag 为“6未找到正确设备编号”
  4499. //Funs[plcNo].WriteMultipleRegisters<int>(2406, 6);
  4500. AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!未找到需要点检的正确设备编号");
  4501. return;
  4502. }
  4503. short result = result1 == 1 ? (short)1 : (short)2;
  4504. //Funs[plcNo].WriteMultipleRegisters<int>(2406, result); // MES_Flag 为4MES报错
  4505. WritePLCLog(LogType.Debug, $"PLC{plcNo}_PLC通知MES上传点检数据运行完毕!-Write" + (result == 1 ? "成功!" : "失败!"));
  4506. }
  4507. catch (Exception ex)
  4508. {
  4509. // MES_Flag 为2上位机报错
  4510. //Funs[plcNo].WriteMultipleRegisters<int>(2406, 2);
  4511. string str = ex.StackTrace;
  4512. AddMessage_Station(stationNameStr, LogType.Error, $"PLC通知上传点检数据到MES运行出错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4513. }
  4514. }
  4515. #endregion 缓存读取到的PLC数据 与 需要写入的PLC数据
  4516. #region 日志
  4517. #region 各工位定制日志(同步至PLC交互页面)
  4518. /// <summary>
  4519. /// 添加日志
  4520. /// </summary>
  4521. /// <param name="stationNameStr">工站名称</param>
  4522. /// <param name="logType">日志类型</param>
  4523. /// <param name="message">日志内容</param>
  4524. /// <param name="snNumber">产品数字SN</param>
  4525. public void AddMessage_Station(string stationNameStr, LogType logType, string message, string snNumber = "")
  4526. {
  4527. if (!(stationNameStr.Equals("获取设备报警数据与状态信息")
  4528. && (message.Contains("更新整线运行数据完毕") || message.Contains("更新整线报警数据完毕"))
  4529. ))
  4530. {
  4531. AddMessage(logType, message); // 首页展示+日志记录
  4532. }
  4533. PLCDBFormMessage plcMessage = new PLCDBFormMessage()
  4534. {
  4535. StationName = stationNameStr,
  4536. SnNumber = snNumber,
  4537. Message = message,
  4538. CreateTime = DateTime.Now
  4539. };
  4540. // PLC交互页展示
  4541. Task.Run(() =>
  4542. {
  4543. try
  4544. {
  4545. if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
  4546. {
  4547. Form_Main.formPLCDB.UpdateMessage(plcMessage);
  4548. }
  4549. }
  4550. catch { }
  4551. });
  4552. }
  4553. #endregion 各工位定制日志(同步至PLC交互页面)
  4554. /// <summary>
  4555. /// 添加日志
  4556. /// </summary>
  4557. /// <param name="logType">日志类型</param>
  4558. /// <param name="message">日志内容</param>
  4559. public void AddMessage(LogType logType, string message)
  4560. {
  4561. OnMessage(logType, message);
  4562. string date = DateTime.Now.ToString("yyyy/MM/dd");
  4563. string time = DateTime.Now.ToString("HH:mm:ss:fff");
  4564. string msgShow = time + "--> " + message + "\r\n";
  4565. this.BeginInvoke(new Action(() =>
  4566. {
  4567. systemLog.Rows.Insert(0, date, time, message);
  4568. if (systemLog.Rows.Count >= 100)
  4569. systemLog.Rows.RemoveAt(systemLog.Rows.Count - 1);
  4570. }));
  4571. }
  4572. /// <summary>
  4573. /// 添加日志-保存
  4574. /// </summary>
  4575. /// <param name="logType">日志类型</param>
  4576. /// <param name="message">日志内容</param>
  4577. private void OnMessage(LogType logType, string msg)
  4578. {
  4579. MessageEvent?.Invoke(logType, msg);
  4580. }
  4581. /// <summary>
  4582. /// 保存PLC日志
  4583. /// </summary>
  4584. /// <param name="logType"></param>
  4585. /// <param name="logValue"></param>
  4586. private void WritePLCLog(LogType logType, string logValue)
  4587. {
  4588. switch ((int)logType)
  4589. {
  4590. case 0:
  4591. _PLCLogNet.WriteDebug(logValue);
  4592. break;
  4593. case 1:
  4594. _PLCLogNet.WriteInfo(logValue);
  4595. break;
  4596. case 2:
  4597. _PLCLogNet.WriteWarn(logValue);
  4598. break;
  4599. case 3:
  4600. _PLCLogNet.WriteError(logValue);
  4601. break;
  4602. default:
  4603. _PLCLogNet.WriteFatal(logValue);
  4604. break;
  4605. }
  4606. }
  4607. #endregion 日志
  4608. #region 保存数据
  4609. /// <summary>
  4610. /// 调用进站接口并保存进站数据
  4611. /// </summary>
  4612. /// <param name="stationNameStr">工站信息</param>
  4613. /// <param name="workorder_code">工单号</param>
  4614. /// <param name="mtltmrk">型号(物料号)</param>
  4615. /// <param name="sn">产品SN</param>
  4616. /// <param name="items">进站数据</param>
  4617. /// <returns>1成功;5MES报警;6上位机报警</returns>
  4618. public int SaveStationInData(string stationNameStr, string workorder_code, string mtltmrk, string sn, List<TestItem> items)
  4619. {
  4620. int result = 0;
  4621. XmMES_StationInRequest_Body inRequest_Body = new XmMES_StationInRequest_Body();
  4622. inRequest_Body.machineId = GlobalContext.S1_MachineId; // 装备ID(可配置)
  4623. inRequest_Body.stationId = GlobalContext.S1_StationId; // ⼯位ID(可配置)
  4624. inRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  4625. inRequest_Body.clientTime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"); // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  4626. inRequest_Body.unitSn = sn; // 产品SN
  4627. inRequest_Body.userId = GlobalContext.MESUserId; // 用户ID;非必填
  4628. inRequest_Body.factoryId = GlobalContext.Factory_Code; // 工厂ID;非必填
  4629. string json_Body = JsonConvert.SerializeObject(inRequest_Body);
  4630. StationIn stationIn = new StationIn()
  4631. {
  4632. Workorder_code = workorder_code, // 车间订单号
  4633. Mtltmrk = mtltmrk, // 产品型号(物料号)
  4634. Sn = sn, // SN
  4635. StationIn_body = json_Body, // 进站接口Json数据 - Body
  4636. Parameter_values = items, // 进站数据
  4637. Write_user = inRequest_Body.userId, // 员工Id
  4638. Test_time = inRequest_Body.clientTime // 进站时间
  4639. };
  4640. // 本地数据
  4641. string sql = stationIn.ToStringInsert(0);
  4642. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  4643. result = ret == "成功" ? 1 : 6;
  4644. AddMessage_Station(stationNameStr, LogType.Info, string.Concat(stationNameStr, "_保存本地进站数据---" + ret));
  4645. //await Task.Delay(200);
  4646. // 上传MES
  4647. if (GlobalContext.IsSendStationIn)
  4648. {
  4649. try
  4650. {
  4651. XmMES_StationInResponse response = new XmMES_StationInResponse();
  4652. string mesRet = string.Empty;
  4653. int i = 0;
  4654. while (i < 2) // 1009会多次尝试上传
  4655. {
  4656. response = XiaomiMESHttp_StationInbound.StationIn(inRequest_Body);
  4657. if (response != null && response.header.code == "200")
  4658. break;
  4659. else if (!mesRet.Contains("1009")) // 1009是未知错误
  4660. i++;
  4661. i++;
  4662. mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
  4663. // 记录失败原因
  4664. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + json_Body);
  4665. }
  4666. AddMessage_Station(stationNameStr, LogType.Info, stationNameStr + "_上传进站数据到MES服务器---" + mesRet);
  4667. if (response?.header?.code == "200")
  4668. {
  4669. string sql_Upd = stationIn.ToStringUpdateStatusByID(1);
  4670. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  4671. result = ret_Upd == "成功" ? 1 : 6;
  4672. AddMessage_Station(stationNameStr, LogType.Info, $"更新【进站数据 id {stationIn.GUID}】上传状态---" + ret_Upd);
  4673. }
  4674. else
  4675. {
  4676. result = 5;
  4677. OnMessage(LogType.Error, "上传进站数据到MES服务器---失败!接口报错信息:" + mesRet + "参数:" + json_Body);
  4678. }
  4679. }
  4680. catch (Exception ex)
  4681. {
  4682. result = 6;
  4683. string str = ex.StackTrace;
  4684. AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传进站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4685. }
  4686. }
  4687. return result;
  4688. }
  4689. /// <summary>
  4690. /// 选择如何记录出站数据
  4691. /// </summary>
  4692. /// <param name="items">出站数据</param>
  4693. /// <param name="equipmentCode">设备编号</param>
  4694. /// <param name="processItem">测试项目</param>
  4695. /// <param name="workorder_code">车间订单号</param>
  4696. /// <param name="batch_num">批次号</param>
  4697. /// <param name="mtltmrk">型号</param>
  4698. /// <param name="proDate">日期</param>
  4699. /// <param name="supplierCode">供应商代码</param>
  4700. /// <param name="sn_Number">产品序列号的 数字序列部分</param>
  4701. /// <returns>上传成功时返回1;失败返回0</returns>
  4702. private int SwitctProcessData(string stationNameStr, List<TestItem> items, string equipmentCode, string processItem,
  4703. string workorder_code, string batch_num, string mtltmrk, string proDate,
  4704. string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot)
  4705. {
  4706. return SaveProcessDataByDB(stationNameStr, items, equipmentCode, processItem, workorder_code, batch_num, mtltmrk,
  4707. proDate, supplierCode, sn, pass, vehicleSn, vehicleSlot);
  4708. }
  4709. /// <summary>
  4710. /// 添加出站数据(提交到MES+本地保存到数据库)
  4711. /// </summary>
  4712. /// <param name="items">出站数据</param>
  4713. /// <param name="equipmentCode">设备编号</param>
  4714. /// <param name="processItem">测试项目</param>
  4715. /// <param name="workorder_code">车间订单号</param>
  4716. /// <param name="batch_num">批次号</param>
  4717. /// <param name="mtltmrk">型号</param>
  4718. /// <param name="proDate">日期</param>
  4719. /// <param name="supplierCode">供应商代码</param>
  4720. /// <param name="sn_Number">产品序列号的 数字序列部分</param>
  4721. /// <returns>上传成功时返回1;失败返回0</returns>
  4722. public int SaveProcessDataByDB(string stationNameStr, List<TestItem> items, string equipmentCode,
  4723. string processItem, string workorder_code, string batch_num, string mtltmrk,
  4724. string proDate, string supplierCode, string sn, bool pass, string vehicleSn, string vehicleSlot)
  4725. {
  4726. int upload = 0;
  4727. int result = 0;
  4728. ProcessData processData = new ProcessData()
  4729. {
  4730. Equipment_code = equipmentCode,
  4731. Workorder_code = workorder_code,
  4732. Batch_number = batch_num,
  4733. Sn = sn, // SN
  4734. Testitem = processItem,
  4735. Parameter_values = items,
  4736. Write_user = GlobalContext.CurrentUser,
  4737. Test_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff")
  4738. };
  4739. // 本地数据
  4740. string sql = processData.ToStringInsert(upload);
  4741. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  4742. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地出站数据---" + ret));
  4743. // 上传MES
  4744. if (GlobalContext.IsSendProcessData)
  4745. {
  4746. try
  4747. {
  4748. string id = processData.ID.Copy();
  4749. XmMES_StationOutRequest_Body outRequest_Body = new XmMES_StationOutRequest_Body();
  4750. outRequest_Body.machineId = GlobalContext.S1_MachineId; // 装备id(可配置) // ZS
  4751. outRequest_Body.stationId = GlobalContext.S1_StationId; // ⼯位ID(可配置) // ZS
  4752. outRequest_Body.clientMac = GlobalContext.MacStr; // 客⼾端本机MAC地址,格式:XX-XX-XX-XX-XX-XX
  4753. outRequest_Body.clientTime = processData.Test_time; // 客⼾端请求时间,格式yyyy-MM-dd HH:mm:ss.fff
  4754. outRequest_Body.unitSn = sn; // 产品SN
  4755. outRequest_Body.state = pass ? "PASS" : "FAIL"; // 出站条件 PASS或FAIL
  4756. outRequest_Body.userId = GlobalContext.MESUserId; // ⽤⼾ID;非必填
  4757. outRequest_Body.factoryId = GlobalContext.Factory_Code; // ⼯⼚id;非必填
  4758. outRequest_Body.unitData.vehicleData.Add(
  4759. new XmMES_StationOutRequest_Body.XmStationOut_VehicleData()
  4760. {
  4761. vehicleSn = vehicleSn,
  4762. vehicleType = string.Empty,
  4763. slot = vehicleSlot
  4764. }); // 设备数据 - 载具信息
  4765. string jsonstr1 = JsonConvert.SerializeObject(outRequest_Body);
  4766. if (GlobalContext.IsSendProcessData)
  4767. {
  4768. XmMES_StationOutResponse response = new XmMES_StationOutResponse();
  4769. string mesRet = string.Empty;
  4770. int i = 0;
  4771. while (i < 2) // 1009会多次尝试上传
  4772. {
  4773. response = XiaomiMESHttp_StationOutbound.StationOut(outRequest_Body);
  4774. if (response != null && response.header.code == "200")
  4775. break;
  4776. else if (!mesRet.Contains("1009")) // 1009是未知错误
  4777. i++;
  4778. i++;
  4779. mesRet = $"[{response?.header?.code}]{response?.header?.desc}";
  4780. // 记录失败原因
  4781. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!正在重新上传!接口报错信息:" + mesRet + "参数:" + jsonstr1);
  4782. }
  4783. AddMessage_Station(stationNameStr, LogType.Info, "[" + processItem + "]上传出站数据到MES服务器---" + mesRet);
  4784. if (response?.header?.code == "200")
  4785. {
  4786. string sql_Upd = ProcessData.ToStringUpdateStatusByID(1, id);
  4787. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  4788. result = 1;
  4789. AddMessage_Station(stationNameStr, LogType.Info, $"更新【出站数据 id {id}】上传状态---" + ret_Upd);
  4790. }
  4791. else
  4792. {
  4793. OnMessage(LogType.Error, "上传出站数据到MES服务器---失败!接口报错信息:" + mesRet + "参数:" + jsonstr1);
  4794. }
  4795. }
  4796. }
  4797. catch (Exception ex)
  4798. {
  4799. string str = ex.StackTrace;
  4800. AddMessage_Station(stationNameStr, LogType.Error, $"PLC上传出站数据MES报错!错误信息:" + ex.Message.ToString() + ";异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  4801. }
  4802. }
  4803. return result;
  4804. }
  4805. /// <summary>
  4806. /// 选择如何记录点检数据
  4807. /// </summary>
  4808. /// <param name="names"></param>
  4809. /// <param name="contents"></param>
  4810. /// <param name="results"></param>
  4811. /// <param name="equipmentCode"></param>
  4812. /// <param name="stationNameStr"></param>
  4813. private int SwitctOneCheckData(OneCheckData oneCheckData, string equipmentCode, string stationNameStr)
  4814. {
  4815. //if (DataSwitch == 1)
  4816. //{
  4817. return SaveOneCheckDataByDB(oneCheckData, equipmentCode, stationNameStr);
  4818. //}
  4819. //else // 废弃
  4820. //{
  4821. // SaveOneCheckData(names, contents, results, equipmentCode, stationNameStr);
  4822. //}
  4823. }
  4824. /// <summary>
  4825. /// 添加点检数据ByDB(本地保存;不提交到MES)
  4826. /// </summary>
  4827. /// <param name="oneCheckData">点检数据</param>
  4828. /// <param name="equipmentCode">设备编号</param>
  4829. /// <param name="stationNameStr">工站名称</param>
  4830. public int SaveOneCheckDataByDB(OneCheckData oneCheckData, string equipmentCode, string stationNameStr)
  4831. {
  4832. int upload = 0;
  4833. //本地数据保存
  4834. string sql = oneCheckData.ToStringInsert(upload);
  4835. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  4836. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地点检数据---", ret));
  4837. //Task.Run(() => // 上传mes-异步
  4838. //{
  4839. // //上传mes
  4840. // string jsonstr = JsonConvert.SerializeObject(oneCheckData);
  4841. // if (GlobalContext.IsSendCheckOneData)
  4842. // {
  4843. // string url = @"HTTP://" + GlobalContext.ServerHost + ":" + GlobalContext.ServerPort + @"/api/ProductionLine/OneCheckData";
  4844. // string mesRet = HttpUitls.SubmitDataToMES(url, jsonstr);
  4845. // AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]上传点检数据到MES---", mesRet));
  4846. // if (mesRet == "成功")
  4847. // {
  4848. // // 更新上传状态
  4849. // string sql_Upd = OneCheckData.ToStringUpdateStatusByID(1, oneCheckData.ID);
  4850. // string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  4851. // AddMessage_Station(stationNameStr, LogType.Info, $"更新【点检数据 id {oneCheckData.ID}】上传状态---" + ret_Upd);
  4852. // }
  4853. // }
  4854. //});
  4855. return ret == "成功" ? 1 : 0;
  4856. }
  4857. /// <summary>
  4858. /// 提交点检数据到MES
  4859. /// </summary>
  4860. /// <param name="procedure_code">工序编号 = 设备编号</param>
  4861. /// <param name="plcOrder">车间订单号</param>
  4862. /// <returns></returns>
  4863. public int SubmitToMESByDB(string procedure_code, string stationNameStr, string plcOrder)
  4864. {
  4865. // 获取今天的点检数据
  4866. string querySQL_Today = new OneCheckData().ToQuerySQL_Today(procedure_code, plcOrder);
  4867. DataSet ds = SQLHelper_New.Query(querySQL_Today, null);
  4868. if (ds != null && ds.Tables.Count > 0 && ds.Tables[0].Rows.Count > 0)
  4869. {
  4870. // 拼接所有点检数据
  4871. OneCheckData oneCheckDatas_MES = new OneCheckData()
  4872. {
  4873. ID = ds.Tables[0].Rows[0][0].ToString(),
  4874. Line_code = ds.Tables[0].Rows[0][1].ToString(),
  4875. Line_name = ds.Tables[0].Rows[0][2].ToString(),
  4876. Equipment_code = ds.Tables[0].Rows[0][3].ToString(),
  4877. Equipment_name = ds.Tables[0].Rows[0][4].ToString(),
  4878. Workorder_code = ds.Tables[0].Rows[0][5].ToString(),
  4879. Procedure_code = ds.Tables[0].Rows[0][6].ToString(),
  4880. Procedure_name = ds.Tables[0].Rows[0][7].ToString(),
  4881. Onecheck_empcode = ds.Tables[0].Rows[0][8].ToString(),
  4882. Onecheck_empname = ds.Tables[0].Rows[0][9].ToString(),
  4883. Onecheck_time = ds.Tables[0].Rows[0][10].ToString()
  4884. };
  4885. List<string> upd_Ids = new List<string>();
  4886. foreach (DataRow row in ds.Tables[0].Rows)
  4887. {
  4888. var obj1 = row["Oneckeck_values"];
  4889. if (obj1 != null)
  4890. {
  4891. upd_Ids.Add(row["ID"].ToString());
  4892. List<OneCheckItem> item = JsonConvert.DeserializeObject<List<OneCheckItem>>(obj1.ToString());
  4893. oneCheckDatas_MES.Oneckeck_values.AddRange(item);
  4894. }
  4895. }
  4896. //上传mes
  4897. string jsonstr = JsonConvert.SerializeObject(oneCheckDatas_MES);
  4898. if (GlobalContext.IsSendCheckOneData)
  4899. {
  4900. string url = @"HTTP://" + GlobalContext.ServerHost + ":" + @"/api/ProductionLine/OneCheckData";
  4901. string mesRet = HttpUitls.SubmitDataToMES(url, jsonstr);
  4902. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[", stationNameStr, "]PLC通知上传点检数据到MES到---", mesRet));
  4903. if (mesRet == "成功")
  4904. {
  4905. // 更新上传状态
  4906. string sql_Upd = OneCheckData.ToStringUpdateStatusByIDs(1, upd_Ids);
  4907. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  4908. AddMessage_Station(stationNameStr, LogType.Info, $"更新【点检数据 id [{string.Join("','", upd_Ids)}]】上传状态---" + ret_Upd);
  4909. // 保存最新一条点检数据 到文件中
  4910. StandardLibrary.IniFile.INIWriteValue(GlobalContext.CheckOneDataPath, "S" + procedure_code, "WorkOrderCode", GlobalContext.WorkOrderCode);
  4911. StandardLibrary.IniFile.INIWriteValue(GlobalContext.CheckOneDataPath, "S" + procedure_code, "Oneckeck_values", JsonConvert.SerializeObject(oneCheckDatas_MES.Oneckeck_values));
  4912. return ret_Upd == "成功" ? 1 : 0;
  4913. }
  4914. }
  4915. }
  4916. //else
  4917. //{
  4918. // AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[", stationNameStr, "]PLC通知上传点检数据到MES---失败!今天还未点检。"));
  4919. //}
  4920. return 0;
  4921. }
  4922. /// <summary>
  4923. /// 添加点检数据ByDB(本地保存 + 提交到MES)
  4924. /// </summary>
  4925. /// <param name="oneCheckData">点检数据</param>
  4926. /// <param name="equipmentCode">设备编号</param>
  4927. /// <param name="stationNameStr">工站名称</param>
  4928. /// <returns></returns>
  4929. public int SaveOneCheckDataByDBAndSubmit(OneCheckData oneCheckData, string equipmentCode, string stationNameStr)
  4930. {
  4931. int upload = 0;
  4932. //本地数据保存
  4933. string sql = oneCheckData.ToStringInsert(upload);
  4934. string ret = SQLHelper_New.ExecuteNonQuery(sql, null);
  4935. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]保存本地点检数据---", ret));
  4936. Task.Run(() => // 上传mes-异步
  4937. {
  4938. //上传mes
  4939. string jsonstr = JsonConvert.SerializeObject(oneCheckData);
  4940. string jsonItems = JsonConvert.SerializeObject(oneCheckData.Oneckeck_values);
  4941. if (GlobalContext.IsSendCheckOneData)
  4942. {
  4943. string url = @"HTTP://" + GlobalContext.ServerHost + ":" + @"/api/ProductionLine/OneCheckData";
  4944. string mesRet = HttpUitls.SubmitDataToMES(url, jsonstr);
  4945. AddMessage_Station(stationNameStr, LogType.Info, string.Concat("[[", equipmentCode, "]", stationNameStr, "]上传点检数据到MES---", mesRet));
  4946. if (mesRet == "成功")
  4947. {
  4948. // 更新上传状态
  4949. string sql_Upd = OneCheckData.ToStringUpdateStatusByID(1, oneCheckData.ID);
  4950. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Upd, null);
  4951. AddMessage_Station(stationNameStr, LogType.Info, $"更新【点检数据 id {oneCheckData.ID}】上传状态---" + ret_Upd);
  4952. // 保存最新一条点检数据 到文件中
  4953. StandardLibrary.IniFile.INIWriteValue(GlobalContext.CheckOneDataPath, equipmentCode, "WorkOrderCode", GlobalContext.WorkOrderCode);
  4954. StandardLibrary.IniFile.INIWriteValue(GlobalContext.CheckOneDataPath, equipmentCode, "Oneckeck_values", jsonItems);
  4955. }
  4956. }
  4957. });
  4958. return ret == "成功" ? 1 : 0;
  4959. }
  4960. /// <summary>
  4961. /// 清空 点检数据 By 工序号、订单号
  4962. /// </summary>
  4963. /// <param name="procedure_code">工序号</param>
  4964. /// <param name="stationNameStr">工站号</param>
  4965. /// <param name="plcOrder">订单号</param>
  4966. /// <returns></returns>
  4967. /// <exception cref="NotImplementedException"></exception>
  4968. private int ClearOneCheckDataByDB(string procedure_code, string stationNameStr, string plcOrder)
  4969. {
  4970. // 清空
  4971. string sql_Det = OneCheckData.ToDeteleByProcedurecodeAndPlcOrder(procedure_code, plcOrder);
  4972. string ret_Upd = SQLHelper_New.ExecuteNonQuery(sql_Det, null);
  4973. AddMessage_Station(stationNameStr, LogType.Info, $"清空【工位编号{procedure_code}】【车间订单{plcOrder}】的点检项缓存 ---" + ret_Upd);
  4974. return ret_Upd == "成功" ? 1 : 2;
  4975. }
  4976. /// <summary>
  4977. /// 生产过程中,自动判断 是否 使用上次的点检数据
  4978. /// 在工单加工第一个产品时触发该方法
  4979. /// 如果工单是上次的点检工单则直接返回成功,工单不是上次的点检工单则使用上个工单的点检数据,上传点检信息
  4980. /// </summary>
  4981. /// <param name="stationNameStr"></param>
  4982. /// <param name="equipmentCode">设备编号</param>
  4983. /// <param name="accno">工序编号</param>
  4984. /// <param name="processItem">点检数据</param>
  4985. /// <returns></returns>
  4986. private int SwitctOneCheckData_First(string stationNameStr, string equipmentCode, string accno, string processItem)
  4987. {
  4988. string WorkOrderCode = StandardLibrary.IniFile.INIGetStringValue(GlobalContext.CheckOneDataPath, equipmentCode, "WorkOrderCode", string.Empty);
  4989. //如果当前工单和记录中的工单是一致,表示这个工单是需要点检的,跳过
  4990. //如果当前工单和记录中的工单是不一致,表示这个工单和上个工单是同型号的,可以使用上个工单的点检数据
  4991. if (GlobalContext.WorkOrderCode == WorkOrderCode)
  4992. {
  4993. return 1;
  4994. }
  4995. //点检数据
  4996. string Oneckeck_values = StandardLibrary.IniFile.INIGetStringValue(GlobalContext.CheckOneDataPath, equipmentCode, "Oneckeck_values", string.Empty);
  4997. List<OneCheckItem> items = new List<OneCheckItem>();
  4998. try
  4999. {
  5000. items = JsonConvert.DeserializeObject<List<OneCheckItem>>(Oneckeck_values);
  5001. }
  5002. catch (Exception ex)
  5003. {
  5004. return 0;
  5005. }
  5006. // 拼接所有点检数据
  5007. OneCheckData oneCheckDatas_MES = new OneCheckData()
  5008. {
  5009. ID = Guid.NewGuid().ToString(),
  5010. Line_code = GlobalContext.LineCode,
  5011. Line_name = GlobalContext.LineName,
  5012. Equipment_code = equipmentCode,
  5013. Equipment_name = equipmentCode,
  5014. Workorder_code = GlobalContext.WorkOrderCode,
  5015. Procedure_code = accno,
  5016. Procedure_name = processItem,
  5017. Onecheck_empcode = "",
  5018. Onecheck_empname = "",
  5019. Onecheck_time = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"),
  5020. Oneckeck_values = items
  5021. };
  5022. // 本地保存 + 提交到MES
  5023. return SaveOneCheckDataByDBAndSubmit(oneCheckDatas_MES, equipmentCode, stationNameStr);
  5024. }
  5025. /// <summary>
  5026. /// 添加报警数据ByDB(提交到MES+本地保存)
  5027. /// </summary>
  5028. /// <param name="alarmData">数据</param>
  5029. /// <param name="isUpd">更新而不是新增</param>
  5030. public void SaveAlarmDataByDB(string stationNameStr, AlarmData alarmData, bool isUpd)
  5031. {
  5032. if (isUpd)
  5033. {
  5034. string sql = alarmData.ToStringUpdate();
  5035. SQLHelper_New.ExecuteSQL(sql, null);
  5036. AddMessage_Station(stationNameStr, LogType.Info, "消除报警[" + alarmData.LineName + "-" + alarmData.AlarmDesc + "]完毕!");
  5037. }
  5038. else
  5039. {
  5040. string sql = alarmData.ToStringInsert();
  5041. SQLHelper_New.ExecuteSQL(sql, null);
  5042. AddMessage_Station(stationNameStr, LogType.Info, "发生了报警[" + alarmData.LineName + "-" + alarmData.AlarmDesc + "]!");
  5043. }
  5044. }
  5045. /// <summary>
  5046. /// 上传节拍数据
  5047. /// </summary>
  5048. /// <returns></returns>
  5049. public (short, string) SaveOEEData(int plcNo, string stationNameStr, XiaomiDeviceOEE deviceOEE, string oEEPartNo, string oEEProductSN)
  5050. {
  5051. // 上传OEE
  5052. if (GlobalContext.IsMqttStationInputBegin)
  5053. {
  5054. Task.Run(() =>
  5055. {
  5056. try
  5057. {
  5058. StationInputBeginRequest oee = new StationInputBeginRequest();
  5059. oee.action = deviceOEE.ToString(); // 节拍动作(XiaomiDeviceOEE)
  5060. oee.beat_tm = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff"); // 节拍发⽣时间
  5061. oee.action_subject = oEEPartNo; // 该动作操作的⽬标对象(SN)
  5062. oee.action_subject_parent = oEEProductSN; // ⼤板SN/载具SN
  5063. oee.action_location = "ZS"; // ZS 该动作的位置信息(⼯位、槽位),如:F06-GSTPLA11_01-SLOT-01
  5064. oee.action_material = string.Empty; // 该动作的物料信息
  5065. oee.extra = string.Empty; // 额外信息
  5066. oee.class_level_1 = string.Empty; // 分类层级1
  5067. oee.class_level_2 = string.Empty; // 分类层级2
  5068. oee.class_level_3 = string.Empty; // 分类层级3
  5069. int result = XiaomiMqttClient_Extend.Write_StationInputBegin(oee);
  5070. string msg = $"[{result}]";
  5071. bool errCodeParse = Enum.TryParse(result.ToString(), out XiaomiMqttResponse_ErrCode errCode);
  5072. msg += errCodeParse ? errCode.ToString() : "ERR_UNKOWN";
  5073. AddMessage(LogType.Info, stationNameStr + $"_异步上传节拍接口;接口结果:-- {msg}");
  5074. }
  5075. catch (Exception ex)
  5076. {
  5077. string str = ex.StackTrace;
  5078. AddMessage(LogType.Error, $"PLC{plcNo}_{stationNameStr} 异步上传节拍接口出错!错误信息:" + ex.Message + "异常位置:" + str.Substring(str.LastIndexOf("\\") + 1, str.Length - str.LastIndexOf("\\") - 1));
  5079. }
  5080. });
  5081. return ((short)1, "异步上传中!");
  5082. }
  5083. else
  5084. return ((short)1, "未启用上传!");
  5085. }
  5086. /// <summary>
  5087. /// 回调方法- With DataId
  5088. /// </summary>
  5089. /// <param name="id"></param>
  5090. /// <param name="v"></param>
  5091. /// <param name="dataId"></param>
  5092. public void CallbackWithDataId(string id, string msg, string dataId)
  5093. {
  5094. //_MqttLogNet.WriteInfo("-------CallbackWithDataId-------");
  5095. //byte[] buffer1 = Encoding.Default.GetBytes(v);
  5096. //byte[] buffer2 = Encoding.Convert(Encoding.UTF8, Encoding.Default, buffer1, 0, buffer1.Length);
  5097. //string strBuffer = Encoding.Default.GetString(buffer2, 0, buffer2.Length);
  5098. //Console.WriteLine("{0} -> {1} {2}", id, strBuffer, dataId);
  5099. string datetime = DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss.fff");
  5100. _MqttLogNet.WriteInfo($"{datetime}-> [消息ID:{id}][事件ID:{dataId}]{msg}");
  5101. }
  5102. #endregion 保存数据
  5103. #region UI刷新
  5104. /// <summary>
  5105. /// 更新商品信息的UI + 下发产品信息(SN)
  5106. /// </summary>
  5107. private void UpdateProductInfo()
  5108. {
  5109. currentBN.Text = GlobalContext.BatchNumber; // 批次号
  5110. currentWC.Text = GlobalContext.WorkOrderCode; // 订单号
  5111. currentMtltmrk.Text = GlobalContext.Mtltmrk; // 产品型号
  5112. txt_CurSupplierCode.Text = ""; // 供应商代号
  5113. // 下传给1号机,判断下plc对象数量
  5114. //if (Funs.Count > 1)
  5115. //{
  5116. // DownLoadProductInfo(1);
  5117. //}
  5118. }
  5119. /// <summary>
  5120. /// 更新PLC连接状态的UI
  5121. /// </summary>
  5122. /// <param name="no">PLC编号</param>
  5123. /// <param name="status">状态</param>
  5124. private void UpdatePLCMonitor(int imgNo, int plcNo, int status)
  5125. {
  5126. if (this != null && !this.IsDisposed)
  5127. {
  5128. switch (imgNo)
  5129. {
  5130. case 1:
  5131. this.BeginInvoke(new Action(() =>
  5132. {
  5133. pictureBox1.Image = imageListState.Images[status];
  5134. }));
  5135. break;
  5136. case 2:
  5137. this.BeginInvoke(new Action(() =>
  5138. {
  5139. pictureBox2.Image = imageListState.Images[status];
  5140. }));
  5141. break;
  5142. case 3:
  5143. this.BeginInvoke(new Action(() =>
  5144. {
  5145. pictureBox3.Image = imageListState.Images[status];
  5146. }));
  5147. break;
  5148. case 4:
  5149. this.BeginInvoke(new Action(() =>
  5150. {
  5151. pictureBox4.Image = imageListState.Images[status];
  5152. }));
  5153. break;
  5154. case 5:
  5155. this.BeginInvoke(new Action(() =>
  5156. {
  5157. pictureBox5.Image = imageListState.Images[status];
  5158. }));
  5159. break;
  5160. case 6:
  5161. this.BeginInvoke(new Action(() =>
  5162. {
  5163. pictureBox6.Image = imageListState.Images[status];
  5164. }));
  5165. break;
  5166. case 7:
  5167. this.BeginInvoke(new Action(() =>
  5168. {
  5169. pictureBox7.Image = imageListState.Images[status];
  5170. }));
  5171. break;
  5172. case 8:
  5173. this.BeginInvoke(new Action(() =>
  5174. {
  5175. pictureBox8.Image = imageListState.Images[status];
  5176. }));
  5177. break;
  5178. case 9:
  5179. this.BeginInvoke(new Action(() =>
  5180. {
  5181. pictureBox9.Image = imageListState.Images[status];
  5182. }));
  5183. break;
  5184. default:
  5185. break;
  5186. }
  5187. }
  5188. Task.Run(() => // 更新PLC交互页的指示灯
  5189. {
  5190. try
  5191. {
  5192. if (Form_Main.formPLCDB != null && !Form_Main.formPLCDB.IsDisposed)
  5193. {
  5194. Form_Main.formPLCDB.UpdatePLCFunMonitor(plcNo, status);
  5195. }
  5196. }
  5197. catch { }
  5198. });
  5199. }
  5200. #endregion UI刷新
  5201. /// <summary>
  5202. /// 实例化报警字典
  5203. /// </summary>
  5204. private void InitalDicAlarm()
  5205. {
  5206. #region 第一个工站(这里未区分工位,所以下面出现的‘工位代码’使用‘线别代码’代替)
  5207. List<Alarm> keyValues1 = new List<Alarm>
  5208. {
  5209. #region 第一组报警(电机)
  5210. new Alarm { 报警类型 = "电机故障", 报警详情 = "料盘搬运_Y轴电机故障" ,关联的PLC地址 = 5100 },
  5211. new Alarm { 报警类型 = "电机故障", 报警详情 = "壳体取料_X轴电机故障" ,关联的PLC地址 = 5101 },
  5212. new Alarm { 报警类型 = "电机故障", 报警详情 = "壳体取料_Z轴电机故障" ,关联的PLC地址 = 5102 },
  5213. new Alarm { 报警类型 = "电机故障", 报警详情 = "载具搬运_X轴电机故障" ,关联的PLC地址 = 5103 },
  5214. new Alarm { 报警类型 = "电机故障", 报警详情 = "镭射_X轴电机故障" ,关联的PLC地址 = 5104 },
  5215. new Alarm { 报警类型 = "电机故障", 报警详情 = "上相机_X轴电机故障" ,关联的PLC地址 = 5105 },
  5216. new Alarm { 报警类型 = "电机故障", 报警详情 = "上相机_Z轴电机故障" ,关联的PLC地址 = 5106 },
  5217. new Alarm { 报警类型 = "电机故障", 报警详情 = "下相机_X轴电机故障" ,关联的PLC地址 = 5107 },
  5218. new Alarm { 报警类型 = "电机故障", 报警详情 = "下料_Y轴电机故障" ,关联的PLC地址 = 5108 },
  5219. new Alarm { 报警类型 = "电机故障", 报警详情 = "下料_X轴电机故障" ,关联的PLC地址 = 5109 },
  5220. #endregion 第一组报警(电机)
  5221. #region 第二组报警(气缸)
  5222. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓分料进退气缸故障" ,关联的PLC地址 = 5200 },
  5223. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓分料升降气缸故障" ,关联的PLC地址 = 5201 },
  5224. new Alarm { 报警类型 = "气缸故障", 报警详情 = "上料仓顶升气缸故障" ,关联的PLC地址 = 5202 },
  5225. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体取料夹爪气缸故障" ,关联的PLC地址 = 5203 },
  5226. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料仓顶升气缸故障" ,关联的PLC地址 = 5204 },
  5227. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料平移气缸故障" ,关联的PLC地址 = 5205 },
  5228. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料升降气缸故障" ,关联的PLC地址 = 5206 },
  5229. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料夹爪气缸故障" ,关联的PLC地址 = 5207 },
  5230. new Alarm { 报警类型 = "气缸故障", 报警详情 = "壳体上料旋转气缸故障" ,关联的PLC地址 = 5208 },
  5231. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装平移气缸故障" ,关联的PLC地址 = 5209 },
  5232. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装升降气缸故障" ,关联的PLC地址 = 5210 },
  5233. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装夹爪气缸故障" ,关联的PLC地址 = 5211 },
  5234. new Alarm { 报警类型 = "气缸故障", 报警详情 = "胶圈组装撑开气缸故障" ,关联的PLC地址 = 5212 },
  5235. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具定位气缸1故障" ,关联的PLC地址 = 5213 },
  5236. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具定位气缸2故障" ,关联的PLC地址 = 5214 },
  5237. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具下料移载气缸故障" ,关联的PLC地址 = 5215 },
  5238. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具侧推气缸故障" ,关联的PLC地址 = 5216 },
  5239. new Alarm { 报警类型 = "气缸故障", 报警详情 = "载具回流气缸故障" ,关联的PLC地址 = 5217 },
  5240. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2压料气缸故障" ,关联的PLC地址 = 5218 },
  5241. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2电测气缸故障" ,关联的PLC地址 = 5219 },
  5242. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位2气密气缸故障" ,关联的PLC地址 = 5220 },
  5243. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位3下压气缸故障" ,关联的PLC地址 = 5221 },
  5244. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位3上顶气缸故障" ,关联的PLC地址 = 5222 },
  5245. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位5相机升降气缸故障" ,关联的PLC地址 = 5223 },
  5246. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组升降气缸故障" ,关联的PLC地址 = 5224 },
  5247. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组夹爪气缸1故障" ,关联的PLC地址 = 5225 },
  5248. new Alarm { 报警类型 = "气缸故障", 报警详情 = "下料模组夹爪气缸2故障" ,关联的PLC地址 = 5226 },
  5249. new Alarm { 报警类型 = "气缸故障", 报警详情 = "机械手夹爪气缸故障" ,关联的PLC地址 = 5227 },
  5250. new Alarm { 报警类型 = "气缸故障", 报警详情 = "工位4:镭射压料气缸故障" ,关联的PLC地址 = 5228 },
  5251. #endregion 第二组报警(气缸)
  5252. #region 第三组报警(其他故障)
  5253. new Alarm { 报警类型 = "其他故障", 报警详情 = "上料处缺料报警" ,关联的PLC地址 = 5300 },
  5254. new Alarm { 报警类型 = "其他故障", 报警详情 = "震盘缺料报警" ,关联的PLC地址 = 5301 },
  5255. new Alarm { 报警类型 = "其他故障", 报警详情 = "成品仓料满报警" ,关联的PLC地址 = 5302 },
  5256. new Alarm { 报警类型 = "其他故障", 报警详情 = "检测拍照超时报警" ,关联的PLC地址 = 5303 },
  5257. new Alarm { 报警类型 = "其他故障", 报警详情 = "检测拍照NG报警" ,关联的PLC地址 = 5304 },
  5258. new Alarm { 报警类型 = "其他故障", 报警详情 = "玻璃门打开报警" ,关联的PLC地址 = 5305 },
  5259. #endregion 第三组报警(其他故障)
  5260. };
  5261. DicAlarms_Cur.Add(GlobalContext.LineCode, keyValues1); // 这里使用线体代替工位
  5262. #endregion 第一个工站(这里使用线体代替工位)
  5263. # region 第二个工站-原来的写法(废弃)
  5264. //keyValues = new Dictionary<int, AlarmData[]>();
  5265. ////1
  5266. //dicAlarmName = new Dictionary<int, Alarm>();
  5267. //dicAlarmName.Add(0, new Alarm { Name = "M01衬套组模组X电机报警" });
  5268. //dicAlarmName.Add(1, new Alarm { Name = "M02衬套组模组Y电机报警" });
  5269. //dicAlarmName.Add(2, new Alarm { Name = "M03衬套组模组Z电机报警" });
  5270. //dicAlarmName.Add(3, new Alarm { Name = "M04衬套组模组U电机报警" });
  5271. //dicAlarmName.Add(4, new Alarm { Name = "M05外流线皮带电机报警" });
  5272. //alarmDatas = new AlarmData[dicAlarmName.Count];
  5273. //for (int i = 0; i < dicAlarmName.Count; i++)
  5274. //{
  5275. // alarmDatas[i] = new AlarmData();
  5276. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-2";
  5277. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  5278. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  5279. // alarmDatas[i].AlarmType = 1;
  5280. //}
  5281. //keyValues.Add(1, alarmDatas);
  5282. ////2
  5283. //dicAlarmName = new Dictionary<int, Alarm>();
  5284. //dicAlarmName.Add(0, new Alarm { Name = "C01定位气缸故障" });
  5285. //dicAlarmName.Add(1, new Alarm { Name = "C02左推料气缸故障" });
  5286. //dicAlarmName.Add(2, new Alarm { Name = "C03右推料气缸故障" });
  5287. //dicAlarmName.Add(3, new Alarm { Name = "C04左压料气缸故障" });
  5288. //dicAlarmName.Add(4, new Alarm { Name = "C05右压料气缸故障" });
  5289. //dicAlarmName.Add(5, new Alarm { Name = "C06切料气缸故障" });
  5290. //dicAlarmName.Add(6, new Alarm { Name = "C07左入料吹气气缸故障" });
  5291. //dicAlarmName.Add(7, new Alarm { Name = "C08右入料吹气气缸故障" });
  5292. //alarmDatas = new AlarmData[dicAlarmName.Count];
  5293. //for (int i = 0; i < dicAlarmName.Count; i++)
  5294. //{
  5295. // alarmDatas[i] = new AlarmData();
  5296. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-2";
  5297. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  5298. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  5299. // alarmDatas[i].AlarmType = 2;
  5300. //}
  5301. //keyValues.Add(2, alarmDatas);
  5302. ////3
  5303. //dicAlarmName = new Dictionary<int, Alarm>();
  5304. //dicAlarmName.Add(0, new Alarm { Name = "安全门报警" });
  5305. //dicAlarmName.Add(1, new Alarm { Name = "联机通信故障" });
  5306. //dicAlarmName.Add(2, new Alarm { Name = "连续NG报警" });
  5307. //dicAlarmName.Add(3, new Alarm { Name = "合格率低于设定值报警" });
  5308. //alarmDatas = new AlarmData[dicAlarmName.Count];
  5309. //for (int i = 0; i < dicAlarmName.Count; i++)
  5310. //{
  5311. // alarmDatas[i] = new AlarmData();
  5312. // alarmDatas[i].Equipment_code = GlobalContext.LineCode + "-3";
  5313. // alarmDatas[i].AlarmDesc = dicAlarmName[i].Name;
  5314. // alarmDatas[i].AlarmName = dicAlarmName[i].Name;
  5315. // alarmDatas[i].AlarmType = 3;
  5316. //}
  5317. //keyValues.Add(3, alarmDatas);
  5318. //DicAlarms.Add(2, keyValues);
  5319. #endregion 第二个工站-原来的写法(废弃)
  5320. }
  5321. }
  5322. }